A fully automatic aluminum ladder drilling and assembly equipment

By designing fully automatic aluminum ladder drilling and assembly equipment, the automatic limit, assembly and drilling of aluminum ladder handrail beams and footbeams is achieved by using components such as servo motors and stepper motors, which solves the problem of inefficiency of existing equipment when adapting to different models of aluminum ladders, and improves production efficiency and automation.

CN118926578BActive Publication Date: 2025-05-16SUZHOU ZHONGCHUANG ALUMINIUM PRODUCTS CO LTD
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Patent Information

Application Number
CN202411407927.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-05-16
Estimated Expiration
2044-10-10

AI Technical Summary

Technical Problem

The existing aluminum ladder drilling and assembly equipment has shortcomings in adapting to the control and automated assembly of handrail beams of different models of aluminum ladders, resulting in low drilling and assembly efficiency.

Method used

A fully automatic aluminum ladder drilling assembly equipment is designed, which uses a combination of servo motors, stepper motors, clamping devices, guide devices and assembly devices to realize automated limiting, assembly and drilling of handrail beams and footbeams.

Benefits of technology

The equipment's automation degree of foot-pedal beams and handrail beams has been improved, and the adaptability and production efficiency to different models of aluminum ladders have been enhanced.

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Abstract

The present invention relates to the field of aluminum ladder processing, specifically to a fully automatic aluminum ladder drilling and assembly equipment, including a support base for support, a servo motor is fixedly arranged at the center of the front end surface of the support base, and a limit clamping shaft is fixedly arranged at the output end of the servo motor, and a ball screw is equidistantly arranged on the outer end surface of the limit clamping shaft. When the present invention assembles the foot beam and the handrail beam, the guide device and the clamping device can automatically and stably limit the handrail beam and the foot beam, and at the same time, two groups of stepper motors can automatically assemble the two groups of handrail beams and the foot beam through a bidirectional screw, and the assembly device can automatically and accurately punch holes on the assembled foot beam and handrail beam, which effectively improves the degree of automation of the equipment in limiting, assembling and punching the foot beam and the handrail beam, and also improves the efficiency of the equipment in producing aluminum ladders.
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Description

Technical Field

[0001] The invention relates to the technical field of aluminum ladder drilling equipment, in particular to a fully automatic aluminum ladder drilling and assembly equipment. Background Art

[0002] Aluminum ladder drilling and assembly equipment is a device specially used for the drilling and assembly process in the production process of aluminum ladders. The aluminum ladder drilling and assembly operation plays a vital role in the production process of aluminum ladders. The aluminum ladder drilling and assembly process plays a vital role in the production of aluminum ladders. It not only ensures the structural strength and stability of the aluminum ladder, improves production efficiency and safety of use, but also takes into account both aesthetic and functional requirements.

[0003] In the prior art, as disclosed in the patent with publication number: CN207547675U, an aluminum ladder drilling assembly machine is provided, wherein a handrail beam clamping and positioning mechanism is installed on a frame, a pedal beam flipping mechanism is installed on the frame and is located below the handrail beam clamping and positioning mechanism, a drill gun rack is ladder-shaped and is arranged above the handrail beam clamping and positioning mechanism, and drill guns are distributed and installed on the two outer side frames of the drill gun rack along the length direction of the drill gun rack, the drill gun rack is located below the moving beam and is connected to the moving beam through the drill gun rack lifting mechanism, the moving beam is installed on the frame and connected to the moving beam push-pull mechanism; the pedal beam flipping mechanism flips the aluminum ladder foot beam to a normal installation position between the handrail beams on both sides, the handrail beam clamping and positioning mechanism clamps the handrail beam from both sides, and then pushes the moving beam through the moving beam push-pull mechanism to drive the drill gun rack to move to the top of the handrail beam clamping and positioning mechanism, the drill gun rack lifting mechanism pushes the drill gun rack to drive the drill gun to move downward, and the drill gun performs drilling, which can meet the requirements of batch drilling assembly and has high drilling efficiency.

