Comprehensive performance automatic test bench for automobile control switches
By designing an automated comprehensive performance detection table for automotive control switches, the automatic loading and unloading of switches, electrical connection detection and positioning are achieved using robotics and airbag systems, solving the problem of low detection efficiency of existing equipment and achieving efficient and accurate detection results.
Patent Information
- Application Number
- CN202411019616.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-07-29
AI Technical Summary
Existing automotive switch detection equipment has difficulties in positioning, loading and unloading and circuit connection, resulting in insufficiency in detection and the inability to quickly adapt to switch cells of different sizes.
A comprehensive performance automatic detection table for automobile control switches is designed, using components such as frame, station disk, feeding table, discharge table, return spring, elastic airbag, conductive slot, pushing airbag and conductive clamp, through robot and The airbag system realizes automatic loading and unloading of switches, electrical connection detection and positioning.
It realizes rapid loading and unloading and electricity conjunction detection, automatic positioning, and adapts to switch cells of different sizes, significantly improving detection efficiency and accuracy.
Smart Images

Figure CN118937981B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of switch detection, in particular to an automatic detection platform for comprehensive performance of automobile control switches. Background Art
[0002] With the development of science and technology and the improvement of people's living standards, cars have entered thousands of households and become the most important means of transportation for people's daily travel. Now the functions of cars are becoming more and more powerful, so there are more and more switches on cars. At the same time, due to the advantages of small size and light weight of touch switches, touch switches are widely used in cars, such as car audio switches, car multimedia player switches, etc.
[0003] The quality of automobile switches is related to the quality of the entire vehicle. In order to improve the quality of the automobile, the switch qualification rate needs to be tested. However, the existing testing equipment is troublesome to locate during testing, and cannot quickly load and unload materials and connect the switch to the circuit, resulting in low testing efficiency. Summary of the invention
[0004] In view of the deficiencies of the prior art, the present invention provides an automatic testing station for comprehensive performance of automobile control switches, which solves the above-mentioned problems.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic testing platform for comprehensive performance of automobile control switches, including a frame and a loading platform and an unloading platform respectively fixed on the sides of the frame, the surface of the frame is rotatably connected with a work station disk, the surface of the work station disk is provided with a plurality of work stations arranged in an annular array, the loading platform loads the switch to the loading station through a loading robot, the work station includes a fixed frame fixed to the surface of the work station disk, the side of the fixed frame is fixedly connected with a limit frame for limiting the switch, the surface of the limit frame is slidably connected with a sliding block, the bottom of the sliding block is respectively fixedly connected with a reset spring and an elastic airbag, the bottom of the reset spring and the elastic airbag are fixedly connected to the top of the fixed frame, and the inner cavity of the fixed frame is opened A conductive slot is built in for plugging in switch cells, a pushing airbag is fixedly connected to the inner cavity of the conductive slot, a conductive clamp electrically connected to the switch cell is fixedly connected to one side of the pushing airbag, a pushing spring is fixedly connected to one end of the pushing spring and the inner cavity of the conductive slot, the inner cavity of the elastic airbag is connected to the inner cavity of the pushing airbag through a connecting pipe, an arc-shaped top frame located above the workstation of the workstation disk is fixedly connected to the surface of the frame, a slope gradually rising from left to right is provided on the left side of the arc-shaped top frame, a driving cylinder is fixedly connected to the surface of the arc-shaped top frame, one end of the driving cylinder piston rod passes through and extends to the bottom of the arc-shaped top frame, and a detection rod is fixedly connected to the end of the driving cylinder piston rod. At this time, the switch is placed from the loading table to the fixed frame on the workstation through the loading robot. At this time, the switch is placed on the surface of the sliding block, and the two sides are covered by the top of the sliding block. Then the workstation disk rotates counterclockwise to drive the workstation to continue moving. The workstation moves to the arc-shaped top frame. At this