Continuous winding equipment and winding method for inductor coil processing

Abstract

The present invention discloses a continuous winding device and winding method for inductor coil processing, which belongs to the technical field of inductor coil processing, and comprises: a workbench, the upper side of which is fixedly connected with a top plate, a rotating shaft is installed on the left side of the workbench, a stretching shaft is also installed on the left side of the workbench, the stretching shaft is located on the upper side of the rotating shaft, the output end of the stretching shaft is fixedly connected with a moving frame, the moving frame is located on the lower side of the top plate and is slidably connected to the top plate left and right; a fixing component, the fixing component comprises a fixing ring fixedly sleeved on the outer side of the rotating shaft, a nut is also threadedly sleeved on the outer side of the rotating shaft, and the nut and the outer side of the fixing ring are fixedly sleeved with the same driven ring. In the process of using the detection component to detect the wire, when the wire breaks, the pressing component will be immediately started to drive the contact cylinder to move downward quickly, so that the contact cylinder and the wire are against each other, and the possibility of the wire wound on the mold being loosened is prevented.

Description

Technical Field

[0001] The present invention relates to the technical field of inductor coil processing, and in particular to a continuous winding device and a winding method for inductor coil processing. Background Art

[0002] An inductor is a device that works on the principle of electromagnetic induction. The coil is made of a wire wound around an insulating tube. The wires are insulated from each other, and the insulating tube can be hollow or contain an iron core or a magnetic powder core.

[0003] At present, the winding operation is mainly carried out by semi-automatic winding equipment. The mold is put on the rotating shaft and the semi-automatic winding equipment is started to carry out the winding operation. The overall operation is simple.

[0004] However, in the actual working process, during the winding process, the wire often breaks. After the wire breaks, the wire wound on the mold becomes loose, requiring the staff to stretch the wire in time, which is time-consuming, labor-intensive and very troublesome. If it cannot be processed in time, not only will the wire be scattered on the workbench, but it will also seriously affect the subsequent winding operation. Moreover, the processing effect is general when it is processed manually. Therefore, a continuous winding device and a winding method for inductor coil processing are provided. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings existing in the prior art, such as: after the wire breaks, the wire wound on the mold will become loose, which requires the staff to stretch the wire in time, which is time-consuming, labor-intensive and very troublesome. If it cannot be processed in time, not only will the wire be scattered on the workbench, but it will also seriously affect the subsequent winding operation. Moreover, the processing effect is generally poor when it is processed manually. A continuous winding device and winding method for inductor coil processing are proposed.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A continuous winding device for inductor coil processing, comprising:

[0008] A workbench, wherein a top plate is fixedly connected to the upper side of the workbench, a rotating shaft is installed on the left side of the workbench, a stretching shaft is also installed on the left side of the workbench, the stretching shaft is located on the upper side of the rotating shaft, a moving frame is fixedly connected to the output end of the stretching shaft, and the moving frame is located on the lower side of the top plate and is slidably connected to the top plate left and right;

[0009] A fixing assembly, which includes a fixing ring fixedly sleeved on the outer side of the rotating shaft, a nut is also threadedly sleeved on the outer side of the rotating shaft, the nut and the outer side of the fixing ring are fixedly sleeved with the same driven ring, a plurality of gear rods are circumferentially fixedly connected to the outer side of the driven ring, a rotating ring is also rotatably sleeved on the outer side of the rotating shaft, the rotating ring is located on the right side of the fixing ring, an arc plate is fixedly connected to the outer side of the rotating ring, and a through groove is provided on the arc plate.

[0010] Preferably, a detection component for detecting whether the wire is broken is provided in the through slot, and the detection component includes a fixed cylinder, a threaded rod, a threaded ring, a collar, a right-angle rod, and a clamping plate. The fixed cylinder passes through the lower wall of the movable frame, and the fixed cylinder passes through the through slot and is slidably connected to the through slot left and right. The two threaded rods are symmetrically arranged on both sides of the rotating cylinder, and the two threaded rods are rotatably connected to the rotating cylinder. The threaded ring is threadedly sleeved on the outside of the threaded rod, and the collar is rotatably sleeved on the outside of the threaded ring. There are four right-angle rods, and the four right-angle rods are symmetrically arranged on the outside of the collar, and the four right-angle rods pass through the fixed cylinder and are slidably connected to the fixed cylinder. A moving rod is slidably sleeved in one end of the four right-angle rods away from the collar, and the moving rod is connected to the right-angle rod through a first spring, and the clamping plate is fixedly connected to the moving rod.

