A metal terminal production line
By designing an automated metal terminal production line and working together with the precision forming mechanism, the problems of difficult metal terminal forming and difficulty in precision control in the existing technology are solved, efficient and accurate metal terminal forming are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411105848.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-08-13
AI Technical Summary
It is difficult for existing metal terminal forming molds to achieve cylindrical shape manufacturing and inclined grating groove processing at the same time, resulting in complex molding process and difficult to control accuracy, which affects production efficiency and product quality.
A metal terminal production line is designed, adopting an automated process and a precise forming mechanism, including feeding, forming, collecting and waste processing. Through the coordinated work of the mold clamping machine, grating groove forming mechanism, partition groove forming mechanism, bending mechanism, cylindrical molding mechanism, inner support mechanism and torsion mechanism, the efficient and precise forming of metal terminals is achieved.
It realizes efficient and precise molding of metal terminals, improves the consistency and stability of production efficiency and product quality, solves the problems of difficult forming and difficulty in precision control, and provides efficient and stable metal terminal production solutions for the field of electronic components and electrical parts manufacturing.
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Figure CN118943857B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of terminal forming equipment, and in particular to a metal terminal production line. Background Art
[0002] In the field of electronic components and electrical parts manufacturing, especially in the manufacturing of connector jacks and sockets, the performance of touch parts is directly related to the reliability and stability of the overall system. With the advancement of science and technology, especially in high-end application scenarios such as aerospace and aviation, the performance requirements for connector jacks and sockets are becoming increasingly stringent, including reliability, softness of pull-out force, touch resistance, and seismic and impact resistance. In order to match these standards, a novel metal terminal design has emerged. It adopts a cylindrical structure, characterized by the provision of multiple inclined grille slots and specially designed separation slots. This structural countermeasure provides excellent electrical performance and mechanical stability for high-end application scenarios.
[0003] However, such a complex terminal structure poses a huge challenge to the manufacturing process. The metal terminal forming molds commonly used in the industry are mostly designed to perform a single stamping or forming task. For the complex requirements of simultaneously achieving cylindrical shape manufacturing and inclined grid groove processing, the existing technology is stretched in implementation, the forming process is quite difficult, and the stability and control of product precision cannot be guaranteed.
[0004] Despite continuous innovation and attempts, the existing production lines and molding technologies still expose problems such as complex molding processes, difficult precision management, and unsatisfactory production efficiency when manufacturing this new type of terminal. This not only affects the large-scale promotion and application of new metal terminals, but also limits the timely response of manufacturing companies to high-end market demands and the improvement of their service capabilities. Summary of the invention
[0005] The purpose of the present application is to overcome the above-mentioned technical problems and provide a metal terminal production line that can efficiently and accurately produce metal terminals with a cylindrical structure and inclined grid grooves.
[0006] The metal terminal production line provided in this application adopts the following technical solution:
[0007] A metal terminal production line comprises a feeding mechanism, a mold clamping machine, a material receiving mechanism and a waste material winding mechanism which are sequentially arranged along the conveying direction of a material strip; the mold clamping machine is provided with a mold, the mold comprising a fixed mold and a movable mold, the fixed mold is fixed on the mold clamping machine, the mold clamping machine is provided with a lifting drive mechanism, the lifting drive mechanism is used to drive the movable mold to lift and lower, the movable mold is located above the fixed mold, and the fixed mold is provided with a feeding channel for conveying the material strip; the feeding mechanism is used to wind the material strip and convey the material strip to the feeding channel, the mold is used to shape the material strip to obtain a metal terminal, and convey the finished metal terminal to the material receiving mechanism, and the waste material winding mechanism is used to wind up the waste material.
[0008] By adopting the above technical solution, a series of automated processes such as feeding, forming, collecting and waste treatment are used to realize the complete production process of metal terminals from raw materials to finished products. The precise coordination and highly automated control of each forming mechanism during the production process not only improves production efficiency, but also ensures the consistency and stability of product quality. This production method effectively solves the problems of difficult metal terminal forming and difficult precision control in the existing technology, and provides an efficient and stable metal terminal production solution for the field of electronic components and electrical parts manufacturing.
[0009] Optionally, a grille groove forming mechanism, a dividing groove forming mechanism, a bending mechanism and a cylinder forming mechanism are sequentially arranged between the fixed mold and the movable mold; the grille groove forming mechanism is used to form grille grooves on the material strip, the dividing groove forming mechanism is used to form multiple first dividing grooves and second dividing grooves on the material strip, the first dividing grooves and the second dividing grooves are both located between two adjacent products, the bending mechanism is used to bend the edge of the material strip, and the cylinder forming mechanism is used to form the material strip into a cylindrical product.
