A grinding device for rapid processing of silicon carbide products
By designing the locking and polishing mechanism, efficient polishing of the inner wall of the silicon carbide ceramic burner sleeve is achieved, solving the problems of low grinding efficiency and difficult operation in the prior art, and improving the service life and heat exchange efficiency of the burner sleeve .
Patent Information
- Application Number
- CN202411433514.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-10-15
AI Technical Summary
The prior art is difficult to efficiently polish the irregular inner walls of the silicon carbide ceramic burner sleeve, especially the tapered section, resulting in low grinding efficiency, time-consuming and labor-intensive operation, and difficulty in ensuring the grinding quality.
A grinding device for rapid processing of silicon carbide products is designed, including a material locking mechanism and a polishing mechanism. The material locking mechanism is stably locked through double-end multi-point contact. The polishing mechanism uses double-grinding rollers and synchronous belt rotation components to achieve 360 ° surround grinding to adapt to grinding at different diameter positions.
It realizes efficient and even polishing of the inner wall of the burner sleeve, improves the grinding quality and efficiency, shortens the production cycle, and is suitable for the processing of a variety of burner sleeves.
Smart Images

Figure CN118927046B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of silicon carbide product processing, and in particular to a grinding device for rapid processing of silicon carbide products. Background Art
[0002] As a non-oxide ceramic material, silicon carbide has the characteristics of high hardness, high thermal conductivity, good chemical stability, high temperature resistance and wear resistance. Silicon carbide products produced with silicon carbide as the main raw material are widely used in many fields such as industry, electronics, and machinery due to their excellent physical and chemical properties.
[0003] Silicon carbide ceramic burner sleeves are one of the most common silicon carbide products. Silicon carbide ceramic burner sleeves are mainly used in high-temperature combustion devices to improve combustion efficiency, extend service life and improve equipment reliability. Since silicon carbide ceramic burner sleeves are used in high-temperature combustion processes, the smoothness of their inner walls will directly affect the mixing efficiency of fuel and air. Therefore, after the production of silicon carbide ceramic burner sleeves, the inner walls need to be evenly polished. Grinding can eliminate the unevenness and burrs of the inner wall, reduce wear, and extend the service life of the burner sleeve. At the same time, the evenly polished inner wall can better conduct heat and improve heat exchange efficiency.
[0004] Currently, most methods of grinding the burner sleeve are sandpaper, grinding wheels or electric grinders. However, the burner sleeve has an irregular structure, and its inner surface is divided into a small-diameter circular ring section, a large-diameter circular ring section and a conical section that transitions between the two. In this case, the convenience of manual grinding is very low, and for the conical section, in order to ensure the grinding effect, the grinding wheel needs to maintain vertical contact with the conical surface, but it is difficult for a manual handheld grinding device to maintain this working state continuously. As a result, the overall grinding difficulty of the burner sleeve increases, and the overall operation is time-consuming and labor-intensive, which is not conducive to ensuring the processing efficiency of the burner sleeve. Summary of the invention
[0005] Technical problem to be solved: The present invention provides a grinding device for rapid processing of silicon carbide products, which can solve the above-mentioned problems.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a grinding device for rapid processing of silicon carbide products, including a base frame, a vertical plate integrally formed at the upper front end of the base frame, a locking mechanism for locking the burner sleeve is provided on the base frame, and a polishing mechanism for grinding the inner wall of the burner sleeve is provided on the upper side of the vertical plate.
[0007] The locking mechanism includes a mounting plate that is symmetrically and movably arranged inside the base frame. Ring boxes are rotatably connected to the upper sides of the front and rear mounting plates. The ring boxes on the upper ends of the front and rear mounting plates are coaxial but have different diameters. A number of abutment seats are equidistantly arranged in the circumference of the inner hole of the ring box. A centrifugal adjustment component is provided between the abutment seats on the same ring box. A synchronous belt rotation component for controlling the synchronous rotation of the front and rear ring boxes is provided between the front and rear ring boxes. A distance adjustment component for adjusting the distance between the two is provided at the lower ends of the front and rear mounting plates.
