A spraying device for electromagnetic brake production
By designing a spray device that supports the rotating assembly and the traction and disengagement assembly, the problems of cumbersome operation and low automation of the traditional electromagnetic brake spraying process are solved, and the automatic loading and unloading of the electromagnetic brake shell is realized, which improves production efficiency and product quality.
Patent Information
- Application Number
- CN202411462582.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-10-18
AI Technical Summary
The spraying process of traditional electromagnetic brake housings is cumbersome and has low automation, resulting in limited production efficiency and product quality, and there is a risk of shell damage.
A spraying device including supporting the rotating assembly and the traction and disengagement assembly is designed, and the traction and disengagement of the embryo body is achieved by using magnetic absorption. By automatically supporting and rotating the embryo body, the traction and disengagement assembly is achieved automatically up and down. material improves the degree of automation of the spraying process.
It realizes the simple and fast loading and unloading of the electromagnetic brake shell spraying process, high degree of automation and strong stability, reduces the labor intensity of workers and the risk of product damage, and improves production efficiency and product quality.
Smart Images

Figure CN118950327B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of spraying technology, in particular to a spraying device for producing electromagnetic brakes. Background Art
[0002] Electromagnetic brake is a connector that transmits the torque of the active side to the passive side. It can be widely used in mechanical transmission systems to achieve functions such as rapid stopping, positioning, and micro-movement. In the production process of electromagnetic brakes, the spraying of the shell is an important link, which not only improves the aesthetics of the electromagnetic brake shell, but also plays a certain protective role.
[0003] However, the traditional electromagnetic brake shell spraying process has many shortcomings. During the spraying process, the loading and unloading operations are often cumbersome, and the electromagnetic brake shell needs to be placed on the spraying equipment manually and then removed after the spraying is completed, which not only increases the labor intensity of the workers, but also reduces production efficiency. In addition, there is a risk of damage to the electromagnetic brake shell due to improper operation during the manual loading and unloading process, which affects product quality.
[0004] At the same time, some existing spraying devices are lacking in automation and are unable to achieve automatic support and rotation of the electromagnetic brake housing, as well as automatic disengagement from unloading, which further limits the improvement of spraying efficiency and quality.
[0005] With the continuous development and progress of science and technology, the market demand for electromagnetic brakes is also increasing, and the requirements for its production process and equipment are becoming higher and higher. Therefore, it is particularly important to develop a spraying device for electromagnetic brake production that is simple and fast to load and unload, has a high degree of automation, and has good use effect. Summary of the invention
[0006] The present invention provides a spraying device for producing electromagnetic brakes, which solves the problems raised in the above-mentioned background technology.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A spraying device for electromagnetic brake production comprises a main base, a sub-base is fixedly arranged on one side of the main base, a supporting rotating assembly is arranged on the main base, a traction and separation assembly is arranged on the sub-base, and a spraying assembly is also arranged on one side above the main base;
[0009] The supporting rotating assembly comprises a rotating seat rotatably connected to the main base, a vertical rod is inserted in the rotating seat, an embryo is sleeved on the outside of the vertical rod, a lifting assembly is arranged in the rotating seat, a supporting assembly for supporting the embryo is arranged in the vertical rod, and the rotating seat is connected to the main rotating driving assembly;
[0010] The lifting assembly includes a slot provided in the rotating seat, the vertical rod is inserted in the slot, a conical slot is provided at the bottom end of the vertical rod, a lifting channel is provided in the vertical rod above the conical slot, a lower electromagnetic adsorption plate is embedded at the bottom end of the rotating seat, a jacking rod is fixedly connected to the bottom of the slot, a lifting rod is provided above the jacking rod, and the lifting rod extends into the lifting channel;
[0011] The supporting assembly includes a plurality of side grooves provided on the sides of the vertical poles, the plurality of side grooves are all connected to the lifting channel, a support rod is rotatably connected in each side groove, and a connecting rod is rotatably connected between the lifting rod and the plurality of support rods;
[0012] The traction and separation assembly includes a telescopic column rotatably connected to the auxiliary base, the telescopic end of the telescopic column is fixedly connected to the rotating top rod, both ends of the rotating top rod are fixedly connected to an adsorption seat, the telescopic column is connected to the auxiliary rotation drive assembly, the bottom end of the adsorption seat is provided with an adsorption top groove, and the adsorption seat above the adsorption top groove is embedded with an upper electromagnetic adsorption plate.
[0013] As a preferred technical solution of the present invention, the main rotation drive assembly includes a second drive motor fixedly arranged on the main base, the output shaft of the second drive motor extends into the main base and is coaxially fixedly connected to the second drive gear, the bottom of the rotating seat is coaxially fixedly connected to the second passive gear, and the second drive gear is meshingly connected to the second passive gear.
