A kind of machine-made sand washing sludge dewatering device
By designing a multi-structure component machined sand washing and sludge dewatering device, the problems of inefficiency and large land occupation of traditional methods are solved, and efficient sludge dewatering and sand and gravel drying are achieved, reducing resource waste and improving resource utilization.
Patent Information
- Application Number
- CN202411453995.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-10-17
AI Technical Summary
The traditional method of dehydrating sand washing and sewage sludge is inefficient, covers a large area, and has a high moisture content after treatment, making it difficult to effectively utilize or dispose of.
A dehydration device including a sand washing structure, a slurry treatment structure, a sand and gravel treatment structure and a sludge dehydration structure are designed. The device realizes preliminary rinsing of sand and gravel, flocculation treatment of sludge and recycling of water through multiple structured components, including cleaning buckets, stirring blades, heating pipes, filters and dewatering tanks, and ultimately achieves effective dehydration of sludge.
The preliminary flushing and decomposition efficiency of sand and gravel is improved, effective separation of sludge water and drying of sand and gravel is achieved, resource waste is reduced, and resource utilization is improved through heat energy recovery.
Smart Images
Figure CN118950582B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of water conservancy equipment, in particular to a machine-made sand washing sludge slurry dewatering device. Background Art
[0002] Sand making, or the production of artificial sand, is the process of converting various natural rocks or industrial by-products (such as tailings, construction waste, etc.) into fine-grained materials that meet the standards for construction sand through crushing, screening and other processes. With the increasing depletion of natural river sand resources and the strengthening of environmental protection regulations, sand making technology has developed rapidly and has become an important way to meet the demand for high-quality sand and gravel in the modern construction industry. Large rocks are crushed into smaller particles using jaw crushers, cone crushers, impact crushers and other equipment. The crushing process requires the selection of appropriate crushing equipment and crushing ratio based on the characteristics of the raw materials and the requirements of the finished sand.
[0003] The machine-made sand washing sludge dewatering device is a special equipment designed for the large amount of muddy water generated in the process of machine-made sand production in the construction industry. With the rapid development of infrastructure construction, the demand for machine-made sand is increasing. Machine-made sand is made of natural materials such as rocks and ores. During its production process, a large amount of wastewater containing fine sand particles and soil will be generated, namely, sand washing sludge. If these sludges are not effectively treated, they will not only waste precious water resources, but also cause serious pollution to the environment.
[0004] Traditional treatment methods include natural sedimentation, filtration, etc., but these methods are inefficient, occupy a large area, and the treated sludge has a high water content, making it difficult to effectively utilize or dispose of. Therefore, technicians in this field provide a machine-made sand washing sludge dewatering device to solve the problems raised in the above background technology. Summary of the invention
[0005] 1. Technical issues to be resolved
[0006] In view of the shortcomings of the prior art, the present invention provides a machine-made sand washing sludge dewatering device, which solves the problems of low efficiency, large footprint and high water content of the treated sludge in the traditional method.
[0007] (II) Technical solution
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a machine-made sand washing sludge dewatering device, comprising a sand washing structure, a mud processing structure is arranged on the front side of the sand washing structure, a sand and gravel processing structure is arranged on the front side of the mud processing structure, a second sludge pump is arranged on one side of the sand and gravel processing structure, the output and input ends of the second sludge pump are respectively fixedly connected with conveying pipes, the other ends of the two conveying pipes respectively penetrate the side walls of the mud processing structure and the side walls of the sand and gravel processing structure and pass to the inside respectively, a sludge dewatering structure is arranged on the front side of the sand and gravel processing structure, the sand washing structure comprises a retaining frame, a cleaning bucket is fixedly connected at the center of the upper end of the retaining frame, the lower end of the cleaning bucket penetrates the upper end surface of the retaining frame and passes to the inside, a barrel cover is arranged on the upper end of the cleaning bucket, a low-speed motor is fixedly connected at the center of the upper end surface of the barrel cover, the output end of the low-speed motor penetrates the upper end surface of the barrel cover and passes to the inside of the cleaning bucket, and the end is fixedly connected with a transmission shaft, and a driving shaft is sleeved on the side wall of the transmission shaft inside the cleaning bucket. A scatter barrel is provided inside the cleaning barrel and an inner barrel is provided on the outside of the scatter barrel. The upper end of the inner barrel is fixedly connected to the lower end surface of the barrel cover. A discharge pipe is provided at the center of the lower end surface of the cleaning barrel. The upper end of the discharge pipe passes through the lower end surface of the cleaning barrel and passes to the inside. A filter screen is sleeved and connected to the side wall of the discharge pipe near the upper end. A water injection pipe is provided at the upper end of one side of the center of the side wall of the cleaning barrel. The water injection pipe passes through the side wall of the cleaning barrel and passes to the inside. A feed pipe is provided at the upper end of the other side wall of the cleaning barrel. The feed pipe passes through the side wall of the cleaning barrel and leads to the interior; an extended conveying auger shaft is arranged at the lower end of the discharge pipe; the lower end of the discharge pipe passes through the upper end surface of the extended conveying auger shaft and leads to the interior; a bracket is arranged at the lower end of the center of the side wall of the extended conveying auger shaft; a discharge port is arranged at the lower end of the front end side wall of the extended conveying auger shaft; a driving motor is arranged at the center of the front end surface of the extended conveying auger shaft; the output end of the driving motor passes through the front side wall of the extended conveying auger shaft and leads to the interior.