[0011] Preferably, two pressing assemblies of the inductive coil are provided on the lower side of the arc plate, and the two pressing assemblies are symmetrically arranged on both sides of the fixed cylinder. The pressing assembly includes a first hydraulic rod, a pressing frame, a pressing plate, a gantry rod, a rotating cylinder, and a contact cylinder. The first hydraulic rod and the clamping plate are relatively arranged, the first hydraulic rod passes through the arc plate and is fixedly connected to the arc plate, the pressing frame and the output end of the first hydraulic rod are fixedly connected, the pressing plate is located in the pressing frame and is slidably connected to the pressing frame up and down, the gantry rod is located on the lower side of the pressing plate and is fixedly connected to the pressing plate, the rotating cylinder is rotatably sleeved on the outside of the gantry rod, the number of the contact cylinders is two, and the two contact cylinders are fixedly sleeved on the outside of the rotating cylinder.

[0012] Preferably, a rotating assembly for controlling the rotation of the rotating cylinder is provided in the pressing frame, and the rotating assembly includes a pulley assembly and a second spring. A transmission rod is fixedly connected to the pressing plate, and a transmission cylinder is provided on the outer rotating sleeve of the transmission rod. The transmission cylinder is connected to the rotating cylinder through the pulley assembly, and a gear is provided on the outer fixed sleeve of the transmission cylinder. A rack is fixedly connected to the inner wall of the pressing frame, and the rack and the gear are meshed.

[0013] Preferably, an extrusion assembly for transversely extruding the wire is provided on the outside of the contact cylinder, and the extrusion assembly includes a retaining ring slidably sleeved on the outside of the contact cylinder, and two second hydraulic rods are symmetrically and fixedly connected to the lower side of the pressing plate, and the output ends of the retaining ring and the second hydraulic rods are fixedly connected, and four switch plates are symmetrically arranged in pairs in the pressing frame, and the four switch plates and the second hydraulic rod are arranged opposite to each other, the two switch plates on the lower side are fixedly connected to the pressing plate, and the two switch plates on the upper side are fixedly connected to the upper wall of the pressing frame.

[0014] Preferably, outer sides of the two contact cylinders are both roughened.

[0015] Preferably, a plurality of rubber pads are evenly arranged on the lower side of the workbench.

[0016] A winding method for a continuous winding device for inductor coil processing, comprising the following steps:

[0017] S1. Before the wire is wound, the wire is passed through the fixed cylinder. Since the right-angle rod and the fixed cylinder are slidably connected, the threaded rod is rotated at this time, so that the threaded rod drives the threaded ring to move toward the fixed cylinder, and the threaded ring drives the clamping plate to move toward the wire through the right-angle rod until the right-angle rod and the wire are against each other and the first spring is in a compressed state. At this time, the two clamping plates are not in contact.

[0018] S2. Put the mold to be wound on the outside of the rotating shaft, turn the nut until the mold, the fixing ring and the nut are in close contact and connected together, and then complete the installation operation of the mold. Put the wire in the moving frame, start the workbench, the workbench drives the rotating shaft to rotate, and also drives the stretching shaft to move back and forth, the stretching shaft drives the moving frame to move back and forth, and start the winding operation. When winding, the rotation speed of the rotating shaft and the moving speed of the stretching shaft can be adjusted through the operation screen on the workbench. The above are all existing technologies and no redundant elaboration is made;

[0019] S3. During the winding process, when the wire breaks, the wire is moved out of the clamping plate, the two clamping plates are pressed against each other, the first hydraulic rod is activated, and the pressing frame is driven to move downward quickly, the pressing frame drives the pressing plate and the gantry rod to move downward, the gantry rod drives the rotating cylinder and the contact cylinder to move downward, the contact cylinder and the wire are pressed against each other, and the wire is pressed down to prevent the wire that has been wound outside the mold from being affected by the wire breakage, reduce the possibility of the wire being loose, and ensure the normal winding effect of the wire;

