A processing device and a processing method for producing photovoltaic brackets

Abstract

The present invention discloses a processing device and a processing method for producing photovoltaic brackets, and specifically relates to the technical field of photovoltaic bracket production, including a base, a bottom transport mechanism is fixedly installed on the top of the base, a top movable card of the bottom transport mechanism is provided with a fixed seat structure, two symmetrically distributed fixed frames are fixedly installed on the top of the base, a top transport mechanism is fixedly installed on the top of the fixed frame, a movable card in the top transport mechanism is provided with a vertical pole structure, a welding mechanism is fixedly installed on one side of the top of the base, and a support is provided on the side of the top of the base close to the welding mechanism. The present invention, by setting a bottom transport mechanism and using the top transport mechanism in conjunction, respectively controls a plurality of fixed seat structures and vertical pole structures for automatic transmission and loading, and performs precise docking of the fixed seat structures and vertical pole structures, which is convenient for subsequent precise welding of the fixed seat structures and vertical pole structures, and improves the welding quality of the fixed seat structures and vertical pole structures.

Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic bracket production, and in particular to a processing device and a processing method for producing a photovoltaic bracket. Background Art

[0002] Photovoltaic brackets are structures used to support photovoltaic panels. Their main function is to ensure the stability and proper tilt angle of solar panels to achieve optimal light receiving efficiency. They are usually made of aluminum alloy and hot-dip galvanized steel materials. Common photovoltaic brackets include fixed brackets, tracking brackets, ground brackets and roof brackets. Photovoltaic bracket structures usually include columns, beams, support arms, foundations, connectors, tilt adjustment devices and anti-corrosion coatings.

[0003] Among them, the photovoltaic bracket foundation is mostly welded by a fixed seat structure and a vertical pole structure to facilitate the subsequent fixation of the photovoltaic bracket. The traditional photovoltaic bracket foundation is mostly welded by manual welding to position the fixed seat structure, and then the vertical pole structure is vertically placed on the upper surface of the fixed seat structure. The connection between the fixed seat structure and the vertical pole structure is welded using a welding mechanism. Manual welding has certain safety hazards, and due to the inconsistent quality of manual positioning welding, we propose a processing device and a processing method for producing photovoltaic brackets to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide a processing device and a processing method for producing a photovoltaic bracket to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a processing device for producing photovoltaic brackets, comprising a base, a bottom transport mechanism is fixedly installed on the top of the base, a top movable card of the bottom transport mechanism is provided with a fixed seat structure, two symmetrically distributed fixing frames are fixedly installed on the top of the base, a top transport mechanism is fixedly installed on the top of the fixing frame, a movable card in the top transport mechanism is provided with a vertical pole structure, a welding mechanism is fixedly installed on one side of the top of the base, and a support is provided on the side of the top of the base close to the welding mechanism.

[0006] As a preferred technical solution of the present invention, the bottom transport mechanism includes two symmetrically distributed groups of mechanism frames, the mechanism frames are fixedly installed on the top of the base, and a transport shaft is rotatably installed on the top of the mechanism frame. Two symmetrically distributed first sprockets are fixedly installed on the outer side of the transport shaft, and a transport chain is meshed and connected to the outer sides of the first sprockets on the same side of the two transport shafts. A plurality of evenly distributed storage pieces are arranged between the two transport chains, and the storage pieces include two symmetrically distributed groups of storage seats, which are fixedly installed on the corresponding transport chains, and the fixed seat structure is movably clamped between the two groups of storage seats in the corresponding storage pieces.

[0007] As a preferred technical solution of the present invention, the top transport mechanism includes a material loading outer frame, which is fixedly installed on the top of the fixed frame, and a discharging frame is integrally formed in the middle of the bottom end of the material loading outer frame, and a limit frame is fixedly installed on the bottom end of the discharging frame, and a discharging trough is opened on one side of the bottom of the limit frame, and a limit plate is installed on the top hinge of the discharging trough, and the discharging frame divides the material loading outer frame into two material loading bins, one side of the two material loading bins is slidably clamped with a push plate, the upright structure is movably clamped in one of the material loading bins, a card slide seat is fixedly installed on the outer side of the push plate, and the card slide seat is slidably clamped on the material loading outer frame, and a driving member corresponding to the push plate is fixedly installed on the outer side of the material loading outer frame, and two groups of limit members symmetrically distributed are fixedly clamped in the middle of the material loading outer frame, and a buffer bin is formed between the two groups of limit members.

[0008] As a preferred technical solution of the present invention, the driving member includes two symmetrically distributed U-shaped frames, the U-shaped frames are fixedly installed on the outside of the material loading outer frame, the middle part of the U-shaped frames is rotatably installed with a first shaft, the ends of the first shaft are fixedly installed with a second sprocket, the outer sides of the two second sprockets are meshed and connected with a second chain, the second chain is fixedly installed with a driving column used in conjunction with a card slide seat, the card slide seat is provided with a longitudinal slide groove used in conjunction with the driving column, the driving column is slidably engaged in the longitudinal slide groove, a first pulley transmission group is provided between the two driving members, the first pulley transmission group includes two first pulleys and a first transmission belt movably sleeved on the outside of the two first pulleys, and the two first pulleys are respectively fixedly installed on the ends of the corresponding first shafts in the two driving members.

