A punching mechanism for processing copper tubes of condensers used in refrigeration equipment
The waste is collected and used to eject the waste through the hydraulic punching cylinder and the reverse sliding mechanism, which solves the problem of difficulty in collecting the punching waste of condenser copper tubes in the prior art, and improves the punching operation efficiency and convenience.
Patent Information
- Application Number
- CN202411456083.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-10-18
AI Technical Summary
The existing refrigeration equipment condenser copper pipe processing punching mechanism is difficult to effectively collect the waste after punching, causing the waste to fall into the mechanism and affect the later punching process, causing inconvenience to the operators.
A condenser copper tube processing punching mechanism for refrigeration equipment is designed to collect the waste from punching through hydraulic punching cylinders and reverse sliding mechanisms, and use elastic springs and lifting plate mechanisms to eject the waste to avoid waste residues. , realize the independent collection of waste.
It effectively avoids the impact of punching waste on the later punching process, improves operating efficiency, and completes waste collection through its own structure, simplifies the operation process, and brings convenience to the operators.
Smart Images

Figure CN118950831B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of copper tube stamping, and more specifically to a punching mechanism for a condenser copper tube of a refrigeration device. Background Art
[0002] The condenser copper tube of refrigeration equipment is also called red copper tube. It is a kind of non-ferrous metal tube. It is a pressed and drawn seamless tube. Copper tube has good electrical and thermal conductivity. It is the main material for conductive accessories and heat dissipation accessories of electronic products. It has become the first choice of modern contractors for the installation of refrigeration equipment pipelines in all residential commercial houses. Copper tube has strong corrosion resistance, is not easy to oxidize, and is not easy to react chemically with some liquid substances. It is easy to bend and shape.
[0003] At present, when processing the condenser copper tube of the existing refrigeration equipment, a punching mechanism is often required to perform punching operations on it. However, the existing punching mechanism often has the following problems during use:
[0004] During the use of the existing condenser copper tube processing and punching mechanism of refrigeration equipment, it is difficult to collect the waste in the punching mold after the punching is completed, resulting in the waste after the punching falling onto the entire mechanism, affecting its subsequent punching process. The entire waste collection process is difficult to complete the waste collection process through its own structure, which brings certain inconveniences to the operators. Summary of the invention
[0005] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a device that can collect the waste after punching, prevent the waste after punching from falling onto the entire mechanism, and prevent it from affecting the subsequent punching process. The entire waste collection process does not require the addition of other structures, and the waste collection process can be completed only through its own structure, which brings certain convenience to the operators and is a punching mechanism for the condenser copper tube of refrigeration equipment.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A condenser copper tube processing and punching mechanism for refrigeration equipment includes a processing component, a support component clamped and fixed on the processing component, and a copper tube placed between the processing component and the support component. The processing component includes a positioning piece, a punching piece slidably engaged on the positioning piece, and a material receiving piece rotatably engaged on the punching piece.
[0008] The positioning member includes a bottom plate.
[0009] The punching part includes a sliding frame that is slidably engaged with the top of the base plate, a support plate is fixed to one side of the sliding frame, a vertical rod is fixed to the top of the support plate, a hydraulic punching cylinder is fixed to the top of the sliding frame, a punching die is fixed to the output end of the hydraulic punching cylinder, an extension plate is fixed to the side surface of the punching die, a trapezoidal inclined plate is fixed to one side of the extension plate, and an inclined groove is opened through one side of the trapezoidal inclined plate.
[0010] The material receiving part includes a rotating cylinder rotatably engaged with the top end of the vertical rod, a base plate is fixed on the top of the rotating cylinder, a material receiving box is fixed on one side of the base plate, a positioning column is fixed on the top of the base plate, a connecting rod is fixed on the top of the positioning column, a connecting ring fixedly connected to the positioning column is plugged into the peripheral side of the connecting rod, a connecting side plate is fixed on the outer peripheral side of the connecting ring, and a sliding rod slidably engaged with the inside of the oblique groove is fixed on one side of the connecting side plate.
[0011] The present invention is further configured as follows: two symmetrical first T-shaped grooves are opened on the top of the base plate, two symmetrical external support frames are slidably fitted between the two first T-shaped grooves, columns are fixed on the tops of the two external support frames, a first V-shaped support plate is fixed on the tops of the columns, two vertical plates are fixed on the top of the base plate between the two external support frames, and a second V-shaped support plate arranged parallel to the first V-shaped support plate is fixed between the two vertical plates.
[0012] A double-axis motor is fixed on the top of the bottom plate, and a double-axis threaded rod threadedly connected to the two external support frames is fixed on one output shaft of the double-axis motor, and a limiting ring is fixed at a middle position on the peripheral side surface of the double-axis threaded rod.
[0013] The present invention is further configured as follows: two symmetrical discharge grooves are formed through the peripheral side surface of the punching die, and lifting plates are slidably fitted inside the two discharge grooves.
[0014] A connecting flange fixedly connected to the telescopic end of the hydraulic punching cylinder is fixed on the peripheral side of the punching die, two symmetrical limiting rods are fixed on the bottom of the connecting flange, the limiting rods are slidably matched with the lifting plate, a limiting disk is fixed on the bottom of the limiting rod, and an elastic spring that is sleeved and matched on the peripheral side of the limiting rod is fixed between the lifting plate and the connecting flange.
[0015] A lifting plate which is slidably matched inside the punching die is fixed between the two lifting plates, and an inner ejection plate ball is fixed at the bottom of the lifting plate.