[0004] Although the above equipment can perform drilling operations on aluminum ladders, it is not convenient to adaptively adjust the drilling according to the handrail beams of different models of aluminum ladders. At the same time, the above equipment is also insufficient in the degree of automation of assembling the handrail beams and foot beams in the aluminum ladder, which reduces the overall drilling and assembly efficiency of the aluminum ladder. Therefore, a fully automatic aluminum ladder drilling and assembly equipment is needed to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a fully automatic aluminum ladder drilling and assembly device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic aluminum ladder drilling and assembly device, comprising a support base for support, a servo motor is fixedly arranged at the center of the front end surface of the support base, and a limit clamping shaft is fixedly arranged at the output end of the servo motor, a ball screw is equidistantly arranged on the outer end surface of the limit clamping shaft, a stepper motor is arranged at the center of the side end surface of the support base, and a bidirectional screw is arranged at the output end of the stepper motor,

[0007] A clamping device, wherein the clamping device is provided with a plurality of groups, and the clamping device is equidistantly threadedly connected to the inner end surface of the support base through the ball screw, and a pedal beam is fixedly clamped on the inner end surface of the clamping device;

[0008] A guide device, wherein the guide device is provided with two groups in total, and the two groups of the guide devices opposite to each other are slidably connected to the inner end surface of the support base through the bidirectional screw rod, and the inner end surfaces of the two groups of the guide devices are fixedly clamped with handrail beams;

[0009] An assembly device, wherein the assembly device is provided with two groups, and the two groups of the assembly devices are fixedly arranged on the upper end surface of the guide device;

[0010] The stepper motor drives the two groups of the guide devices and the handrail beam to perform centripetal displacement inside the support base through the bidirectional screw, and at the same time, the servo motor drives the clamping device to perform forward and backward displacement in the middle of the support base through the ball screw, so that the clamping device clamps the foot beam and the centripetally displaced handrail beam for docking and assembly, and the assembly device punches through the assembled foot beam and handrail beam.

[0011] Preferably, the guiding device includes a fixed base, the upper end surface of the fixed base is provided with a supporting card plate, and the rear end surface of the fixed base is provided with a motor base, the inner end surface of the motor base is rotatably clamped with two groups of first synchronous pulleys, the two groups of the first synchronous pulleys are meshed and connected by a first synchronous belt, the inner end surfaces of the two groups of the first synchronous pulleys are fixedly clamped with a limiting screw, the inner end surface of the fixed base is slidably connected with a threaded slide via the limiting screw, and a stepped clamp is fixedly provided on the inner end surface of the threaded slide, a transmission motor is provided on the rear end surface of the motor base opposite to the limiting screw, and a transmission device is fixedly provided at the center of the lower end surface of the fixed base.

[0012] Preferably, the transmission device includes a limiting guide seat, a threaded guide seat is fixedly provided on the lower end face of the limiting guide seat, and a transmission worm gear is rotatably clamped on the inner end face of the limiting guide seat, a supporting clamp is fixedly provided at the center of the upper end face of the transmission worm gear, a reduction motor is fixedly provided on the rear end face of the limiting guide seat, and a transmission worm is fixedly provided at the output end of the reduction motor.

[0013] Preferably, the assembling device includes a transmission card seat located in the middle for support and a linear slide located on both sides of the transmission card seat, two groups of second synchronous belt pulleys are rotatably clamped on the inner end surface of the transmission card seat, the two groups of second synchronous belt pulleys are meshed and connected by a second synchronous belt, and the inner end surfaces of the two groups of second synchronous belt pulleys are fixedly provided with a guide screw, and a supporting motor is provided at the rear end surface of the transmission card seat opposite to the guide screw, the linear slide and the inner end surface of the transmission card seat are slidably connected with a fixed slide via the guide screw, guide cylinders are provided at both ends of the upper end surface of the fixed slide, and an alignment slide is fixedly provided at the output end of the guide cylinder, a drilling motor is equidistantly provided on the lower end surface of the alignment slide, and a drill bit for processing is provided at the output end of the drilling motor, and two groups of threaded slide cylinders for guiding are provided on the rear end surface of the fixed slide.