[0009] As a preferred technical solution of the present invention, the limiting member includes a limiting outer frame, which is fixedly clamped in the middle of the material placing outer frame, and a wedge block is slidably clamped on the inner end of the limiting outer frame. A guide shaft is fixedly installed on the outer end of the wedge block, and the side of the guide shaft away from the wedge block movably passes through the corresponding limiting outer frame. A limiting ring is fixedly installed on the end of the guide shaft away from the wedge block, and a spring is provided on the outer movable sleeve of the guide shaft.

[0010] As a preferred technical solution of the present invention, the welding mechanism includes two symmetrically distributed first frames, the two first frames are fixedly installed on the top of the base, the top of the first frame is fixedly installed with a first linear electric rail, the driving end of the first linear electric rail is fixedly installed with a first seat, and two symmetrically distributed first welding heads are fixedly installed on the first seat, and the two groups of the first welding heads are symmetrically distributed. The welding mechanism also includes two symmetrically distributed second frames, the second frame is fixedly installed on the top of the base on one side close to the first frame, the top of the second frame is fixedly installed with a second linear electric rail, the driving end of the second linear electric rail is fixedly installed with a second seat, and the second seat is fixedly installed with a second welding head, and the two second welding heads are symmetrically distributed. The welding mechanism also includes two third frames, the third frame is fixedly installed on the top of the base on one side close to the second frame, the top of the third frame is fixedly installed with a telescopic cylinder, the driving end of the telescopic cylinder is fixedly installed with a third seat, and the bottom of the third seat is fixedly installed with a third welding head, and the two third welding heads are symmetrically distributed. The first frame, the second frame and the third frame are arranged along the transmission direction of the transport chain.

[0011] As a preferred technical solution of the present invention, the support member includes two groups of symmetrically distributed fourth frames, the fourth frames are fixedly installed on the top side of the base close to the welding mechanism, a support plate is fixedly installed on the top of the fourth frame, and the lower surface of the fixed seat structure is in contact with the upper surface of the corresponding support plate.

[0012] As a preferred technical solution of the present invention, a crown gear is fixedly installed at one end of one of the transport shafts, a first motor is fixedly installed on the side of the mechanism frame close to the crown gear, a first gear is fixedly installed on the driving end of the first motor, and the first gear is meshingly connected with the crown gear.

[0013] As a preferred technical solution of the present invention, an auxiliary frame is fixedly installed on one end of the outer wall of the material loading outer frame, a second shaft is rotatably installed on one side of the auxiliary frame, one end of the second shaft and one end of the corresponding first shaft are fixedly installed, a second gear is fixedly installed on the outer side of the second shaft, a third shaft is rotatably installed on the side of the auxiliary frame close to the second shaft, a third gear is fixedly installed on the outer side of the third shaft, the third gear and the second gear are meshingly connected, a second pulley transmission group is fixedly installed on one end of the third shaft and an end of one of the transport shafts, the second pulley transmission group includes two second pulleys and a second transmission belt movably sleeved on the outer sides of the two second pulleys, and the two second pulleys are fixedly installed on the ends of the third shaft and the transport shaft respectively.

[0014] A method for producing a photovoltaic support processing device, comprising the following steps:

[0015] Step 1, control the first motor to start and drive the first gear to drive the crown gear to rotate, thereby controlling one of the transport shafts to rotate, and then driving the first sprocket to drive the transport chain to transmit, thereby driving multiple storage items to be transmitted, while the transport shaft rotates, cooperate with the transmission of the second pulley transmission group, drive the third shaft, the third gear to drive the second gear, and the second shaft to rotate slowly and synchronously, and then control the first shaft in the corresponding driving member to rotate slowly and synchronously, cooperate with the slow transmission of the first pulley transmission group, drive the first shaft in the other driving member to rotate slowly, thereby controlling the second chain and the driving column in the two driving members to transmit slowly and synchronously, cooperate with the driving column to slide and engage in the longitudinal slide groove, drive the two card slide seats and the push plate to slide back and forth slowly and horizontally in the corresponding material storage bin;

[0016] Step 2: movably clamp the multiple fixed seat structures in sequence between the two groups of storage seats in the corresponding storage parts, drive the multiple storage parts to be transferred, and control the multiple fixed seat structures to automatically transfer and load materials;

[0017] At the same time, multiple upright pole structures are placed in one of the material storage bins, and the two card slide seats and the push plate are driven to slowly and horizontally slide back and forth in the corresponding material storage bin, thereby automatically pushing the upright pole structure in the corresponding buffer bin to slowly and horizontally move, so that the upright pole structure at the end position is slowly pushed into the buffer bin in turn. When pushing the upright pole structure, the upright pole structure at the end contacts the wedge block in the corresponding limit piece, and the upright pole structure squeezes the wedge block, and the wedge block contracts and squeezes the spring until the upright pole structure passes over the wedge block. The spring reset drives the corresponding wedge block to reset, and the upright pole structure limit card is between the wedge blocks in the two sets of limit pieces, so that the upright pole structure can fall into the limit frame accurately through the discharging frame, and automatically and accurately fall on the corresponding fixed seat structure in cooperation with the limit frame and the limit plate, so as to accurately dock the fixed seat structure and the upright pole structure.