[0010] By adopting the above technical solution, during the manufacturing process, the material strip first passes through the grid groove forming mechanism, which can accurately form the required grid grooves on the material strip; then, the separation groove forming mechanism will form separation grooves on the material strip, which are located between two adjacent metal terminals and play a role in separation and positioning. Afterwards, the material strip enters the bending mechanism, which bends the edge of the material strip through the bending action to prepare for the subsequent cylinder forming; the cylinder forming mechanism processes the metal terminals that have passed the previous process into a cylindrical shape.
[0011] Optionally, the fixed mold is further provided with an inner support mechanism, and when the cylinder forming mechanism processes the metal terminal into a cylindrical shape, the inner support mechanism is used to support the inner wall of the metal terminal.
[0012] By adopting the above technical solution and setting the inner support mechanism, the inner wall of the metal terminal is effectively supported during the cylindrical forming process, deformation and collapse during the forming process are prevented, the integrity and firmness of the cylindrical structure are ensured, and the overall performance and reliability of the metal terminal are improved.
[0013] Optionally, the inner support mechanism includes an inner support rod and a sliding drive component, the sliding drive component is disposed on the fixed mold, and the sliding drive component is used to drive the inner support rod to move toward or away from the material strip channel.
[0014] By adopting the above technical solution, the inner support mechanism adopts the design of inner support rods and sliding drive parts, which realizes precise control and flexible adjustment of the inner wall of the metal terminal. When the material belt channel is feeding, the inner support rods are moved to the outside of the material belt channel through the driving part, thereby increasing the smoothness of feeding the material belt channel; when the cylinder forming mechanism is forming the cylindrical metal terminal, the inner support rods are driven to move to the inside of the metal terminal through the sliding drive part, thereby preventing deformation and collapse during the forming process and ensuring the integrity and firmness of the cylindrical structure.
[0015] Optionally, a twisting mechanism is further provided on the fixed mold, and the twisting mechanism is used to twist the cylindrical metal terminal to form an inclined grille groove.
[0016] By adopting the above technical solution, the cylindrical metal terminal is twisted so that the grid groove thereof becomes inclined, thereby meeting the specific structural requirements of the metal terminal.
[0017] Optionally, the torsion mechanism includes a support, a telescopic torsion rod, a first rotation driving member and a telescopic driving member, the support is arranged on the fixed mold, the telescopic torsion rod passes through the support, the telescopic torsion rod is rotationally connected to the support, and the telescopic torsion rod is slidingly matched with the support; the telescopic driving member is used to drive the telescopic torsion rod to slide toward or away from the material belt channel, and the first rotation driving member is used to drive the telescopic torsion rod to rotate.
[0018] By adopting the above technical solution, the design of the torsion mechanism, especially the rotational connection and sliding cooperation between the telescopic torsion rod and the support, and the coordinated action of the telescopic drive member and the first rotation drive member, the torsion forming process of the cylindrical metal terminal is made more stable and controllable, effectively solving the problem of the difficulty in processing the inclined grille groove.
[0019] Optionally, the grille groove forming mechanism includes a plurality of second punches and second punching grooves, the plurality of second punches are fixed on the movable die, and the second punching grooves are opened on the fixed die.
[0020] By adopting the above technical solution, the grille slot forming mechanism can accurately form the grille slots on the material strip, thereby ensuring the structural strength and aesthetics of the product.
[0021] Optionally, the dividing groove forming mechanism includes a first groove forming component, and the first groove forming component is used to form a first dividing groove on the material strip; the first groove forming component includes a first pressure block and a first groove, the first pressure block is arranged on the movable mold, and the first groove is opened on the fixed mold, and the first pressure block is plugged into and matched with the first groove; the shapes of the first pressure block and the first groove are both adapted to the shape of the first dividing groove.
[0022] By adopting the above technical solution, the first groove forming component can accurately form the first separation groove, which not only facilitates the separation of two adjacent products, but also ensures the structural integrity and accuracy of the product during the forming process.
[0023] Optionally, the bending mechanism includes an angle bending component and a rounded corner bending component, the angle bending component is used to bend the edge of a planar product, thereby processing a bending portion on the edge of the product, and the bending portion is not in the same plane as the product; the rounded corner bending component is used to process the bending portion from a planar shape into an arc shape.
[0024] By adopting the above technical solution, the bending mechanism can accurately realize the bending and rounding of the product edge through the two components of angle bending and rounded corner bending, thereby improving the appearance quality and practicality of the product.