[0014] Preferably, the clamping device includes a fixed guide seat for limiting, a ball slide is fixedly arranged at the center of the lower end surface of the fixed guide seat, and a wide cylinder is fixedly clamped at the center of the upper end surface of the fixed guide seat, two groups of fixed clamp arms are arranged on the side end surfaces of the wide cylinder, and limiting clamps are fixedly arranged on the inner end surfaces of the two groups of fixed clamp arms.

[0015] Preferably, the threaded guide seat is adapted to the bidirectional screw rod, and the guide device is adapted to the bidirectional screw rod through the threaded guide seat and then slidably connected to the inner end surface of the support base. The bidirectional screw rod can be threadedly connected to the two sets of threaded guide seats, thereby synchronously driving the two sets of guide devices and the handrail beam to perform centripetal displacement, which can improve the accuracy of subsequent alignment and assembly of the handrail beam and the foot beam.

[0016] Preferably, the stepped clamp is adapted to the limiting screw rod through the threaded slide and is then slidably connected to the inner end surface of the fixed clamp, and the threaded slide drives the stepped clamp to fix the handrail beam to the inner wall of the fixed clamp. The stepped clamp is arranged in a stepped shape, so that the stepped clamp can accurately limit the handrail beams of different lengths and models, which can effectively improve the adaptability of the equipment to limit handrail beams of different lengths and models.

[0017] Preferably, the transmission worm is meshed with the transmission worm wheel, and the top of the support base is fixedly connected to the bottom of the support card plate. The meshing connection between the transmission worm and the transmission worm wheel can not only improve the accuracy of the subsequent support base driving the support card plate to flip the angle, but also the meshing of the transmission worm and the transmission worm wheel has good self-locking properties, and can also improve the stability of the support after the subsequent support card plate adjustment is completed.

[0018] Preferably, the fixed slide is threadably adapted to the threaded slide cylinder through the guide screw and then slidably clamped on the upper end surface of the transmission base, and the two sets of limit clamps are fixedly clamped on the foot beam. When drilling a hole in the upper part of the handrail beam, the guide screw can be threadedly connected to the threaded slide cylinder, thereby driving the fixed slide, the drilling motor and the drill bit to move forward synchronously, so that the drill bit can be quickly and accurately positioned at the drilling hole of the handrail beam, thereby improving the accuracy and stability of subsequent drilling alignment.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. When the foot beam and the handrail beam are assembled, the guide device and the clamping device can automatically limit the handrail beam and the foot beam stably. At the same time, two sets of stepper motors can automatically assemble the two sets of handrail beams and the foot beam through a bidirectional screw rod, and the assembly device can automatically and accurately punch holes on the assembled foot beam and handrail beam, which effectively improves the degree of automation of the equipment in limiting, assembling and punching the foot beam and the handrail beam, and also improves the efficiency of the equipment in producing aluminum ladders.

[0021] 2. When the present invention produces aluminum ladders with different inclination angles, the reduction motor can mesh with the transmission worm and the transmission worm wheel to adjust the inclination angle of the subsequent support card and the handrail beam, and the servo motor can synchronously adjust the distance between the footrest beams limited by the multiple groups of clamping devices and the side of the handrail beam through multiple groups of ball screws, which effectively improves the convenience and accuracy of the subsequent alignment and assembly of the handrail beams with different inclination angles of the equipment, and also improves the adaptability of the equipment to the production of different models of aluminum ladders. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0023] Figure 1 A disassembled diagram of the main body of the present invention;