[0018] Step 3: After the fixed seat structure and the vertical pole structure are precisely docked, the first linear electric rail is controlled to drive the two sets of first welding heads to move to the docking position of the fixed seat structure and the vertical pole structure for spot welding, thereby fixing the fixed seat structure and the vertical pole structure at points;

[0019] The transmission continues. At this time, the vertical pole structure pushes the limit plate to rotate, and the vertical pole structure is separated from the limit frame through the discharge chute. When it is transported to the second rack position, the second linear electric rail is controlled to drive the two second welding heads to move to the docking position of the fixed seat structure and the vertical pole structure. In coordination with the continued transmission of the fixed seat structure and the vertical pole structure, the two second welding heads weld and fix one set of relative positions of the fixed seat structure and the vertical pole structure.

[0020] Continue to transport, and when it is transported to the third frame position, control the opening of the telescopic cylinder to drive the two third welding heads to move to the docking position of the fixed seat structure and the vertical pole structure, and the two third welding heads weld and fix another set of relative positions of the fixed seat structure and the vertical pole structure, thereby realizing automatic welding of the fixed seat structure and the vertical pole structure;

[0021] Step 4: After the fixed seat structure and the vertical pole structure are automatically welded, they continue to be transmitted to one end of the bottom transport mechanism. At this time, the two groups of storage seats in the corresponding storage parts are separated, and the welded fixed seat structure and vertical pole structure automatically fall off the storage parts for automatic unloading.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. By setting up a bottom transport mechanism and using a top transport mechanism in conjunction, multiple fixed seat structures and vertical pole structures are controlled to automatically transport and load materials, and the fixed seat structures and vertical pole structures are precisely docked, which is convenient for subsequent precise welding of the fixed seat structures and vertical pole structures, and improves the welding quality of the fixed seat structures and vertical pole structures.

[0024] 2. By setting up the welding mechanism, the fixed seat structure and the vertical pole structure are first fixed at points, which is convenient for the subsequent large-area welding and fixing of the contact positions of the fixed seat structure and the vertical pole structure, thereby improving the welding efficiency of the fixed seat structure and the vertical pole structure.

[0025] 3. By setting up two material storage bins, a push plate is slidably set in each material storage bin, so that the vertical pole structure can be placed in the two material storage bins in turn, and there is no need to stop the device to continuously load the vertical pole structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a schematic diagram of the structure of the present invention.

[0028] Figure 2 For the present invention Figure 1 Enlarged view of point A in the middle.

[0029] Figure 3 It is a structural schematic diagram of the bottom transport mechanism and the supporting member in the present invention.

[0030] Figure 4 For the present invention Figure 3 Enlarged view of point B in the middle.

[0031] Figure 5 It is a structural schematic diagram of the lifting mechanism and the upright pole structure in the present invention.

[0032] Figure 6 For the present invention Figure 5 Enlarged view of point C in the middle.

[0033] Figure 7 For the present invention Figure 5 Enlarged view of point D in the middle.

[0034] Figure 8 For the present invention Figure 6 Enlarged view of point E in the middle.

[0035] Fig. 9 For the present invention Figure 7 Enlarged view of point F in the middle.

[0036] Fig.10 It is a schematic diagram of the structure of the limiting member in the present invention.

[0037] Fig.11 It is a structural schematic diagram of the welding mechanism in the present invention.

[0038] In the figure: 1, base; 2, bottom transport mechanism; 3, fixed seat structure; 4, fixed frame; 5, top transport mechanism; 6, upright pole structure; 7, welding mechanism; 8, support member; 21, mechanism frame; 22, transport shaft; 23, first sprocket; 231, transport chain; 24, storage seat; 25, crown gear; 251, first motor; 252, first gear; 51, material storage frame; 511, discharge frame; 52, limit frame; 521, discharge chute; 522, limit plate; 53, push plate; 531, card slide seat; 54, driving member; 55, first pulley transmission group; 56, limit member; 541, U-shaped frame; 542, first shaft; 543, second sprocket; 544, second chain strip; 545, driving column; 546, longitudinal slide groove; 561, limiting outer frame; 562, wedge block; 563, guide shaft; 564, limiting ring; 565, spring; 57, auxiliary frame; 571, second shaft; 572, second gear; 573, third shaft; 574, third gear; 58, second pulley transmission group; 71, first frame; 711, first linear electric rail; 712, first seat; 713, first welding head; 72, second frame; 721, second linear electric rail; 722, second seat; 723, second welding head; 73, third frame; 731, telescopic cylinder; 732, third seat; 733, third welding head; 81, fourth frame; 82, support plate. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Example: Figure 1-11 As shown, the present invention provides a processing device for producing photovoltaic brackets, including a base 1, a bottom transport mechanism 2 is fixedly installed on the top of the base 1, a top movable card of the bottom transport mechanism 2 is provided with a fixed seat structure 3, two symmetrically distributed fixing frames 4 are fixedly installed on the top of the base 1, a top transport mechanism 5 is fixedly installed on the top of the fixing frame 4, a movable card in the top transport mechanism 5 is provided with a vertical pole structure 6, a welding mechanism 7 is fixedly installed on one side of the top of the base 1, and a support member 8 is provided on the side of the top of the base 1 close to the welding mechanism 7.