[0020] S4. When the rotating cylinder and the contact cylinder move downward, when the contact cylinder and the wire collide with each other, the pressing plate will move upward relative to the pressing frame, and the transmission cylinder will be driven to rotate under the action of the rack and the gear. The transmission cylinder drives the rotating cylinder to rotate through the pulley assembly, and the rotating cylinder drives the contact cylinder to rotate, so as to guide the wires on the mold, and turn the loose wires on the mold into what they should be, so as to maintain the winding effect;

[0021] S5. When the pressing plate moves upward relative to the pressing frame, the switch plate is driven to move. When the two switch plates are against each other, the second hydraulic rod is activated, which drives the gear ring to move, and the outermost wires of the mold are summarized and arranged, further reducing the possibility of loose wires.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. First, when the wire is broken by the detection component, the pressing component will be immediately activated to drive the contact cylinder to move downward quickly, so that the contact cylinder and the wire are against each other, to prevent the possibility of the wire wound on the mold from loosening;

[0024] 2. During the downward movement of the contact cylinder, especially after the contact cylinder and the wire are against each other, the contact cylinder also rotates, which starts the stretching effect on the wire on the mold, further preventing the possibility of the wire being loose on the mold and ensuring the winding effect of the wire;

[0025] 3. After the pressing and stretching operations on the wire are completed, the outermost wire will also be squeezed to further ensure the winding effect, and it is convenient for users to find the broken end of the wire after it is broken, which is convenient for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of a continuous winding device and a winding method for inductor coil processing proposed by the present invention;

[0027] Figure 2 It is a structural schematic diagram of a stretching shaft, a rotating shaft, and a moving frame in a continuous winding device and a winding method for inductor coil processing proposed by the present invention;

[0028] Figure 3 This is a structural schematic diagram of another angle of the stretching shaft, rotating shaft, and moving frame in a continuous winding device and winding method for inductor coil processing proposed by the present invention;

[0029] Figure 4 It is a structural schematic diagram of a detection component in a continuous winding device and a winding method for inductor coil processing proposed by the present invention;

[0030] Figure 5A schematic diagram of the connection of right-angle rods in a continuous winding device and a winding method for inductor coil processing proposed by the present invention;

[0031] Figure 6 for Figure 5 Sectional connection diagram at A in the middle;

[0032] Figure 7 It is a structural schematic diagram of a pressing component in a continuous winding device and a winding method for inductor coil processing proposed by the present invention;

[0033] Figure 8 It is a structural schematic diagram of a rotating component in a continuous winding device and a winding method for inductor coil processing proposed by the present invention;

[0034] Fig. 9 The present invention provides a schematic diagram of the structure of an extrusion assembly in a continuous winding device and a winding method for inductor coil processing.

[0035] In the figure: 1 workbench, 2 rotating shaft, 3 nut, 4 stretching shaft, 5 top plate, 6 moving frame, 7 detection assembly, 71 fixed cylinder, 72 threaded rod, 73 threaded ring, 74 collar, 75 right-angle rod, 76 clamping plate, 77 first spring, 78 moving rod, 8 fixed ring, 9 gear rod, 10 rotating ring, 11 arc plate, 12 driven ring, 13 pressing assembly, 131 first hydraulic rod, 132 pressing frame, 133 pressing plate, 134 gantry rod, 135 rotating cylinder, 136 contact cylinder, 137 rotating assembly, 1371 pulley assembly, 1372 fixed rod, 1372 transmission rod, 1373 transmission cylinder, 1374 gear, 1375 rack, 1376 second spring, 14 switch plate, 15 second hydraulic rod, 16 gear ring. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0037] Reference Figure 1-Figure 9 , a continuous winding device for inductor coil processing, comprising:

[0038] A workbench 1, a plurality of rubber pads are evenly arranged on the lower side of the workbench 1, a top plate 5 is fixedly connected to the upper side of the workbench 1, a rotating shaft 2 is installed on the left side of the workbench 1, a stretching shaft 4 is also installed on the left side of the workbench 1, the stretching shaft 4 is located on the upper side of the rotating shaft 2, and a moving frame 6 is fixedly connected to the output end of the stretching shaft 4, and the moving frame 6 is located on the lower side of the top plate 5 and is slidably connected to the top plate 5 left and right;