time, the switch rotates, and the upper part is gradually squeezed by the arc-shaped top frame, compressing the reset spring to move downward, driving the sliding block to slide downward on the surface of the limit frame. At this time, the battery cell of the switch is inserted into the conductive groove. At this time, the elastic airbag is squeezed, and the internal gas enters the pushing airbag from the connecting pipe. The pushing airbag pushes the two conductive clamps to move in the direction of the switch battery cell to close, clamp the switch battery cell, and conduct electricity. Then the workstation disk drives the workstation to continue rotating, and the loading is continuously carried out. The workstation rotates to the bottom of the driving cylinder The detection rod below the drive cylinder is lowered to press the switch, and the signal is detected by the built-in detection component of the frame to see if it is normal. After the detection is completed, the work station disk drives the work station to rotate to the outside of the arc-shaped top frame. At this time, the reset spring is reset, and the sliding block is pushed upward to move, driving the switch to rise upward, and the elastic airbag is reset at this time. At this time, the pushing spring drives the conductive clamp to reset, and drives the pushing airbag to reset, and the gas flows back into the elastic airbag through the connecting pipe. At this time, the battery cell below the switch is detached from the conductive slot, and the sliding block and the conductive clamp are reset. Then the work station disk drives the work station to continue to rotate to the discharge guide frame. At this time, the two sides of the discharge guide frame are located below the two sides of the switch. As the work station disk rotates counterclockwise, the switch slides upward on the discharge guide frame until it is completely detached from the work station.The top of the discharge guide frame is provided with guide wheels that are rollingly connected to both sides of the switch. After the switch on one station is discharged, the station behind continues to discharge, applying thrust to the switch on the discharge guide frame, and then the switch falls into the discharge table for collection, and the discharge is completed. The switch can be quickly loaded and unloaded and the electrical connection detection can be performed, the switch can be automatically positioned, and the effective detection effect can be ensured. It can adapt to the plug-in of the battery cells of switches of different sizes, which greatly improves the processing efficiency.
[0006] As a further solution of the present invention: two return springs are provided, and are symmetrically arranged on both sides of the elastic airbag, so as to ensure smooth sliding up and down of the sliding block and accurate positioning.
[0007] As a further solution of the present invention: when the sliding block descends to the limit, the switch core abuts against the surface of the conductive clamping block, and in the initial position of the sliding block, the switch core is located above the conductive slot.
[0008] As a further solution of the present invention: a discharging guide frame is fixedly connected to one side of the frame, the discharging guide frame is two guide rails, and the right end of the discharging guide frame is provided with an arc-shaped protrusion which gradually rises from left to right, the right end of the discharging guide frame is an arc shape adapted to the rotation trajectory of the switch, and the left end of the discharging guide frame is a straight rail.
[0009] As a further solution of the present invention: the right side of the discharging guide frame is located below the switch, and the linear track at the left end of the discharging guide frame is located above the workstation.
[0010] As a further solution of the present invention: the arc-shaped top frame is arranged above the 90-210 degree workstation, and a ball is rotatably connected to the top of the switch for rolling connection below. The three workstations are measured sequentially with high accuracy, and the ball makes the movement of the workstation smoother.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. The present invention can quickly load and unload switches and conduct electrical connection detection, automatically position switches, and ensure effective detection effects. It can adapt to the plugging of cells of switches of different sizes, thereby greatly improving processing efficiency.
[0013] 2. In the present invention, the work station moves to the arc-shaped top frame. At this time, when the switch rotates, the upper part is gradually squeezed by the arc-shaped top frame, and the reset spring is compressed downward to move, driving the sliding block to slide downward on the surface of the limit frame. At this time, the battery cell of the switch is inserted into the conductive groove. At this time, the elastic airbag is squeezed, and the internal gas enters the pushing airbag from the connecting pipe. The pushing airbag pushes the two conductive clamps to move toward the direction of the switch battery cell to close, clamp the switch battery cell, and conduct electricity.