[0014] As a preferred technical solution of the present invention, the auxiliary rotation drive assembly includes a first drive motor fixedly arranged on the auxiliary base, the output shaft of the first drive motor extends into the auxiliary base and is coaxially fixedly connected to the first drive gear, the telescopic column extends into the auxiliary base and is coaxially fixedly connected to the first passive gear, and the first drive gear is meshingly connected to the first passive gear.
[0015] As a preferred technical solution of the present invention, the spray assembly includes a mounting frame fixedly arranged on the top of the main base, a storage cover is fixedly arranged on one side of the mounting frame, a delivery pump is fixedly connected to the top of the mounting frame, the output end of the delivery pump is connected to the spray main cover, a plurality of atomizing nozzles are fixedly arranged on the side of the spray main cover close to the embryo body, and the input end of the delivery pump is connected to the storage cover by a pipe.
[0016] As a preferred technical solution of the present invention, the main spraying cover is arranged in an arc shape.
[0017] As a preferred technical solution of the present invention, a controller is provided on the main base, and the controller is electrically connected to the upper electromagnetic adsorption plate, the lower electromagnetic adsorption plate, the first drive motor, and the second drive motor.
[0018] As a preferred technical solution of the present invention, a return spring is fixedly connected between the bottom end of the lifting rod and the top end in the conical groove.
[0019] As a preferred technical solution of the present invention, the top and the bottom of the vertical pole are both made of iron material.
[0020] As a preferred technical solution of the present invention, an output chute is provided on the top of the main base, and the rotating seat is located in the output chute.
[0021] The present invention has the following benefits: the present invention can automatically support and rotate the shell embryo of the electromagnetic brake by arranging a supporting rotating component, and can utilize the magnetic suction effect to haul and move the vertical rod upward by arranging a traction and separation component, thereby completing the automatic detachment and unloading of the embryo. In the process of spraying the electromagnetic brake shell, the present invention has the advantages of simple and quick loading and unloading, high degree of automation, strong stability, and good use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of the spraying device used in the production of electromagnetic brakes.
[0023] Figure 2 This is a schematic diagram of the three-dimensional cross-sectional structure of a spraying device used in the production of electromagnetic brakes.
[0024] Figure 3 This is a schematic diagram of the three-dimensional cross-sectional structure of the lifting component in the spraying device for electromagnetic brake production.
[0025] Figure 4 This is a schematic diagram of the three-dimensional cross-sectional structure of the supporting component in the spraying device for electromagnetic brake production.
[0026] In the figure: 1. main base; 2. auxiliary base; 3. output chute; 4. rotating seat; 5. vertical pole; 6. embryo; 7. telescopic column; 8. rotating push rod; 9. adsorption seat; 10. first drive motor; 11. mounting frame; 12. storage cover; 13. delivery pump; 14. spray main cover; 15. atomizing nozzle; 16. second drive motor; 17. first drive gear; 18. first passive gear; 19. second passive gear; 20. lifting assembly; 21. supporting assembly; 22. adsorption top groove; 23. conical groove; 24. push rod; 25. lifting rod; 26. reset spring; 27. lower electromagnetic adsorption plate; 28. side groove; 29. connecting rod; 30. support rod. DETAILED DESCRIPTION
[0027] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0028] It should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] See also Figure 1-4 A spraying device for electromagnetic brake production includes a main base 1, a sub-base 2 is fixedly provided on one side of the main base 1, a supporting rotation component is provided on the main base 1, a traction separation component is provided on the sub-base 2, and a spraying component is also provided on one side above the main base 1;
[0030] The supporting rotating assembly includes a rotating seat 4 rotatably connected to the main base 1, a vertical rod 5 is inserted into the rotating seat 4, an embryo 6 is sleeved on the outside of the vertical rod 5, a lifting assembly 20 is provided in the rotating seat 4, a supporting assembly 21 for supporting the embryo 6 is provided in the vertical rod 5, and the rotating seat 4 is connected to the main rotating driving assembly;
[0031] The lifting assembly 20 includes a slot provided in the rotating seat 4, the vertical rod 5 is inserted in the slot, a conical slot 23 is provided at the bottom end of the vertical rod 5, a lifting channel is provided in the vertical rod 5 above the conical slot 23, a lower electromagnetic adsorption plate 27 is embedded at the bottom end of the rotating seat 4, a jacking rod 24 is fixedly connected to the bottom of the slot, a lifting rod 25 is provided above the jacking rod 24, and the lifting rod 25 extends into the lifting channel;
[0032] The supporting assembly 21 includes a plurality of side grooves 28 provided on the side of the vertical rod 5, the plurality of side grooves 28 are all connected to the lifting channel, a support rod 30 is rotatably connected in each side groove 28, and a connecting rod 29 is rotatably connected between the lifting rod 25 and the plurality of support rods 30;
[0033] The traction and separation assembly includes a telescopic column 7 rotatably connected to the auxiliary base 2, the telescopic end of the telescopic column 7 is fixedly connected to a rotating top rod 8, both ends of the rotating top rod 8 are fixedly connected to an adsorption seat 9, the telescopic column 7 is connected to the auxiliary rotation drive assembly, and an adsorption top groove 22 is provided at the bottom end of the adsorption seat 9, and an upper electromagnetic adsorption plate is embedded in the adsorption seat 9 above the adsorption top groove 22.
