A preparation device and usage method of a biological fertilizer based on the resource utilization of cyanobacteria sludge
Through the automated integrated design of cyanobacteria algae mud resource-based biofertilization preparation equipment, the problem of low pretreatment and fermentation efficiency of cyanobacteria algae mud is solved, efficient biofertilization processing is achieved, and equipment costs are reduced.
Patent Information
- Application Number
- CN202410970855.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2044-07-19
AI Technical Summary
When using cyanobacter algae mud as raw materials, existing biological fertilizer preparation equipment has problems such as low pretreatment efficiency, long fermentation and mixing time, high equipment cost and low processing efficiency.
A biological fertilizer preparation equipment based on cyanobacteria algae mud resource utilization is adopted, including a pretreatment tank, fermentation chamber and crushing chamber. Through the integrated design of the algae mud pretreatment module and the algae mud fermentation and crushing module, the automatic screening, fermentation and crushing of cyanobacteria algae mud is achieved, and the processing efficiency is improved by using motor-driven gears and spiral raceways, and the yeast and algae mud are mixed simultaneously through the yeast conveying pipeline.
It improves the pretreatment efficiency of cyanobacteria mud, shortens the fermentation time, reduces equipment costs, and improves the overall processing efficiency of biological fertilizers.
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Figure CN118930338B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of biological fertilizer preparation, and specifically provides a biological fertilizer preparation device and a usage method based on the resource utilization of cyanobacteria sludge. Background Art
[0002] Cyanobacteria are large single-celled prokaryotes that can perform oxygenic photosynthesis. They are rich in nutrients such as nitrogen, phosphorus, and potassium required by plants and are a good green fertilizer. Therefore, a biological fertilizer based on cyanobacteria sludge is commonly available on the market. When producing and preparing the biological fertilizer from cyanobacteria sludge, it generally needs to go through processes such as raw material pretreatment (ensuring impurity screening and dehydration, etc.) - fermentation - pulverization.
[0003] The existing Chinese patent application with the publication number CN113816781A discloses a device and method for preparing a selenium-rich liquid fertilizer for blueberries using cyanobacteria hydrothermal solution, including a fermentation tank having an exhaust port, a drain port, and an air inlet; an aeration pump whose pumping end is connected to the air inlet of the fermentation tank; a collection cylinder connected to the drain port of the fermentation tank through a collection pipe; and a fragmentation and feeding mechanism that can perform fragmentation and pulverization on the material for supplementation into the fermentation tank. In the preparation of this invention, the fragmentation and feeding mechanism can prepare cyanobacteria powder, straw powder, and reed powder. First, the cyanobacteria powder is prepared into cyanobacteria hydrothermal solution and then fermented together with the straw powder and reed powder, and finally, a composite selenium fertilizer solution is supplemented, with high preparation efficiency and quality.
[0004] However, the biological fertilizer preparation device has the following defects in specific use:
[0005] 1. When the existing biological fertilizer preparation device uses cyanobacteria sludge as the raw material to produce and prepare biological fertilizer, it needs to go through multiple steps such as raw material pretreatment - fermentation - pulverization to complete. However, when the traditional device pre-treats the cyanobacteria sludge raw material, it generally needs to use special devices for raw material screening and water content control (dehydration) operations respectively. The equipment cost is high and it is difficult to directly transport the treated cyanobacteria sludge to the next step, resulting in low efficiency in processing cyanobacteria sludge into biological fertilizer.
[0006] 2. When the existing biological fertilizer preparation device is in production and processing, it is necessary to ferment the cyanobacteria sludge raw material to make biological fertilizer. However, when the yeast for fermentation is transported into the fermentation tank for the fermentation operation of the raw material, the mixing efficiency of the yeast and the cyanobacteria sludge raw material is low, and it takes a long time for the stirring and mixing of the two, resulting in low efficiency in processing cyanobacteria sludge into biological fertilizer. Summary of the Invention
[0007] The purpose of the present invention is to provide a biological fertilizer preparation device and a usage method based on the resource utilization of cyanobacteria sludge to solve the problems raised in the above background art.
[0008] To achieve the above-mentioned invention purpose, the present invention adopts the following technical solutions:
[0009] The present invention provides a biological fertilizer preparation device based on the resource utilization of cyanobacteria sludge, including a device bottom plate, a pretreatment tank, a preparation box body and a biological fertilizer integrated preparation mechanism. One side of the top of the device bottom plate is provided with a pretreatment tank, the side of the pretreatment tank is provided with a preparation box body, and a biological fertilizer integrated preparation mechanism is arranged inside the pretreatment tank and the preparation box body, and the cyanobacteria sludge is automatically prepared.
[0010] The preparation box body is composed of a fermentation chamber at the top and a crushing chamber at the bottom, and the fermentation chamber and the crushing chamber are connected by two feeding pipes.
[0011] Among them, the biological fertilizer integrated preparation mechanism includes:
[0012] A sludge pretreatment component, which is arranged inside the pretreatment tank and performs pretreatment operations on the cyanobacteria sludge poured into the pretreatment tank. A feeding component is arranged on the side of the sludge pretreatment component. The sludge pretreatment component extends to the top of the fermentation chamber and is communicated with the fermentation chamber; and
[0013] A sludge fermentation and crushing component, which is arranged inside the preparation box body and performs fermentation and crushing operations inside the fermentation chamber and the crushing chamber respectively. A recovery box located at the bottom inside the crushing chamber is arranged at the bottom of the sludge fermentation and crushing component.
[0014] A central control port is installed on the front of the preparation box body, and the central control port is electrically connected to the sludge pretreatment component, the feeding component and the sludge fermentation and crushing component respectively.