[0016] The present invention is further configured such that a driving gear is fixed to the other output shaft of the dual-shaft motor.
[0017] A U-shaped side plate is fixed on the top of the bottom plate, and rectangular horizontal plates are fixed on two opposite inner sides of the U-shaped side plate.
[0018] The support assembly includes an inner support member and an adjusting member rotatably engaged with one end of the inner support member.
[0019] The inner support member comprises a U-shaped slide plate which is slidably matched on two rectangular transverse plates respectively.
[0020] The present invention is further configured as follows: a positioning ring is fixed between the two U-shaped slides, and a rotating plate is rotatably matched inside the positioning ring via a bearing.
[0021] A U-shaped plate is fixed on one side of the rotating plate, and rectangular slide grooves are penetrated through the two opposite outer sides of the U-shaped plate. A slide rail block is slidably fitted inside the rectangular slide groove, an inner supporting arc plate is fixed on the top of the slide rail block, and a limit block is fixed on the bottom of the slide rail block.
[0022] The present invention is further configured as follows: a sliding round rod is fixed on one side of each of the two slide rail blocks.
[0023] The adjusting member comprises a gear ring meshed with the driving gear, an annular groove is provided on the inner wall of the gear ring, and two symmetrical plug-in circular grooves are provided inside the annular groove.
[0024] The adjusting member also includes a rotating sleeve located at the center of the gear ring, a rotating rod is rotatably fitted inside the rotating sleeve, a rotating disk is fixed at one end of the rotating rod, an arc groove is penetrated through one side of the rotating disk, and the arc groove is slidably fitted with the sliding rod.
[0025] The present invention is further configured as follows: a first fitting ring that fits with one end face of the rotating sleeve is fixed to the circumferential side face of the rotating round rod, and a second fitting ring that fits with the other end face of the rotating sleeve is fixed to the circumferential side face of the rotating round rod.
[0026] The circumferential side surface of the rotating round rod is fixed with rotating latch teeth.
[0027] An L-shaped side plate is fixed on the top of the bottom plate, a U-shaped mounting plate is fixed on one side of the L-shaped side plate, a T-shaped plate is fixed on one side of the U-shaped mounting plate, and a rotating hole is opened through one side of the T-shaped plate to rotate and fit on the rotating sleeve through a bearing.
[0028] The present invention is further configured as follows: a fixing ring is fixed to the circumferential side of the rotating sleeve, an L-shaped plate is fixed to the circumferential side of the fixing ring, a fastening bolt is threadedly connected to the outer top of the L-shaped plate, a displacement plate is rotatably matched with the bottom of the fastening bolt through a bearing, and an arc-shaped tooth plate adapted to the rotating tooth is fixed to the bottom of the displacement plate.
[0029] Two guide rods which are respectively slidably matched with the displacement plate are fixed on the top of the L-shaped plate, and a return spring which is sleeved and matched on the guide rods is fixed between the L-shaped plate and the displacement plate.
[0030] The present invention is further configured as follows: two symmetrical U-shaped side baffles are fixed to the outer peripheral side of the rotating sleeve, one side of the U-shaped side baffle is fixed with a limiting cross bar, and one side of the other U-shaped side baffle is rotatably matched with a rotating bolt through a bearing, and the peripheral side of the limiting cross bar is slidably matched with a cross ring plate, and the cross ring plate is threadedly rotatably connected to the rotating bolt.
[0031] Two symmetrical U-shaped side panels are fixed on the outer peripheral side of the rotating sleeve, and I-shaped slide rail blocks are slidably fitted inside the two U-shaped side panels. A first hinge seat is fixed on one side of the two I-shaped slide rail blocks, and two symmetrical second hinge seats are fixed on one side of the cross ring plate, and an articulated arm is hingedly fitted between the second articulated seat and the first articulated seat.
[0032] The present invention is further configured as follows: an extended long plate is fixed to the opposite side of the two I-shaped slide rail blocks, an arc-shaped clamping plate that is snap-fitted with the annular groove is fixed to one side of the extended long plate, and a plug-in round rod that is snap-fitted with the plug-in round groove is fixed to the outer wall of the arc-shaped clamping plate.
[0033] A guide horizontal plate is fixed at the bottom of the sliding frame, and a threaded hole is penetrated through one side of the sliding frame.
[0034] A forward and reverse motor is fixed on an inner side surface of the U-shaped mounting plate, and a threaded screw that is rotatably fitted on the L-shaped side plate is fixed on the output shaft of the forward and reverse motor. The threaded screw is threadedly connected to the threaded hole, and a transverse groove that is slidably fitted on the guide cross plate is opened on an outer side surface of the L-shaped side plate.
[0035] The advantages of the present invention are:
[0036] 1. The present invention starts the hydraulic punching cylinder, so that the extension plate fixed on the peripheral side of the punching die, the trapezoidal inclined plate fixed on one side of the extension plate and the inclined groove penetrated on one side of the trapezoidal inclined plate start to slide in the opposite direction on the peripheral side of the slide rod, drive the material receiving piece to rotate in the opposite direction on the peripheral side of the vertical rod, and make the material receiving box in the material receiving piece start to rotate toward the top of the copper tube after the inner and outer supports, so as to collect the waste material after the punching is completed, avoid the waste material after the punching falls on the whole mechanism, and prevent it from affecting the later punching process. The whole waste collection process does not need to add other structures, and the waste collection process can be completed by its own structure, which brings certain convenience to the operators.