[0025] Optionally, there are multiple cylindrical forming mechanisms, each of which includes a first pressing block and a second pressing block, the first pressing block is fixed on the fixed mold, and a semicircular first molding groove is provided on the top of the first pressing block; the second pressing block is fixed on the movable mold, and a semicircular second molding groove is provided on the lower surface of the second pressing block, and the first pressing block and the second pressing block are used to form the product into a cylindrical shape.
[0026] By adopting the above technical solution, the product is accurately formed into a cylindrical shape through multiple cylindrical forming mechanisms, which improves the molding efficiency and consistency of the product and meets the needs of large-scale production.
[0027] In summary, the present application includes at least one of the following beneficial technical effects:
[0028] 1. Through a series of automated processes such as feeding, forming, collecting and waste treatment, the complete production process of metal terminals from raw materials to finished products is realized. The precise coordination and highly automated control of each forming mechanism in the production process not only improves production efficiency, but also ensures the consistency and stability of product quality. This production method effectively solves the problems of difficult metal terminal forming and difficult precision control in the existing technology, and provides an efficient and stable metal terminal production solution for the field of electronic components and electrical parts manufacturing;
[0029] 2. During the manufacturing process, the material strip first passes through the grid groove forming mechanism, which can accurately form the required grid grooves on the material strip; then, the separation groove forming mechanism will form separation grooves on the material strip. These separation grooves are located between two adjacent metal terminals and play a role in separation and positioning. Afterwards, the material strip enters the bending mechanism, which bends the edge of the material strip through the bending action to prepare for the subsequent cylinder forming; the cylinder forming mechanism processes the metal terminals that have passed the previous process into a cylindrical shape;
[0030] 3. The inner support mechanism includes an inner support rod and a sliding drive component, wherein the sliding drive component is disposed on the fixed mold, and the sliding drive component is used to drive the inner support rod to move toward or away from the material strip channel. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is an expanded view of the product in the embodiment of the present application.
[0032] Figure 2 It is a schematic diagram of the structure of the product in the embodiment of the present application.
[0033] Figure 3 It is a structural schematic diagram of a metal terminal production line in an embodiment of the present application.
[0034] Figure 4 It is a side view of the mold in the embodiment of the present application.
[0035] Figure 5 It is a top view of the mold in the embodiment of the present application.
[0036] Figure 6 It is a schematic diagram of the structure of the first punch in the embodiment of the present application.
[0037] Figure 7 It is a side view of multiple second punches in an embodiment of the present application.
[0038] Figure 8 It is a bottom view of multiple second punches in the embodiment of the present application.
[0039] Fig. 9 It is a schematic diagram of the structure of the second notch in the embodiment of the present application.
[0040] Fig.10 It is a schematic diagram of the structure of the first pressing block in the embodiment of the present application.
[0041] Fig.11 It is a schematic diagram of the structure of the first groove in the embodiment of the present application.
[0042] Fig.12 It is a schematic diagram of the structure of the second pressing block in the embodiment of the present application.
[0043] Fig.13 It is a schematic diagram of the second groove structure in the embodiment of the present application.
[0044] Fig.14 It is a structural schematic diagram of the first bending block in an embodiment of the present application.
[0045] Fig.15 It is a schematic diagram of the structure of the second bending block in the embodiment of the present application.
[0046] Fig.16 It is a schematic diagram of the structure of the first forming block in the embodiment of the present application.
[0047] Fig.17 It is a schematic diagram of the structure of the second forming block in the embodiment of the present application.
[0048] Fig.18 It is a structural schematic diagram of the first pressing block in the embodiment of the present application.
[0049] Fig.19 It is a schematic diagram of the structure of the second pressing block in the embodiment of the present application.
[0050] Fig. 20 It is a structural schematic diagram of the inner support mechanism and the torsion mechanism in the embodiment of the present application.