[0039] A fixing assembly, the fixing assembly includes a fixing ring 8 fixedly sleeved on the outer side of the rotating shaft 2, a nut 3 is also threadedly sleeved on the outer side of the rotating shaft 2, the nut 3 and the outer side of the fixing ring 8 are fixedly sleeved with the same driven ring 12, a plurality of gear rods 9 are fixedly connected to the outer side of the driven ring 12 in the circumferential direction, a rotating ring 10 is also rotatably sleeved on the outer side of the rotating shaft 2, the rotating ring 10 is located on the right side of the fixing ring 8, an arc plate 11 is fixedly connected to the outer side of the rotating ring 10, and a through groove is provided on the arc plate 11;

[0040] The mold to be wound is placed on the outside of the rotating shaft 2, and the nut 3 is rotated until the mold, the fixing ring 8, and the nut 3 are tightly connected together, thereby completing the installation operation of the mold, placing the wire in the moving frame 6, and starting the workbench 1. The workbench 1 drives the rotating shaft 2 to rotate, and also drives the stretching shaft 4 to move back and forth. The stretching shaft 4 drives the moving frame 6 to move back and forth, and the winding operation begins. When winding, the rotation speed of the rotating shaft 2 and the moving speed of the stretching shaft 4 can be adjusted through the operation screen on the workbench 1. The above are all existing technologies and no redundant description is made;

[0041] like Figure 4 , Figure 5 , Figure 6 , a detection assembly 7 for detecting whether the wire is broken is provided in the through groove, and the detection assembly 7 includes a fixed cylinder 71, a threaded rod 72, a threaded ring 73, a collar 74, a right-angle rod 75, and a clamping plate 76. The fixed cylinder 71 passes through the lower wall of the movable frame 6, and the fixed cylinder 71 passes through the through groove and is slidably connected with the through groove left and right. The two threaded rods 72 are symmetrically arranged on both sides of the rotating cylinder 135, and the two threaded rods 72 are rotatably connected with the rotating cylinder 135. The threaded ring 73 is threadedly sleeved on the outer side of the threaded rod 72, and the collar 74 is rotatably sleeved on the outer side of the threaded ring 73. There are four right-angle rods 75, and the four right-angle rods 75 are symmetrically arranged on the outer side of the collar 74, and the four right-angle rods 75 pass through the fixed cylinder 71 and are slidably connected with the fixed cylinder 71. A moving rod 78 is slidably sleeved in one end of the four right-angle rods 75 away from the collar 74. The moving rod 78 is connected to the right-angle rod 75 through a first spring 77, and the clamping plate 76 is fixedly connected to the moving rod 78;

[0042] Before the wire is wound, the wire is passed through the fixed cylinder 71. Since the right-angle rod 75 is slidably connected to the fixed cylinder 71, the threaded rod 72 is rotated at this time, so that the threaded rod 72 drives the threaded ring 73 to move toward the fixed cylinder 71. The threaded ring 73 drives the clamping plate 76 to move toward the wire through the right-angle rod 75 until the right-angle rod 75 and the wire are against each other and the first spring 77 is in a compressed state. At this time, the two clamping plates 76 are not in contact.

[0043] like Figure 7, two pressing assemblies 13 of the inductor coil are provided on the lower side of the arc plate 11, and the two pressing assemblies 13 are symmetrically arranged on both sides of the fixed cylinder 71. The pressing assembly 13 includes a first hydraulic rod 131, a pressing frame 132, a pressing plate 133, a gantry rod 134, a rotating cylinder 135, and a contact cylinder 136. The first hydraulic rod 131 and the clamping plate 76 are arranged opposite to each other, the first hydraulic rod 131 penetrates the arc plate 11 and is fixedly connected to the arc plate 11, the pressing frame 132 is fixedly connected to the output end of the first hydraulic rod 131, the pressing plate 133 is located in the pressing frame 132 and is slidably connected to the pressing frame 132 up and down, the gantry rod 134 is located at the lower side of the pressing plate 133 and is fixedly connected to the pressing plate 133, the rotating cylinder 135 is rotatably sleeved on the outer side of the gantry rod 134, the number of the contact cylinders 136 is two, and the two contact cylinders 136 are fixedly sleeved on the outer side of the rotating cylinder 135;

[0044] First, the clamping plate 76 is similar to a contact switch in real life. When the two clamping plates 76 abut against each other, the first hydraulic rod 131 is activated, thereby driving the pressing frame 132 to move downward quickly. The pressing frame 132 drives the pressing plate 133 and the gantry rod 134 to move downward. The gantry rod 134 drives the rotating cylinder 135 and the contact cylinder 136 to move downward. The contact cylinder 136 abuts against the wire to hold the wire down, preventing the wire that has been wound outside the mold from being affected by the wire breakage, reducing the possibility of the wire being loose, and ensuring the normal winding effect of the wire.