[0037] 2. The present invention causes the elastic spring compressed inside the punching die to reset by the rising of the punching die, and gradually drives the lifting plate between the two lifting plates and the inner ejector ball fixedly connected to the bottom of the lifting plate to move downward inside the punching die, thereby ejecting the waste material after punching, avoiding the waste material remaining inside the punching die from affecting the subsequent punching operation process, and improving the efficiency of the punching operation.
[0038] 3. The present invention reversely rotates the fastening bolts threadedly connected to the top of the L-shaped plate to move the displacement plate downward on the peripheral side surfaces of the two guide rods until the arc-shaped tooth plate fixed at the bottom of the displacement plate engages with the rotating teeth, thereby preventing the rotating round rod from rotating circumferentially inside the rotating sleeve during the subsequent punching operation of the condenser copper tube to be punched, resulting in the disappearance of the fitting support effect between the two inner supporting arc-shaped plates and the inner wall of the condenser copper tube to be punched.
[0039] 4. The present invention uses an internal support member to internally support the condenser copper tube to be punched, so as to facilitate the later punching operation of the condenser copper tube to be punched, to prevent the punching part of the condenser copper tube to be punched from being dented due to excessive external force during the punching process, and to avoid cracks around the punched part. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 The present invention is a schematic structural diagram of a punching mechanism for a condenser copper tube used in refrigeration equipment.
[0041] Figure 2 It is a schematic structural diagram of the processing assembly of the present invention.
[0042] Figure 3 It is a schematic structural diagram of the support assembly of the present invention.
[0043] Figure 4 It is a schematic structural diagram of the positioning member of the present invention.
[0044] Figure 5 It is a front view of the positioning member of the present invention.
[0045] Figure 6 It is a schematic structural diagram of the punching part of the present invention.
[0046] Figure 7 It is a front view of the punching part of the present invention.
[0047] Figure 8 It is a structural schematic diagram of the material receiving piece of the present invention.
[0048] Fig. 9 It is a schematic structural diagram of the inner support member of the present invention.
[0049] Fig.10It is a front view of the inner support member of the present invention.
[0050] Fig.11 It is a schematic structural diagram of the adjusting member of the present invention.
[0051] Fig.12 It is a side view of the adjusting member of the present invention.
[0052] Fig.13 It is a front view of the adjusting member of the present invention.
[0053] Fig.14 It is a schematic diagram of the cross-sectional structure of the adjusting member of the present invention.
[0054] In the figure: 1, processing assembly; 2, support assembly; 3, positioning member; 4, punching member; 5, material receiving member; 6, inner support member; 7, adjustment member; 8, copper tube; 301, bottom plate; 302, first T-shaped groove; 303, external support frame; 304, column; 305, first V-shaped support plate; 306, vertical plate; 307, second V-shaped support plate; 308, dual-axis motor; 309, bidirectional threaded rod; 310, limit ring; 311, driving gear; 312, U-shaped side plate; 313, rectangular horizontal plate; 314, L-shaped side plate; 315, U-shaped mounting plate; 316 , T-shaped plate; 317, rotating hole; 318, forward and reverse motor; 319, threaded screw; 320, horizontal groove; 401, sliding frame; 402, support plate; 403, vertical rod; 404, hydraulic punching cylinder; 405, punching die; 406, extension plate; 407, trapezoidal inclined plate; 408, oblique groove; 409, connecting flange; 410, limiting rod; 411, limiting plate; 412, discharge chute; 413, lifting plate; 414, elastic spring; 415, guide horizontal plate; 416, threaded hole; 417, lifting plate; 418, inner ejector hemisphere; 501, rotating Moving cylinder; 502, base plate; 503, receiving box; 504, positioning column; 505, connecting rod; 506, connecting ring; 507, connecting side plate; 508, sliding rod; 601, U-shaped slide plate; 602, positioning ring; 603, rotating plate; 604, U-shaped plate; 605, slide block; 606, inner support arc plate; 607, limit block; 608, sliding round rod; 701, gear ring; 702, annular groove; 703, plug-in round groove; 704, rotating sleeve; 705, rotating round rod; 706, rotating disk; 707, arc groove; 708, first paste Closing ring; 709, second fitting ring; 710, rotating clamping tooth; 711, fixing ring; 712, L-shaped plate; 713, fastening bolt; 714, displacement plate; 715, arc-shaped clamping tooth plate; 716, guide rod; 717, return spring; 718, U-shaped side baffle plate; 719, limiting cross bar; 720, rotating bolt; 721, cross ring plate; 722, U-shaped side panel; 723, I-shaped slide block; 724, first hinge seat; 725, second hinge seat; 726, hinged arm; 727, extension long plate; 728, arc-shaped clamping plate; 729, plug-in round rod. DETAILED DESCRIPTION
[0055] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0056] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0057] In the present invention, unless otherwise specified, the directions used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0058] For example, see Figure 1-14 , the present invention provides the following technical solutions:
[0059] A condenser copper tube processing and punching mechanism for refrigeration equipment, specifically, comprises a processing assembly 1, a support assembly 2 fixedly connected to the processing assembly 1, and a copper tube 8 placed between the processing assembly 1 and the support assembly 2, the processing assembly 1 comprises a positioning member 3, a punching member 4 slidably fitted on the positioning member 3, and a material receiving member 5 rotatably fitted on the punching member 4; the positioning member 3 comprises a bottom plate 301; the punching member 4 comprises a sliding frame 401 slidably fitted on the top of the bottom plate 301, a support plate 402 is fixed on one side of the sliding frame 401, a vertical rod 403 is fixed on the top of the support plate 402, a hydraulic punching cylinder 404 is fixed on the top of the sliding frame 401, a punching die 405 is fixed on the output end of the hydraulic punching cylinder 404, and the punching die 406 is fixed on the output end of the hydraulic punching cylinder 404. An extension plate 406 is fixed to the side surface of 05, a trapezoidal inclined plate 407 is fixed to one side of the extension plate 406, and an oblique groove 408 is penetrated on one side of the trapezoidal inclined plate 407; the material receiving piece 5 includes a rotating cylinder 501 rotatably engaged with the top end of the vertical rod 403, a base plate 502 is fixed to the top of the rotating cylinder 501, a material receiving box 503 is fixed to one side of the base plate 502, a positioning column 504 is fixed to the top of the base plate 502, a connecting rod 505 is fixed to the top of the positioning column 504, a connecting ring 506 fixedly connected to the positioning column 504 is plugged into the side surface of the connecting rod 505, a connecting side plate 507 is fixed to the outer side surface of the connecting ring 506, and a sliding rod 508 slidably engaged in the oblique groove 408 is fixed to one side of the connecting side plate 507.