[0009] Preferably, the mud processing structure includes a first placement barrel, a collecting tank is arranged at the rear side of the first placement barrel, the collecting tank is arranged at the lower end of the sand washing structure, a first sludge pump is arranged at the lower end of the center of the front side wall of the collecting tank, the input end of the first sludge pump passes through the front side wall of the collecting tank and passes to the interior, the output end of the first sludge pump is fixedly connected to a sludge pipe, the front end of the sludge pipe passes through the rear side wall of the first placement barrel and passes to the interior, a cross is arranged at the upper end of the center of the inner side wall of the first placement barrel, the side wall of the cross is fixedly connected to the inner side wall of the first placement barrel, a first motor is arranged at the center of the upper end surface of the cross, the output end of the first motor passes through the upper end surface of the cross and passes to the lower end, and the end is fixedly connected to a base frame, a plurality of second stirring blades are arranged in a circumferential array at the upper end of the side wall center of the base frame inside the first placement barrel, the side walls of the plurality of second stirring blades are respectively fixedly connected to the side walls of the base frame, and a plurality of fan-shaped filters are hingedly connected to the inner side wall of the base frame at the lower end through a plurality of torsion springs.
[0010] Preferably, the sand and gravel processing structure includes a processing barrel, a transverse plate is arranged on the upper end surface of the processing barrel, the lower end of the transverse plate is fixedly connected to the upper end surface of the processing barrel, a second motor is fixedly connected to the center of the upper end surface of the transverse plate, the output end of the second motor passes through the upper end surface of the transverse plate and passes to the lower end, and the end is fixedly connected to the first connecting plate, a third motor is arranged at the center of the upper end surface of the first connecting plate near one side edge, the output end of the third motor passes through the upper end surface of the first connecting plate and passes to the lower end, and the end is fixedly connected to the second connecting plate, the lower end surface of the second connecting plate Rotating blades are rotatably connected at the center near the edges of both sides and at the center near the edge of one side of the lower end surface of the first connecting plate, and a plurality of heating tubes are respectively arranged on the side walls of the three rotating blades. A filter plate is arranged inside the processing barrel, and the side wall of the filter plate is fixedly connected to the center near the lower end of the inner side wall of the processing barrel. An auger shaft is arranged at the center near the lower end of the front side wall of the processing barrel, and the rear end of the auger shaft penetrates the center near the lower end of the front side wall of the processing barrel. A material pipe is arranged at the center near the front edge of the lower end surface of the auger shaft, and the upper end of the material pipe penetrates the lower end surface of the auger shaft and passes to the interior.
[0011] Preferably, the sludge dewatering structure includes a dewatering box, wherein a material placement frame is respectively provided at the inner center of the dewatering box near the two side edges, a perforated plate is provided inside the dewatering box at the lower end of the two material placement frames, the side walls of the perforated plate are fixedly connected to the inner side wall of the dewatering box, and a heating plate is respectively provided on the upper inner side wall of the dewatering box at the upper end of the two material placement frames, and hydraulic telescopic devices are respectively and symmetrically fixedly connected to the two side walls of the dewatering box, the output ends of the four hydraulic telescopic devices respectively penetrate the two side walls of the dewatering box and respectively pass into the interior of the dewatering box, and the ends are respectively fixedly connected to the two side walls of the two material placement frames, a first connecting pipe is provided at the rear edge of the upper end face of the dewatering box, the lower end of the first connecting pipe penetrates the upper end face of the dewatering box and passes into the interior, a retaining frame is respectively provided at the two sides of the upper end face of the dewatering box, and a square cover is respectively provided at the upper ends of the two retaining frames. A spiral tube is sleeved on the side wall of a connecting pipe, and an insulation sleeve is sleeved on the side wall of the spiral tube, and a heat recovery pipe is respectively arranged at the rear side of the center of the upper end surfaces of the two square covers, and the lower ends of the two heat recovery pipes respectively penetrate the upper end surfaces of the two square covers and respectively pass into the interior, and the other ends of the two heat recovery pipes are respectively connected to the other ends of the spiral tubes, and a first conveying pump is arranged on the other side of the sand and gravel processing structure, and the input and output ends of the first conveying pump are respectively fixedly connected to the second connecting pipe, and the other ends of the two second connecting pipes respectively penetrate the side wall of the mud processing structure and are fixedly connected to the other end of the first connecting pipe, and a third connecting pipe is arranged at the lower end of the center of one side wall of the dehydration box, and the other end of the third connecting pipe is fixedly connected to the second conveying pump, and the other end of the second conveying pump is fixedly connected to the third connecting pipe, and the other end of the third connecting pipe penetrates the side wall of the mud processing structure and passes into the interior.
[0012] Preferably, the lower end of the transmission shaft is fixedly connected with a first stirring blade, a lift cover is provided at one side of the center of the upper end surface of the barrel cover, the lower end of the lift cover passes through the upper end surface of the barrel cover and reaches the lower end, and the barrel cover and the cleaning barrel are detachably connected.