[0015] As a preferred solution of the present invention, the sludge pretreatment component includes:
[0016] A first motor, which is installed at the center of the bottom of the pretreatment tank, and the output end is connected with a first rotating shaft extending into the pretreatment tank. A first gear is installed on the outer side of the first rotating shaft, and the first gear is rotatably connected to the inner bottom of the pretreatment tank;
[0017] A second gear, which is meshed and connected to the outer side of the first gear and is rotatably connected to the inner bottom of the pretreatment tank. There are multiple groups of the second gears.
[0018] Among them, both the first gear and the second gear are arranged inside a cone body, and the cone body is installed on the inner bottom of the pretreatment tank;
[0019] A spiral raceway, the spiral raceway is arranged outside the first rotating shaft and at the top of the conical body. A plurality of stirring rollers are arranged at equal intervals in a ring shape on the outside of the spiral raceway. The stirring rollers are communicated with the second gear and penetrate through the conical body; and
[0020] A positioning block, the bottom of the positioning block is rotatably connected with the stirring roller, and the positioning block is installed on the inner wall of the pretreatment tank;
[0021] Wherein, an algal sludge separation assembly is further installed on the outside of the first rotating shaft, and a feeding assembly is arranged on one side of the conical body.
[0022] As a preferred solution of the present invention, a screening net is arranged at the top of the spiral raceway. The screening net is installed inside the outer frame. The first rotating shaft penetrates through the center of the inside of the screening net. The outer frame is installed at the center inside the pretreatment tank,
[0023] Wherein, an algal sludge separation assembly is arranged at the top of the screening net.
[0024] As a preferred solution of the present invention, the algal sludge separation assembly includes:
[0025] A top frame, the center of the top frame is rotatably connected with the first rotating shaft and is installed at the inner top of the pretreatment tank. A plurality of diversion openings are formed inside the top frame;
[0026] Lower mounting blocks, the lower mounting blocks are welded to the bottom of the top frame and are located outside the first rotating shaft. A plurality of lower mounting blocks are provided;
[0027] A third gear, the third gear is connected to the first rotating shaft, and a plurality of fourth gears are meshed on the outside. The fourth gears are rotatably connected to the sides of the lower mounting blocks,
[0028] Wherein, a cutting fan blade is installed on the side of the fourth gear. The cutting fan blade is rotatably connected between two lower mounting blocks and is movably connected to the bottom of the top frame; and
[0029] Cutting blades, the cutting blades are connected to the first rotating shaft and are rotatably connected to the top of the screening net. The cutting blades are located at the bottom of the cutting fan blades.
[0030] As a preferred solution of the present invention, the feeding assembly includes:
[0031] A feeding pipe, the feeding pipe is communicated with the pretreatment tank and is located on one side of the conical body. A shunt pipe is connected to the bottom of the feeding pipe. The shunt pipe extends into the interior of the fermentation chamber;
[0032] The yeast conveying pipeline is connected to the shunt pipeline and the output end of the feeding valve. The feeding valve is installed in communication with the yeast storage tank, and the yeast storage tank is installed on the top of the preparation box body.
[0033] Among them, an algal sludge fermentation and pulverization assembly is provided at the bottom of the yeast conveying pipeline.
[0034] As a preferred solution of the present invention, the algal sludge fermentation and pulverization assembly includes:
[0035] A cross positioning frame is installed on the inner top of the fermentation chamber, and through holes are provided on the left and right sides inside. A conical protrusion is provided at the center of the top of the cross positioning frame.
[0036] Among them, the conical protrusion and the through holes are directly below the multiple outlets of the shunt pipeline;
[0037] A second rotating shaft is rotatably connected to the center of the bottom of the cross positioning frame, and multiple groups of stirring fan blades are equidistantly installed on the outside. The bottom of the stirring fan blades extends below the fermentation chamber and is rotatably connected to the pulverization chamber.
[0038] As a preferred solution of the present invention, the second rotating shaft is located between two groups of the feeding pipes, and a rotary transmission assembly and a bio-fertilizer pulverization assembly are arranged on the outside of the second rotating shaft.
[0039] Among them, the bio-fertilizer pulverization assembly is located inside the pulverization chamber.
[0040] As a preferred solution of the present invention, the rotary transmission assembly includes:
[0041] A fifth gear is installed on the outside of the second rotating shaft and is rotatably connected to the top of the pulverization chamber. A sixth gear is meshed on the side of the fifth gear.
[0042] Among them, the sixth gear is rotatably connected to the side of the side baffle, and the side baffle is welded to the top of the pulverization chamber;
[0043] A movable shaft is connected to the sixth gear and is rotatably connected to the inside of the side baffle. A transmission belt is connected to the bottom of the movable shaft through a synchronous pulley, and the inside of the transmission belt is also connected to a bio-fertilizer pulverization assembly through a synchronous pulley.
[0044] As a preferred solution of the present invention, the bio-fertilizer pulverization assembly includes:
[0045] An external seat is welded to the side of the pulverization chamber, and a second motor is installed on the side. The output end of the second motor extends to the side of the external seat and is connected to a meshing gear set.
[0046] Among them, the meshing gear set is composed of two sets of meshing gears and is rotatably connected to the side of the crushing chamber. One coaxial end of a set of gears inside the meshing gear set is connected to the transmission belt through a synchronous pulley;
[0047] Crushing wheels, the crushing wheels are connected to two sets of gears inside the meshing gear set, and there are two sets. Both sets of crushing wheels are rotatably connected inside the crushing chamber,
[0048] Among them, a recycling box is arranged at the bottom of the crushing wheel.