[0060] The specific application of this embodiment 1 is:
[0061] When the copper tube 8 supported inside and outside is being punched, the hydraulic punching cylinder 404 is started, driving the punching die 405 fixed at the telescopic end of the hydraulic punching cylinder 404 to descend, and gradually approach the outer peripheral side of the copper tube 8 after the inner and outer supports, so that the copper tube 8 is punched through the descending process of the punching die 405. In the process of punching the copper tube 8, the extension plate 406 fixed on the peripheral side of the punching die 405, the trapezoidal inclined plate 407 fixed on one side of the extension plate 406, and the oblique groove 408 penetrated through one side of the trapezoidal inclined plate 407 begin to slide on the peripheral side of the slide bar 508 fixed on one side of the connecting side plate 507, so as to drive the material receiving piece 5 to rotate on the peripheral side of the vertical rod 403, and make the material receiving box 503 in the material receiving piece 5 begin to rotate from the top of the copper tube 8 to the top of the copper tube 8, so as to complete the punching operation process in the whole process;
[0062] When the entire punching operation is completed, the hydraulic punching cylinder 404 is started, driving the punching die 405 fixed to the telescopic end of the hydraulic punching cylinder 404 to rise and gradually move away from the outer peripheral side of the copper tube 8 after the inner and outer supports. During the rising process of the punching die 405, the extension plate 406 fixed to the peripheral side of the punching die 405, the trapezoidal inclined plate 407 fixed to one side of the extension plate 406, and the oblique groove 408 penetrating through one side of the trapezoidal inclined plate 407 begin to connect the sliding rod 50 fixed to one side of the connecting side plate 507. 8, the surrounding side surfaces slide in the opposite direction, thereby driving the material receiving piece 5 to rotate in the opposite direction on the surrounding side surfaces of the vertical rod 403, and making the material receiving box 503 in the material receiving piece 5 begin to rotate toward the top of the copper tube 8 after the internal and external supports, so as to collect the waste materials after the punching, and prevent the waste materials after the punching from falling onto the entire mechanism, so as to prevent the subsequent punching process from being affected. The entire waste collection process does not need to add other structures, and the waste collection process can be completed only through its own structure, which brings certain convenience to the operators.
[0063] For example 2, please refer to Figure 1-14, the second embodiment makes the following improvements on the basis of the first embodiment. Specifically, two symmetrical first T-shaped grooves 302 are opened on the top of the bottom plate 301, and two symmetrical external support frames 303 are slidably matched between the two first T-shaped grooves 302. The tops of the two external support frames 303 are fixed with columns 304, and the tops of the columns 304 are fixed with first V-shaped support plates 305. Two vertical plates 306 are fixed between the two external support frames 303 on the top of the bottom plate 301, and a second V-shaped support plate 307 arranged parallel to the first V-shaped support plate 305 is fixed between the two vertical plates 306; a dual-axis motor 308 is fixed on the top of the bottom plate 301, and an output shaft of the dual-axis motor 308 is fixed with a bidirectional threaded rod 309 threadedly connected to the two external support frames 303, and the bidirectional threaded rod 309 is located on the side surface A limit ring 310 is fixed in the middle position; two symmetrical discharge grooves 412 are opened on the side of the punching die 405, and lifting plates 413 are slidably fitted inside the two discharge grooves 412; a connecting flange 409 fixedly connected to the telescopic end of the hydraulic punching cylinder 404 is fixed on the side of the punching die 405, and two symmetrical limiting rods 410 are fixed at the bottom of the connecting flange 409, and the limiting rods 410 are slidably fitted with the lifting plates 413, and a limiting plate 411 is fixed at the bottom of the limiting rod 410, and an elastic spring 414 that is sleeved and fitted on the side of the limiting rod 410 is fixed between the lifting plates 413 and the connecting flange 409; a lifting plate 417 that is slidably fitted inside the punching die 405 is fixed between the two lifting plates 413, and an inner ejection plate ball 418 is fixed at the bottom of the lifting plate 417.