[0045] like Figure 8 A rotating assembly 137 for controlling the rotation of the rotating cylinder 135 is provided in the pressing frame 132, and the rotating assembly 137 includes a pulley assembly 1371 and a second spring 1376. A transmission rod 1372 is fixedly connected to the pressing plate 133, and a transmission cylinder 1373 is rotatably sleeved on the outer side of the transmission rod 1372. The transmission cylinder 1373 is connected to the rotating cylinder 135 through the pulley assembly 1371, and a gear 1374 is fixedly sleeved on the outer side of the transmission cylinder 1373. A rack 1375 is fixedly connected to the inner wall of the pressing frame 132, and the rack 1375 and the gear 1374 are meshed.

[0046] Under normal circumstances, the rack 1375 and the gear 1374 are just meshed. When the rotating cylinder 135 and the contact cylinder 136 are moving downward, when the contact cylinder 136 and the wire are against each other, the pressing plate 133 will move upward relative to the pressing frame 132. Under the action of the rack 1375 and the gear 1374, the transmission cylinder 1373 is driven to rotate. The transmission cylinder 1373 drives the rotating cylinder 135 to rotate through the pulley assembly 1371. The rotating cylinder 135 drives the contact cylinder 136 to rotate, and the wires on the mold are guided, and the loose wires on the mold are changed into what they should be, so as to maintain the winding effect.

[0047] like Fig. 9The outside of the contact cylinder 136 is provided with an extrusion assembly for lateral extrusion of the wire, and the extrusion assembly includes a retaining ring 16 slidably sleeved on the outside of the contact cylinder 136. Two second hydraulic rods 15 are symmetrically fixedly connected to the lower side of the pressing plate 133, and the retaining ring 16 is fixedly connected to the output end of the second hydraulic rod 15. Four switch plates 14 are symmetrically arranged in pairs in the pressing frame 132. The four switch plates 14 and the second hydraulic rod 15 are arranged oppositely. The two switch plates 14 on the lower side are fixedly connected to the pressing plate 133, and the two switch plates 14 on the upper side are fixedly connected to the upper wall inside the pressing frame 132;

[0048] First, the switch plate 14 is similar to a contact switch in real life. When the switch plates 14 are against each other, the second hydraulic rod 15 is activated. When the pressing plate 133 moves upward relative to the pressing frame 132, the switch plate 14 is driven to move. When the two switch plates 14 are against each other, the second hydraulic rod 15 is activated, which drives the gear ring 16 to move, and the outermost wires of the mold are summarized and sorted, further reducing the possibility of loose wires.

[0049] The outer sides of the two contact cylinders 136 are both roughened;

[0050] The contact cylinder 136 can better complete the pressing and combing operations on the wire.

[0051] A winding method for a continuous winding device for inductor coil processing, comprising the following steps:

[0052] S1. Before the wire is wound, the wire is passed through the fixed cylinder 71. Since the right-angle rod 75 is slidably connected to the fixed cylinder 71, the threaded rod 72 is rotated at this time, so that the threaded rod 72 drives the threaded ring 73 to move toward the fixed cylinder 71. The threaded ring 73 drives the clamping plate 76 to move toward the wire through the right-angle rod 75 until the right-angle rod 75 and the wire are against each other and the first spring 77 is in a compressed state. At this time, the two clamping plates 76 are not in contact.