[0014] 3. In the present invention, the work station disc drives the work station to rotate to the outside of the arc-shaped top frame. At this time, the reset spring is reset, pushing the sliding block upward to move, driving the switch to rise upward, and the elastic airbag is reset at this time. At this time, the pushing spring drives the conductive clamp block to reset, driving the pushing airbag to reset, and the gas is returned to the elastic airbag through the connecting pipe. At this time, the battery cell under the switch is detached from the conductive groove, and the sliding block and the conductive clamp block are reset. Then the work station disc drives the work station to continue to rotate to the discharge guide frame. At this time, the two sides of the discharge guide frame are located below the two sides of the switch. As the work station disc rotates counterclockwise, the switch slides upward on the discharge guide frame until it is completely detached from the work station. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a top view of the structure of the present invention;
[0016] Figure 2 It is a top view of the structure of the workstation of the present invention;
[0017] Figure 3 It is a structural side view of the discharge guide frame of the present invention.
[0018] In the figure: 1. frame; 2. loading platform; 3. unloading platform; 4. work station; 5. arc top frame; 6. driving cylinder; 7. fixed frame; 8. reset spring; 9. sliding block; 10. elastic air bag; 11. limit frame; 12. conductive groove; 13. push air bag; 14. conductive clamping block; 15. push spring; 16. connecting pipe; 17. discharge guide frame; 18. switch. DETAILED DESCRIPTION
[0019] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0020] See also Figure 1-3The present invention provides a technical solution: an automatic testing platform for comprehensive performance of automobile control switches, comprising a frame 1 and a loading platform 2 and a unloading platform 3 respectively fixed on the sides of the frame 1, the surface of the frame 1 is rotatably connected with a station disk 4, the surface of the station disk 4 is provided with a plurality of stations arranged in an annular array, the loading platform 2 loads a switch 18 to the loading station through a loading manipulator, the station comprises a fixed frame 7 fixed on the surface of the station disk 4, a limiting frame 11 for limiting the switch 18 is fixedly connected to the side of the fixed frame 7, a sliding block 9 is slidably connected to the surface of the limiting frame 11, a reset spring 8 and an elastic airbag 10 are respectively fixedly connected to the bottom of the sliding block 9, the bottoms of the reset spring 8 and the elastic airbag 10 are both fixedly connected to the top of the fixed frame 7, the inner surface of the fixed frame 7 The cavity is provided with a conductive slot 12 for plugging in the switch 18 battery cell. The inner cavity of the conductive slot 12 is fixedly connected with a pushing airbag 13. One side of the pushing airbag 13 is fixedly connected with a conductive clamp 14 electrically connected to the switch 18 battery cell. One side of the conductive clamp 14 is fixedly connected with a pushing spring 15. One end of the pushing spring 15 is fixedly connected to the inner cavity of the conductive slot 12. The inner cavity of the elastic airbag 10 is connected with the inner cavity of the pushing airbag 13 through a connecting pipe 16. The surface of the frame 1 is fixedly connected with an arc-shaped top frame 5 located above the workstation of the workstation disk 4. The left side of the arc-shaped top frame 5 is provided with an inclined surface that gradually rises from left to right. The surface of the arc-shaped top frame 5 is fixedly connected with a driving cylinder 6. One end of the piston rod of the driving cylinder 6 penetrates and extends to the bottom of the arc-shaped top frame 5. The driving cylinder 6 The end of the piston rod of the cylinder 6 is fixedly connected with a detection rod. When in use, the switch 18 is placed from the loading platform 2 to the fixed frame 7 on the workstation through the loading robot. At this time, the switch 18 is placed on the surface of the sliding block 9, and the two sides are supported by the sliding blocks 9. Then