[0064] The specific application of this second embodiment is:
[0065] Before punching the condenser copper tube to be punched, the entire mechanism places the condenser copper tube to be punched inside the first V-shaped support plate 305 and the second V-shaped support plate 307, so as to provide preliminary external support for the condenser copper tube to be punched. After the external support is completed, the internal support for the condenser copper tube to be punched is continued to be performed to facilitate the subsequent punching operation.
[0066] When the punching operation begins, the hydraulic punching cylinder 404 is started, driving the punching die 405 fixed to the telescopic end of the hydraulic punching cylinder 404 to descend, and gradually approaching the outer peripheral side of the condenser copper tube to be punched after the inner and outer supports, so that the condenser copper tube to be punched is punched through the descending process of the punching die 405. In the process of punching the condenser copper tube to be punched, the elastic spring 414 fixedly connected between the lifting plate 413 and the connecting flange 409 is compressed, and the two lifting plates 413 slide upward inside the two discharge troughs 412 respectively, so as to drive the lifting plate 417 fixedly connected between the two lifting plates 413 and the inner ejection plate ball 418 fixedly connected to the bottom of the lifting plate 417 to move upward together inside the punching die 405;
[0067] When the punching operation of the condenser copper tube to be punched is completed, the hydraulic punching cylinder 404 starts to rise, and thereby drives the punching die 405 to rise. When the punching die 405 is rising, the elastic spring 414 compressed inside it starts to reset, and gradually drives the lifting plate 417 between the two lifting plates 413 and the inner ejection plate ball 418 fixedly connected to the bottom of the lifting plate 417 to move downward inside the punching die 405, so as to eject the waste material after the punching is completed, so as to avoid the waste material remaining inside the punching die 405 from affecting the later punching operation process, and improve the efficiency of the punching operation;
[0068] When it is necessary to punch holes in condenser copper tubes of different lengths, start the dual-axis motor 308 and the bidirectional threaded rod 309 with an output shaft fixed thereon, and drive the two external support frames 303 to move relatively far away or close to each other on the top of the base plate 301, so as to achieve the external support effect for the condenser copper tubes of different lengths to be punched, and prevent them from tilting due to unstable center of gravity when punching the condenser copper tubes of different lengths to be punched, so as to avoid affecting the punching process of the condenser copper tubes of different lengths to be punched.
[0069] For example 3, please refer to Figure 1-14, the third embodiment of the present invention is improved as follows on the basis of the first embodiment. Specifically, the other output shaft of the dual-axis motor 308 is fixed with a driving gear 311; a U-shaped side plate 312 is fixed on the top of the bottom plate 301, and rectangular cross plates 313 are fixed on the two inner sides of the U-shaped side plate 312; the support assembly 2 includes an inner support member 6 and an adjustment member 7 rotatably engaged with one end of the inner support member 6; the inner support member 6 includes a U-shaped slide plate 601 slidably engaged with the two rectangular cross plates 313 respectively; a positioning ring 602 is fixed between the two U-shaped slide plates 601, and a rotating plate 603 is rotatably engaged with the inside of the positioning ring 602 through a bearing; a U-shaped plate 604 is fixed on one side of the rotating plate 603, and the U-shaped Rectangular slide grooves are provided on both the opposite outer sides of the plate 604, and a slide block 605 is slidably matched inside the rectangular slide groove. An inner supporting arc plate 606 is fixed on the top of the slide block 605, and a limit block 607 is fixed on the bottom of the slide block 605; a sliding round rod 608 is fixed on one side of the two slide blocks 605; the adjusting member 7 includes a gear ring 701 meshing with the driving gear 311, and an annular groove 702 is provided on the inner wall of the gear ring 701, and two symmetrical plug-in round grooves 703 are provided inside the annular groove 702; the adjusting member 7 also includes a rotating sleeve 704 located at the center of the gear ring 701, and a rotating round rod 705 is rotatably matched inside the rotating sleeve 704, and the rotating round rod 708 is fixed on one side of the two slide blocks 605. 05 is fixed with a rotating disk 706 at one end, and an arc groove 707 is formed on one side of the rotating disk 706, and the arc groove 707 is slidably matched with the sliding rod 608; a first fitting ring 708 that fits with one end face of the rotating sleeve 704 is fixed on the side of the rotating rod 705, and a second fitting ring 709 that fits with the other end face of the rotating sleeve 704 is fixed on the side of the rotating rod 705; a rotating latch 710 is fixed on the side of the rotating rod 705; an L-shaped side plate 314 is fixed on the top of the bottom plate 301, a U-shaped mounting plate 315 is fixed on one side of the L-shaped side plate 314, a T-shaped plate 316 is fixed on one side of the U-shaped mounting plate 315, and a T-shaped plate 316 is fixed on one side A rotating hole 317 is provided through the rotating sleeve 704 and is rotatably engaged with the rotating sleeve 704 through a bearing; a fixing ring 711 is fixed to the side surface of the rotating sleeve 704, an L-shaped plate 712 is fixed to the side surface of the fixing ring 711, a fastening bolt 713 is threadedly connected to the top of the L-shaped plate 712, a displacement plate 714 is rotatably engaged with the bottom of the fastening bolt 713 through a bearing, and an arc-shaped tooth plate 715 adapted to the rotating tooth 710 is fixed to the bottom of the displacement plate 714; two guide rods 716 that are respectively slidably engaged with the displacement plate 714 are fixed to the top of the L-shaped plate 712, and a return spring 717 that is sleeved and engaged with the guide rod 716 is fixed between the L-shaped plate 712 and the displacement plate 714;Two symmetrical U-shaped side baffles 718 are fixed to the outer peripheral side of the rotating sleeve 704, one side of the U-shaped side baffle 718 is fixed with a limiting cross bar 719, and one side of the