[0041] The bottom transport mechanism 2 includes two symmetrically distributed sets of mechanism frames 21, which are fixedly mounted on the top of the base 1, and a transport shaft 22 is rotatably mounted on the top of the mechanism frame 21. Two symmetrically distributed first sprocket wheels 23 are fixedly mounted on the outer side of the transport shaft 22, and a transport chain 231 is meshed and connected to the outer side of the first sprocket wheels 23 on the same side of the two transport shafts 22. A plurality of evenly distributed storage pieces are arranged between the two transport chains 231, and the storage pieces include two symmetrically distributed sets of storage seats 24, which are fixedly mounted on the corresponding transport chains 231, and the fixed seat structure 3 is movably connected between the two sets of storage seats 24 in the corresponding storage piece; a crown gear 25 is fixedly mounted on one end of one of the transport shafts 22 A first motor 251 is fixedly installed on one side of the mechanism frame 21 close to the crown gear 25, and a first gear 252 is fixedly installed on the driving end of the first motor 251. The first gear 252 and the crown gear 25 are meshed and connected. When in use, the first motor 251 is controlled to drive the first gear 252 to drive the crown gear 25 to rotate, thereby controlling one of the transport shafts 22 to rotate, and then driving the first sprocket 23 to drive the transport chain 231 to transmit, thereby driving multiple placement pieces to be transmitted, and the multiple fixed seat structures 3 are sequentially movably connected between the two groups of placement seats 24 in the corresponding placement pieces, and by driving the multiple placement pieces to be transmitted, the multiple fixed seat structures 3 are controlled to automatically transmit and load materials;

[0042] The top transport mechanism 5 includes a material placement outer frame 51, which is fixedly installed on the top of the fixed frame 4, and a discharge frame 511 is integrally formed in the middle of the bottom end of the material placement outer frame 51. A limit frame 52 is fixedly installed at the bottom end of the discharge frame 511. A discharge groove 521 is opened on one side of the bottom of the limit frame 52. A limit plate 522 is installed on the top hinge of the discharge groove 521. The discharge frame 511 divides the material placement outer frame 51 into two material placement bins. A push plate 53 is slidably provided on one side of the two material placement bins. The vertical rod structure 6 is movably connected to one of the material placement bins. By setting two material placement bins, a push plate 53 is slidably provided in each material placement bin. When multiple vertical rod structures in one of the material placement bins When 6 is pushed into the limit frame 52 by the corresponding push plate 53, the push plate 53 in the other material storage bin is away from the limit frame 52, and multiple upright pole structures 6 can be directly placed in the material storage bin for automatic loading of subsequent upright pole structures 6, so as to facilitate the placement of the upright pole structures 6 in the two material storage bins in turn, and there is no need to stop the device for continuous loading of the upright pole structures 6. A card slide seat 531 is fixedly installed on the outer side of the push plate 53, and the card slide seat 531 is slidably connected to the material storage outer frame 51. A driving member 54 corresponding to the push plate 53 is fixedly installed on the outer side of the material storage outer frame 51. Two sets of symmetrically distributed limit members 56 are fixedly provided in the middle of the material storage outer frame 51, and a buffer bin is formed between the two sets of limit members 56.

[0043] The driving member 54 includes two symmetrically distributed U-shaped frames 541, the U-shaped frames 541 are fixedly installed on the outer side of the material placing outer frame 51, the middle part of the U-shaped frames 541 is rotatably installed with a first shaft 542, the end of the first shaft 542 is fixedly installed with a second sprocket 543, the outer sides of the two second sprockets 543 are meshedly connected with a second chain 544, and a driving column 545 used in conjunction with the card slide seat 531 is fixedly installed on the second chain 544, and the card slide seat 531 is provided with a longitudinal slide groove 546 used in conjunction with the driving column 545, and the driving column 545 is slidably engaged in the longitudinal slide groove 546. A first pulley transmission group 55 is provided between the two driving members 54, and the first pulley transmission group 55 includes two first pulleys and a first transmission belt movably sleeved on the outer sides of the two first pulleys. The two first pulleys are respectively fixedly installed on the ends of the corresponding first shafts 542 in the two driving members 54, and are used. When the first shaft 542 in one of the driving members 54 is controlled to rotate slowly, the first belt pulley transmission group 55 is cooperated with the slow transmission to drive the first shaft 542 in the other driving member 54 to rotate slowly, thereby controlling the second chain 544 and the driving column 545 in the two driving members 54 to transmit slowly and synchronously, and cooperating with the driving column 545 to slide and engage in the longitudinal slide groove 546, driving the two card slide seats 531 and the push plate 53 to slide back and forth slowly in the corresponding material storage bin, thereby automatically pushing the corresponding buffer bin The middle pole structure 6 is slowly pushed into the buffer bin in turn, and falls into the limit frame 52 through the discharge frame 511, and cooperates with the limit frame 52 and the limit plate 522 to automatically and accurately fall on the corresponding fixed seat structure 3, and the fixed seat structure 3 and the pole structure 6 are accurately docked, which is convenient for the subsequent accurate welding of the fixed seat structure 3 and the pole structure 6.