[0049] The present invention also provides a usage method of a biological fertilizer preparation device based on the resource utilization of cyanobacteria sludge, which includes a biological fertilizer preparation device based on the resource utilization of cyanobacteria sludge. It is characterized by including the following steps:
[0050] S1. When preparing biological fertilizer with cyanobacteria sludge as the raw material, first pour the collected and stored cyanobacteria sludge into the interior of the pretreatment tank, and perform pretreatment on the cyanobacteria sludge through the sludge pretreatment component. At this time, the sludge pretreatment component screens the excess impurities of the cyanobacteria sludge and adjusts the C / N ratio and moisture content inside the cyanobacteria sludge after screening;
[0051] S2. After the pretreatment of the cyanobacteria sludge is completed, the treated cyanobacteria sludge is transported to the interior of the fermentation chamber through the feeding component, and yeast is synchronously transported while the feeding component transports the cyanobacteria sludge, improving the efficiency of preparing the pretreated cyanobacteria sludge in the subsequent process;
[0052] S3. Among them, the yeast and the pretreated cyanobacteria sludge are fermented inside the fermentation chamber, and the fermented cyanobacteria sludge bio-sludge is transported to the interior of the crushing chamber through the feeding pipe. Then, the crushing chamber crushes the cyanobacteria sludge bio-sludge, and the crushed cyanobacteria sludge bio-sludge is stored in the interior of the recycling box;
[0053] S4. When fermenting and crushing the cyanobacteria sludge, the components inside the sludge fermentation and crushing component operate simultaneously. While the next group of cyanobacteria sludge is fermented, the crushing operation of the previous group of cyanobacteria sludge bio-sludge is carried out, improving the efficiency of preparing the cyanobacteria sludge.
[0054] Compared with the prior art, the above one or more technical solutions have the following beneficial effects:
[0055] 1. In the bio-fertilizer preparation equipment and its usage method based on the resource utilization of cyanobacteria sludge, when pre-treating the cyanobacteria sludge, the central control port drives the first motor to operate, enabling the first rotating shaft, third gear, fourth gear, cutting fan blades, and slicing blades connected to the output end of the first motor to operate, performing rotary cutting on the imported cyanobacteria sludge, and improving the effect of impurity screening of the cyanobacteria sludge through the screening mesh subsequently. At the same time, when the first rotating shaft rotates, it will synchronously drive the first gear, second gear, and stirring roller installed on its outer side to rotate, accelerating the stirring and mixing effect of the screened cyanobacteria sludge and the dehydrating agent. Moreover, while the first rotating shaft rotates, it will drive the spiral raceway installed on its outer side to rotate spirally, causing the cyanobacteria sludge and the dehydrating agent at the bottom to move to the top, forming an internal circulation inside the pre-treatment tank, making the stirring and mixing of the cyanobacteria sludge and the dehydrating agent more thorough, ensuring the efficiency of pre-treating the cyanobacteria sludge, and with low cost;
[0056] 2. In the bio-fertilizer preparation equipment and its usage method based on the resource utilization of cyanobacteria sludge, when fermenting and pulverizing the pre-treated cyanobacteria sludge, the second motor can drive the output end to engage with the gear set, transmission belt, movable shaft, sixth gear, fifth gear, second rotating shaft, and stirring fan blades to operate, accelerating the fermentation efficiency of the yeast and the cyanobacteria sludge inside the fermentation chamber. At the same time, while fermenting the cyanobacteria sludge inside the fermentation chamber, the operation of the engaging gear set can synchronously drive the pulverizing wheels connected to the internal gears thereof to rotate (the two pulverizing wheels rotate in opposite directions), pulverizing the algal sludge bio-fertilizer after the previous fermentation, and improving the efficiency of fermenting and pulverizing the cyanobacteria sludge. Moreover, the pulverized bio-fertilizer can be stored inside the recycling bin, facilitating the subsequent utilization of the pulverized bio-fertilizer;
[0057] 3. In the bio-fertilizer preparation equipment and its usage method based on the resource utilization of cyanobacteria sludge, when transporting the pre-treated cyanobacteria sludge to the inside of the fermentation chamber for fermentation, the cyanobacteria sludge located inside the feeding pipe and the shunt pipe can be simultaneously transported to the inside of the fermentation chamber for fermentation in cooperation with the yeast transported through the yeast conveying pipe by the yeast storage tank. At this time, during the transportation process, the yeast has already been mixed with the transported cyanobacteria sludge, and in cooperation with the subsequent stirring operation during the fermentation of the cyanobacteria sludge, it can improve the fermentation efficiency of the cyanobacteria sludge. At the same time, the yeast and the cyanobacteria sludge input into the fermentation chamber will flow through the circulation port and the frustum protrusion provided at the bottom, and will not conflict with or interfere with the cross positioning frame part supporting the second rotating shaft;
[0058] 4. In the biological fertilizer preparation equipment and its usage method based on the resource utilization of cyanobacteria sludge, the pretreatment, fermentation of cyanobacteria sludge, and the pulverization operation of the finished biological fertilizer can be carried out independently and cooperate with each other. That is, when a group of cyanobacteria sludge is being pretreated, the pretreated cyanobacteria sludge can be fermented; when the cyanobacteria sludge is being fermented, the pulverization of the biological fertilizer after fermentation can be carried out, maximizing the efficiency of preparing biological fertilizer from cyanobacteria sludge. BRIEF DESCRIPTION OF THE DRAWINGS
[0059] The accompanying drawings forming a part of this invention are used to provide a further understanding of the invention. The schematic embodiments of the invention and their descriptions are used to explain the invention and do not constitute an improper limitation to the invention.