[0051] Description of reference numerals:
[0052] 1. Metal terminal; 101. Positioning hole; 102. Wire clamping groove; 103. Grid groove; 104. First dividing groove; 105. Second dividing groove; 2. Fixed die; 21. First guide groove; 22. Second guide groove; 3. Moving die; 4. Punching mechanism; 41. First punch; 42. First punching groove; 5. Grid groove forming mechanism; 51. Second punch; 52. Second punching groove; 6. Wire clamping groove forming mechanism; 7. Dividing groove forming mechanism; 71. First slot forming component; 711. First pressing block; 712. First groove; 72. Second slot forming component; 721. Second pressing block; 722. Second groove; 8. Bending mechanism; 81. Angle bending component; 811. First bending block; 812. Second bending block; 82. Rounded corner bending group Part; 821, first forming block; 822, second forming block; 823, arc groove; 824, arc convex block; 9, cylinder forming mechanism; 91, first pressing block; 92, second pressing block; 93, first forming groove; 94, second forming groove; 11, inner support mechanism; 111, inner support rod; 112, sliding drive member; 12, torsion mechanism; 121, support; 122, telescopic torsion rod; 123, first rotary drive member; 124, telescopic drive member; 125, guide column; 13, chamfering mechanism; 14, feeding mechanism; 141, base; 142, turntable; 15, clamping machine; 16, material collection mechanism; 17, waste material reeling mechanism; 171, support seat; 172, reeling disc; 173, second rotary drive member. DETAILED DESCRIPTION
[0053] The following is combined with Figure 1-20 This application is described in further detail.
[0054] The terms used in this application are only for the purpose of describing specific embodiments and are not intended to limit this application. Unless otherwise defined, the technical terms or scientific terms used in this application should be the common meanings understood by those skilled in the art to which this application belongs. The "first", "second" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different components.
[0055] For ease of understanding, in the horizontal direction of this embodiment, the conveying direction of the material strip is defined as a first direction, and the direction perpendicular to the first direction is defined as a second direction, and the metal terminal production line is described based on this.
[0056] Reference Figure 1 and Figure 2The metal terminal 1 to be processed by the production line of the present application not only has a positioning hole 101, a wire clamping groove 102, and a grille groove 103, but also has a first dividing groove 104 and a second dividing groove 105. Such a structure enables the edge of the first dividing groove 104 to be perfectly connected with the edge of the second dividing groove 105 during the molding process of the product, forming a complete and solid cylindrical structure.
[0057] In order to form the above-mentioned metal terminal 1, the embodiment of the present application discloses a metal terminal production line. Figure 3 The metal terminal production line includes a feeding mechanism 14, a mold clamping machine 15, a material receiving mechanism 16 and a waste material reeling mechanism 17 which are sequentially arranged along the conveying direction of the material strip. These mechanisms cooperate with each other to jointly complete the production process of the metal terminal 1.
[0058] Continue to refer to Figure 3 First, the feeding mechanism 14 includes a base 141 and a turntable 142, the turntable 142 is rotatably connected to the base 141, and the turntable 142 is used to wind the material strip and transmit the material strip to the mold clamping machine 15. The design of the feeding mechanism 14 fully considers the smooth conveying and precise positioning of the material strip to ensure the accuracy and stability of the subsequent molding process.
[0059] Continue to refer to Figure 3 Next, the mold clamping machine 15 is the core part of the production line, on which a mold is set to complete the main molding process of the metal terminal 1. The mold includes a fixed mold 2 and a movable mold 3. The fixed mold 2 is fixed on the mold clamping machine 15, and the movable mold 3 moves up and down through a lifting drive mechanism. This design allows the mold to be flexibly adjusted according to production needs to adapt to the production of metal terminals 1 of different specifications and shapes.
[0060] Reference Figure 4 and Figure 5, a punching mechanism 4, a grille groove forming mechanism 5, a chamfering mechanism 13, a wire clamping groove forming mechanism 6, a separation groove forming mechanism 7, a bending mechanism 8, a cylinder forming mechanism 9, an inner support mechanism 11 and a twisting mechanism 12 are sequentially arranged between the fixed mold 2 and the movable mold 3. The punching mechanism 4 is used to punch holes in the material strip, the grille groove forming mechanism 5 is used to form a grille groove 103 on the material strip, the chamfering mechanism 13 is used to chamfer the metal terminal 1, the wire clamping groove 102 forming mechanism is used to form a wire clamping groove 102 on the material strip, and the wire clamping groove 102 extends along the first direction. The separation groove forming mechanism 7 is used to form a plurality of separation grooves of different shapes on the material strip, and the plurality of separation grooves are located between two adjacent metal terminals 1, the bending mechanism 8 is used to bend the edge of the metal terminal 1, the cylinder forming mechanism 9 is used to form the metal terminal 1 into a cylindrical shape, the inner support mechanism 11 is used to support the inside of the metal terminal 1, and the twisting structure is used to twist the cylindrical metal terminal 1. During the process of closing the metal terminal 1 forming mold, these mechanisms operate the metal strip in a specific order and manner, and finally obtain the metal terminal 1 that meets the preset shape.