other U-shaped side baffle 718 is rotatably matched with a rotating bolt 720 through a bearing, and a cross ring plate 721 is slidably matched with the side surface of the limiting cross bar 719, and the cross ring plate 721 is threadedly rotatably connected with the rotating bolt 720; two symmetrical U-shaped side panels 722 are fixed to the outer peripheral side of the rotating sleeve 704, and the inside of the two U-shaped side panels 722 are slidably matched with I-shaped slide rail blocks 723, and one side of the two I-shaped slide rail blocks 723 is fixed with a first hinge seat 724, and one side of the cross ring plate 721 is fixed with two symmetrical second hinge seats 725, and the second hinge seat 725 is hingedly matched with the first hinge seat 724. The two I-shaped slide rail blocks 723 are fixed with an extended long plate 727 on the opposite side, and an arc-shaped card plate 728 that is engaged with the annular groove 702 is fixed on one side of the extended long plate 727, and a plug-in round rod 729 that is engaged with the plug-in round groove 703 is fixed on the outer wall of the arc-shaped card plate 728; a guide horizontal plate 415 is fixed on the bottom of the sliding frame 401, and a threaded hole 416 is opened through one side of the sliding frame 401; a forward and reverse motor 318 is fixed on an inner side of the U-shaped mounting plate 315, and a threaded screw 319 that is rotatably engaged with the L-shaped side plate 314 is fixed on the output shaft of the forward and reverse motor 318, and the threaded screw 319 is threadedly connected with the threaded hole 416, and a transverse groove 320 that is slidably engaged with the guide horizontal plate 415 is opened on the outer side of the L-shaped side plate 314. ;
[0070] The specific application of this embodiment 3 is:
[0071] Before using this mechanism, the condenser copper tube to be punched is placed on this mechanism and firstly provided with external support. After the external support is completed, the U-shaped slide plate 601 in the inner support member 6 is slidably plugged on the two rectangular horizontal plates 313 until one side of the two U-shaped slide plates 601 respectively fits with one side of the U-shaped slide plate 601, and then the rectangular horizontal plate 313 and the U-shaped slide plate 601 are connected and fixed using external bolts. After the connection and fixation is completed, the entire inner support member 6 is located on the condenser copper tube to be punched, so as to facilitate the internal support of the condenser copper tube to be punched during the punching operation, so as to prevent the punching part of the condenser copper tube to be punched from being sunken due to excessive external force during the punching process, and to avoid cracks around the punched part.
[0072] After the inner support member 6 is inserted and matched to the inside of the copper tube of the condenser to be punched, the gear ring 701 in the adjustment member 7 is first moved between the two symmetrically distributed arc-shaped clamping plates 728, and then the rotating bolt 720 that is matched through the bearing on one side of the other U-shaped side baffle plate 718 is rotated, so that the cross ring plate 721 moves on the limiting cross bar 719 and the rotating sleeve 704 at the same time, thereby driving the two hinged arms 726 hingedly matched between the second hinge seat 725 and the first hinge seat 724 to perform relative expansion movement, so that the two I-shaped slide rail blocks 723 slide simultaneously and separately inside the two U-shaped side panels 722, and Gradually move away from each other, thereby driving the two arc-shaped clamping plates 728 fixed on the opposite side of the two I-shaped slide rail blocks 723 to move away from each other, and engage with the annular groove 702 opened on the inner wall of the gear ring 701, until the plug-in round rods 729 fixed on the outer walls of the two arc-shaped clamping plates 728 are respectively plugged and matched with the two plug-in round grooves 703, and then stop rotating the rotating bolt 720, so as to complete the movable installation and fixation of the gear ring 701 in the adjustment member 7, and finally be in a state of mutual meshing with the driving gear 311 fixed on the other output shaft of the dual-axis motor 308, so as to facilitate the subsequent punching operation in the circumferential direction of the copper tube of the condenser to be punched;
[0073] After the above operation is completed, the fastening bolts 713 threadedly connected to the top of the L-shaped plate 712 begin to rotate, so that the displacement plate 714 moves upward on the peripheral side of the two guide rods 716 until the arc-shaped tooth plate 715 fixed at the bottom of the displacement plate 714 is separated from the rotating tooth 710. Then, the rotating round rod 705 continues to rotate so that the rotating round rod 705 rotates inside the rotating sleeve 704, thereby driving the two sliding round rods 608 fixed on one side of the two slide rail blocks 605 to slide simultaneously inside the two arc grooves 707 penetrated through one side of the rotating disk 706, thereby driving the two slide rail blocks 605 to slide relative to each other inside the two rectangular slide grooves at the same time, until the inner supporting arc plate 606 fixed on the opposite side of the two slide rail blocks 605 is in contact with the inside of the copper tube of the condenser to be punched, then the rotation of the rotating round rod 705 is stopped, and then the rotation is reversed. The fastening bolts 713 threadedly connected to the top of the rotating L-shaped plate 712 allow the displacement plate 714 to move downward on the peripheral side surfaces of the two guide rods 716 until the arc-shaped tooth plate 715 fixed at the bottom of the displacement plate 714 is engaged with the rotating tooth 710, thereby preventing the rotating round rod 705 from rotating circumferentially inside the rotating sleeve 704 during the later punching operation of the condenser copper tube to be punched, resulting in the disappearance of the fitting support effect between the two inner supporting arc plates 606 and the inner wall of the condenser copper tube to be punched. The entire process is carried out by the inner support member 6 to internally support the condenser copper tube to be punched, so as to facilitate the later punching operation of the condenser copper tube to be punched. The punching part of the condenser copper tube to be punched is prevented from being sunken due to excessive external force during the punching process, and cracks are avoided around the punched part.