[0060] In addition, the terms "installed", "set up", "provided with", "connected", "linked", "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there can be internal communication between two devices, components or parts. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0061] Figure 1 is the schematic structural diagram of the whole of the present invention;
[0062] Figure 2 is the schematic front view structural diagram of the whole of the present invention;
[0063] Figure 3 is the schematic front view structural diagram of the whole of the present invention;
[0064] Figure 4 is the schematic top view structural diagram of the whole of the present invention;
[0065] Figure 5 is the schematic side view structural diagram of the whole of the present invention;
[0066] Figure 6 is the schematic sectional view structural diagram of the whole of the present invention;
[0067] Figure 7 is the present invention Figure 6 the enlarged structural diagram of area A in;
[0068] Figure 8 is the schematic sectional view structural diagram of the pretreatment tank of the present invention;
[0069] Figure 9 is the schematic structural diagram of the cyanobacteria sludge pretreatment assembly of the present invention;
[0070] Figure 10It is a schematic structural diagram of the connection between the first rotating shaft of the present invention and the algal sludge separation component;
[0071] Figure 11 It is a schematic structural diagram of the feeding component of the present invention;
[0072] Figure 12 It is a schematic structural diagram of the cross-section of the preparation box body of the present invention;
[0073] Figure 13 It is a schematic structural diagram of the algal sludge fermentation and pulverization component of the present invention;
[0074] In the figure:
[0075] 10. Equipment bottom plate; 20. Pretreatment tank; 201. Reagent pipeline;
[0076] 30. Preparation box body; 301. Fermentation chamber; 302. Pulverization chamber; 303. Feeding pipe;
[0077] 40. Biological fertilizer integrated preparation mechanism;
[0078] 50. Algal sludge pretreatment component; 501. First motor; 502. First rotating shaft; 503. First gear; 504. Second gear; 505. Cone body; 506. Spiral raceway; 5061. Screening net; 5062. Outer frame; 507. Stirring roller; 508. Positioning block; 509. Algal sludge separation component; 5091. Top frame; 5092. Diversion port; 5093. Lower mounting block; 5094. Third gear; 5095. Fourth gear; 5096. Cutting fan blade; 5097. Slitting blade;
[0079] 60. Feeding component; 601. Feeding pipeline; 602. Shunt pipeline; 603. Yeast conveying pipeline; 604. Feeding valve; 605. Yeast storage tank;
[0080] 70. Algal sludge fermentation and pulverization component; 700. Recycling box; 701. Cross positioning frame; 702. Circulation port; 703. Conical protrusion; 704. Second rotating shaft; 7041. Stirring fan blade; 705. Rotary transmission component; 7051. Fifth gear; 7052. Sixth gear; 7053. Side baffle; 7054. Moving shaft; 7055. Transmission belt; 706. Biological fertilizer pulverization component; 7061. External seat; 70611. Second motor; 7062. Meshing gear set; 7063. Pulverizing wheel;
[0081] 80. Central control port. Detailed implementation manners
[0082] To enable those skilled in the art to better understand the solution of this application, the technical solution in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this application.
[0083] Please refer to Figures 1-13 , a biological fertilizer preparation device based on the resource utilization of cyanobacteria sludge, including a device bottom plate 10, a pretreatment tank 20, a preparation box body 30, and a biological fertilizer integrated preparation mechanism 40. On one side of the top of the device bottom plate 10, a pretreatment tank 20 is installed. A preparation box body 30 is arranged on the side of the pretreatment tank 20. A biological fertilizer integrated preparation mechanism 40 is arranged inside the pretreatment tank 20 and the preparation box body 30, and the cyanobacteria sludge is automatically prepared. The preparation box body 30 is composed of a fermentation chamber 301 at the top and a crushing chamber 302 at the bottom. The fermentation chamber 301 and the crushing chamber 302 are connected by two sets of feeding pipes 303. Among them, the biological fertilizer integrated preparation mechanism 40 includes a sludge pretreatment component 50, which is arranged inside the pretreatment tank 20 and performs pretreatment operations on the cyanobacteria sludge poured into the pretreatment tank 20. A feeding component 60 is arranged on the side of the sludge pretreatment component 50. The sludge pretreatment component 50 extends to the top of the fermentation chamber 301 and is connected to the fermentation chamber 301; and a sludge fermentation and crushing component 70, which is arranged inside the preparation box body 30 and performs fermentation and crushing operations inside the fermentation chamber 301 and the crushing chamber 302 respectively. A recovery box 700 located at the inner bottom of the crushing chamber 302 is arranged at the bottom of the sludge fermentation and crushing component 70. A central control port 80 is installed on the front of the preparation box body 30, and the central control port 80 is electrically connected to the sludge pretreatment component 50, the feeding component 60, and the sludge fermentation and crushing component 70 respectively.
[0084] In the present invention, a reagent pipeline 201 is connected to the pretreatment tank 20 and conveys a dehydrating agent into the pretreatment tank 20.
[0085] The above working principle: When preparing biological fertilizer from cyanobacteria sludge as raw material, the collected cyanobacteria sludge is poured into the interior of the pretreatment tank 20 through the feed inlet at the top of the pretreatment tank 20, and through the operation of the sludge pretreatment component 50, the cyanobacteria sludge is automatically screened, enabling the impurities inside the cyanobacteria sludge to be separated from the sludge. Subsequently, the sludge pretreatment component 50 can simultaneously mix the screened sludge with the added dehydrating agent to control and remove the excess moisture inside it. At the same time, the dehydrated cyanobacteria sludge can be transported to the interior of the fermentation chamber 301 through the feeding component 60, and the operation of the sludge fermentation and crushing component 70 can accelerate the fermentation efficiency of the cyanobacteria sludge. Moreover, the method of mixing the cyanobacteria sludge with yeast is carried out simultaneously when the cyanobacteria sludge is input, which can effectively improve the fermentation effect of the cyanobacteria sludge. And when fermenting the next batch of cyanobacteria sludge, the sludge fermentation and crushing component 70 can simultaneously perform the crushing operation on the sludge bio-sludge after the previous batch of fermentation, so that the crushed bio-sludge can fall into the interior of the recycling bin 700 for storage.