[0034] The main rotating drive assembly includes a second driving motor 16 fixedly arranged on the main base 1, the output shaft of the second driving motor 16 extends into the main base 1 and is coaxially fixedly connected to the second driving gear, the bottom of the rotating base 4 is coaxially fixedly connected to the second driven gear 19, and the second driving gear is meshedly connected to the second driven gear 19.
[0035] The auxiliary rotation drive assembly includes a first drive motor 10 fixedly arranged on the auxiliary base 2, the output shaft of the first drive motor 10 extends into the auxiliary base 2 and is coaxially fixedly connected to the first drive gear 17, the telescopic column 7 extends into the auxiliary base 2 and is coaxially fixedly connected to the first driven gear 18, and the first drive gear 17 is meshedly connected with the first driven gear 18.
[0036] The spraying assembly includes a mounting frame 11 fixedly arranged on the top of the main base 1, a storage cover 12 is fixedly arranged on one side of the mounting frame 11, a delivery pump 13 is fixedly connected to the top of the mounting frame 11, an output end of the delivery pump 13 is connected to a spraying main cover 14, a plurality of atomizing nozzles 15 are fixedly arranged on one side of the spraying main cover 14 close to the embryo 6, and an input end of the delivery pump 13 is connected to the storage cover 12 via a pipeline.
[0037] The spray main cover 14 is arranged in an arc shape.
[0038] The main base 1 is provided with a controller, and the controller is electrically connected to the upper electromagnetic adsorption plate, the lower electromagnetic adsorption plate 27 , the first drive motor 10 , and the second drive motor 16 .
[0039] A return spring 26 is fixedly connected between the bottom end of the lifting rod 25 and the top end in the conical groove 23 .
[0040] The top and bottom of the vertical pole 5 are both made of iron material.
[0041] An output chute 3 is provided on the top of the main base 1 , and a rotating seat 4 is located in the output chute 3 .
[0042] During the implementation of the present invention, the vertical rod 5 is inserted into the slot in the rotating seat 4, and the electromagnetic adsorption plate 27 is controlled to adsorb and fix the vertical rod 5. Then, the lifting rod 25 in the vertical rod 5 is pushed up by the pushing rod 24, and the multiple support rods 30 are all rotated by the push of the connecting rod 29, and finally the multiple support rods 30 are in a horizontal state, and then the embryo 6 passes through the vertical rod 5 and the multiple support rods 30 support the embryo 6, and the placement of the embryo 6 is completed;
[0043] Then, the second driving motor 16 is controlled to start, driving the rotating seat 4, the vertical rod 5 and the embryo 6 to rotate, and then the delivery pump 13 is controlled to start, delivering the paint and spraying it from the multiple atomizing nozzles 15 to evenly spray the embryo 6. After the spraying is completed, the second driving motor 16 and the delivery pump 13 are controlled to stop starting;
[0044] Then, the first drive motor 10 is controlled to start and drive the telescopic column 7, the rotating top rod 8 and the adsorption seat 9 to rotate until the adsorption seat 9 moves to the top of the vertical pole 5, and then the first drive motor 10 is controlled to stop control, and the telescopic column 7 is controlled to shorten, and the adsorption seat 9 is driven to move downward until the top of the vertical pole 5 enters the adsorption top groove 22, and then the lower electromagnetic adsorption plate 27 is controlled to be powered off, and the upper electromagnetic adsorption plate is controlled to be powered on. After the upper electromagnetic adsorption plate is powered on, a magnetic force is generated to adsorb the vertical pole 5, and then the telescopic column 7 is controlled to extend, and the adsorption seat 9 and the vertical pole 5 are driven to move upward;
[0045] After the vertical rod 5 moves up, the lifting rod 25 moves downward relatively inside the vertical rod 5 under the action of the return spring 26, thereby pulling the connecting rod 29, and finally driving the support rod 30 to rotate and enter the side groove 28, completing the storage of the support rod 30, and the sprayed embryo 6 falls into the output chute 3 below after losing support, and finally slides out of the output chute 3, completing the discharge of the embryo 6.