[0044] The limiting member 56 includes a limiting outer frame 561, which is fixedly connected to the middle of the material placing outer frame 51. The inner end of the limiting outer frame 561 is slidably connected with a wedge block 562. The outer ends of the wedge blocks 562 are fixedly installed with guide shafts 563. The side of the guide shaft 563 away from the wedge block 562 is movable through the corresponding limiting outer frame 561. The end of the guide shaft 563 away from the wedge block 562 is fixedly installed with a limiting ring 564. The outer movable sleeve of the guide shaft 563 is provided with an elastic When the spring 565 pushes the upright structure 6, the end of the upright structure 6 contacts the wedge block 562 in the corresponding limit piece 56, and the upright structure 6 squeezes the wedge block 562. The wedge block 562 contracts and squeezes the spring 565 until the upright structure 6 passes over the wedge block 562. The spring 565 resets and drives the corresponding wedge block 562 to reset. The upright structure 6 is limited and stuck between the wedge blocks 562 in the two sets of limit pieces 56, so that the upright structure 6 can fall into the limit frame 52 accurately through the discharge frame 511.

[0045] The welding mechanism 7 includes two symmetrically distributed first frames 71, the two first frames 71 are fixedly installed on the top of the base 1, a first linear electric rail 711 is fixedly installed on the top of the first frame 71, a first seat 712 is fixedly installed on the driving end of the first linear electric rail 711, and two symmetrically distributed first welding heads 713 are fixedly installed on the first seat 712. The two groups of first welding heads 713 are symmetrically distributed. After the fixed seat structure 3 and the vertical pole structure 6 are accurately docked, the first linear electric rail 711 is controlled to be turned on to drive the two groups of first welding heads 713 to move to the docking position of the fixed seat structure 3 and the vertical pole structure 6 for spot welding, thereby fixing the fixed seat structure 3 and the vertical pole structure 6 in point position, which is convenient for the subsequent large-area fixation of the contact position of the fixed seat structure 3 and the vertical pole structure 6;

[0046] The welding mechanism 7 also includes two symmetrically distributed second frames 72, the second frames 72 are fixedly mounted on one side of the top of the base 1 close to the first frame 71, a second linear electric rail 721 is fixedly mounted on the top of the second frame 72, a second seat 722 is fixedly mounted on the driving end of the second linear electric rail 721, a second welding head 723 is fixedly mounted on the second seat 722, and the two second welding heads 723 are symmetrically distributed. After the fixed seat structure 3 and the vertical pole structure 6 are fixed at one point, they continue to be transmitted. At this time, the vertical pole structure 6 pushes the limiting plate 522 to rotate, and the vertical pole structure 6 is separated from the limiting frame 52 through the discharge chute 521. When it is transported to the position of the second frame 72, the second linear electric rail 721 is controlled to drive the two second welding heads 723 to move to the docking position of the fixed seat structure 3 and the vertical pole structure 6, and the two second welding heads 723 weld and fix one group of relative positions of the fixed seat structure 3 and the vertical pole structure 6 in cooperation with the continued transmission of the fixed seat structure 3 and the vertical pole structure 6;

[0047] The welding mechanism 7 also includes two third frames 73, and the third frames 73 are fixedly installed on the side of the top of the base 1 close to the second frame 72. A telescopic cylinder 731 is fixedly installed on the top of the third frame 73, and a third seat 732 is fixedly installed on the driving end of the telescopic cylinder 731. A third welding head 733 is fixedly installed on the bottom of the third seat 732. The two third welding heads 733 are symmetrically distributed. The first frame 71, the second frame 72 and the third frame 73 are arranged along the transmission direction of the transport chain 231, and continue to be transported. When transported to the position of the third frame 73, the telescopic cylinder 731 is controlled to open and drive the two third welding heads 733 to move to the docking position of the fixed seat structure 3 and the upright structure 6. The two third welding heads 733 weld and fix another set of relative positions of the fixed seat structure 3 and the upright structure 6, thereby realizing automatic welding of the fixed seat structure 3 and the upright structure 6.

[0048] The support member 8 includes two groups of symmetrically distributed fourth frames 81, and the fourth frames 81 are fixedly installed on the top side of the base 1 close to the welding mechanism 7. A support plate 82 is fixedly installed on the top of the fourth frame 81. The lower surface of the fixed seat structure 3 is in contact with the upper surface of the corresponding support plate 82. By setting the support plate 82, the fixed seat structure 3 is automatically transferred to the upper surface of the support plate 82 through the bottom transport mechanism 2. The fixed seat structure 3 and the vertical pole structure 6 are supported by the support plate 82, thereby improving the stability of the welding of the fixed seat structure 3 and the vertical pole structure 6.