[0053] S2, put the mold to be wound on the outside of the rotating shaft 2, turn the nut 3 until the mold, the fixing ring 8, and the nut 3 are tightly connected together, and then complete the installation operation of the mold, put the wire in the moving frame 6, start the workbench 1, the workbench 1 drives the rotating shaft 2 to rotate, and also drives the stretching shaft 4 to move back and forth, the stretching shaft 4 drives the moving frame 6 to move back and forth, and the winding operation begins. When winding, the rotation speed of the rotating shaft 2 and the moving speed of the stretching shaft 4 can be adjusted through the operation screen on the workbench 1. The above are all existing technologies and no redundant elaboration is made;

[0054] S3. During the winding process, when the wire breaks, the wire moves out of the clamping plate 76, the two clamping plates 76 abut against each other, the first hydraulic rod 131 is activated, driving the pressing frame 132 to move downward quickly, the pressing frame 132 drives the pressing plate 133 and the gantry rod 134 to move downward, the gantry rod 134 drives the rotating cylinder 135 and the contact cylinder 136 to move downward, the contact cylinder 136 and the wire abut against each other, and the wire is pressed down to prevent the wire that has been wound outside the mold from being affected by the wire breakage, reduce the possibility of the wire being loose, and ensure the normal winding effect of the wire;

[0055] S4. When the rotating cylinder 135 and the contact cylinder 136 are moving downward, when the contact cylinder 136 and the wire are against each other, the pressing plate 133 will move upward relative to the pressing frame 132, and the transmission cylinder 1373 will be driven to rotate under the action of the rack 1375 and the gear 1374. The transmission cylinder 1373 drives the rotating cylinder 135 to rotate through the pulley assembly 1371, and the rotating cylinder 135 drives the contact cylinder 136 to rotate, so as to guide the wires on the mold, and turn the loose wires on the mold into what they should be, so as to maintain the winding effect.

[0056] S5. When the pressing plate 133 moves upward relative to the pressing frame 132, the switch plate 14 is driven to move. When the two switch plates 14 are against each other, the second hydraulic rod 15 is activated, which drives the gear ring 16 to move, and the outermost wires of the mold are summarized and arranged, further reducing the possibility of loose wires.

[0057] In the present invention, before the wire is wound, the wire is passed through the fixed cylinder 71. Since the right-angle rod 75 and the fixed cylinder 71 are slidably connected, the threaded rod 72 is rotated at this time to make the threaded rod 72 drive the threaded ring 73 to move in the direction close to the fixed cylinder 71. The threaded ring 73 drives the clamping plate 76 to move in the direction close to the wire through the right-angle rod 75 until the right-angle rod 75 and the wire are against each other and the first spring 77 is in a compressed state. At this time, the two clamping plates 76 are not in contact. The mold to be wound is placed on the outside of the rotating shaft 2, and the nut 3 is rotated until the mold, the fixed ring 8 and the nut 3 are tightly connected. The wire is placed in the moving frame 6, and the workbench 1 is started. The workbench 1 drives the rotating shaft 2 to rotate, and also drives the stretching shaft 4 to move back and forth. The stretching shaft 4 drives the moving frame 6 to move back and forth, and the winding operation begins. When winding, the rotation speed of the rotating shaft 2 and the moving speed of the stretching shaft 4 can be adjusted through the operation screen on the workbench 1. The above are all prior arts and no unnecessary elaboration is made. During the winding process, when the wire breaks, the wire moves out of the clamping plate 76, the two clamping plates 76 are abutted, and the first hydraulic rod 131 is The pressing frame 132 is started, and the pressing frame 132 is driven to move downward quickly. The pressing frame 132 drives the pressing plate 133 and the gantry rod 134 to move downward. The gantry rod 134 drives the rotating cylinder 135 and the contact cylinder 136 to move downward. The contact cylinder 136 and the wire are against each other to hold the wire down, so as to prevent the wire that has been wound outside the mold from being affected by the wire breakage, reduce the possibility of the wire being loose, and ensure the normal winding effect of the wire. In the process of the rotating cylinder 135 and the contact cylinder 136 moving downward, when the contact cylinder 136 and the wire are against each other, the pressing plate 133 is moved upward relative to the pressing frame 132. Under the action of gear 1374, the transmission cylinder 1373 is driven to rotate, and the transmission cylinder 1373 drives the rotating cylinder 135 to rotate through the pulley assembly 1371, and the rotating cylinder 135 drives the contact cylinder 136 to rotate, so as to guide the wires on the mold, and make the loose wires on the mold into what they should be, so as to maintain the winding effect. When the pressing plate 133 moves upward relative to the pressing frame 132, the switch plate 14 is driven to move. When the two switch plates 14 are against each other, the second hydraulic rod 15 is started, and at this time, the gear ring 16 is driven to move, and the outermost wires of the mold are summarized and sorted, so as to further reduce the possibility of loose wires.