[0046] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent replacements for some of the technical features therein.
Claims
1. A spraying device for electromagnetic brake production, comprising a main base (1), a sub-base (2) being fixedly provided on one side of the main base (1), characterized in that: A supporting rotation component is provided on the main base (1), a traction separation component is provided on the auxiliary base (2), and a spraying component is also provided on one side above the main base (1); The supporting rotating assembly comprises a rotating seat (4) rotatably connected to the main base (1), a vertical rod (5) is inserted into the rotating seat (4), an embryo (6) is sleeved on the outside of the vertical rod (5), a lifting assembly (20) is provided in the rotating seat (4), a supporting assembly (21) for supporting the embryo (6) is provided in the vertical rod (5), and the rotating seat (4) is connected to the main rotating driving assembly; The lifting assembly (20) comprises a slot provided in the rotating seat (4), the vertical rod (5) being inserted into the slot, the bottom end of the vertical rod (5) being provided with a conical slot (23), a lifting channel being provided in the vertical rod (5) above the conical slot (23), a lower electromagnetic adsorption plate (27) being embedded in the bottom end of the rotating seat (4), a lifting rod (24) being fixedly connected to the bottom of the slot, a lifting rod (25) being provided above the lifting rod (24), and the lifting rod (25) extending into the lifting channel; The supporting assembly (21) comprises a plurality of side grooves (28) formed on the side of the vertical rod (5); the plurality of side grooves (28) are all connected to the lifting channel; a support rod (30) is rotatably connected in each side groove (28); and a connecting rod (29) is rotatably connected between the lifting rod (25) and the plurality of support rods (30); The traction and separation assembly comprises a telescopic column (7) rotatably connected to the auxiliary base (2), the telescopic end of the telescopic column (7) is fixedly connected to a rotating top rod (8), both ends of the rotating top rod (8) are fixedly connected to an adsorption seat (9), the telescopic column (7) is connected to the auxiliary rotation drive assembly, an adsorption top groove (22) is provided at the bottom end of the adsorption seat (9), and an upper electromagnetic adsorption plate is embedded in the adsorption seat (9) above the adsorption top groove (22).
2. The spraying device for electromagnetic brake production according to claim 1, characterized in that: The main rotary drive assembly comprises a second drive motor (16) fixedly arranged on the main base (1), the output shaft of the second drive motor (16) extending into the main base (1) and being coaxially fixedly connected to a second drive gear, the bottom of the rotating base (4) being coaxially fixedly connected to a second driven gear (19), and the second drive gear being meshingly connected to the second driven gear (19).
3. The spraying device for electromagnetic brake production according to claim 2, characterized in that: The auxiliary rotary drive assembly comprises a first drive motor (10) fixedly arranged on the auxiliary base (2), the output shaft of the first drive motor (10) extending into the auxiliary base (2) and being coaxially fixedly connected to a first drive gear (17), the telescopic column (7) extending into the auxiliary base (2) and being coaxially fixedly connected to a first driven gear (18), and the first drive gear (17) being meshingly connected to the first driven gear (18).
4. The spraying device for electromagnetic brake production according to claim 1, characterized in that: The spraying assembly comprises a mounting frame (11) fixedly arranged on the top of the main base (1), a storage cover (12) fixedly arranged on one side of the mounting frame (11), a delivery pump (13) fixedly connected to the top of the mounting frame (11), an output end of the delivery pump (13) connected to a spraying main cover (14), a plurality of atomizing nozzles (15) fixedly arranged on one side of the spraying main cover (14) close to the embryo body (6), and an input end of the delivery pump (13) and the storage cover (12) are connected via a pipeline.
5. The spraying device for electromagnetic brake production according to claim 4, characterized in that: The spray main cover (14) is arranged in an arc shape.
6. The spraying device for electromagnetic brake production according to claim 3, characterized in that: The main base (1) is provided with a controller, and the controller is electrically connected to the upper electromagnetic adsorption plate, the lower electromagnetic adsorption plate (27), the first drive motor (10), and the second drive motor (16).
7. The spraying device for electromagnetic brake production according to claim 1, characterized in that: A return spring (26) is fixedly connected between the bottom end of the lifting rod (25) and the top end in the conical groove (23).
8. The spraying device for electromagnetic brake production according to claim 1, characterized in that: The top and bottom of the vertical pole (5) are both made of iron material.
9. The spraying device for producing electromagnetic brakes according to claim 1, characterized in that: An output chute (3) is provided on the top of the main base (1), and the rotating seat (4) is located in the output chute (3).