[0074] When it is necessary to perform linear punching operation on the peripheral side of the copper tube of the condenser to be punched, the forward and reverse motor 318 is started to drive the threaded screw 319 fixed to the output shaft of the forward and reverse motor 318 to rotate, so as to change the position of the threaded hole 416 on the peripheral side of the threaded screw 319 and then change the position of the guide horizontal plate 415 in the horizontal groove 320 provided on the outer side of the L-shaped side plate 314, so as to realize the linear punching process at different positions of the peripheral side of the copper tube of the condenser to be punched;
[0075] Similarly, when it is necessary to perform circumferential punching operations on the circumferential side surface of the condenser copper tube to be punched, the driving gear 311 fixed to the other output shaft of the dual-axis motor 308 is started to drive the condenser copper tube to be punched, which has been supported internally and externally, to rotate circumferentially, thereby realizing circumferential punching operations at different positions on the circumferential side surface of the condenser copper tube to be punched.
[0076] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0077] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0078] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0079] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
[0080] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A condenser copper tube processing and punching mechanism for refrigeration equipment, comprising a processing assembly (1), a support assembly (2) clamped and fixed to the processing assembly (1), and a copper tube (8) placed between the processing assembly (1) and the support assembly (2), characterized in that: The processing assembly (1) comprises a positioning member (3), a punching member (4) slidably engaged with the positioning member (3), and a material receiving member (5) rotatably engaged with the punching member (4); The positioning member (3) comprises a bottom plate (301); The punching member (4) comprises a sliding frame (401) slidably engaged with the top of the bottom plate (301), a support plate (402) being fixed to one side of the sliding frame (401), a vertical rod (403) being fixed to the top of the support plate (402), a hydraulic punching cylinder (404) being fixed to the top of the sliding frame (401), a punching die (405) being fixed to the output end of the hydraulic punching cylinder (404), an extension plate (406) being fixed to the side surface of the punching die (405), a trapezoidal inclined plate (407) being fixed to one side of the extension plate (406), and an inclined groove (408) being provided through one side of the trapezoidal inclined plate (407); The material receiving member (5) comprises a rotating cylinder (501) rotatably engaged with the top end of the vertical rod (403); a base plate (502) is fixed on the top of the rotating cylinder (501); a material receiving box (503) is fixed on one side of the base plate (502); a positioning column (504) is fixed on the top of the base plate (502); a connecting rod (505) is fixed on the top of the positioning column (504); a connecting ring (506) fixedly connected to the positioning column (504) is plugged and engaged on the peripheral side of the connecting rod (505); a connecting side plate (507) is fixed on the outer peripheral side of the connecting ring (506); and a sliding rod (508) slidably engaged in the inside of the oblique groove (408) is fixed on one side of the connecting side plate (507).
2. The punching mechanism for a condenser copper tube of a refrigeration device according to claim 1, characterized in that: Two symmetrical first T-shaped grooves (302) are formed on the top of the bottom plate (301); two symmetrical external support frames (303) are slidably fitted between the two first T-shaped grooves (302); columns (304) are fixed on the tops of the two external support frames (303); a first V-shaped support plate (305) is fixed on the tops of the columns (304); two vertical plates (306) are fixed on the top of the bottom plate (301) between the two external support frames (303); a second V-shaped support plate (307) arranged parallel to the first V-shaped support plate (305) is fixed between the two vertical plates (306); A dual-axis motor (308) is fixed on the top of the bottom plate (301), and a bidirectional threaded rod (309) threadedly connected to the two external support frames (303) is fixed to an output shaft of the dual-axis motor (308), and a limiting ring (310) is fixed at a middle position on the side surface of the bidirectional threaded rod (309).
3. The punching mechanism for a condenser copper tube of a refrigeration device according to claim 2, characterized in that: Two symmetrical discharge grooves (412) are formed through the side surface of the punching die (405), and lifting plates (413) are slidably fitted inside the two discharge grooves (412); A connecting flange (409) fixedly connected to the telescopic end of the hydraulic punching cylinder (404) is fixed on the peripheral side of the punching die (405); two symmetrical limiting rods (410) are fixed on the bottom of the connecting flange (409); the limiting rods (410) are slidably matched with the lifting plate (413); a limiting plate (411) is fixed on the bottom of the limiting rod (410); an elastic spring (414) sleeved and matched on the peripheral side of the limiting rod (410) is fixed between the lifting plate (413) and the connecting flange (409); a lifting plate (417) slidably matched inside the punching die (405) is fixed between the two lifting plates (413); an inner ejection plate ball (418) is fixed on the bottom of the lifting plate (417).