[0058] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A continuous winding device for inductor coil processing, characterized in that: include: A workbench (1), wherein a top plate (5) is fixedly connected to the upper side of the workbench (1), a rotating shaft (2) is installed on the left side of the workbench (1), and a stretching shaft (4) is also installed on the left side of the workbench (1), wherein the stretching shaft (4) is located on the upper side of the rotating shaft (2), and a moving frame (6) is fixedly connected to the output end of the stretching shaft (4), and the moving frame (6) is located on the lower side of the top plate (5) and is slidably connected to the top plate (5) leftward and rightward; A fixing assembly, the fixing assembly comprising a fixing ring (8) fixedly sleeved on the outer side of a rotating shaft (2), a nut (3) being threadedly sleeved on the outer side of the rotating shaft (2), the nut (3) and the fixing ring (8) being fixedly sleeved on the outer side thereof being provided with an identical driven ring (12), a plurality of shift rods (9) being fixedly connected to the outer side of the driven ring (12) in a circumferential direction, a rotating ring (10) being rotatably sleeved on the outer side of the rotating shaft (2), the rotating ring (10) being located on the right side of the fixing ring (8), an arc-shaped plate (11) being fixedly connected to the outer side of the rotating ring (10), and a through groove being provided on the arc-shaped plate (11); A detection assembly (7) for detecting whether a wire is broken is arranged in the through slot, the detection assembly (7) comprising a fixed cylinder (71), a threaded rod (72), a threaded ring (73), a collar (74), a right-angle rod (75), and a clamping plate (76); the fixed cylinder (71) penetrates the lower wall of the movable frame (6), and the fixed cylinder (71) penetrates the through slot and is slidably connected to the through slot left and right; the two threaded rods (72) are symmetrically arranged on both sides of the rotating cylinder (135), and the two threaded rods (72) are rotatably connected to the rotating cylinder (135); the threaded ring (73) is threadedly sleeved on the rotating cylinder (135); The outer side of the threaded rod (72), the collar (74) is rotatably sleeved on the outer side of the threaded ring (73), the number of the right-angle rods (75) is four, the four right-angle rods (75) are symmetrically arranged on the outer side of the collar (74), and the four right-angle rods (75) penetrate the fixed tube (71) and are slidably connected to the fixed tube (71), and a moving rod (78) is slidably sleeved in one end of the four right-angle rods (75) away from the collar (74), and the moving rod (78) is connected to the right-angle rod (75) through a first spring (77), and the clamping plate (76) and the moving rod (78) are fixedly connected.

2. The continuous winding equipment for inductor coil processing according to claim 1, characterized in that: in: Two pressing assemblies (13) of the inductive coil are provided on the lower side of the arc plate (11). The two pressing assemblies (13) are symmetrically arranged on both sides of the fixed cylinder (71). The pressing assembly (13) comprises a first hydraulic rod (131), a pressing frame (132), a pressing plate (133), a gantry rod (134), a rotating cylinder (135), and a contact cylinder (136). The first hydraulic rod (131) and the clamping plate (76) are arranged opposite to each other. The first hydraulic rod (131) passes through the arc plate (11) and the arc plate (11). ), the pressing frame (132) and the output end of the first hydraulic rod (131) are fixedly connected, the pressing plate (133) is located in the pressing frame (132) and is slidably connected to the pressing frame (132) up and down, the gantry rod (134) is located at the lower side of the pressing plate (133) and is fixedly connected to the pressing plate (133), the rotating cylinder (135) is rotatably sleeved on the outside of the gantry rod (134), and the number of the contact cylinders (136) is two, and the two contact cylinders (136) are fixedly sleeved on the outside of the rotating cylinder (135).