[0008] The polishing mechanism includes a plurality of electric push rods fixedly connected to the upper side of the vertical plate with the output end facing the rear side, the output end of each electric push rod is fixedly connected to the fixed plate, the middle part of the rear side of the fixed plate is fixedly connected to a fixed U frame located behind the vertical plate, the rear end of the fixed U frame is symmetrically and movably provided with grinding rollers, and the grinding rollers on both sides are commonly provided with a co-rotating adjustment component for adjusting the distance between the two and keeping the two running at the same time.
[0009] As a preferred technical solution of the present invention, the centrifugal adjustment component includes a movable rod fixedly connected to the clamping seat, and the end of the movable rod away from the corresponding clamping seat slides through the interior of the ring box and is fixedly connected with a connecting pin. A swivel is rotatably connected inside the ring box, and the positions of the swivel corresponding to each connecting pin are provided with curved grooves, and the connecting pins are slidably connected in the curved grooves one by one. A gear ring segment is provided on the outer edge of the swivel, and a gear five is meshedly connected to the outer side of the gear ring segment. Gear five is rotatably connected to the interior of the ring box through a pin rod, and one end of the pin rod extends to the outside of the ring box and is provided with a driving component for controlling its rotation.
[0010] As a preferred technical solution of the present invention, the driving component includes gear six fixedly connected to the outer end of the pin rod, the outer side of gear six is meshed with a rack, the rack is fixedly connected to the pushing end of electric push rod two, and electric push rod two is fixedly connected to the outside of the ring box.
[0011] As a preferred technical solution of the present invention, the synchronous belt rotation assembly includes two bevel gear rings respectively fixedly connected to the side surfaces of the front and rear ring boxes close to each other, the front and rear bevel gear rings have the same diameter and are meshed with the first bevel gears on the lower sides, the centers of the two first bevel gears are fixedly connected to a rotating rod, the rotating rod is rotatably connected to the support plate two, the support plate two is fixedly connected to the mounting plate, and the lower end of the rotating rod is fixedly connected to the second bevel gear.
[0012] As a preferred technical solution of the present invention, the synchronous belt rotation assembly also includes a third bevel gear meshing with the second bevel gear, and the center of the third bevel gear is fixedly connected to a connecting sleeve, which is rotatably connected to the lower side of the support plate two through the support plate one, and the centers of the connecting sleeves on the front and rear sides slide together and are limitedly connected to the limiting shaft, and the limiting shaft is rotatably connected between the front and rear walls of the base frame, one end of the limiting shaft extends to the outside of the base frame and is fixedly connected to the output end of the motor three, and the motor three is fixedly connected to the outside of the base frame.
[0013] As a preferred technical solution of the present invention, the pitch adjustment assembly includes a bidirectional screw rod rotatably connected between the front and rear walls of the base frame, and a guide rod fixedly connected between the front and rear walls of the base frame, one end of the bidirectional screw rod extends to the outside of the base frame and is fixedly connected to the output end of motor 2, motor 2 is fixedly connected to the outside of the base frame, and the front and rear side mounting plates are symmetrically threadedly connected to the bidirectional screw rod and are slidably connected to the guide rod together.
[0014] As a preferred technical solution of the present invention, the co-rotation adjustment component includes a double-axis electric push rod fixedly connected to the rear end of the fixed U frame, the upper and lower output ends of the double-axis electric push rod are respectively fixedly connected to mounting seats, and the grinding roller is rotatably connected to the corresponding mounting seat through a rotating seat.
[0015] As a preferred technical solution of the present invention, the co-rotation adjustment component also includes gear 1 fixedly connected to the front end of the rotating seat, gear 1 is meshedly connected with gear 2 near the fixed U frame, gear 2 is rotatably connected to the mounting seat through a connecting rod, a crown gear is also fixedly connected to the front end of the connecting rod, a spur gear meshing with the upper and lower crown gears is rotatably installed on the fixed U frame, gear 3 is fixedly connected to the middle of the spur gear, gear 3 is meshedly connected with gear 4, gear 4 is rotatably connected to the fixed U frame and its center is fixedly connected to the output end of motor 1, and motor 1 is fixedly connected to the fixed U frame.