[0049] An auxiliary frame 57 is fixedly installed on one end of the outer wall of the material placing outer frame 51, and a second shaft 571 is rotatably installed on one side of the auxiliary frame 57. One end of the second shaft 571 is fixedly installed with one end of the corresponding first shaft 542, and a second gear 572 is fixedly installed on the outer side of the second shaft 571. A third shaft 573 is rotatably installed on the side of the auxiliary frame 57 close to the second shaft 571, and a third gear 574 is fixedly installed on the outer side of the third shaft 573. The third gear 574 is meshed with the second gear 572, and one end of the third shaft 573 is connected to the end of one of the transport shafts 22. A second pulley transmission group 58 is fixedly installed, and the second pulley transmission group 58 includes two second pulleys and a second transmission belt movably sleeved on the outside of the two second pulleys. The two second pulleys are respectively fixedly installed on the ends of the third shaft 573 and the transport shaft 22. When the transport shaft 22 rotates, the transmission of the second pulley transmission group 58 drives the third shaft 573 and the third gear 574 to drive the second gear 572 and the second shaft 571 to rotate slowly and synchronously, thereby controlling the first shaft 542 in the corresponding driving member 54 to rotate slowly and synchronously.

[0050] A method for producing a photovoltaic support processing device, comprising the following steps:

[0051] Step 1, control the first motor 251 to start and drive the first gear 252 to drive the crown gear 25 to rotate, thereby controlling one of the transport shafts 22 to rotate, and then driving the first sprocket 23 to drive the transport chain 231 to transmit, thereby driving multiple storage items to be transmitted. While the transport shaft 22 rotates, the transmission of the second pulley transmission group 58 is cooperated to drive the third shaft 573 and the third gear 574 to drive the second gear 572 and the second shaft 571 to rotate slowly and synchronously, thereby controlling the first shaft 542 in the corresponding driving member 54 to rotate slowly and synchronously, and cooperating with the slow transmission of the first pulley transmission group 55, driving the first shaft 542 in another driving member 54 to rotate slowly, thereby controlling the second chain 544 and the driving column 545 in the two driving members 54 to transmit slowly and synchronously, and cooperating with the driving column 545 to slide and engage in the longitudinal slide groove 546, driving the two card slide seats 531 and the push plate 53 to slide back and forth slowly and horizontally in the corresponding material storage bin;

[0052] Step 2: movably clamp the multiple fixed seat structures 3 in sequence between the two groups of storage seats 24 in the corresponding storage parts, and control the multiple fixed seat structures 3 to automatically transfer and load materials by driving the multiple storage parts to transfer;

[0053] At the same time, multiple upright structures 6 are placed in one of the material storage bins, and the two card slide seats 531 and the push plate 53 are driven to slowly and horizontally slide back and forth in the corresponding material storage bin, thereby automatically pushing the upright structure 6 in the corresponding buffer bin to slowly and horizontally move, so that the upright structure 6 at the end position is slowly pushed into the buffer bin in turn. When pushing the upright structure 6, the upright structure 6 at the end contacts the wedge block 562 in the corresponding limit member 56, and the upright structure 6 squeezes the wedge block 562, and the wedge block 562 contracts, squeezing the spring 565 until the upright structure 6 passes over the wedge block 562, and the spring 565 resets and drives the corresponding wedge block 562 to reset, and the upright structure 6 limit card is between the wedge blocks 562 in the two groups of limit members 56, so that the upright structure 6 can pass through the discharge frame 511 and accurately fall into the limit frame 52, and cooperate with the limit frame 52 and the limit plate 522 to automatically and accurately fall on the corresponding fixed seat structure 3, and accurately dock the fixed seat structure 3 and the upright structure 6;

[0054] Step 3: After the fixed seat structure 3 and the vertical pole structure 6 are precisely docked, the first linear electric rail 711 is controlled to drive the two sets of first welding heads 713 to move to the docking position of the fixed seat structure 3 and the vertical pole structure 6 for spot welding, thereby fixing the fixed seat structure 3 and the vertical pole structure 6 at a point position;

[0055] The transmission continues. At this time, the upright pole structure 6 pushes the limiting plate 522 to rotate. The upright pole structure 6 is separated from the limiting frame 52 through the discharge slot 521. When the upright pole structure 6 is transported to the position of the second rack 72, the second linear electric rail 721 is controlled to drive the two second welding heads 723 to move to the docking position of the fixed seat structure 3 and the upright pole structure 6. With the continued transmission of the fixed seat structure 3 and the upright pole structure 6, the two second welding heads 723 weld and fix one set of relative positions of the fixed seat structure 3 and the upright pole structure 6.