the workstation disk 4 rotates counterclockwise to drive the workstation to continue moving. The workstation moves to the arc-shaped top frame 5. At this time, when the switch 18 rotates, the upper part is gradually squeezed by the arc-shaped top frame 5, and the reset spring 8 is compressed downward to move, driving the sliding block 9 to slide downward on the surface of the limit frame 11. At this time, the battery cell of the switch 18 is inserted into the conductive groove 12. At this time, the elastic airbag 10 is squeezed, and the internal gas enters the pushing airbag 13 from the connecting pipe 16. The pushing airbag 13 pushes the two conductive clamps 14 toward the switch 18 battery cell. The workstation 18 is closed by moving in the direction of rotation to clamp the switch 18 battery cell for conduction, and then the workstation disc 4 drives the workstation to continue to rotate, and the material is continuously fed. The workstation rotates to the bottom of the driving cylinder 6, and the detection rod under the driving cylinder 6 descends to press the switch 18. The built-in detection component of the frame 1 detects whether the signal is normal. After the detection is completed, the workstation disc 4 drives the workstation to rotate to the outside of the arc-shaped top frame 5. At this time, the reset spring 8 is reset, and the sliding block 9 is pushed upward to move, driving the switch 18 to rise upward, and the elastic airbag 10 is reset at this time. At this time, the push spring 15 drives the conductive clamp 14 to reset, and drives the push airbag 13 to reset, and the gas is returned to the elastic airbag 10 through the connecting pipe 16. At this time, the battery cell under the switch 18 is detached from the conductive slot 12,And the sliding block 9 and the conductive clamping block 14 are reset, and then the station disc 4 drives the station to continue to rotate to the discharge guide frame 17. At this time, the two sides of the discharge guide frame 17 are located below the two sides of the switch 18. As the station disc 4 rotates counterclockwise, the switch 18 slides upward on the discharge guide frame 17 until it is completely separated from the station. The top of the discharge guide frame 17 is provided with a guide wheel that is rollingly connected to the two sides of the switch 18. After the switch 18 on a station is discharged, the rear station continues to discharge, and a thrust is applied to the switch 18 on the discharge guide frame 17. Then the switch 18 falls into the unloading table 3 for collection. After the discharge is completed, the switch 18 can be quickly loaded and unloaded and the electrical connection is detected, the switch 18 is automatically positioned, and an effective detection effect is guaranteed. It can adapt to the battery cells of switches 18 of different sizes for plugging, which greatly improves the processing efficiency.
[0021] Two return springs 8 are provided, and are symmetrically arranged on both sides of the elastic airbag 10, respectively, to ensure that the sliding block 9 slides up and down smoothly and is accurately positioned.
[0022] When the sliding block 9 descends to the limit, the switch 18 cell contacts the surface of the conductive clamp 14 . In the initial position of the sliding block 9 , the switch 18 cell is located above the conductive slot 12 .
[0023] A discharging guide frame 17 is fixedly connected to one side of the frame 1. The discharging guide frame 17 consists of two guide rails, and an arc-shaped protrusion gradually rising from left to right is provided at the right end of the discharging guide frame 17. The right end of the discharging guide frame 17 is an arc shape that matches the rotation trajectory of the switch 18, and the left end of the discharging guide frame 17 is a straight track.
[0024] The right side of the discharging guide frame 17 is located below the switch 18, and the left end linear track of the discharging guide frame 17 is located above the workstation.
[0025] The arc-shaped top frame 5 is arranged above the 90-210 degree station, and a ball bearing which is rotatably connected to the top of the switch 18 is provided below. The three stations are measured sequentially with high accuracy, and the ball bearing makes the station movement smoother.