[0016] As a preferred technical solution of the present invention, the rear end of the grinding roller is configured as a truncated cone structure, and the conical surface of the truncated cone structure fits with the inner wall of the conical section of the burner sleeve, and the grinding roller is detachably mounted on the swivel seat.
[0017] Beneficial effects: 1. The locking mechanism adopted in the present invention utilizes a double-end multi-point contact method to stably lock the burner sleeve, which can ensure the grinding coaxiality and positioning accuracy of the burner sleeve, and effectively ensure the grinding quality of the inner wall of the burner sleeve. At the same time, through the synchronous belt rotation assembly, the grinding position of the inner wall of the burner sleeve can be automatically changed 360° in a surrounding manner. It is quick and convenient to use, and the overall degree of automation is high.
[0018] 2. The polishing mechanism adopted in the present invention can effectively improve the polishing efficiency and shorten the production cycle of quantitative polishing of burner sleeves through the double-roller polishing method. The grinding roller can adapt to the shape of the inner ring wall of the burner sleeve and has strong applicability. At the same time, it can automatically change the centrifugal distance between the grinding roller and the central axis of the burner sleeve while continuously rotating and polishing, so as to meet the polishing of different diameter positions of the burner sleeve. The overall applicability is strong and it is suitable for polishing operations of more types of burner sleeves.
[0019] 3. The locking mechanism and polishing mechanism adopted in the present invention are used in combination to achieve comprehensive and rapid polishing of the inner wall of the burner sleeve, with high overall work efficiency. It can effectively shorten the polishing time of a single burner sleeve, thereby improving the production efficiency of batch burner sleeve production, and can effectively ensure the polishing quality of the inner wall of the burner sleeve. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0022] Figure 2 It is a right side structural schematic diagram of removing the polishing mechanism of the present invention.
[0023] Figure 3 It is a schematic diagram of the internal cross-sectional structure of the ring box of the present invention.
[0024] Figure 4 It is a three-dimensional structural schematic diagram of the rear half of the material locking mechanism of the present invention.
[0025] Figure 5 It is a structural schematic diagram of the front half of the material locking mechanism of the present invention.
[0026] Figure 6 The present invention Figure 5 Schematic diagram of the enlarged structure of area A in the middle.
[0027] Figure 7 It is a right side structural schematic diagram of the polishing mechanism of the present invention.
[0028] Figure 8 It is a three-dimensional structural schematic diagram of the polishing mechanism of the present invention.
[0029] Fig. 9 It is a schematic diagram of the style structure of the burner sleeve.
[0030] In the figure: 1, base frame; 2, vertical plate; 3, polishing mechanism; 31, grinding roller; 32, co-rotation adjustment component; 321, mounting seat; 322, rotating seat; 323, gear 1; 324, motor 1; 325, spur gear; 326, crown gear; 327, gear 2; 328, gear 3; 329, double-axis electric push rod; 3210, gear 4; 33, electric push rod 1; 34, fixed plate; 35, fixed U frame; 4, locking mechanism; 41, distance adjustment component; 411, bidirectional screw rod; 412, motor 2; 413, guide rod; 42, tight seat; 43, synchronous belt rotation Assembly; 431, bevel gear ring; 432, first bevel gear; 433, rotating rod; 434, support plate one; 435, second bevel gear; 436, third bevel gear; 437, connecting sleeve; 438, support plate two; 439, motor three; 4310, limit shaft; 44, ring box; 45, centrifugal adjustment assembly; 451, curved groove; 452, connecting pin; 453, rotating ring; 454, movable rod; 455, gear five; 456, gear ring segment; 457, driving component; 4571, gear six; 4572, electric push rod two; 4573, rack; 5, mounting plate. DETAILED DESCRIPTION
[0031] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
[0032] See also Figure 1 A grinding device for rapid processing of silicon carbide products comprises a base frame 1, a vertical plate 2 is integrally formed at the upper front end of the base frame 1, a locking mechanism 4 for locking the burner sleeve is provided on the base frame 1, and a polishing mechanism 3 for grinding the inner wall of the burner sleeve is provided on the upper side of the vertical plate 2.