[0024] Figure 2It is a structural schematic diagram of the main body of the present invention;

[0025] Figure 3 A side view of the main body of the present invention;

[0026] Figure 4 is a disassembled diagram of the guide device of the present invention;

[0027] Figure 5 It is a partial enlarged view of II of the present invention;

[0028] Figure 6 It is a structural schematic diagram of the guide device of the present invention;

[0029] Figure 7 is a disassembled diagram of the transmission device of the present invention;

[0030] Figure 8 It is a schematic diagram of the structure of the transmission device of the present invention;

[0031] Fig. 9 is a disassembled diagram of the assembly device of the present invention;

[0032] Fig.10 It is a schematic diagram of the structure of the assembly device of the present invention;

[0033] Fig.11 is a disassembled diagram of the clamping device of the present invention;

[0034] Fig.12 It is a schematic structural diagram of the clamping device of the present invention.

[0035] In the figure: 1-support base, 2-guide device, 3-assembly device, 4-clamping device, 5-pedal beam, 6-handrail beam, 7-servo motor, 8-ball screw, 9-stepping motor, 10-limiting card shaft, 11-bidirectional screw, 21-support card plate, 22-transmission device, 23-fixed card seat, 24-motor card seat, 25-first synchronous pulley, 26-threaded slide seat, 27-limiting screw, 28-stepped fixture, 29-first synchronous belt, 210-transmission motor, 221-limiting guide seat, 222-reduction Speed ​​motor, 223-supporting card seat, 224-transmission worm wheel, 225-transmission worm, 226-threaded guide seat, 31-fixed slide plate, 32-second synchronous pulley, 33-supporting motor, 34-second synchronous belt, 35-guide screw, 36-linear slide, 37-guide cylinder, 38-alignment slide, 39-drilling motor, 310-drill bit, 311-threaded slide, 312-transmission card seat, 41-limiting fixture, 42-fixed clamp arm, 43-wide cylinder, 44-fixed guide seat, 45-ball slide. DETAILED DESCRIPTION

[0036] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0037] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0038] The present invention is further described below in conjunction with the accompanying drawings. Example 1

[0039] See also Figure 1-12 An embodiment of the present invention is as follows: a fully automatic aluminum ladder drilling and assembly device comprises a support base 1 for support, a servo motor 7 is fixedly arranged at the center of the front end surface of the support base 1, and a limit clamping shaft 10 is fixedly arranged at the output end of the servo motor 7, a ball screw 8 is equidistantly arranged at the outer end surface of the limit clamping shaft 10, a stepping motor 9 is arranged at the center of the side end surface of the support base 1, and a bidirectional screw 11 is arranged at the output end of the stepping motor 9,

[0040] The clamping device 4 is provided with a plurality of groups, and the clamping device 4 is equidistantly threadedly connected to the inner end surface of the support base 1 through a ball screw 8, and a footrest beam 5 is fixedly clamped on the inner end surface of the clamping device 4;

[0041] The guide device 2 is provided with two groups in total. The two groups of opposite guide devices 2 are slidably connected to the inner end surface of the support base 1 through a bidirectional screw rod 11, and the inner end surfaces of the two groups of guide devices 2 are fixedly clamped with a handrail beam 6;

[0042] Assembling device 3, there are two sets of assembly devices 3, and both sets of assembly devices 3 are fixedly arranged on the upper end surface of the guide device 2;

[0043] The stepper motor 9 drives the two sets of guide devices 2 and the handrail beam 6 to perform centripetal displacement inside the support base 1 through the bidirectional screw 11. At the same time, the servo motor 7 drives the clamping device 4 to perform forward and backward displacement in the middle of the support base 1 through the ball screw 8, so that the clamping device 4 clamps the foot beam 5 and the centripetally displaced handrail beam 6 for docking and assembly, and the assembly device 3 punches through the assembled foot beam 5 and handrail beam 6.