[0086] Specific reference Figure 9 and Figure 10 As shown in the figure, the sludge pretreatment component 50 includes a first motor 501, the first motor 501 is installed at the center of the bottom of the pretreatment tank 20, and the output end is connected to a first rotating shaft 502 extending into the interior of the pretreatment tank 20. A first gear 503 is installed on the outer side of the first rotating shaft 502, and the first gear 503 is rotatably connected to the inner bottom of the pretreatment tank 20; a second gear 504, the first gear 503 is meshed and connected to the outer side of the first gear 503, and is rotatably connected to the inner bottom of the pretreatment tank 20. Multiple groups of the second gears 504 are provided. Among them, both the first gear 503 and the second gear 504 are arranged inside a conical body 505, and the conical body 505 is installed on the inner bottom of the pretreatment tank 20; a spiral raceway 506, the spiral raceway 506 is arranged on the outer side of the first rotating shaft 502 and is arranged on the top of the conical body 505. Multiple groups of stirring rollers 507 are arranged at equal intervals in a ring shape on the outer side of the spiral raceway 506. The stirring rollers 507 are communicated with the second gear 504 and penetrate through the conical body 505; and a positioning block 508, the bottom of the positioning block 508 is rotatably connected to the stirring roller 507, and the positioning block 508 is installed on the inner wall of the pretreatment tank 20. Among them, a sludge separation component 509 is also installed on the outer side of the first rotating shaft 502, and a feeding component 60 is arranged on one side of the conical body 505.
[0087] In this embodiment, a screening mesh 5061 is provided at the top of the spiral raceway 506. The screening mesh 5061 is installed inside the outer frame 5062. A first rotating shaft 502 penetrates through the center of the inside of the screening mesh 5061. The outer frame 5062 is installed at the center inside the pretreatment tank 20. Among them, an algal sludge separation assembly 509 is provided at the top of the screening mesh 5061. Through the design of the screening mesh 5061, the screening operation of impurities inside the cyanobacteria algal sludge can be realized.
[0088] In addition, in this solution, the algal sludge separation assembly 509 includes a top frame 5091. A first rotating shaft 502 is rotatably connected to the center of the top frame 5091 and is installed at the inner top of the pretreatment tank 20. A plurality of diversion openings 5092 are formed inside the top frame 5091; a lower mounting block 5093, the lower mounting block 5093 is welded to the bottom of the top frame 5091 and is located outside the first rotating shaft 502. A plurality of groups of the lower mounting blocks 5093 are provided; a third gear 5094, the third gear 5094 is connected to the first rotating shaft 502, and a plurality of fourth gears 5095 are meshed on the outside. The fourth gears 5095 are rotatably connected to the sides of the lower mounting blocks 5093. Among them, a cutting fan blade 5096 is installed on the side of the fourth gear 5095. The cutting fan blade 5096 is rotatably connected between two groups of lower mounting blocks 5093 and is movably connected to the bottom of the top frame 5091; and a cutting blade 5097, the cutting blade 5097 is connected to the first rotating shaft 502 and is rotatably connected to the top of the screening mesh 5061. The cutting blade 5097 is located at the bottom of the cutting fan blade 5096.
[0089] When screening the impurities inside the cyanobacteria algal sludge in the above solution, the rotation of the first rotating shaft 502 will drive the third gear 5094 installed on its outside to rotate, and drive a plurality of fourth gears 5095 meshed on the outside of the third gear 5094 to rotate. When the fourth gear 5095 rotates, it will rotate the cutting fan blade 5096 installed at its bottom to cut the introduced cyanobacteria algal sludge, which is convenient for subsequent screening operation of the impurities inside through the screening mesh 5061. The design of the plurality of diversion openings 5092 inside the top frame 5091 can facilitate the transmission of the cyanobacteria algal sludge to the top of the screening mesh 5061. The design of the cutting blade 5097 can perform horizontal cutting on the cyanobacteria algal sludge after cutting (vertically cutting), further improving the screening effect of the cyanobacteria algal sludge.
[0090] In the biological fertilizer preparation equipment based on the resource utilization of cyanobacteria sludge of the present invention, when regulating the water content of the cyanobacteria sludge, the cyanobacteria sludge after impurity screening can fall below the screening net 5061. At the same time, the first motor 501 operates to drive the first rotating shaft 502 connected to its output end to rotate, so that the first gear 503 installed on the outside of the first rotating shaft 502 can rotate. When the first gear 503 rotates, it will drive a plurality of second gears 504 meshed with its outside to rotate, so that a plurality of stirring rollers 507 installed inside the second gears 504 can rotate, accelerating the mixing efficiency of the cyanobacteria sludge and the dehydrating agent (added). At the same time, when the first rotating shaft 502 rotates, it will synchronously drive the spiral raceway 506 set thereon to rotate, so that the dehydrating agent and the cyanobacteria sludge at the bottom can move up to the top, facilitating the regulation of the water content of a large amount of cyanobacteria sludge.
[0091] Specific reference Figure 11 For the feeding assembly 60, it includes a feeding pipeline 601. The feeding pipeline 601 is communicated with the pretreatment tank 20 and is located on one side of the conical body 505. The bottom of the feeding pipeline 601 is communicated with a diversion pipeline 602. The diversion pipeline 602 extends into the interior of the fermentation chamber 301; a yeast conveying pipeline 603, the yeast conveying pipeline 603 is connected to the diversion pipeline 602 and is connected to the output end of a feeding valve 604. The feeding valve 604 is installed in communication with a yeast storage tank 605. The yeast storage tank 605 is installed on the top of the preparation box body 30. Among them, an algal sludge fermentation and pulverization assembly 70 is provided at the bottom of the yeast conveying pipeline 603.