[0033] See also Figure 1 , Figure 2 and Figure 3 The locking mechanism 4 includes a mounting plate 5 symmetrically and movably arranged inside the base frame 1. The upper ends of the front and rear mounting plates 5 are rotatably connected with ring boxes 44. The ring boxes 44 on the upper ends of the front and rear mounting plates 5 are coaxial but have different diameters. A plurality of abutting seats 42 are equidistantly arranged in the inner hole of the ring box 44. A centrifugal adjustment component 45 is commonly arranged between the abutting seats 42 on the same ring box 44. A synchronous belt rotation component 43 for controlling the synchronous rotation of the front and rear ring boxes 44 is commonly arranged between the front and rear ring boxes 44. A distance adjustment component 41 for adjusting the distance between the two is commonly arranged at the lower ends of the front and rear mounting plates 5.
[0034] During specific operation, the large diameter section and the small diameter section of the burner sleeve are locked respectively by the abutting seats 42 on the annular boxes 44 at the front and rear sides, so as to adapt to the outer shape structure of the burner sleeve and stably fix it.
[0035] See also Figure 1 , Figure 7 and Figure 8 The polishing mechanism 3 includes a plurality of electric push rods 33 fixedly connected to the upper side of the vertical plate 2 and with the output end facing the rear side. The output end of each electric push rod 33 is fixedly connected to a fixed plate 34. A fixed U-frame 35 located behind the vertical plate 2 is fixedly connected to the middle of the rear side of the fixed plate 34. Grinding rollers 31 are symmetrically arranged at the rear end of the fixed U-frame 35. The grinding rollers 31 on both sides are commonly provided with a co-rotation adjustment component 32 for adjusting the distance between the two and keeping the two running at the same time.
[0036] During specific operation, the electric push rod 33 controls the movement of the fixed plate 34, and the fixed plate 34 drives the two grinding rollers 31 to move along the axis of the burner sleeve through the fixed U frame 35 to achieve grinding in the axis direction of the burner sleeve. The locking mechanism 4 and the polishing mechanism 3 are used in conjunction to achieve comprehensive and rapid grinding of the inner wall of the burner sleeve.
[0037] See also Figure 1 , Figure 3 , Figure 5 and Figure 6 The centrifugal adjustment assembly 45 includes a movable rod 454 fixedly connected to the abutment seat 42. The end of the movable rod 454 away from the corresponding abutment seat 42 slides through the inside of the ring box 44 and is fixedly connected with a connecting pin 452. A rotating ring 453 is rotatably connected inside the ring box 44. The rotating ring 453 is provided with curved grooves 451 at positions corresponding to each connecting pin 452. The connecting pins 452 are slidably connected in the curved grooves 451 one by one. The outer edge of the rotating ring 453 is provided with a gear ring segment 456. The gear ring segment 456 The outer side is meshedly connected with gear five 455, which is rotatably connected to the inside of the ring box 44 through a pin rod, one end of the pin rod extends to the outside of the ring box 44 and is provided with a driving component 457 for controlling its rotation; the driving component 457 includes a gear six 4571 fixedly connected to the outer end of the pin rod, the outer side of the gear six 4571 is meshedly connected with a rack 4573, the rack 4573 is fixedly connected to the pushing end of the electric push rod two 4572, and the electric push rod two 4572 is fixedly connected to the outside of the ring box 44.
[0038] During specific operation, the rack 4573 is controlled by the electric push rod 2 4572 to drive the gear 6 4571 to rotate, and the gear 6 4571 drives the gear 5 455 to rotate through the pin rod, and the engagement of the gear 5 455 and the gear ring segment 456 is used to control the rotation of the swivel 453, and the curved groove 451 of the swivel 453 controls the synchronous movement of each connecting pin 452. Under the limitation of the ring box 44, the connecting pin 452 pulls the movable rod 454 to slide radially along the ring box 44, and the movable rod 454 controls the tightening seat 42 to tighten the outer wall of one end of the burner sleeve.