[0056] Continue to transport, when transported to the position of the third frame 73, control to open the telescopic cylinder 731 to drive the two third welding heads 733 to move to the docking position of the fixed seat structure 3 and the vertical pole structure 6, and the two third welding heads 733 weld and fix another set of relative positions of the fixed seat structure 3 and the vertical pole structure 6, so as to realize automatic welding of the fixed seat structure 3 and the vertical pole structure 6;

[0057] Step 4: After the fixed seat structure 3 and the upright structure 6 are automatically welded, they continue to be transported to one end of the bottom transport mechanism 2. At this time, the two groups of storage seats 24 in the corresponding storage parts are separated, and the welded fixed seat structure 3 and the upright structure 6 automatically fall off the storage parts for automatic unloading.

[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A processing device for producing a photovoltaic support, comprising a base (1), characterized in that: A bottom transport mechanism (2) is fixedly installed on the top of the base (1), a top movable card of the bottom transport mechanism (2) is provided with a fixed seat structure (3), two symmetrically distributed fixed frames (4) are fixedly installed on the top of the base (1), a top transport mechanism (5) is fixedly installed on the top of the fixed frame (4), a movable card in the top transport mechanism (5) is provided with a vertical rod structure (6), a welding mechanism (7) is fixedly installed on one side of the top of the base (1), and a support member (8) is provided on the side of the top of the base (1) close to the welding mechanism (7); The bottom transport mechanism (2) comprises two symmetrically distributed groups of mechanism frames (21), the mechanism frames (21) are fixedly mounted on the top of the base (1), a transport shaft (22) is rotatably mounted on the top of the mechanism frames (21), two symmetrically distributed first sprocket wheels (23) are fixedly mounted on the outer side of the transport shaft (22), a transport chain (231) is meshedly connected to the outer side of the first sprocket wheels (23) on the same side of the two transport shafts (22), a plurality of evenly distributed placement pieces are arranged between the two transport chains (231), the placement pieces comprise two symmetrically distributed groups of placement seats (24), the placement seats (24) are fixedly mounted on the corresponding transport chains (231), and the fixed seat structure (3) is movably clamped between the two groups of placement seats (24) in the corresponding placement piece; The lifting mechanism (5) comprises a material placement outer frame (51), the material placement outer frame (51) is fixedly mounted on the top of the fixing frame (4), a material discharging frame (511) is integrally formed in the middle of the bottom end of the material placement outer frame (51), a limiting frame (52) is fixedly mounted on the bottom end of the material discharging frame (511), a material discharging trough (521) is provided on one side of the bottom of the limiting frame (52), a limiting plate (522) is hingedly mounted on the top of the material discharging trough (521), and the material discharging frame (511) divides the material placement outer frame (511) into two material placement bins, the two A push plate (53) is slidably mounted on one side of the material storage bin, the upright structure (6) is movably mounted in one of the material storage bins, a card slide seat (531) is fixedly mounted on the outer side of the push plate (53), the card slide seat (531) is slidably mounted on the material storage outer frame (51), a driving member (54) corresponding to the push plate (53) is fixedly mounted on the outer side of the material storage outer frame (51), and two groups of symmetrically distributed limiting members (56) are fixedly mounted in the middle of the material storage outer frame (51), and a buffer bin is formed between the two groups of limiting members (56).

2. A processing device for producing a photovoltaic bracket according to claim 1, characterized in that: The driving member (54) comprises two symmetrically distributed U-shaped frames (541), the U-shaped frames (541) are fixedly mounted on the outside of the material placing outer frame (51), a first shaft (542) is rotatably mounted in the middle of the U-shaped frames (541), a second sprocket (543) is fixedly mounted at the end of the first shaft (542), the outer sides of the two second sprockets (543) are meshedly connected with a second chain (544), and a driving column (544) used in conjunction with the card slide seat (531) is fixedly mounted on the second chain (544). 5), a longitudinal slide groove (546) for use with a driving column (545) is provided on the sliding seat (531), and the driving column (545) is slidably engaged in the longitudinal slide groove (546), and a first pulley transmission group (55) is provided between the two driving members (54), and the first pulley transmission group (55) includes two first pulleys and a first transmission belt movably sleeved on the outer sides of the two first pulleys, and the two first pulleys are respectively fixedly installed at the ends of the corresponding first shafts (542) in the two driving members (54).

3. A processing device for producing a photovoltaic bracket according to claim 2, characterized in that: The limiting member (56) comprises a limiting outer frame (561), the limiting outer frame (561) is fixedly connected to the middle part of the material placing outer frame (51), the inner end of the limiting outer frame (561) is slidably provided with a wedge block (562), the outer ends of the wedge blocks (562) are fixedly provided with guide shafts (563), the side of the guide shaft (563) away from the wedge block (562) movably passes through the corresponding limiting outer frame (561), the end of the guide shaft (563) away from the wedge block (562) is fixedly provided with a limiting ring (564), and the outer side of the guide shaft (563) is movably sleeved with a spring (565).