[0092] In the biological fertilizer preparation equipment based on the resource utilization of cyanobacteria sludge of the present invention, the cyanobacteria sludge after water content control can be transmitted through the feeding pipeline 601 into the interior of the diversion pipeline 602 and is diverted and transmitted into the interior of the fermentation chamber 301 through the diversion pipeline 602. At the same time, while the cyanobacteria sludge is being transmitted, the yeast stored in the yeast storage tank 605 will be introduced into the interior of the yeast conveying pipeline 603 through the transmission control of the feeding valve 604 and is transmitted through the yeast conveying pipeline 603 into the interior of the diversion pipeline 602 and enters the interior of the fermentation chamber 301 together with the cyanobacteria sludge.
[0093] Specific reference Figure 12 and Figure 13, the algal sludge fermentation and pulverization assembly 70 includes a cross positioning frame 701. The cross positioning frame 701 is installed on the inner top of the fermentation chamber 301, and flow ports 702 are provided on the left and right sides inside. A conical protrusion 703 is provided at the center of the top of the cross positioning frame 701. Among them, the conical protrusion 703 and the flow ports 702 are located directly below the multiple outlets of the shunt pipeline 602; a second rotating shaft 704, the second rotating shaft 704 is rotatably connected to the center of the bottom of the cross positioning frame 701, and multiple stirring fan blades 7041 are equidistantly installed on the outer side. The bottom of the stirring fan blades 7041 extends below the fermentation chamber 301 and is rotatably connected to the pulverization chamber 302.
[0094] In this embodiment, the second rotating shaft 704 is located between the two feeding pipes 303. The outer side of the second rotating shaft 704 is connected to a biological fertilizer pulverization assembly 706 through a rotary transmission assembly 705. Among them, the biological fertilizer pulverization assembly 706 is located inside the pulverization chamber 302, and the rotary transmission assembly 705 can be synchronously driven to operate through the rotation of the second rotating shaft 704.
[0095] In the biological fertilizer preparation device based on the resource utilization of cyanobacterial algal sludge of the present invention, when fermenting the cyanobacterial algal sludge introduced into the fermentation chamber 301. The operation of the second rotating shaft 704 will drive the multiple stirring fan blades 7041 installed on its outer side to rotate, and the fermentation operation of the cyanobacterial algal sludge is accelerated through the rotation of the stirring fan blades 7041. The design of the flow ports 702 and the conical protrusion 703 inside the cross positioning frame 701 can facilitate the transportation of the cyanobacterial algal sludge and yeast into the fermentation chamber 301.
[0096] Specific reference Figure 12 and Figure 13 , the rotary transmission assembly 705 includes a fifth gear 7051. The fifth gear 7051 is installed on the outer side of the second rotating shaft 704 and is rotatably connected to the top of the pulverization chamber 302. A sixth gear 7052 is meshed on the side of the fifth gear 7051. Among them, the sixth gear 7052 is rotatably connected to the side of the side baffle 7053, and the side baffle 7053 is welded to the top of the pulverization chamber 302; a movable shaft 7054, the movable shaft 7054 is connected to the sixth gear 7052 and is rotatably connected to the inside of the side baffle 7053. The bottom of the movable shaft 7054 is connected to a transmission belt 7055 through a synchronous pulley, and the inner side of the transmission belt 7055 is also connected to the biological fertilizer pulverization assembly 706 through a synchronous pulley.
[0097] In the biological fertilizer preparation device based on the resource utilization of cyanobacterial sludge of the present invention, when the conveyor belt 7055 moves due to the operation of the biological fertilizer crushing assembly 706, the movable shaft 7054 connected by the synchronous pulley on its inner side can rotate, so that the sixth gear 7052 installed on the side of the movable shaft 7054 can rotate. When the sixth gear 7052 rotates, it will drive the fifth gear 7051 meshed and connected to its side to rotate, so that the second rotating shaft 704 installed inside the fifth gear 7051 can rotate.
[0098] Specifically refer to Figure 12 and Figure 13 , the biological fertilizer crushing assembly 706 includes an external seat 7061, the external seat 7061 is welded to the side of the crushing chamber 302, and a second motor 70611 is installed on the side, the output end of the second motor 70611 extends to the side of the external seat 7061 and is connected to a meshing gear set 7062. Among them, the meshing gear set 7062 is composed of two groups of meshing gears and is rotatably connected to the side of the crushing chamber 302. One coaxial end of the gears inside the meshing gear set 7062 is connected to the conveyor belt 7055 through a synchronous pulley; a crushing wheel 7063, the crushing wheel 7063 is connected to two groups of gears inside the meshing gear set 7062 and is provided with two groups. Both groups of crushing wheels 7063 are rotatably connected inside the crushing chamber 302. Among them, a recovery box 700 is arranged at the bottom of the crushing wheel 7063.
[0099] In the biological fertilizer preparation device based on the resource utilization of cyanobacterial sludge of the present invention, when crushing the biological fertilizer, the second motor 70611 can operate to drive the meshing gear set 7062 connected to its output end to rotate, so that the two crushing wheels 7063 installed at the bottom of the meshing gear set 7062 can rotate (in opposite rotation directions), completing the crushing operation of the fermented biological fertilizer and facilitating the subsequent utilization of the biological fertilizer. At the same time, when the gears inside the meshing gear set 7062 rotate, they will drive the conveyor belt 7055 connected to its outside through a synchronous pulley to move, synchronously driving the second rotating shaft 704 to rotate and improving the efficiency of cyanobacterial sludge fermentation.
[0100] In the present invention, a heating module is arranged on the side of the fermentation chamber 301 to provide sufficient temperature for the fermentation of cyanobacterial sludge.