[0013] Preferably, the front ends of the two material placement frames are respectively provided with openable movable doors.
[0014] Preferably, the fan-shaped filter screen is fan-shaped.
[0015] (III) Beneficial effects
[0016] The present invention provides a machine-made sand washing sludge dewatering device, which has the following beneficial effects:
[0017] 1. In the present invention, a sand washing structure is provided. When in use, sand and gravel are conveyed into the interior of the cleaning barrel along a feed pipe, and then a water source is connected to a water injection pipe. After the sand and gravel enter the interior of the cleaning barrel, the sand and gravel are broken up by the cooperation of a low-speed motor, a transmission shaft, a breaking up barrel and a first stirring blade, so that the water source can fully contact the sand and gravel, thereby washing away the sludge in the sand and gravel as much as possible. After the stirring and washing are completed, the sludge and sand and gravel fall uniformly to the lower end of the interior of the cleaning barrel, the sludge water is discharged under the action of a filter screen, and the sand and gravel are conveyed to the next procedure along an extended conveying auger shaft, thereby improving the efficiency of preliminary washing and decomposition.
[0018] 2. In the present invention, by setting a mud treatment structure, the washed sludge water falls into the interior of the collection tank for preliminary sedimentation, and then the sludge water is transferred to the interior of the first placement barrel under the action of the first sludge pump, and then an appropriate amount of flocculant is added to the interior, and then the first motor and the bottom frame cooperate with the second stirring blade to fully stir it so that it is fully fused, and then the stirring is stopped, and the floccules fall down, and one end of the fan-shaped filter screen is pressed open under the action of gravity, and the floccules fall to the bottom end of the first placement barrel uniformly, and the fan-shaped filter screen that is freed from the pressure of gravity returns to its original state under the action of the torsion spring, which is convenient for next use, thereby realizing effective separation of clean water and floccules, and the floccules after separation are transferred to the next step under the cooperation of the first delivery pump and the second connecting pipe, and the clean water inside can be used to continue washing sand and gravel.
[0019] 3. In the present invention, by setting up a sand and gravel processing structure, when in use, the sand and gravel transmitted by the extended conveying auger shaft is collected by the processing barrel, and then the internal multiple heating tubes are started, and the internal sand and gravel are stirred and dried with the cooperation of the second motor and the first internal connecting plate. The excess water falls along the filter plate to the inside of the processing barrel, and is returned to the inside of the first placement barrel through the second sludge pump and the conveying pipe for continued flocculation and purification, thereby realizing water circulation. At the same time, the sand and gravel after drying are discharged with the cooperation of the auger shaft and the material pipe, so as to facilitate the processing of the next batch, and the sand and gravel after drying can be directly put into use.
[0020] 4. In the present invention, by setting up a sludge dewatering structure, when in use, the flocs inside the first placement barrel are conveyed to the inside of the dewatering box through the cooperation of the first delivery pump and the second connecting pipe. During the conveying process, the material placement frame is moved to the inside of the dewatering box under the action of the hydraulic telescopic device, and the first connecting pipe uniformly conveys the flocs to the inside of the material placement frame. The two sides can receive them alternately, and then return to their original positions. Under the action of the heating plate, the flocs are dried and dried. Excess water falls along the orifice plate to the inside of the dewatering box, and then is conveyed back to the inside of the first placement barrel through the cooperation of the second delivery pump and the third connecting pipe, so as to realize recycling and reduce resource waste. The heat generated during the drying process is recovered by the hot air recovery pipe and recovered to the inside of the spiral tube, so as to realize heat energy recovery and improve resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is an axonometric diagram of the overall structure of the present invention;
[0022] Figure 2 It is an axonometric drawing of another viewing angle of the present invention;
[0023] Figure 3 It is an axonometric view of the cleaning barrel in the present invention;
[0024] Figure 4 It is an axonometric diagram of the sludge dewatering structure of the present invention;
[0025] Figure 5 It is a front view of the present invention;
[0026] Figure 6 A top view of the present invention;
[0027] Figure 7 It is a front cross-sectional view of the cleaning barrel of the present invention;
[0028] Figure 8 is a top view of the base frame of the present invention;
[0029] Fig. 9 It is a side sectional view of the processing barrel in the present invention;
[0030] Fig.10 It is a side sectional view of the dehydration box in the present invention.