[0061] Reference Figure 4 and Figure 6 First, the punching mechanism 4 includes a first punch 41 and a corresponding first slot 42. The first punch 41 is fixed on the movable mold 3, and the first slot 42 is provided on the fixed mold 2. The first punch 41 and the first slot 42 are plugged and matched. The number of the punching mechanisms 4 can be one or more, and the shapes of each first punch 41 and the first slot 42 are different, which are used to punch holes of different shapes on the material strip. When the metal terminal 1 forming mold is closed, the first punch 41 moves downward under power drive and accurately docks with the first slot 42, thereby punching out a preset hole position on the material strip. Multiple punching mechanisms 4 with different shapes can operate on the material strip at the same time, which greatly improves the punching efficiency and flexibility.
[0062] Reference Figure 7 and Figure 8 , followed by a grille slot forming mechanism 5, which includes a plurality of second punches 51 and second punching slots 52 (combined Fig. 9 ), a plurality of the second punches 51 are fixed on the movable die 3, and the second punching slots 52 are opened on the fixed die 2. The shapes and distribution positions of these punches and punching slots are carefully designed to ensure that a plurality of grid slots 103 (combined with the second punching slots 52) are accurately formed on the material strip. Figure 1 and Figure 2 ), the specific grid groove 103 is a strip groove, and both ends of the strip groove are provided with rounded corners. The shaping of the grid groove 103 not only enhances the structural strength of the metal terminal 1, but also helps to improve its stability and reliability in actual use.
[0063] Reference Figure 1 and Figure 5Next, the wire clamping groove forming mechanism 6 includes a plurality of third punches and third punching grooves, wherein the plurality of third punches are fixed on the movable mold 3, and the plurality of third punching grooves are provided on the fixed mold 2, which work together when the metal terminal 1 forming mold is closed to accurately form the wire clamping groove 102 on the material strip. The wire clamping groove 102 further increases the aesthetics of the metal terminal 1.
[0064] Reference Figure 1 and Figure 5 Next is the separation groove forming mechanism 7, which includes a first groove forming component 71 and a second groove forming component 72. The first groove forming component 71 is used to form a first separation groove 104 on the material strip, and the second groove forming component 72 is used to form a second separation groove 105 on the material strip. The first separation groove 104 and the second separation groove 105 are both located between two adjacent metal terminals 1.
[0065] Reference Fig.10 and Fig.11 The first groove forming component 71 includes a first pressing block 711 and a first groove 712. The first pressing block 711 is fixed on the movable mold 3, and the first groove 712 is provided on the fixed mold 2. The first pressing block 711 is plugged into and matched with the first groove 712. The shapes of the first pressing block 711 and the first groove 712 are both adapted to the shape of the first separation groove 104. During the closing process of the metal terminal 1 forming mold, the first pressing block 711 moves downward and matches with the first groove 712 to accurately press out the shape of the first separation groove 104 on the material strip.
[0066] Reference Fig.12 and Fig.13 The second groove forming assembly 72 includes a second pressing block 721 and a second groove 722, the second groove 722 is arranged on the movable mold 3, and the second groove 722 is opened on the fixed mold 2 (combined with Figure 5 ), the second pressing block 721 is plugged into the second groove 722; the shapes of the second pressing block 721 and the second groove 722 are both adapted to the shape of the second separation groove 105. The formation of these two separation grooves not only facilitates the separation of two adjacent metal terminals 1, but also provides the necessary structural basis for subsequent cylinder forming.
[0067] Reference Figure 1 and Figure 5 After the separation groove is formed, the bending mechanism 8 starts to bend the edge of the metal terminal 1. The bending mechanism 8 includes an angle bending component 81 and a rounded corner bending component 82. The angle bending component 81 is used to bend the edge of the flat metal terminal 1, thereby processing a bending portion on the edge of the metal terminal 1, and the bending portion and the metal terminal 1 are not in the same plane. The rounded corner bending component 82 is used to process the bending portion from a flat shape to an arc shape. They cooperate with each other when the metal terminal 1 molding mold is closed to bend the edge of the metal terminal 1 into a preset angle.
[0068] Reference Fig.14 and Fig.15 The angle bending assembly 81 includes a first bending block 811 and a second bending block 812. The first bending block 811 is fixed to the fixed mold 2, and the second bending block 812 is fixed to the movable mold 3. When the metal terminal 1 forming mold is closed, the second bending block 812 is driven to move toward the direction close to the first bending block 811, thereby bending the edge of the metal terminal 1. The angle bending assembly 81 can achieve accurate bending of the edge of the metal terminal 1 when the metal terminal 1 forming mold is closed through the cooperation of the first bending block 811 and the second bending block 812, thereby improving the metal terminal 1 (combined with Figure 1 and Figure 2 ) molding accuracy and stability.