[0039] See also Figure 2 , Figure 4 and Figure 5 The synchronous belt rotating assembly 43 includes two bevel gear rings 431 respectively fixedly connected to the side surfaces of the front and rear ring boxes 44 close to each other. The front and rear bevel gear rings 431 have the same diameter and are meshed with the first bevel gear 432 on the lower side. The centers of the two first bevel gears 432 are fixedly connected to a rotating rod 433. The rotating rod 433 is rotatably connected to the second support plate 438. The second support plate 438 is fixedly connected to the mounting plate 5. The lower end of the rotating rod 433 is fixedly connected to the second bevel gear 435. The synchronous belt rotating assembly 43 also includes a second bevel gear 435 connected to the second bevel gear 435 is meshed with a third bevel gear 436, and a connecting sleeve 437 is fixedly connected to the center of the third bevel gear 436. The connecting sleeve 437 is rotatably connected to the lower side of the support plate 2 438 through the support plate 1 434. The centers of the connecting sleeves 437 on the front and rear sides slide together and are limitedly connected to the limiting shaft 4310. The limiting shaft 4310 is rotatably connected between the front and rear walls of the base frame 1. One end of the limiting shaft 4310 extends to the outside of the base frame 1 and is fixedly connected to the output end of the motor 3 439. The motor 3 439 is fixedly connected to the outside of the base frame 1.
[0040] During specific operation, the rotation of the limit shaft 4310 is controlled by the motor 3 439, and the rotation of the two connecting sleeves 437 is synchronously controlled by the limit shaft 4310. The connecting sleeve 437 drives the third bevel gear 436 to rotate to control the rotation of the second bevel gear 435. The second bevel gear 435 drives the rotating rod 433 to rotate to control the rotation of the first bevel gear 432. The first bevel gear 432 drives the bevel gear ring 431 to rotate, and then controls the rotation of the ring box 44. The two ring boxes 44 drive the locked burner sleeve to rotate. The burner sleeve rotates 360° and cooperates with the grinding of the grinding roller 31 to ensure that the inner wall of the burner sleeve can be fully polished.
[0041] See also Figure 1 , Figure 2 , Figure 4 and Figure 5 The pitch adjustment component 41 includes a bidirectional screw rod 411 rotatably connected between the front and rear walls of the base frame 1, and a guide rod 413 fixedly connected between the front and rear walls of the base frame 1. One end of the bidirectional screw rod 411 extends to the outside of the base frame 1 and is fixedly connected to the output end of the motor 2 412. The motor 2 412 is fixedly connected to the outside of the base frame 1. The front and rear mounting plates 5 are symmetrically threadedly connected to the bidirectional screw rod 411 and are slidably connected to the guide rod 413 together.
[0042] During specific operation, the two-way screw rod 411 is controlled to rotate by the rotation of the motor 2 412, and the two-way screw rod 411 controls the two mounting plates 5 to move along the guide rod 413. The spacing between the two ring boxes 44 is changed by the movement of the mounting plates 5, so that the locking position can be adjusted to adapt to the installation and fixation of burner sleeves of different lengths, and it is also convenient for the installation and placement of the burner sleeves.
[0043] See also Figure 1 , Figure 7 and Figure 8 The co-rotation adjustment component 32 includes a double-axis electric push rod 329 fixedly connected to the rear end of the fixed U frame 35, and the upper and lower output ends of the double-axis electric push rod 329 are respectively fixedly connected to the mounting seat 321, and the grinding roller 31 is rotatably connected to the corresponding mounting seat 321 through the rotating seat 322; the co-rotation adjustment component 32 also includes a gear 1 323 fixedly connected to the front end of the rotating seat 322, and the position of the gear 1 323 near the fixed U frame 35 is meshed and connected with a gear 2 327, and the gear 2 327 is connected through The connecting rod is rotatably connected to the mounting seat 321, and the front end of the connecting rod is also fixedly connected to a crown gear 326. A spur gear 325 that meshes with the upper and lower crown gears 326 is rotatably mounted on the fixed U-frame 35. A gear three 328 is fixedly connected to the middle of the spur gear 325. The gear three 328 is meshed with a gear four 3210. The gear four 3210 is rotatably connected to the fixed U-frame 35 and its center is fixedly connected to the output end of the motor one 324. The motor one 324 is fixedly connected to the fixed U-frame 35.