[0031] Among them, 1. Sand washing structure; 101. Water injection pipe; 102. Cage; 103. Low-speed motor; 104. Lift cover; 105. Extended conveying auger shaft; 106. Bracket; 107. Discharge port; 108. Driving motor; 109. Cleaning barrel; 110. Feed pipe; 111. Barrel cover; 112. Discharge pipe; 113. Filter screen; 114. Transmission shaft; 115. Breaking barrel; 116. First stirring blade; 117. Inner barrel; 2. Mud processing structure; 201. First placement barrel; 202. Collection tank; 203. First sludge pump; 204. First motor; 205. Cross; 206. Sludge pipe; 207. Base frame; 208. Second stirring blade; 209. Torsion spring; 210. Fan-shaped filter screen; 3. Conveying pipe; 4. The second sludge pump; 5. The sludge dewatering structure; 501. The dewatering box; 502. The square cover; 503. The hydraulic telescopic device; 504. The retaining frame; 505. The heat recovery pipe; 506. The spiral pipe; 507. The insulation sleeve; 508. The first connecting pipe; 509. The second connecting pipe; 510. The first delivery pump; 511. The third connecting pipe; 512. The second delivery pump; 513. The heating plate; 514. The material placement frame; 515. The orifice plate; 6. The sand and gravel processing structure; 601. The processing barrel; 602. The material pipe; 603. The auger shaft; 604. The second motor; 605. The horizontal plate; 606. The first connecting plate; 607. The heating pipe; 608. The filter plate; 609. The rotating blades; 610. The second connecting plate; 611. The third motor. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Embodiment 1:
[0034] like Figure 1-10As shown, an embodiment of the present invention provides a machine-made sand washing sludge dewatering device, comprising a sand washing structure 1, a mud processing structure 2 is arranged on the front side of the sand washing structure 1, a sand and gravel processing structure 6 is arranged on the front side of the mud processing structure 2, a second sludge pump 4 is arranged on one side of the sand and gravel processing structure 6, the output and input ends of the second sludge pump 4 are respectively fixedly connected with a delivery pipe 3, the other ends of the two delivery pipes 3 respectively penetrate the side wall of the mud processing structure 2 and the side wall of the sand and gravel processing structure 6 and respectively pass to the inside, a sludge dewatering structure 5 is arranged on the front side of the sand and gravel processing structure 6, the sand washing structure 1 comprises a retaining frame 102, a cleaning bucket 109 is fixedly connected to the center of the upper end of the retaining frame 102, the lower end of the cleaning bucket 109 penetrates the upper end surface of the retaining frame 102 and passes to the inside, A barrel cover 111 is provided at the upper end of the cleaning barrel 109, and a low-speed motor 103 is fixedly connected to the center of the upper end surface of the barrel cover 111. The output end of the low-speed motor 103 passes through the upper end surface of the barrel cover 111 and passes to the inside of the cleaning barrel 109, and a transmission shaft 114 is fixedly connected to the end. A scattering barrel 115 is sleeved on the side wall of the transmission shaft 114 inside the cleaning barrel 109, and an inner barrel 117 is provided on the outer side of the scattering barrel 115 inside the cleaning barrel 109. The upper end of the inner barrel 117 is fixedly connected to the lower end surface of the barrel cover 111. A discharge pipe 112 is provided at the center of the lower end surface of the cleaning barrel 109, and the upper end of the discharge pipe 112 passes through the lower end surface of the cleaning barrel 109 and passes to the inside. A filter screen 11 is sleeved on the side wall near the upper end of the discharge pipe 112. 3. A water injection pipe 101 is provided at the upper end of one side of the center of the side wall of the cleaning barrel 109, and the water injection pipe 101 penetrates the side wall of the cleaning barrel 109 and leads to the interior. A feeding pipe 110 is provided at the upper end of the other side wall of the cleaning barrel 109, and the feeding pipe 110 penetrates the side wall of the cleaning barrel 109 and leads to the interior. An extended conveying auger shaft 105 is provided at the lower end of the discharge pipe 112, and the lower end of the discharge pipe 112 penetrates the upper end surface of the extended conveying auger shaft 105 and leads to the interior. A bracket 106 is provided at the lower end of the side wall of the extended conveying auger shaft 105, and a discharge port 107 is provided at the lower end of the front end side wall of the extended conveying auger shaft 105. A driving motor 108 is provided at the center of the front end surface of the extended conveying auger shaft 105. The output end of 108 passes through the front side wall of the extended conveying auger shaft 105 and passes to the interior. When in use, the sand and gravel are transported to the interior of the cleaning barrel 109 along the feed pipe 110, and then the water source is connected to the water injection pipe 101. After the sand and gravel enter the interior of the cleaning barrel 109, they are broken up by the cooperation of the low-speed motor 103, the transmission shaft 114, the breaking up barrel 115 and the first stirring blade 116, so that the water source can fully contact the sand and gravel, thereby washing away the sludge in the sand and gravel as much as possible. After the stirring and flushing are completed, the sludge and sand and gravel fall uniformly to the lower end of the interior of the cleaning barrel 109, and the sludge water is discharged under the action of the filter 113. The sand and gravel are conveyed to the next program along the extended conveying auger shaft 105, thereby improving the efficiency of preliminary flushing and decomposition.