[0101] Please refer to Figures 1-13 , including a method for using a biological fertilizer preparation device based on the resource utilization of cyanobacterial sludge, including the following steps:
[0102] S1. When preparing bio-fertilizer from cyanobacteria sludge as raw material, first pour the collected and stored cyanobacteria sludge into the interior of the pretreatment tank 20, and pretreat the cyanobacteria sludge through the sludge pretreatment component 50. At this time, the sludge pretreatment component 50 screens the excess impurities in the cyanobacteria sludge and adjusts the C / N ratio and moisture content in the cyanobacteria sludge after screening;
[0103] S2. After the pretreatment of the cyanobacteria sludge is completed, the treated cyanobacteria sludge is transported to the interior of the fermentation chamber 301 through the feeding component 60, and yeast is synchronously transported while the feeding component 60 transports the cyanobacteria sludge, improving the efficiency of preparing the pretreated cyanobacteria sludge subsequently;
[0104] S3. Among them, the yeast and the pretreated cyanobacteria sludge are fermented in the interior of the fermentation chamber 301, and the fermented cyanobacteria sludge bio-sludge is transported to the interior of the pulverizing chamber 302 through the discharge pipe 303. Then the pulverizing chamber 302 pulverizes the cyanobacteria sludge bio-sludge, and the pulverized cyanobacteria sludge bio-sludge is stored in the interior of the recycling box 700;
[0105] S4. When fermenting and pulverizing the cyanobacteria sludge, the internal parts of the sludge fermentation and pulverization component 70 operate simultaneously. While the next group of cyanobacteria sludge is being fermented, the pulverization operation of the previous group of cyanobacteria sludge bio-sludge is carried out, improving the efficiency of preparing the cyanobacteria sludge.
[0106] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.
Claims
1. A biological fertilizer preparation device based on the resource utilization of cyanobacteria sludge, comprising a device bottom plate (10), a pretreatment tank (20), a preparation box body (30), and a biological fertilizer integrated preparation mechanism (40), characterized in that: On one side of the top of the equipment base plate (10), a pretreatment tank (20) is installed. A preparation box body (30) is arranged on the side of the pretreatment tank (20). An integrated biological fertilizer preparation mechanism (40) is arranged inside the pretreatment tank (20) and the preparation box body (30), and the cyanobacteria sludge is automatically prepared. The preparation box body (30) is composed of a fermentation chamber (301) at the top and a crushing chamber (302) at the bottom. The fermentation chamber (301) and the crushing chamber (302) are connected by two feeding pipes (303). Among them, the integrated biological fertilizer preparation mechanism (40) includes: A sludge pretreatment component (50), which is arranged inside the pretreatment tank (20) and performs pretreatment operations on the cyanobacteria sludge poured into the pretreatment tank (20). A feeding component (60) is arranged on the side of the sludge pretreatment component (50). The sludge pretreatment component (50) extends to the top of the fermentation chamber (301) and is connected to the fermentation chamber (301); and A sludge fermentation and crushing component (70), which is arranged inside the preparation box body (30) and performs fermentation and crushing operations inside the fermentation chamber (301) and the crushing chamber (302) respectively. A recovery box (700) located at the inner bottom of the crushing chamber (302) is arranged at the bottom of the sludge fermentation and crushing component (70). A central control port (80) is installed on the front of the preparation box body (30). The central control port (80) is electrically connected to the sludge pretreatment component (50), the feeding component (60), and the sludge fermentation and crushing component (70) respectively. The sludge pretreatment component (50) includes: A first motor (501), which is installed at the center of the bottom of the pretreatment tank (20), and the output end is connected with a first rotating shaft (502) extending into the pretreatment tank (20). A first gear (503) is installed on the outer side of the first rotating shaft (502), and the first gear (503) is rotatably connected to the inner bottom of the pretreatment tank (20). A second gear (504), which is meshed and connected to the outside of the first gear (503) and is rotatably connected to the inner bottom of the pretreatment tank (20). Multiple groups of the second gears (504) are provided. Among them, both the first gear (503) and the second gear (504) are arranged inside a cone body (505), and the cone body (505) is installed on the inner bottom of the pretreatment tank (20). A spiral raceway (506), which is arranged on the outer side of the first rotating shaft (502) and at the top of the cone body (505). Multiple groups of stirring rollers (507) are arranged at equal intervals in a ring shape on the outer side of the spiral raceway (506). The stirring rollers (507) are connected to the second gear (504) and penetrate through the cone body (505); and The positioning block (508), the bottom of the positioning block (508) is rotatably connected to the stirring roller (507), and the positioning block (508) is installed on the inner wall of the pretreatment tank (20); Wherein, an algae sludge separation component (509) is further installed on the outer side of the first rotating shaft (502), and a feeding component (60) is arranged on one side of the conical body (505); A screening mesh (5061) is arranged on the top of the spiral raceway (506), the screening mesh (5061) is installed inside the outer frame (5062), the first rotating shaft (502) penetrates through the center of the inside of the screening mesh (5061), and the outer frame (5062) is installed at the center inside the pretreatment tank (20), Wherein, an algae sludge separation component (509) is arranged on the top of the screening mesh (5061); The algae sludge separation component (509) includes: The top frame (5091), the center of the top frame (5091) is rotatably connected to the first rotating shaft (502), and is installed on the inner top of the pretreatment tank (20), and a plurality of diversion openings (5092) are opened inside the top frame (5091); The lower mounting block (5093), the lower mounting block (5093) is welded to the bottom of the top frame (5091) and is located outside the first rotating shaft (502), and a plurality of groups of the lower mounting blocks (5093) are provided; The third gear (5094), the third gear (5094) is connected to the first rotating shaft (502), and a plurality of fourth gears (5095) are meshed on the outer side, and the fourth gears (5095) are rotatably connected to the side surface of the lower mounting block (5093), Wherein, a cutting fan blade (5096) is installed on the side surface of the fourth gear (5095), the cutting fan blade (5096) is rotatably connected between two groups of lower mounting blocks (5093) and is movably connected to the bottom of the top frame (5091); and The cutting blade (5097), the cutting blade (5097) is connected to the first rotating shaft (502) and is rotatably connected to the top of the screening mesh (5061), and the cutting blade (5097) is located at the bottom of the cutting fan blade (5096).