[0044] like Figure 4 , Figure 5 and Figure 6 The guide device 2 includes a fixed base 23, a supporting card plate 21 is provided on the upper end surface of the fixed base 23, and a motor base 24 is provided on the rear end surface of the fixed base 23, and two groups of first synchronous pulleys 25 are rotatably connected to the inner end surface of the motor base 24, and the two groups of first synchronous pulleys 25 are meshed and connected through a first synchronous belt 29, and the inner end surfaces of the two groups of first synchronous pulleys 25 are fixedly connected to a limiting screw rod 27, and the inner end surface of the fixed base 23 is slidably connected to a threaded slide 26 through the limiting screw rod 27, and a stepped clamp 28 is fixedly provided on the inner end surface of the threaded slide 26, and a transmission motor 210 is provided on the rear end surface of the motor base 24 opposite to the limiting screw rod 27, and a transmission device 22 is fixedly provided at the center of the lower end surface of the fixed base 23.

[0045] like Figure 7 and Figure 8 The transmission device 22 includes a limit guide seat 221, a threaded guide seat 226 is fixedly provided on the lower end surface of the limit guide seat 221, and a transmission worm gear 224 is rotatably clamped on the inner end surface of the limit guide seat 221, a support clamping seat 223 is fixedly provided at the center of the upper end surface of the transmission worm gear 224, a reduction motor 222 is fixedly provided on the rear end surface of the limit guide seat 221, and a transmission worm 225 is fixedly provided at the output end of the reduction motor 222.

[0046] like Fig. 9 and Fig.10The assembly device 3 includes a transmission card seat 312 located in the middle for support and a linear slide 36 located on both sides of the transmission card seat 312. Two sets of second synchronous pulleys 32 are rotatably connected to the inner end surface of the transmission card seat 312. The two sets of second synchronous pulleys 32 are meshed and connected through a second synchronous belt 34. The inner end surfaces of the two sets of second synchronous pulleys 32 are fixedly provided with guide screws 35. The rear end surface of the transmission card seat 312 is provided with a support motor 33 opposite to the guide screw 35. The linear slide The inner end faces of 36 and the transmission card seat 312 are slidably connected with the fixed slide plate 31 through the guide screw rod 35, and the guide cylinders 37 are arranged at both ends of the upper end face of the fixed slide plate 31, and the output end of the guide cylinder 37 is fixedly provided with a positioning slide seat 38, and the lower end face of the positioning slide seat 38 is equidistantly provided with a drilling motor 39, and the output end of the drilling motor 39 is provided with a drill bit 310 for processing, and the rear end face of the fixed slide plate 31 is provided with two groups of threaded slides 311 for guiding.

[0047] like Fig.11 and Fig.12 The clamping device 4 includes a fixed guide seat 44 for limiting, a ball slide seat 45 is fixedly arranged at the center of the lower end surface of the fixed guide seat 44, and a wide cylinder 43 is fixedly clamped at the center of the upper end surface of the fixed guide seat 44, two groups of fixed clamping arms 42 are arranged on the side end surface of the wide cylinder 43, and a limiting clamp 41 is fixedly arranged on the inner end surface of the two groups of fixed clamping arms 42.

[0048] The threaded guide seat 226 is adapted to the bidirectional screw rod 11, and the guide device 2 is adapted to the bidirectional screw rod 11 through the threaded guide seat 226 and then slidably connected to the inner end surface of the support base 1. The bidirectional screw rod 11 can be threadedly connected with the two sets of threaded guide seats 226, thereby synchronously driving the two sets of guide devices 2 and the handrail beam 6 to perform centripetal displacement, which can improve the accuracy of subsequent alignment and assembly of the handrail beam 6 and the footrest beam 5.