[0035] The mud processing structure 2 includes a first placing barrel 201, a collecting tank 202 is arranged at the rear side of the first placing barrel 201, and the collecting tank 202 is arranged at the lower end of the sand washing structure 1. A first sludge pump 203 is arranged at the lower end of the center of the front side wall of the collecting tank 202. The input end of the first sludge pump 203 passes through the front side wall of the collecting tank 202 and leads to the interior. The output end of the first sludge pump 203 is fixedly connected to a sludge pipe 206. The front end of the sludge pipe 206 passes through the rear side wall of the first placing barrel 201 and leads to the interior. A cross 205 is provided at the center of the inner wall of the barrel 201 near the upper end, and the side wall of the cross 205 is fixedly connected to the inner wall of the first placement barrel 201. A first motor 204 is provided at the center of the upper end surface of the cross 205. The output end of the first motor 204 passes through the upper end surface of the cross 205 and passes to the lower end, and the end is fixedly connected to a bottom frame 207. A plurality of second stirring blades 208 are arranged in a circumferential array at the center of the side wall of the bottom frame 207 inside the first placement barrel 201. The plurality of second stirring blades 208 The side walls of the bottom frame 207 are fixedly connected to the side walls of the bottom frame 207, and the inner wall of the bottom frame 207 near the lower end is hingedly connected with a plurality of fan-shaped filter screens 210 through a plurality of torsion springs 209. The washed sludge water falls into the interior of the collection tank 202 for preliminary sedimentation, and then the sludge water is transferred to the interior of the first placement barrel 201 under the action of the first sludge pump 203, and then a proper amount of flocculant is added therein, and then the first motor 204, the bottom frame 207 and the second stirring blade 208 cooperate to fully stir it, so that After being fully integrated, the stirring is then stopped, and the flocs descend, and one end of the fan-shaped filter screen 210 is pressed open under the action of gravity, and the flocs fall uniformly to the bottom end of the first placement barrel 201. The fan-shaped filter screen 210, which is freed from the pressure of gravity, returns to its original state under the action of the torsion spring 209, so that it is convenient for the next use, thereby effectively separating the clean water and the flocs. After the separation, the flocs are transported to the next step with the cooperation of the first delivery pump 510 and the second connecting pipe 509, and the clean water inside can be used to continue washing the sand and gravel.
[0036] The sand and gravel processing structure 6 includes a processing barrel 601, a horizontal plate 605 is arranged on the upper end surface of the processing barrel 601, the lower end of the horizontal plate 605 is fixedly connected to the upper end surface of the processing barrel 601, and a second motor 604 is fixedly connected to the center of the upper end surface of the horizontal plate 605. The output end of the second motor 604 passes through the upper end surface of the horizontal plate 605 and passes to the lower end, and the end is fixedly connected to the first connecting plate 606. A third motor 611 is arranged at the center of the upper end surface of the first connecting plate 606 near one side edge. The third motor 6 The output end of the first connecting plate 606 passes through the upper end surface and reaches the lower end, and the end is fixedly connected to the second connecting plate 610. The center of the lower end surface of the second connecting plate 610 is close to the two side edges and the center of the lower end surface of the first connecting plate 606 is close to the one side edge. Rotating blades 609 are rotatably connected respectively. A plurality of heating tubes 607 are respectively arranged on the side walls of the three rotating blades 609. A filter plate 608 is arranged inside the processing barrel 601. The side wall of the filter plate 608 is fixedly connected to the inner side of the processing barrel 601. At the lower end of the center of the wall, an auger shaft 603 is arranged at the lower end of the center of the front side wall of the processing barrel 601, and the rear end of the auger shaft 603 passes through the lower end of the center of the front side wall of the processing barrel 601. A material pipe 602 is arranged at the front edge of the lower end face of the auger shaft 603. The upper end of the material pipe 602 passes through the lower end face of the auger shaft 603 and passes to the inside. When in use, the sand and gravel transmitted by the extended conveying auger shaft 105 is collected through the processing barrel 601, and then the multiple heating pipes 607 inside are started. With the cooperation of the second motor 604 and the first internal connecting plate 606, the internal sand and gravel are stirred and dried, and the excess water falls along the filter plate 608 into the inside of the processing barrel 601, and is returned to the inside of the first placement barrel 201 through the second sludge pump 4 and the conveying pipe 3 to continue flocculation and purification, thereby realizing water circulation. At the same time, the sand and gravel after drying are discharged with the cooperation of the auger shaft 603 and the material pipe 602, so as to facilitate the processing of the next batch, and the sand and gravel after drying can be put into use directly.
[0037] The sludge dewatering structure 5 includes a dewatering box 501, wherein a material placement frame 514 is respectively arranged at the inner center of the dewatering box 501 near the edges on both sides, and a perforated plate 515 is arranged inside the dewatering box 501 at the lower end of the two material placement frames 514, and the side wall of the perforated plate 515 is fixedly connected to the inner wall of the dewatering box 501, and a heating plate 513 is respectively arranged on the upper inner wall of the dewatering box 501 at the upper end of the two material placement frames 514, and hydraulic telescopic devices 503 are symmetrically fixedly connected to the two side walls of the dewatering box 501, and the output ends of the four hydraulic telescopic devices 503 respectively penetrate the two side walls of the dewatering box 501 and respectively pass into the interior of the dewatering box 501, and the ends are respectively fixedly connected to the two side walls of the two material placement frames 514, and the upper end of the dewatering box 501 A first connecting pipe 508 is provided at the rear edge of