[0069] Reference Fig.16 and Fig.17 The fillet bending assembly 82 includes a first forming block 821 and a second forming block 822. The first forming block 821 is fixed on the fixed mold 2, and an arc-shaped groove 823 is provided on the first forming block 821. The second forming block 822 is fixed on the movable mold 3, and an arc-shaped protrusion 824 is fixedly provided on the second forming block 822, and the edge of the arc-shaped protrusion 824 is provided with a fillet; when the metal terminal 1 molding mold is closed, the second molding block 822 is driven to move toward the direction close to the second bending block 812, so as to realize the processing of the edge of the metal terminal 1 into an arc shape. Through the cooperation of the first molding block 821 and the second molding block 822, the fillet bending assembly 82 can realize the processing of the bending part of the metal terminal 1 into an arc shape when the metal terminal 1 molding mold is closed, thereby improving the appearance quality and feel of the metal terminal 1.
[0070] Reference Fig.18 and Fig.19 , the last step is to complete the cylindrical forming of the metal terminal 1 by the cylinder forming mechanism 9. There are multiple cylinder forming mechanisms 9, and each cylinder forming mechanism 9 includes a first pressing block 91 and a second pressing block 92. The first pressing block 91 is fixed on the fixed mold 2, and a semicircular first forming groove 93 is provided on the top of the first pressing block 91. The second pressing block 92 is fixed on the movable mold 3, and a semicircular second forming groove 94 is provided on the lower surface of the second pressing block 92. When the metal terminal 1 molding mold is closed, they dock with each other and clamp the metal terminal 1 in the middle, and the metal terminal 1 is plastically deformed by pressure to finally form a cylindrical structure. The design of the cylinder forming mechanism 9 fully considers the structural characteristics and actual use requirements of the metal terminal 1, ensuring that the formed metal terminal 1 has excellent structural strength and reliability.
[0071] Reference Figure 3 and Figure 5The fixed mold 2 is also provided with an inner support mechanism 11, which is used to support the inner wall of the metal terminal 1 when the cylinder forming mechanism 9 processes the metal terminal 1 into a cylinder. The setting of the inner support mechanism 11 effectively supports the inner wall of the metal terminal 1 during the cylinder forming process, prevents deformation and collapse during the forming process, ensures the integrity and firmness of the cylindrical structure, and improves the overall performance and reliability of the metal terminal 1.
[0072] Reference Fig. 20 The inner support mechanism 11 includes an inner support rod 111 and a sliding drive 112. The sliding drive 112 is arranged on the fixed mold 2. The sliding drive 112 is used to drive the inner support rod 111 to move toward or away from the material strip channel. Specifically, the sliding drive 112 can be a cylinder, which is fixed on the fixed mold 2, and the piston rod of the cylinder is fixedly connected to the inner support rod 111. The inner support mechanism 11 adopts the design of the inner support rod 111 and the sliding drive 112 to achieve precise control and flexible adjustment of the inner wall of the metal terminal 1. When the material strip channel is feeding, the inner support rod 111 is moved to the outside of the material strip channel by the driving member, thereby increasing the smoothness of the material strip channel feeding; when the cylinder forming mechanism 9 is forming the cylindrical metal terminal 1, the inner support rod 111 is driven by the sliding drive 112 to move to the inside of the metal terminal 1, thereby preventing deformation and collapse during the forming process, and ensuring the integrity and firmness of the cylindrical structure.
[0073] Continue to refer to Fig. 20 The inner support rod 111 is cylindrical, and the diameter of the outer wall of the inner support rod 111 is the same as the diameter of the inner wall of the metal terminal 1. The inner support rod 111 is designed to be cylindrical, and the diameter of its outer wall is the same as the diameter of the inner wall of the metal terminal 1, which ensures the optimization of the support effect, avoids the molding problems caused by insufficient or excessive support, and further improves the qualified rate and quality stability of the metal terminal 1.
[0074] Continue to refer to Fig. 20 A guide block 113 is fixedly provided on the inner support rod 111, and a second guide groove 22 is provided on the fixed mold 2, and the guide block 113 slides in cooperation with the second guide groove 22. The slide cooperation of the guide block 113 fixedly provided on the inner support rod 111 and the second guide groove 22 on the fixed mold 2 provides stable guidance and limit for the movement of the inner support rod 111, ensures the accuracy and reliability of the inner support action, simplifies the structure of the molding mold, and facilitates maintenance and operation.