[0049] The stepped clamp 28 is adapted to the limiting screw 27 through the threaded slide 26 and is then slidably connected to the inner end surface of the fixed clamp 23, and the threaded slide 26 drives the stepped clamp 28 to fix the handrail beam 6 to the inner wall of the fixed clamp 23. The stepped clamp 28 is arranged in a stepped shape, so that the stepped clamp 28 can accurately limit the handrail beams 6 of different lengths and models, which can effectively improve the adaptability of the equipment to limit the handrail beams 6 of different lengths and models.

[0050] The transmission worm 225 is meshedly connected with the transmission worm wheel 224, and the top of the support base 223 is fixedly connected with the bottom of the support card plate 21. The meshing connection between the transmission worm 225 and the transmission worm wheel 224 can not only improve the accuracy of the subsequent support base 223 driving the support card plate 21 to flip the angle, but also the meshing of the transmission worm 225 and the transmission worm wheel 224 has good self-locking properties, and can also improve the stability of the support after the subsequent adjustment of the support card plate 21 is completed.

[0051] The fixed slide 31 is threadably adapted to the threaded slide 311 through the guide screw 35 and then slidably clamped on the upper end surface of the transmission base 312. The two sets of limit clamps 41 are fixedly clamped with the foot beam 5. When drilling a hole in the upper part of the handrail beam 6, the guide screw 35 can be threadedly connected with the threaded slide 311, thereby driving the fixed slide 31, the drilling motor 39 and the drill bit 310 to move forward synchronously, so that the drill bit 310 can be quickly and accurately positioned at the drilling hole of the handrail beam 6, thereby improving the accuracy and stability of subsequent drilling alignment.

[0052] Working principle: Before use, the user can position the hoisting and loading module of the foot beam 5 and the handrail beam 6 to the upper part of the equipment, so as to facilitate the subsequent rapid positioning of the foot beam 5 and the handrail beam 6 inside the equipment, such as Figure 6 When the handrail beam 6 is loaded, the external lifting module can guide the handrail beam 6 into the inside of the supporting card plate 21, and then the transmission motor 210 is started, and the transmission motor 210 can drive the first synchronous pulley 25 to rotate, and the first synchronous pulley 25 can drive another set of first synchronous pulleys 25 to rotate through the first synchronous belt 29, and the two sets of first synchronous pulleys 25 can synchronously drive the limiting screw rod 27 to rotate, and the two sets of limiting screw rods 27 can synchronously drive the stepped clamp 28 to move toward the front through the threaded slide 26, so that the stepped clamp 28 can limit the loaded handrail beam 6 at the inner wall of the supporting card plate 21, which is convenient for the subsequent docking and drilling operations of the handrail beam 6. Figure 7 As shown, if it is necessary to adjust the inclination of the two groups of handrail beams 6, the reduction motor 222 can be started at this time, and the reduction motor 222 can drive the transmission worm gear 224 to rotate through the transmission worm 225, and the transmission worm gear 224 can drive the support card plate 21 to accurately flip through the support card seat 223, so as to facilitate the subsequent adjustment of the inclination angle of the two groups of handrail beams 6 and the footrest beams 5. Figure 1 and Fig.11 When loading the foot beam 5, in the initial state, the wide cylinder 43 can drive the two sets of fixed clamp arms 42 and the limit clamp 41 to be in an open and closed state. When the foot beam 5 is introduced into the limit clamp 41 in the lifting module, the wide cylinder 43 can drive the two sets of limit clamps 41 to clamp and limit the foot beam 5 through the fixed clamp arms 42. Figure 2 and Figure 3After the footrest beam 5 and the handrail beam 6 are limited, the assembly operation begins. First, the staff can start the servo motor 7. At this time, the servo motor 7 can synchronously drive the multiple sets of ball screws 8 to rotate through the limit clamping shaft 10. The multiple sets of ball screws 8 can synchronously drive the multiple sets of ball slides 45 to perform synchronous and precise thread displacement inside the support base 1, so that the multiple sets of clamping devices 4 can drive the footrest beam 5 to synchronously move forward and backward until it is aligned with the reserved holes on the outside of the two sets of handrail beams 6. Then the stepper motor 9 is started, and the stepper motor 9 can synchronously drive the two sets of thread guide seats 226 to perform centripetal displacement through the bidirectional screw 11, so that the two sets of thread guide seats 226 can synchronously drive the support card 21 and the handrail beam 6 is displaced toward the multiple groups of footrest beams 5 until the footrest beams 5 are completely plugged and assembled with the handrail beams 6 through the reserved holes, and then the support motor 33 can synchronously drive the two groups of guide screws 35 to rotate through the second synchronous pulley 32 and the second synchronous belt 34, and the two groups of guide screws 35 can be threadedly connected with the threaded slide 311, thereby driving the fixed slide 31 to move forward until the multiple groups of drill bits 310 at the bottom of the fixed slide 31 are opposite to the handrail beams 6 to be punched, at this time, the guide cylinder 37 can drive the alignment slide 38 to move downward, and at the same time, the multiple groups of drilling motors 39 can drive the drill bit 310 to rotate at a high speed until the drilling of the footrest beams 5 and the handrail beams 6 is completed, so as to facilitate the positioning and assembly of the subsequent connecting parts.