[0044] During specific operation, the motor 1 324 controls the rotation of the gear 4 3210, and the gear 4 3210 drives the spur gear 325 to rotate through the gear 3 328. The spur gear 325 controls the upper and lower crown gears 326 to rotate synchronously, and the crown gear 326 drives the gear 2 327 to rotate to control the rotation of the gear 1 323, and then the gear 1 323 drives the grinding roller 31 to rotate through the rotating seat 322, so as to realize the synchronous grinding operation of the two grinding rollers 31, and the two mounting seats 321 are controlled to move in the opposite direction by the double-axis electric push rod 329, and the mounting seats 321 drive the grinding rollers 3 1 to change the spacing between the two grinding rollers 31, so that the two grinding rollers 31 can be adapted to the situation where the diameter of the inner wall of the burner sleeve changes, and the two grinding rollers 31 always keep in contact with the inner wall of the burner sleeve. In specific implementation, the distance sensor can sense the distance between the grinding position of the grinding roller 31 and the central axis of the burner sleeve, thereby feeding back the distance information to the controller, and the controller controls the double-axis electric push rod 329 to extend to achieve accurate control of the moving distance of the grinding roller 31, avoiding the problem of excessive or ineffective grinding of the inner wall of the burner sleeve; the distance sensor can be installed on the mounting seat 321. It should be noted that the distance moved by the mounting seat 321 and the grinding roller 31 under the control of the double-axis electric push rod 329 is less than the length of the spur gear 325, that is, to ensure that the crown gear 326 is always engaged with the spur gear 325.
[0045] See also Figure 7 and Figure 8 The rear end of the grinding roller 31 is configured as a truncated cone structure, and the conical surface of the truncated cone structure fits with the inner wall of the conical section of the burner sleeve. The grinding roller 31 is detachably mounted on the rotating seat 322 .
[0046] During specific operation, the conical surface at the rear end of the grinding roller 31 fits with the inner wall of the conical section of the burner sleeve, so that the conical section of the burner sleeve can be effectively contact-grinded; the detachable grinding roller 31 is provided with a variety of specifications, and an appropriate grinding roller 31 can be selected according to the change in the inclination of the conical surface of the burner sleeve.
[0047] See also Figure 1-Figure 9 When in use: S1: First, separate the two mounting plates 5 through the distance adjustment component 41 to enlarge the space between the two mounting plates 5, and then connect the burner sleeves into the two ring boxes 44 according to the diameters, and then control the rotation of the bidirectional screw rod 411 by the motor 2 412 again, and control the two mounting plates 5 to move along the guide rod 413 by the bidirectional screw rod 411. The spacing between the two ring boxes 44 is changed by the movement of the mounting plates 5, so that the locking position of the burner sleeve can be adjusted later to adapt to the installation and fixation of burner sleeves of different lengths.
[0048] S2: Then, the front and rear electric push rods 4572 are used to synchronously operate and control the connected rack 4573 to drive the gear 6 4571 to rotate, and the gear 6 4571 drives the gear 5 455 to rotate through the pin rod, and the gear 5 455 drives the gear ring segment 456 to control the rotation of the swivel 453, and the curved groove 451 of the swivel 453 controls the synchronous movement of each connecting pin 452. Under the limit of the ring box 44, the connecting pin 452 pulls the movable rod 454 to slide radially along the ring box 44, and the movable rod 454 controls the tightening seat 42 to tighten the outer wall of one end of the burner sleeve.