[0075] Continue to refer to Fig. 20The torsion mechanism 12 includes a support 121, a telescopic torsion rod 122, a first rotation driving member 123 and a telescopic driving member 124. The support 121 is fixed on the fixed mold 2. The telescopic torsion rod 122 passes through the support 121. The telescopic torsion rod 122 is rotationally connected with the support 121, and the telescopic torsion rod 122 and the support 121 are slidably matched. The telescopic driving member 124 is used to drive the telescopic torsion rod 122 to slide in the direction of approaching or moving away from the material belt channel. The first rotation driving member 123 is used to drive the telescopic torsion rod 122 to rotate. The specific telescopic driving member 124 can be a cylinder. The cylinder can be fixed on the support 121 or on the fixed mold 2. The piston rod of the cylinder is fixedly connected to the end of the telescopic torsion rod 122 through a connecting block. The specific first rotation driving member 123 can be a motor. The motor can be set on the support 121, and the motor is used to drive the telescopic torsion rod 122 to rotate. The design of the torsion mechanism 12, especially the rotational connection and sliding cooperation between the telescopic torsion rod 122 and the support 121, and the coordinated action of the telescopic drive member 124 and the first rotating drive member 123, makes the torsion forming process of the cylindrical metal terminal 1 more stable and controllable, and effectively solves the problem of the difficulty in processing the inclined grid groove 103.
[0076] Continue to refer to Fig. 20 The telescopic torsion rod 122 is provided with a guide column 125, the diameter of the guide column 125 is larger than the diameter of the telescopic torsion rod 122, the fixed mold 2 is provided with a first guide groove 21, the first guide groove 21 extends in the horizontal direction, the guide column 125 is slidably matched with the first guide groove 21, and the guide column 125 is rotatably connected with the first guide groove 21. The slidably matched and rotatably connected guide column 125 provided on the telescopic torsion rod 122 and the first guide groove 21 on the fixed mold 2 provide stable guidance and support for the torsion process, ensure the accuracy and consistency of the torsion, and further improve the precision and quality of the metal terminal 1.
[0077] Continue to refer to Fig. 20 The first guide groove 21 is an arc groove, and the first guide groove 21 extends in the horizontal direction, and the outer side wall of the guide column 125 abuts against the inner side wall of the first guide groove 21. The first guide groove 21 is designed as an arc groove, which is closely abutted against the outer side wall of the guide column 125, which not only optimizes the mechanical distribution during the torsion process, but also reduces friction and wear, prolongs the service life of the molding die, and reduces maintenance costs.
[0078] Reference Figure 3 After all the molding processes are completed, the finished metal terminal 1 is cut off by the cutting mechanism on the mold, and the finished metal terminal 1 falls into the receiving mechanism 16 for collection under its own gravity. The design of the receiving mechanism 16 fully considers the protection and sorting needs of the product to ensure safety and neatness during the collection process.
[0079] Continue to refer to Figure 3 The waste collection mechanism includes a support seat 171, a winding tray 172 and a second rotating drive member 173. A cavity is provided inside the support seat 171. The winding tray 172 is rotatably disposed in the cavity. The winding tray 172 is used to wind up the waste. The second rotating drive member 173 is disposed on the support seat 171. The second rotating drive member 173 is used to drive the winding tray 172 to rotate. The second rotating drive member 173 here can be a motor or a motor gear structure. When the winding tray 172 is driven to rotate by the second rotating drive member 173, not only can the waste be wound around the winding tray 172, but also the material belt can be driven to advance in the feeding channel, thereby improving the processing efficiency of the metal terminal 1.
[0080] The implementation principle of the above embodiment is as follows: This embodiment realizes the complete production process of the metal terminal 1 from raw materials to finished products through a series of automated processes such as feeding, forming, collecting and waste treatment. The precise coordination and highly automated control of each forming mechanism during the production process not only improves production efficiency, but also ensures the consistency and stability of product quality. This production method effectively solves the problems of the difficulty of forming the metal terminal 1 and the difficulty of precision control in the prior art, and provides an efficient and stable metal terminal 1 production solution for the field of electronic component and electrical parts manufacturing.