[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic aluminum ladder drilling and assembly device, comprising a support base (1) for support, a servo motor (7) fixedly arranged at the center of the front end surface of the support base (1), and a limit clamping shaft (10) fixedly arranged at the output end of the servo motor (7), a ball screw (8) equidistantly arranged at the outer end surface of the limit clamping shaft (10), a stepping motor (9) arranged at the center of the side end surface of the support base (1), and a bidirectional screw (11) arranged at the output end of the stepping motor (9), characterized in that: A clamping device (4), wherein a plurality of clamping devices (4) are provided, and the clamping devices (4) are equidistantly threadedly connected to the inner end surface of the support base (1) via the ball screw (8), and a pedal beam (5) is fixedly clamped on the inner end surface of the clamping device (4); Guide devices (2), wherein the guide devices (2) are provided with two groups in total, and the two groups of the guide devices (2) facing each other are threadedly connected to the inner end surface of the support base (1) via the bidirectional screw rod (11), and the inner end surfaces of the two groups of the guide devices (2) are fixedly clamped with handrail beams (6); An assembly device (3), wherein two groups of the assembly devices (3) are provided, and both groups of the assembly devices (3) are fixedly arranged on the upper end surface of the guide device (2); The stepper motor (9) drives the two groups of the guide devices (2) and the handrail beam (6) to move centripetally inside the support base (1) through the bidirectional screw (11), and at the same time, the servo motor (7) drives the clamping device (4) to move forward and backward in the middle of the support base (1) through the ball screw (8), so that the clamping device (4) clamps the footrest beam (5) and the centripetally displaced handrail beam (6) for docking and assembly, and the assembly device (3) performs through-drilling on the assembled footrest beam (5) and the handrail beam (6); The guide device (2) comprises a fixed card seat (23), the upper end surface of the fixed card seat (23) is provided with a support card plate (21), and the rear end surface of the fixed card seat (23) is provided with a motor card seat (24), and the inner end surface of the motor card seat (24) is rotatably connected with two groups of first synchronous belt pulleys (25), and the two groups of the first synchronous belt pulleys (25) are meshed and connected via a first synchronous belt (29), and the inner ends of the two groups of the first synchronous belt pulleys (25) are connected to each other. The surfaces are fixedly clamped with a limit screw (27), the inner end surface of the fixed clamp (23) is threadedly connected to a threaded slide (26) through the limit screw (27), and a stepped clamp (28) is fixedly arranged on the inner end surface of the threaded slide (26), a transmission motor (210) is arranged at the rear end surface of the motor clamp (24) directly opposite to the limit screw (27), and a transmission device (22) is fixedly arranged at the center of the lower end surface of the fixed clamp (23); The transmission device (22) comprises a limit guide seat (221), a threaded guide seat (226) is fixedly provided on the lower end surface of the limit guide seat (221), a transmission worm gear (224) is rotatably clamped on the inner end surface of the limit guide seat (221), a support clamping seat (223) is fixedly provided at the center of the upper end surface of the transmission worm gear (224), a reduction motor (222) is fixedly provided on the rear end surface of the limit guide seat (221), and a transmission worm (225) is fixedly provided at the output end of the reduction motor (222).