the center of the surface, and the lower end of the first connecting pipe 508 passes through the upper end surface of the dehydration box 501 and leads to the interior. A retaining frame 504 is respectively provided at both sides of the center of the upper end surface of the dehydration box 501, and the upper ends of the two retaining frames 504 are respectively provided with square covers 502. A spiral tube 506 is sleeved on the side wall of the first connecting pipe 508, and an insulation sleeve 507 is sleeved on the side wall of the spiral tube 506. A hot air recovery pipe 505 is respectively provided at the rear side of the upper end surface center of the two square covers 502. The lower ends of the two hot air recovery pipes 505 respectively pass through the upper end surfaces of the two square covers 502 and lead to the interior respectively. The other ends of the two hot air recovery pipes 505 are respectively connected to the other ends of the spiral pipe 506. A first delivery pump 510 is provided on one side, and the input and output ends of the first delivery pump 510 are fixedly connected to the second connecting pipe 509 respectively, and the other ends of the two second connecting pipes 509 respectively penetrate the side wall of the mud processing structure 2 and are fixedly connected to the other end of the first connecting pipe 508. A third connecting pipe 511 is provided at the lower end of the center of one side wall of the dewatering box 501, and the other end of the third connecting pipe 511 is fixedly connected to the second delivery pump 512, and the other end of the second delivery pump 512 is fixedly connected to the third connecting pipe 511, and the other end of the third connecting pipe 511 penetrates the side wall of the mud processing structure 2 and passes to the inside. When in use, the first delivery pump 510 and the second connecting pipe 509 cooperate to transfer the floccules in the first placement bucket 201 to the dewatering box 5 01, during the conveying process, the material placement frame 514 is moved to the interior of the dewatering box 501 by the action of the hydraulic telescopic device 503, and the first connecting pipe 508 uniformly conveys the flocs to the interior of the material placement frame 514, and the two sides can receive them alternately, and then return to their original position, and are dried and dried under the action of the heating plate 513. Excess water falls along the perforated plate 515 to the interior of the dewatering box 501, and then is conveyed back to the interior of the first placement barrel 201 through the cooperation of the second conveying pump 512 and the third connecting pipe 511, so as to realize recycling and reduce resource waste. The heat generated during the drying process is recovered by the hot air recovery pipe 505 and recovered to the interior of the spiral tube 506, so as to realize heat energy recovery and improve resource utilization.
[0038] The lower end of the transmission shaft 114 is fixedly connected to the first stirring blade 116, and a lift cover 104 is provided at one side of the center of the upper end surface of the barrel cover 111. The lower end of the lift cover 104 passes through the upper end surface of the barrel cover 111 and reaches the lower end. The barrel cover 111 and the cleaning barrel 109 are detachably connected, and the front ends of the two material placement frames 514 are respectively provided with openable movable doors to facilitate the discharge of the internal sludge. The fan-shaped filter 210 is fan-shaped.
[0039] Working principle: The present application is a machine-made sand washing sludge slurry dewatering device, which is equipped with a sand washing structure 1. When in use, the sand and gravel are transported to the inside of the cleaning barrel 109 along the feed pipe 110, and then the water source is connected to the water injection pipe 101. After the sand and gravel enter the cleaning barrel 109, they are broken up by the cooperation of the low-speed motor 103, the transmission shaft 114, the breaking up barrel 115 and the first stirring blade 116, so that the water source can fully contact the sand and gravel, thereby washing away the sludge in the sand and gravel as much as possible. After the stirring and flushing are completed, the sludge and sand and gravel fall uniformly to the lower end of the cleaning barrel 109, and the sludge water is discharged under the action of the filter screen 113. The sand and gravel are conveyed to the next program along the extended conveying auger shaft 105, thereby improving the efficiency of preliminary flushing and decomposition.
[0040] By setting up the mud processing structure 2, the washed sludge water falls into the interior of the collection tank 202 for preliminary sedimentation, and then the sludge water is transferred to the interior of the first placement barrel 201 under the action of the first sludge pump 203, and then a proper amount of flocculant is added inside, and then the first motor 204 and the bottom frame 207 cooperate with the second stirring blade 208 to fully stir it so that it is fully fused, and then the stirring is stopped, and the floccules fall down, and one end of the fan-shaped filter screen 210 is pressed open under the action of gravity, and the floccules fall uniformly to the bottom end of the first placement barrel 201, and the fan-shaped filter screen 210 that is free from the pressure of gravity returns to its original state under the action of the torsion spring 209, so that it is convenient for the next use, thereby realizing the effective separation of clean water and floccules, and the floccules after separation are transferred to the next step under the cooperation of the first delivery pump 510 and the second connecting pipe 509, and the clean water inside can be used to continue to wash sand and gravel.
[0041] By setting up the sand and gravel processing structure 6, when in use, the sand and gravel transmitted by the extended conveying auger shaft 105 are collected by the processing barrel 601, and then the internal multiple heating tubes 607 are started, and the internal sand and gravel are stirred and dried with the cooperation of the second motor 604 and the internal first connecting plate 606. The excess water falls along the filter plate 608 to the inside of the processing barrel 601, and is returned to the inside of the first placement barrel 201 through the second sludge pump 4 and the conveying pipe 3 for continued flocculation and purification, thereby realizing water circulation. At the same time, the sand and gravel after drying are discharged with the cooperation of the auger shaft 603 and the material pipe 602, so as to facilitate the processing of the next batch, and the sand and gravel after drying can be directly put into use.