3. The continuous winding equipment for inductor coil processing according to claim 2, characterized in that: in: A rotating assembly (137) for controlling the rotation of the rotating cylinder (135) is provided in the pressing frame (132), and the rotating assembly (137) comprises a pulley assembly (1371) and a second spring (1376). A transmission rod (1372) is fixedly connected to the pressing plate (133), and a transmission cylinder (1373) is provided on the outer rotating sleeve of the transmission rod (1372). The transmission cylinder (1373) is connected to the rotating cylinder (135) via the pulley assembly (1371), and a gear (1374) is provided on the outer fixed sleeve of the transmission cylinder (1373). A rack (1375) is fixedly connected to the inner wall of the pressing frame (132), and the rack (1375) and the gear (1374) are meshed with each other.

4. The continuous winding equipment for inductor coil processing according to claim 3 is characterized in that: in: An extrusion assembly for lateral extrusion of the conductor is provided on the outside of the contact cylinder (136), and the extrusion assembly includes a retaining ring (16) slidably sleeved on the outside of the contact cylinder (136). Two second hydraulic rods (15) are symmetrically fixedly connected to the lower side of the pressing plate (133), and the retaining ring (16) is fixedly connected to the output end of the second hydraulic rod (15). Four switch plates (14) are symmetrically provided in pairs in the pressing frame (132), and the four switch plates (14) and the second hydraulic rod (15) are arranged opposite to each other. The two switch plates (14) on the lower side are fixedly connected to the pressing plate (133), and the two switch plates (14) on the upper side are fixedly connected to the upper wall of the pressing frame (132).

5. The continuous winding equipment for inductor coil processing according to claim 4, characterized in that: in: The outer sides of the two contact cylinders (136) are both roughened.

6. The continuous winding equipment for inductor coil processing according to claim 5, characterized in that: in: A plurality of rubber pads are evenly arranged on the lower side of the workbench (1).

7. A winding method for a continuous winding device for inductor coil processing according to claim 6, characterized in that: The following steps are involved: S1. Before the wire is wound, the wire is passed through the fixed cylinder (71). Since the right-angle rod (75) and the fixed cylinder (71) are slidably connected, the threaded rod (72) is rotated at this time, so that the threaded rod (72) drives the threaded ring (73) to move in a direction close to the fixed cylinder (71), and the threaded ring (73) drives the clamping plate (76) to move in a direction close to the wire through the right-angle rod (75), until the right-angle rod (75) and the wire are against each other and the first spring (77) is in a compressed state, and at this time, the two clamping plates (76) are not in contact; S2, the mold to be wound is placed on the outer side of the rotating shaft (2), and the nut (3) is rotated until the mold, the fixing ring (8) and the nut (3) are in close contact and connected together, thereby completing the installation operation of the mold, placing the wire in the moving frame (6), starting the workbench (1), the workbench (1) drives the rotating shaft (2) to rotate, and also drives the stretching shaft (4) to move back and forth, and the stretching shaft (4) drives the moving frame (6) to move back and forth, and the winding operation begins. When winding, the rotation speed of the rotating shaft (2) and the moving speed of the stretching shaft (4) are adjusted through the operation screen on the workbench (1); S3. During the winding process, when the wire breaks, the wire is moved out of the clamping plate (76), the two clamping plates (76) are pressed against each other, the first hydraulic rod (131) is activated, and the pressing frame (132) is driven to move downward rapidly. The pressing frame (132) drives the pressing plate (133) and the gantry rod (134) to move downward. The gantry rod (134) drives the rotating cylinder (135) and the contact cylinder (136) to move downward. The contact cylinder (136) and the wire are pressed against each other to hold the wire down, so as to prevent the wire breakage from affecting the wire that has been wound outside the mold, reduce the possibility of the wire being loose, and ensure the normal winding effect of the wire; S4. During the downward movement of the rotating cylinder (135) and the contact cylinder (136), when the contact cylinder (136) and the wire abut against each other, the pressing plate (133) moves upward relative to the pressing frame (132), and under the action of the rack (1375) and the gear (1374), the transmission cylinder (1373) is driven to rotate. The transmission cylinder (1373) drives the rotating cylinder (135) to rotate through the pulley assembly (1371), and the rotating cylinder (135) drives the contact cylinder (136) to rotate, thereby guiding the wire on the mold; S5. When the pressing plate (133) moves upward relative to the pressing frame (132), the switch plate (14) is driven to move. When the two switch plates (14) are against each other, the second hydraulic rod (15) is activated, which drives the gear ring (16) to move, thereby organizing the outermost wires of the mold, thereby further reducing the possibility of the wires being loose.

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