[0081] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A metal terminal (1) production line, characterized in that: The invention comprises a feeding mechanism (14), a mold clamping machine (15), a material receiving mechanism (16) and a waste material rewinding mechanism (17) which are sequentially arranged along the conveying direction of the material strip; the mold clamping machine (15) is provided with a mold, the mold comprising a fixed mold (2) and a movable mold (3), the fixed mold (2) is fixed on the mold clamping machine (15), the mold clamping machine (15) is provided with a lifting drive mechanism, the lifting drive mechanism is used to drive the movable mold (3) to lift and lower, the movable mold (3) is located above the fixed mold (2), and the fixed mold (2) is provided with a feeding channel for conveying the material strip; the feeding mechanism (14) is used to wind the material strip and convey the material strip to the feeding channel, the mold is used to shape the material strip to obtain a metal terminal (1), and convey the finished metal terminal (1) to the material receiving mechanism (16), and the waste material rewinding mechanism (17) is used to rewind the waste material; A grid groove (103) forming mechanism, a partition groove forming mechanism (7), a bending mechanism (8) and a cylinder forming mechanism (9) are sequentially arranged between the fixed mold (2) and the movable mold (3); the grid groove (103) forming mechanism is used to form grid grooves (103) on the material strip, the partition groove forming mechanism (7) is used to form a plurality of first partition grooves (104) and second partition grooves (105) on the material strip, the first partition grooves (104) and the second partition grooves (105) are both located between two adjacent products, the bending mechanism (8) is used to bend the edge of the material strip, and the cylinder forming mechanism (9) is used to form the material strip into a cylindrical product.
2. A metal terminal (1) production line according to claim 1, characterized in that: The fixed mold (2) is also provided with an inner support mechanism (11), and when the cylinder forming mechanism (9) processes the metal terminal (1) into a cylindrical shape, the inner support mechanism (11) is used to support the inner side wall of the metal terminal (1).
3. A metal terminal (1) production line according to claim 2, characterized in that: The inner support mechanism (11) comprises an inner support rod (111) and a sliding drive member (112); the sliding drive member (112) is arranged on the fixed mold (2); the sliding drive member (112) is used to drive the inner support rod (111) to move in a direction close to or away from a material strip channel.
4. A metal terminal (1) production line according to claim 1, characterized in that: The fixed mold (2) is also provided with a twisting mechanism (12), and the twisting mechanism (12) is used to twist the cylindrical metal terminal (1) to form an inclined grid groove (103).
5. A metal terminal (1) production line according to claim 4, characterized in that: The torsion mechanism (12) comprises a support (121), a telescopic torsion rod (122), a first rotation driving member (123) and a telescopic driving member (124); the support (121) is arranged on the fixed mold (2); the telescopic torsion rod (122) passes through the support (121); the telescopic torsion rod (122) is rotationally connected to the support (121); the telescopic torsion rod (122) and the support (121) are slidably matched; the telescopic driving member (124) is used to drive the telescopic torsion rod (122) to slide in a direction close to or away from the material belt channel; the first rotation driving member (123) is used to drive the telescopic torsion rod (122) to rotate.
6. A metal terminal (1) production line according to claim 1, characterized in that: The grille groove (103) forming mechanism comprises a plurality of second punches (51) and second punching grooves (52); the plurality of second punches (51) are fixed on the movable die (3); and the second punching grooves (52) are opened on the fixed die (2).
7. A metal terminal (1) production line according to claim 1, characterized in that: The dividing groove forming mechanism (7) comprises a first groove forming component (71), and the first groove forming component (71) is used to form a first dividing groove (104) on the material strip; the first groove forming component (71) comprises a first pressing block (711) and a first groove (712), the first pressing block (711) is arranged on the movable mold (3), the first groove (712) is opened on the fixed mold (2), and the first pressing block (711) and the first groove (712) are plugged and matched; the shapes of the first pressing block (711) and the first groove (712) are both adapted to the shape of the first dividing groove (104).
8. A metal terminal (1) production line according to claim 1, characterized in that: The bending mechanism (8) comprises an angle bending assembly (81) and a rounded corner bending assembly (82); the angle bending assembly (81) is used to bend the edge of a planar product, thereby processing a bending portion on the edge of the product, wherein the bending portion and the product are not in the same plane; and the rounded corner bending assembly (82) is used to process the bending portion from a planar shape into an arc shape.
9. A metal terminal (1) production line according to claim 1, characterized in that: The number of the cylindrical forming mechanisms (9) is plural, and each of the cylindrical forming mechanisms (9) comprises a first pressing block (91) and a second pressing block (92); the first pressing block (91) is fixed on the fixed mold (2), and a semicircular first forming groove (93) is provided on the top of the first pressing block (91); the second pressing block (92) is fixed on the movable mold (3), and a semicircular second forming groove (94) is provided on the lower surface of the second pressing block (92); the first pressing block (91) and the second pressing block (92) are used to form the product into a cylindrical shape.
Citation Information
Patent Citations
Automatic processing system for 5G terminal, and working method thereof
CN111064064A