4. The punching mechanism for a condenser copper tube of a refrigeration device according to claim 3, characterized in that: A driving gear (311) is fixed to the other output shaft of the dual-shaft motor (308); A U-shaped side plate (312) is fixed on the top of the bottom plate (301), and rectangular horizontal plates (313) are fixed on two opposite inner sides of the U-shaped side plate (312); The support assembly (2) comprises an inner support member (6) and an adjustment member (7) rotatably engaged with one end of the inner support member (6); The inner support member (6) comprises a U-shaped sliding plate (601) respectively slidably fitted on two rectangular transverse plates (313).
5. The punching mechanism for condenser copper tubes of refrigeration equipment according to claim 4, characterized in that: A positioning ring (602) is fixed between the two U-shaped slide plates (601), and a rotating plate (603) is rotatably matched inside the positioning ring (602) via a bearing; A U-shaped plate (604) is fixed on one side of the rotating plate (603), and rectangular sliding grooves are penetrated through two opposite outer sides of the U-shaped plate (604), and a slide block (605) is slidably matched inside the rectangular sliding groove, an inner supporting arc plate (606) is fixed on the top of the slide block (605), and a limit block (607) is fixed on the bottom of the slide block (605).
6. The punching mechanism for a condenser copper tube of a refrigeration device according to claim 5, characterized in that: A sliding round rod (608) is fixed on one side of each of the two slide rail blocks (605); The adjusting member (7) comprises a gear ring (701) meshing with the driving gear (311), an annular groove (702) is provided on the inner wall of the gear ring (701), and two symmetrical plug-in circular grooves (703) are provided inside the annular groove (702); The adjusting member (7) further comprises a rotating sleeve (704) located at the center of the gear ring (701), a rotating rod (705) rotatably engaged inside the rotating sleeve (704), a rotating disk (706) being fixed to one end of the rotating rod (705), an arc groove (707) penetrating one side of the rotating disk (706), and the arc groove (707) slidably engaged with the sliding rod (608).
7. The punching mechanism for condenser copper tubes of refrigeration equipment according to claim 6, characterized in that: A first fitting ring (708) is fixed on the circumferential side surface of the rotating round rod (705) and fits with one end surface of the rotating sleeve (704); and a second fitting ring (709) is fixed on the circumferential side surface of the rotating round rod (705) and fits with the other end surface of the rotating sleeve (704); A rotating latch tooth (710) is fixed on the circumferential side surface of the rotating round rod (705); An L-shaped side plate (314) is fixed to the top of the bottom plate (301), a U-shaped mounting plate (315) is fixed to one side of the L-shaped side plate (314), a T-shaped plate (316) is fixed to one side of the U-shaped mounting plate (315), and a rotating hole (317) is provided through one side of the T-shaped plate (316) and is rotatably engaged with the rotating sleeve (704) via a bearing.
8. The punching mechanism for condenser copper tubes of refrigeration equipment according to claim 7, characterized in that: A fixing ring (711) is fixed to the circumferential side of the rotating sleeve (704), an L-shaped plate (712) is fixed to the circumferential side of the fixing ring (711), a fastening bolt (713) is threadedly connected to the outer top of the L-shaped plate (712), a displacement plate (714) is rotatably matched to the bottom of the fastening bolt (713) via a bearing, and an arc-shaped latch plate (715) adapted to the rotating latch (710) is fixed to the bottom of the displacement plate (714); Two guide rods (716) that are slidably engaged with the displacement plate (714) are fixed to the top of the L-shaped plate (712), and a return spring (717) that is sleeved and engaged with the guide rods (716) is fixed between the L-shaped plate (712) and the displacement plate (714).
9. The punching mechanism for condenser copper tubes of refrigeration equipment according to claim 8, characterized in that: Two symmetrical U-shaped side baffles (718) are fixed to the outer peripheral side of the rotating sleeve (704); a limiting cross bar (719) is fixed to one side of one of the U-shaped side baffles (718); a rotating bolt (720) is rotatably engaged with the other side of the U-shaped side baffle (718) via a bearing; a cross ring plate (721) is slidably engaged with the peripheral side of the limiting cross bar (719); and the cross ring plate (721) is threadedly rotatably connected to the rotating bolt (720); Two symmetrical U-shaped side panels (722) are fixed to the outer peripheral side of the rotating sleeve (704), and I-shaped slide rail blocks (723) are slidably matched inside the two U-shaped side panels (722). A first hinge seat (724) is fixed to one side of the two I-shaped slide rail blocks (723), and two symmetrical second hinge seats (725) are fixed to one side of the cross ring plate (721), and an hinge arm (726) is hingedly matched between the second hinge seat (725) and the first hinge seat (724).
10. The punching mechanism for condenser copper tubes of refrigeration equipment according to claim 9, characterized in that: An extended long plate (727) is fixed to the opposite side of the two I-shaped slide rail blocks (723); an arc-shaped clamping plate (728) that is engaged with the annular groove (702) is fixed to one side of the extended long plate (727); and a plug-in round rod (729) that is engaged with the plug-in round groove (703) is fixed to the outer wall of the arc-shaped clamping plate (728); A guide horizontal plate (415) is fixed at the bottom of the sliding frame (401), and a threaded hole (416) is formed through one side of the sliding frame (401); A forward and reverse motor (318) is fixed to an inner side surface of the U-shaped mounting plate (315); a threaded screw rod (319) rotatably engaged with the L-shaped side plate (314) is fixed to the output shaft of the forward and reverse motor (318); the threaded screw rod (319) is threadedly connected to the threaded hole (416); and a transverse groove (320) slidably engaged with the guide transverse plate (415) is formed on an outer side surface of the L-shaped side plate (314).
Citation Information
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