[0042] By setting up the sludge dewatering structure 5, when in use, the flocs in the first placement barrel 201 are transferred to the inside of the dewatering box 501 through the cooperation of the first delivery pump 510 and the second connecting pipe 509. During the transfer process, the material placement frame 514 moves it to the inside of the dewatering box 501 under the action of the hydraulic telescopic device 503, and the first connecting pipe 508 uniformly transfers the flocs to the inside of the material placement frame 514. The two sides can receive them alternately, and then return to their original positions. They are dried and dried under the action of the heating plate 513. Excess water falls to the inside of the dewatering box 501 along the orifice plate 515, and then is transferred back to the inside of the first placement barrel 201 through the cooperation of the second delivery pump 512 and the third connecting pipe 511, so as to realize recycling and reduce resource waste. The heat generated during the drying process is recovered by the hot air recovery pipe 505 and recovered to the inside of the spiral tube 506, so as to realize heat energy recovery and improve resource utilization.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A machine-made sand washing sludge dewatering device, comprising a sand washing structure (1), characterized in that: A mud processing structure (2) is arranged at the front side of the sand washing structure (1), a sand and gravel processing structure (6) is arranged at the front side of the mud processing structure (2), a second sludge pump (4) is arranged at one side of the sand and gravel processing structure (6), the output and input ends of the second sludge pump (4) are respectively fixedly connected to a delivery pipe (3), the other ends of the two delivery pipes (3) respectively penetrate the side wall of the mud processing structure (2) and the side wall of the sand and gravel processing structure (6) and are respectively connected to the inside, a sludge dewatering structure (5) is arranged at the front side of the sand and gravel processing structure (6), and the sand washing structure (1) comprises a retaining frame (102), and a cleaning device (5) is fixedly connected at the center of the upper end of the retaining frame (102). A washing bucket (109), wherein the lower end of the washing bucket (109) passes through the upper end surface of the retaining frame (102) and is connected to the interior; a bucket cover (111) is provided at the upper end of the washing bucket (109); a low-speed motor (103) is fixedly connected to the center of the upper end surface of the bucket cover (111); an output end of the low-speed motor (103) passes through the upper end surface of the bucket cover (111) and is connected to the interior of the washing bucket (109); a transmission shaft (114) is fixedly connected to the end; a scattering bucket (115) is sleeved on the side wall of the transmission shaft (114) inside the washing bucket (109); and an inner bucket (117) is provided on the outside of the scattering bucket (115) inside the washing bucket (109). The upper end of the inner barrel (117) is fixedly connected to the lower end surface of the barrel cover (111); a discharge pipe (112) is arranged at the center of the lower end surface of the cleaning barrel (109); the upper end of the discharge pipe (112) passes through the lower end surface of the cleaning barrel (109) and leads to the interior; a filter screen (113) is sleeved and connected to the side wall of the discharge pipe (112) near the upper end; a water injection pipe (101) is arranged at the center of the side wall of the cleaning barrel (109) near the upper end on one side; the water injection pipe (101) passes through the side wall of the cleaning barrel (109) and leads to the interior; a feed pipe (110) is arranged at the center of the other side wall of the cleaning barrel (109) near the upper end; the feed pipe (110) passes through the The elongated conveying auger shaft (105) is provided at the lower end of the discharge pipe (112), and the lower end of the discharge pipe (112) passes through the upper end surface of the elongated conveying auger shaft (105) and passes through the interior. A bracket (106) is provided at the lower end of the center of the side wall of the elongated conveying auger shaft (105). A discharge port (107) is provided at the lower end of the front end side wall of the elongated conveying auger shaft (105). A driving motor (108) is provided at the center of the front end surface of the elongated conveying auger shaft (105). The output end of the driving motor (108) passes through the front side wall of the elongated conveying auger shaft (105) and passes through the interior. The mud processing structure (2) comprises a first placement bucket (201), a cross (205) is arranged at the center of the inner side wall of the first placement bucket (201) near the upper end, the side wall of the cross (205) is fixedly connected to the inner side wall of the first placement bucket (201), a first motor (204) is arranged at the center of the upper end surface of the cross (205), the output end of the first motor (204) passes through the upper end surface of the cross (205) and reaches the lower end, and the end is fixedly connected to a bottom frame (207), which is located inside the first placement bucket (201). A plurality of second stirring blades (208) are arranged in a circular array at the center of the side wall near the upper end of the bottom frame (207); the side walls of the plurality of second stirring blades (208) are respectively fixedly connected to the side walls of the bottom frame (207); a plurality of fan-shaped filter screens (210) are hingedly connected to the inner side wall near the lower end of the bottom frame (207) via a plurality of torsion springs (209); by adding a flocculant into the interior of the first placement barrel (201), the flocculant is fully stirred to be fully fused, and the floccules press open one end of the fan-shaped filter screen (210) under the action of gravity, thereby achieving separation of clean water and floccules; The sludge dewatering structure (5) comprises a dewatering box (501), wherein a material placement frame (514) is respectively arranged at the inner center of the dewatering box (501) near the two side edges, and a perforated plate (515) is arranged inside the dewatering box (501) at the lower end of the two material placement frames (514), and the side wall of the perforated plate (515) is fixedly connected to the inner side wall of the dewatering box (501), and a heating plate (513) is respectively arranged on the upper inner side wall of the dewatering box (501) at the upper end of the two material placement frames (514), and hydraulic telescopic devices (503) are respectively symmetrically fixedly connected to the two