2. The biological fertilizer preparation device based on the resource utilization of blue-green algae sludge according to claim 1, characterized in that: The feeding component (60) includes: The feeding pipeline (601), the feeding pipeline (601) is communicated with the pretreatment tank (20) and is located on one side of the conical body (505), a shunt pipeline (602) is communicated with the bottom of the feeding pipeline (601), and the shunt pipeline (602) extends into the fermentation chamber (301); The yeast conveying pipeline (603), the yeast conveying pipeline (603) is connected to the shunt pipeline (602) and is connected to the output end of the feeding valve (604), the feeding valve (604) is installed in communication with the yeast storage tank (605), and the yeast storage tank (605) is installed on the top of the preparation box body (30), Wherein, an algae sludge fermentation and crushing component (70) is arranged at the bottom of the yeast conveying pipeline (603).
3. The bio-fertilizer preparation equipment based on the resource utilization of cyanobacteria sludge according to claim 2, characterized in that: The algal sludge fermentation and crushing assembly (70) includes: A cross positioning frame (701), which is installed on the inner top of the fermentation chamber (301), and has circulation openings (702) on the left and right sides inside. A frustum protrusion (703) is provided at the center of the top of the cross positioning frame (701). Among them, the frustum protrusion (703) and the circulation openings (702) are directly below the multiple outlets of the shunt pipeline (602). A second rotating shaft (704), which is rotatably connected to the center of the bottom of the cross positioning frame (701), and multiple groups of stirring fan blades (7041) are equidistantly installed on the outer side. The bottom of the stirring fan blades (7041) extends below the fermentation chamber (301) and is rotatably connected to the crushing chamber (302).
4. The biological fertilizer preparation device based on the resource utilization of blue-green algae sludge according to claim 3, characterized in that: The second rotating shaft (704) is located between two feeding pipes (303). The outer side of the second rotating shaft (704) is connected to a biological fertilizer crushing assembly (706) through a rotary transmission assembly (705). Among them, the biological fertilizer crushing assembly (706) is located inside the crushing chamber (302).
5. The biological fertilizer preparation device based on the resource utilization of cyanobacteria algal sludge according to claim 4, characterized in that: The rotary transmission assembly (705) includes: A fifth gear (7051), which is installed on the outer side of the second rotating shaft (704) and is rotatably connected to the top of the crushing chamber (302). A sixth gear (7052) is meshed and connected to the side of the fifth gear (7051). Among them, the sixth gear (7052) is rotatably connected to the side of a side baffle (7053), and the side baffle (7053) is welded to the top of the crushing chamber (302). A movable shaft (7054), which is connected to the sixth gear (7052) and is rotatably connected inside the side baffle (7053). The bottom of the movable shaft (7054) is connected to a transmission belt (7055) through a synchronous pulley, and the inner side of the transmission belt (7055) is also connected to a biological fertilizer crushing assembly (706) through a synchronous pulley.
6. The bio-fertilizer preparation device based on the resource utilization of cyanobacteria algal sludge according to claim 5, wherein: The biological fertilizer crushing assembly (706) includes: An external seat (7061), which is welded to the side of the crushing chamber (302), and a second motor (70611) is installed on the side. The output end of the second motor (70611) extends to the side of the external seat (7061) and is connected to a meshing gear set (7062). Among them, the meshing gear set (7062) is composed of two meshing gears and is rotatably connected to the side of the crushing chamber (302). One of the coaxial ends of the gears inside the meshing gear set (7062) is connected to the transmission belt (7055) through a synchronous pulley. Crushing wheels (7063), which are connected to the two gears inside the meshing gear set (7062), and there are two groups. Both groups of crushing wheels (7063) are rotatably connected inside the crushing chamber (302). Among them, a recovery box (700) is provided at the bottom of the crushing wheel (7063).
7. A method for using a device for preparing biological fertilizer based on the resource utilization of cyanobacteria algal sludge, including a device for preparing biological fertilizer based on the resource utilization of cyanobacteria algal sludge according to any one of claims 1-6, characterized in that, The steps include: S1. When preparing bio-fertilizer with cyanobacteria sludge as the raw material, first pour the collected and stored cyanobacteria sludge into the interior of the pretreatment tank (20), and perform pretreatment on the cyanobacteria sludge through the sludge pretreatment assembly (50). At this time, the sludge pretreatment assembly (50) screens the excess impurities in the cyanobacteria sludge, and adjusts the C / N ratio and moisture content in the screened cyanobacteria sludge. S2. After the pretreatment of the cyanobacteria sludge is completed, the treated cyanobacteria sludge is transported to the interior of the fermentation chamber (301) through the feeding assembly (60), and yeast is synchronously transported while the feeding assembly (60) conveys the cyanobacteria sludge, improving the efficiency of preparing the pretreated cyanobacteria sludge subsequently. S3. Among them, the yeast and the pretreated cyanobacteria sludge are fermented in the interior of the fermentation chamber (301), and the fermented cyanobacteria sludge bio-sludge is transported to the interior of the crushing chamber (302) through the discharge pipe (303). Then, the crushing chamber (302) crushes the cyanobacteria sludge bio-sludge, and the crushed cyanobacteria sludge bio-sludge is stored in the interior of the recycling box (700). S4. When the cyanobacteria sludge is fermented and crushed, the internal parts of the sludge fermentation and crushing assembly (70) operate simultaneously. While the next group of cyanobacteria sludge is fermented, the crushing operation of the previous group of cyanobacteria sludge bio-sludge is carried out, improving the efficiency of preparing the cyanobacteria sludge.
Citation Information
Patent Citations
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