[0026] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. An automatic testing platform for comprehensive performance of automobile control switches, comprising a frame (1) and a loading platform (2) and a unloading platform (3) respectively fixed to the sides of the frame (1), wherein a work station disk (4) is rotatably connected to the surface of the frame (1), and a surface of the work station disk (4) is provided with a plurality of work stations arranged in a circular array, and the loading platform (2) loads a switch (18) to the loading station through a loading manipulator, characterized in that: The workstation comprises a fixing frame (7) fixed on the surface of the workstation disk (4), a limiting frame (11) for limiting the position of a switch (18) being fixedly connected to the side of the fixing frame (7), a sliding block (9) being slidably connected to the surface of the limiting frame (11), a reset spring (8) and an elastic airbag (10) being fixedly connected to the bottom of the sliding block (9), the bottoms of the reset spring (8) and the elastic airbag (10) being fixedly connected to the top of the fixing frame (7), a conductive slot (12) for plugging in the switch (18) battery cell being provided in the inner cavity of the fixing frame (7), a pushing airbag (13) being fixedly connected to the inner cavity of the conductive slot (12), A conductive clamp (14) electrically connected to the switch (18) cell is fixedly connected to one side of the push airbag (13); a push spring (15) is fixedly connected to one side of the conductive clamp (14); one end of the push spring (15) is fixedly connected to the inner cavity of the conductive slot (12); the inner cavity of the elastic airbag (10) is connected to the inner cavity of the push airbag (13) via a connecting pipe (16); a curved top frame (5) located above the workstation of the workstation plate (4) is fixedly connected to the surface of the frame (1); a slope gradually rising from left to right is provided on the left side of the curved top frame (5); and a driving cylinder (6) is fixedly connected to the surface of the curved top frame (5). ), one end of the piston rod of the driving cylinder (6) passes through and extends to the bottom of the arc-shaped top frame (5), and the end of the piston rod of the driving cylinder (6) is fixedly connected to a detection rod. When in use, the switch (18) is placed from the loading platform (2) to the fixed frame (7) on the workstation through the loading robot. The switch (18) is placed on the surface of the sliding block (9) and is supported by the sliding block (9) on both sides. Then the workstation disk (4) rotates counterclockwise to drive the workstation to continue moving. The workstation moves to the arc-shaped top frame (5). When the switch (18) rotates, the upper part is gradually squeezed by the arc-shaped top frame (5), compressing the reset spring (8) downward to move, driving the sliding block (9) on the limit frame The surface of the switch (11) slides downward, the battery cell of the switch (18) is inserted into the conductive groove (12), the elastic airbag (10) is squeezed, and the internal gas enters the push airbag (13) from the connecting pipe (16), and the push airbag (13) pushes the two conductive clamps (14) to move in the direction of the switch (18) battery cell to close, clamping the switch (18) battery cell to conduct electricity, and then the work station disk (4) drives the work station to continue to rotate, continuously loading materials, and the work station rotates to the bottom of the driving cylinder (6), and the detection rod under the driving cylinder (6) descends to press the switch (18), and the detection component built into the frame (1) detects whether the signal is normal.
2. The comprehensive performance automatic testing platform for automobile control switches according to claim 1 is characterized by: Two return springs (8) are provided, and are symmetrically arranged on both sides of the elastic airbag (10).
3. The comprehensive performance automatic testing platform for automobile control switches according to claim 1 is characterized by: When the sliding block (9) descends to the limit, the switch (18) cell contacts the surface of the conductive clamp (14); when the sliding block (9) is in the initial position, the switch (18) cell is located above the conductive slot (12).
4. The comprehensive performance automatic testing platform for automobile control switches according to claim 1 is characterized by: A discharging guide frame (17) is fixedly connected to one side of the frame (1), the discharging guide frame (17) being two guide rails, and an arc-shaped protrusion is provided at the right end of the discharging guide frame (17), the right end of the discharging guide frame (17) being in an arc shape that matches the rotation track of the switch (18), and the left end of the discharging guide frame (17) being a linear rail.
5. The comprehensive performance automatic testing platform for automobile control switches according to claim 4 is characterized in that: The right side of the material discharging guide frame (17) is located below the switch (18), and the linear track at the left end of the material discharging guide frame (17) is located above the workstation.
6. The comprehensive performance automatic testing platform for automobile control switches according to claim 1 is characterized by: The arc-shaped top frame (5) is arranged above the 90-210 degree workstation, and a ball bearing that is rotatably connected to the top of the switch (18) is rotatably connected below.
Citation Information
Patent Citations
Automatic feeding and discharging detection equipment for relay
CN116559646A
Hand-held relay verification device and verification method thereof
CN116819132A