side walls of the dewatering box (501), and the output ends of the four hydraulic telescopic devices (503) respectively penetrate the two side walls of the dewatering box (501) and are respectively connected to The interior of the dehydration box (501) is fixedly connected to the two side walls of the two material placement frames (514) at the ends thereof; a first connecting pipe (508) is arranged at the rear edge of the center of the upper end surface of the dehydration box (501); the lower end of the first connecting pipe (508) penetrates the upper end surface of the dehydration box (501) and passes into the interior; a retaining frame (504) is arranged at the two sides of the center of the upper end surface of the dehydration box (501); a square cover (502) is arranged at the upper ends of the two retaining frames (504); a spiral tube (506) is sleeved on the side wall of the first connecting pipe (508); a heat preservation sleeve (507) is sleeved on the side wall of the spiral tube (506); and the upper end of the two square covers (502) are respectively arranged at the rear side of the center of the upper end surface. A heat recovery pipe (505) is provided, the lower ends of the two heat recovery pipes (505) respectively penetrate the upper end surfaces of the two square covers (502) and respectively pass into the interior, the other ends of the two heat recovery pipes (505) are respectively connected to the other end of the spiral pipe (506), a first delivery pump (510) is provided on the other side of the sand and gravel processing structure (6), the input and output ends of the first delivery pump (510) are respectively fixedly connected to the second connecting pipe (509), the other ends of the two second connecting pipes (509) respectively penetrate the side wall of the mud processing structure (2) and are fixedly connected to the other end of the first connecting pipe (508), a third connecting pipe (511) is provided at the lower end of the center of one side wall of the dehydration box (501), the The other end of the third connecting pipe (511) is fixedly connected to the second delivery pump (512), and the other end of the second delivery pump (512) is fixedly connected to the third connecting pipe (511). The other end of the third connecting pipe (511) passes through the side wall of the mud processing structure (2) and leads to the interior. When in use, the first delivery pump (510) and the second connecting pipe (509) cooperate to transfer the floccules in the first placement barrel (201) to the interior of the dewatering box (501). During the transfer process, the material placement frame (514) is moved to the interior of the dewatering box (501) under the action of the hydraulic telescopic device (503), and the first connecting pipe (508) uniformly transfers the floccules to the interior of the material placement frame (514), and the two sides can receive them alternately.Then return to the original position.
2. The machine-made sand washing sludge dewatering device according to claim 1 is characterized by: A collecting tank (202) is arranged at the rear side of the first placement barrel (201), and the collecting tank (202) is arranged at the lower end of the sand washing structure (1). A first sludge pump (203) is arranged at the lower end of the center of the front side wall of the collecting tank (202), and the input end of the first sludge pump (203) passes through the front side wall of the collecting tank (202) and leads to the interior. The output end of the first sludge pump (203) is fixedly connected to a sludge pipe (206), and the front end of the sludge pipe (206) passes through the rear side wall of the first placement barrel (201) and leads to the interior.
3. The machine-made sand washing sludge dewatering device according to claim 1 is characterized by: The sand and gravel processing structure (6) comprises a processing barrel (601), a transverse plate (605) is arranged on the upper end surface of the processing barrel (601), the lower end of the transverse plate (605) is fixedly connected to the upper end surface of the processing barrel (601), a second motor (604) is fixedly connected at the center of the upper end surface of the transverse plate (605), the output end of the second motor (604) passes through the upper end surface of the transverse plate (605) and is connected to the lower end, and the end is fixedly connected to the first connecting plate (606), a third motor (611) is arranged at the center of the upper end surface of the first connecting plate (606) near one side edge, the output end of the third motor (611) passes through the upper end surface of the first connecting plate (606) and is connected to the lower end, and the end is fixedly connected to the second connecting plate (610), and the lower end surface of the second connecting plate (610) is fixedly connected to the second motor (611). Rotating blades (609) are rotatably connected at the edges of both sides of the center and at the edge of one side of the lower end face of the first connecting plate (606); a plurality of heating tubes (607) are respectively arranged on the side walls of the three rotating blades (609); a filter plate (608) is arranged inside the processing barrel (601); the side wall of the filter plate (608) is fixedly connected to the center of the inner side wall of the processing barrel (601) at the lower end; an auger shaft (603) is arranged at the center of the front side wall of the processing barrel (601); the rear end of the auger shaft (603) passes through the center of the front side wall of the processing barrel (601) at the lower end; a material pipe (602) is arranged at the front edge of the lower end face of the auger shaft (603); the upper end of the material pipe (602) passes through the lower end face of the auger shaft (603) and passes into the interior.
4. The machine-made sand washing sludge dewatering device according to claim 1 is characterized by: The lower end of the transmission shaft (114) is fixedly connected to a first stirring blade (116); a lift cover (104) is provided at one side of the center of the upper end surface of the barrel cover (111); the lower end of the lift cover (104) passes through the upper end surface of the barrel cover (111) and reaches the lower end; the barrel cover (111) and the cleaning barrel (109) are detachably connected.
5. The machine-made sand washing sludge dewatering device according to claim 1 is characterized by: The front ends of the two material placement frames (514) are respectively provided with openable movable doors.
6. The machine-made sand washing sludge dewatering device according to claim 1 is characterized by: The fan-shaped filter screen (210) is fan-shaped.
Citation Information
Patent Citations
Agricultural sewage treatment environmental protection equipment
CN114634272A
Mixing station sewage treatment system
CN118084275A