2. The fully automatic aluminum ladder drilling and assembly equipment according to claim 1 is characterized by: The assembly device (3) comprises a transmission card seat (312) located in the middle for support and linear slides (36) located on both sides of the transmission card seat (312); two sets of second synchronous belt pulleys (32) are rotatably engaged on the inner end surface of the transmission card seat (312); the two sets of second synchronous belt pulleys (32) are meshedly connected via a second synchronous belt (34); guide screws (35) are fixedly arranged on the inner end surfaces of the two sets of second synchronous belt pulleys (32); a supporting motor (33) is arranged on the rear end surface of the transmission card seat (312) directly opposite to the guide screw (35); and the linear slide (36) is provided with a plurality of second synchronous belt pulleys (32) and a plurality of second synchronous belt pulleys (32) arranged on the inner end surfaces of the transmission card seat (312). The inner end faces of the transmission holder (312) and the transmission holder (36) are threadedly connected to a fixed slide (31) via the guide screw (35); guide cylinders (37) are provided at both ends of the upper end face of the fixed slide (31); an alignment slide (38) is fixedly provided at the output end of the guide cylinder (37); a drilling motor (39) is equidistantly provided at the lower end face of the alignment slide (38); a drill bit (310) for machining is provided at the output end of the drilling motor (39); and two groups of threaded slide barrels (311) for guiding are provided at the rear end face of the fixed slide (31).

3. The fully automatic aluminum ladder drilling and assembly equipment according to claim 2 is characterized by: The clamping device (4) comprises a fixed guide seat (44) for limiting position, a ball bearing slide seat (45) is fixedly arranged at the center of the lower end surface of the fixed guide seat (44), and a wide cylinder (43) is fixedly clamped at the center of the upper end surface of the fixed guide seat (44), two groups of fixed clamp arms (42) are arranged on the side end surface of the wide cylinder (43), and limiting clamps (41) are fixedly arranged on the inner end surfaces of the two groups of fixed clamp arms (42).

4. The fully automatic aluminum ladder drilling and assembly equipment according to claim 3 is characterized by: The threaded guide seat (226) is adapted to the bidirectional screw rod (11), and the guide device (2) is adapted to the bidirectional screw rod (11) through the threaded guide seat (226) and is then threadedly connected to the inner end surface of the support base (1).

5. The fully automatic aluminum ladder drilling and assembly equipment according to claim 3 is characterized by: The stepped clamp (28) is adapted to the limiting screw rod (27) through the threaded slide (26) and is then threadedly connected to the inner end surface of the fixed clamp (23), and the threaded slide (26) drives the stepped clamp (28) to fix the handrail beam (6) to the inner wall of the fixed clamp (23).

6. The fully automatic aluminum ladder drilling and assembly equipment according to claim 3 is characterized by: The transmission worm (225) is meshingly connected with the transmission worm wheel (224), and the top of the support card seat (223) is fixedly connected with the bottom of the support card plate (21).

7. The fully automatic aluminum ladder drilling and assembly equipment according to claim 5 is characterized by: The fixed slide plate (31) is threadably adapted to the threaded slide cylinder (311) via the guide screw rod (35) and is then slidably engaged with the upper end surface of the transmission clamp seat (312), and the two sets of limit clamps (41) are fixedly engaged with the pedal beam (5).

Citation Information

Patent Citations

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    CN207547675U

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    CN117699437A

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