[0049] S3: Then, the motor 1 324 controls the gear 4 3210 to rotate, and the gear 4 3210 drives the spur gear 325 to rotate through the gear 3 328. The spur gear 325 controls the upper and lower crown gears 326 to rotate synchronously, and the crown gear 326 drives the gear 2 327 to rotate to control the gear 1 323 to rotate. Then, the gear 1 323 drives the grinding roller 31 to rotate through the rotating seat 322, so as to realize the synchronous grinding operation of the two grinding rollers 31. The two mounting seats 321 are controlled to move in the opposite direction by the double-axis electric push rod 329, and the mounting seats are driven to rotate synchronously. 321 drives the grinding roller 31 to move to change the distance between the two grinding rollers 31, so that the two grinding rollers 31 can adapt to the situation where the diameter of the inner wall of the burner sleeve changes. The two grinding rollers 31 always keep in contact with the inner wall of the burner sleeve. In specific implementation, the distance sensor can sense the distance between the grinding position of the grinding roller 31 and the central axis of the burner sleeve, and the distance information is fed back to the controller. The controller controls the dual-axis electric push rod 329 to extend to achieve accurate control of the moving distance of the grinding roller 31, thereby avoiding the problem of excessive or ineffective grinding of the inner wall of the burner sleeve.
[0050] S4: While the grinding roller 31 is running, the motor 439 is used to control the rotation of the limit shaft 4310, and the limit shaft 4310 synchronously controls the rotation of the two connecting sleeves 437. The connecting sleeve 437 drives the third bevel gear 436 to rotate to control the rotation of the second bevel gear 435. The second bevel gear 435 drives the rotating rod 433 to rotate to control the rotation of the first bevel gear 432. The first bevel gear 432 drives the bevel gear ring 431 to rotate, and then controls the rotation of the ring box 44. The two ring boxes 44 drive the locked burner sleeve to rotate, and the burner sleeve rotates 360° to cooperate with the grinding roller 31 for grinding.
[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A grinding device for rapid processing of silicon carbide products, comprising a base frame (1), a vertical plate (2) integrally formed at the upper front end of the base frame (1), characterized in that: The base frame (1) is provided with a locking mechanism (4) for locking the burner sleeve, and the upper side of the vertical plate (2) is provided with a polishing mechanism (3) for polishing the inner wall of the burner sleeve; The material locking mechanism (4) comprises a mounting plate (5) symmetrically arranged inside the base frame (1) in a front-to-back manner, wherein the upper sides of the mounting plates (5) on both sides are rotatably connected with a ring box (44), the ring boxes (44) on the upper ends of the mounting plates (5) on both sides are coaxial but have different diameters, a plurality of abutting seats (42) are equidistantly arranged in the inner hole of the ring box (44), a centrifugal adjustment component (45) is arranged between the abutting seats (42) on the same ring box (44), a synchronous belt rotation component (43) for controlling the synchronous rotation of the ring boxes (44) is arranged between the ring boxes (44) on both sides, and a distance adjustment component (41) for adjusting the distance between the two is arranged at the lower ends of the mounting plates (5) on both sides; The polishing mechanism (3) comprises a plurality of electric push rods (33) fixedly connected to the upper side of the vertical plate (2) and with the output ends facing the rear side, the output ends of the electric push rods (33) are fixedly connected to a fixed plate (34), a fixed U-frame (35) located behind the vertical plate (2) is fixedly connected to the middle of the rear side of the fixed plate (34), a grinding roller (31) is symmetrically arranged at the rear end of the fixed U-frame (35), and a co-rotation adjustment component (32) is arranged on the grinding rollers (31) on both sides for adjusting the distance between the two and keeping the two running at the same time.
2. A grinding device for rapid processing of silicon carbide products according to claim 1, characterized in that: The centrifugal adjustment assembly (45) comprises a movable rod (454) fixedly connected to the abutment seat (42); one end of the movable rod (454) away from the corresponding abutment seat (42) slides through the inside of the circular ring box (44) and is fixedly connected with a connecting pin (452); a rotating ring (453) is rotatably connected inside the circular ring box (44); the rotating ring (453) is provided with curved grooves (451) at positions corresponding to the connecting pins (452); the connecting pins (452) are slidably connected in the curved grooves (451) one by one; a gear ring section (456) is provided on the outer edge of the rotating ring (453); a gear five (455) is meshedly connected to the outer side of the gear ring section (456); the gear five (455) is rotatably connected to the inside of the circular ring box (44) through a pin rod; one end of the pin rod extends to the outside of the circular ring box (44) and is provided with a driving component (457) for controlling its rotation.
3. A grinding device for rapid processing of silicon carbide products according to claim 2, characterized in that: The driving component (457) includes a gear six (4571) fixedly connected to the outer end of the pin rod, the outer side of the gear six (4571) is meshedly connected with a rack (4573), the rack (4573) is fixedly connected to the pushing end of the electric push rod two (4572), and the electric push rod two (4572) is fixedly connected to the outside of the ring box (44).
4. A grinding device for rapid processing of silicon carbide products according to claim 1, characterized in that: The synchronous belt rotating assembly (43) comprises two bevel gear rings (431) respectively fixedly connected to the mutually adjacent side surfaces of the front and rear side circular ring boxes (44); the front and rear side bevel gear rings (431) have the same diameter and are meshedly connected to the first bevel gears (432) at the lower sides; the centers of the two first bevel gears (432) are fixedly connected to a rotating rod (433); the rotating rod (433) is rotatably connected to a second support plate (438); the second support plate (438) is fixedly connected to the mounting plate (5); and the lower end of the rotating rod (433) is fixedly connected to a second bevel gear (435).
5. A grinding device for rapid processing of silicon carbide products according to claim 4, characterized in that: The synchronous belt rotating assembly (43) further comprises a third bevel gear (436) meshingly connected with the second bevel gear (435); a connecting sleeve (437) is fixedly connected to the center of the third bevel gear (436); the connecting sleeve (437) is rotatably connected to the lower side of the second support plate (438) through the first support plate (434); the centers of the connecting sleeves (437) on the front and rear sides slide together and are limitedly connected to the limit rotating shaft (4310); the limit rotating shaft (4310) is rotatably connected between the front and rear walls of the base frame (1); one end of the limit rotating shaft (4310) extends to the outside of the base frame (1) and is fixedly connected to the output end of the third motor (439); the third motor (439) is fixedly connected to the outside of the base frame (1).
6. A grinding device for rapid processing of silicon carbide products according to claim 1, characterized in that: The pitch adjustment assembly (41) comprises a bidirectional screw rod (411) rotatably connected between the front and rear walls of the base frame (1), and a guide rod (413) fixedly connected between the front and rear walls of the base frame (1); one end of the bidirectional screw rod (411) extends to the outside of the base frame (1) and is fixedly connected to the output end of the second motor (412); the second motor (412) is fixedly connected to the outside of the base frame (1); the front and rear mounting plates (5) are symmetrically threadedly connected to the bidirectional screw rod (411) and are slidably connected to the guide rod (413) together.
7. A grinding device for rapid processing of silicon carbide products according to claim 1, characterized in that: The co-rotation adjustment component (32) comprises a double-axis electric push rod (329) fixedly connected to the rear end of the fixed U frame (35); upper and lower output ends of the double-axis electric push rod (329) are respectively fixedly connected to mounting seats (321); and the grinding roller (31) is rotatably connected to the corresponding mounting seat (321) via a rotating seat (322).
8. A grinding device for rapid processing of silicon carbide products according to claim 7, characterized in that: The co-rotation adjustment assembly (32) further comprises a gear 1 (323) fixedly connected to the front end of the rotating seat (322); the gear 1 (323) is meshedly connected to a gear 2 (327) near the fixed U-frame (35); the gear 2 (327) is rotatably connected to the mounting seat (321) via a connecting rod; a crown gear (326) is also fixedly connected to the front end of the connecting rod; a spur gear (325) is rotatably mounted on the fixed U-frame (35) and is meshed with the upper and lower crown gears (326) at the same time.
9. A grinding device for rapid processing of silicon carbide products according to claim 8, characterized in that: The middle part of the spur gear (325) is fixedly connected with gear three (328), gear three (328) is meshingly connected with gear four (3210), gear four (3210) is rotatably connected to the fixed U frame (35) and the center thereof is fixedly connected to the output end of motor one (324), and motor one (324) is fixedly connected to the fixed U frame (35).
10. A grinding device for rapid processing of silicon carbide products according to claim 7, characterized in that: The rear end of the grinding roller (31) is configured as a truncated cone structure, and the conical surface of the truncated cone structure fits with the inner wall of the conical section of the burner sleeve. The grinding roller (31) is detachably mounted on the rotating seat (322).
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