4. A processing device for producing a photovoltaic bracket according to claim 3, characterized in that: The welding mechanism (7) comprises two symmetrically distributed first frames (71), the two first frames (71) are fixedly mounted on the top of the base (1), a first linear electric rail (711) is fixedly mounted on the top of the first frame (71), a first seat (712) is fixedly mounted on the driving end of the first linear electric rail (711), two symmetrically distributed first welding heads (713) are fixedly mounted on the first seat (712), and the two groups of the first welding heads (713) are symmetrically distributed. The welding mechanism (7) also comprises two symmetrically distributed second frames (72), the second frames (72) are fixedly mounted on one side of the top of the base (1) close to the first frames (71), a second linear electric rail (721) is fixedly mounted on the top of the second frame (72), and the second linear electric rail (721) is fixedly mounted on the driving end of the first linear electric rail (711). A second seat (722) is fixedly mounted on the driving end, a second welding head (723) is fixedly mounted on the second seat (722), and the two second welding heads (723) are symmetrically distributed. The welding mechanism (7) also includes two third frames (73), the third frames (73) are fixedly mounted on the top of the base (1) on one side close to the second frame (72), a telescopic cylinder (731) is fixedly mounted on the top of the third frame (73), a third seat (732) is fixedly mounted on the driving end of the telescopic cylinder (731), a third welding head (733) is fixedly mounted on the bottom of the third seat (732), and the two third welding heads (733) are symmetrically distributed. The first frame (71), the second frame (72) and the third frame (73) are arranged along the transmission direction of the transport chain (231).

5. A processing device for producing a photovoltaic bracket according to claim 4, characterized in that: The support member (8) comprises two groups of symmetrically distributed fourth frames (81), the fourth frames (81) being fixedly mounted on a side of the top of the base (1) close to the welding mechanism (7), a support plate (82) being fixedly mounted on the top of the fourth frame (81), and a lower surface of the fixed seat structure (3) being in contact with an upper surface of the corresponding support plate (82).

6. A processing device for producing a photovoltaic bracket according to claim 5, characterized in that: A crown gear (25) is fixedly mounted on one end of one of the transport shafts (22); a first motor (251) is fixedly mounted on one side of the mechanism frame (21) close to the crown gear (25); a first gear (252) is fixedly mounted on the driving end of the first motor (251); and the first gear (252) is meshingly connected to the crown gear (25).

7. A processing device for producing a photovoltaic support according to claim 6, characterized in that: An auxiliary frame (57) is fixedly mounted on one end of the outer wall of the material placing outer frame (51); a second shaft (571) is rotatably mounted on one side of the auxiliary frame (57); one end of the second shaft (571) is fixedly mounted on one end of the corresponding first shaft (542); a second gear (572) is fixedly mounted on the outer side of the second shaft (571); a third shaft (573) is rotatably mounted on the side of the auxiliary frame (57) close to the second shaft (571); a third gear (574) is fixedly mounted on the outer side of the third shaft (573); the third gear (574) is meshingly connected with the second gear (572); a second belt pulley transmission group (58) is fixedly mounted on one end of the third shaft (573) and an end of one of the transport shafts (22); the second belt pulley transmission group (58) comprises two second belt pulleys and a second transmission belt movably sleeved on the outer sides of the two second belt pulleys; the two second belt pulleys are fixedly mounted on the ends of the third shaft (573) and the transport shaft (22), respectively.

8. A processing method using the processing device for producing a photovoltaic bracket according to claim 7, characterized in that: The steps include: Step 1: Control the first motor (251) to start driving the first gear (252) to drive the crown gear (25) to rotate, thereby controlling one of the transport shafts (22) to rotate, and then driving the first sprocket (23) to drive the transport chain (231) to transmit, thereby driving multiple storage items to be transmitted. While the transport shaft (22) rotates, it cooperates with the transmission of the second pulley transmission group (58) to drive the third shaft (573) and the third gear (574) to drive the second gear (572) and the second shaft (571) to slowly synchronize. Rotate, thereby controlling the first shaft (542) in the corresponding driving member (54) to rotate slowly and synchronously, cooperate with the slow transmission of the first pulley transmission group (55), drive the first shaft (542) in the other driving member (54) to rotate slowly, thereby controlling the second chain (544) and the driving column (545) in the two driving members (54) to transmit slowly and synchronously, cooperate with the driving column (545) to slide and engage in the longitudinal slide groove (546), drive the two card slide seats (531) and the push plate (53) to slide back and forth slowly in the corresponding material storage bin; Step 2: The plurality of fixed seat structures (3) are sequentially and movably connected between two groups of storage seats (24) in the corresponding storage parts, and the plurality of storage parts are driven to be transported, thereby controlling the plurality of fixed seat structures (3) to automatically transport and load materials; At the same time, a plurality of upright pole structures (6) are placed in one of the material storage bins, and the two card slide seats (531) and the push plate (53) are driven to slowly and horizontally slide back and forth in the corresponding material storage bin, thereby automatically pushing the upright pole structure (6) in the corresponding buffer bin to slowly and horizontally move, so that the upright pole structures (6) at the end positions are slowly pushed into the buffer bin in sequence. When the upright pole structures (6) are pushed, the upright pole structures (6) at the end positions contact the wedge blocks (562) in the corresponding limiting members (56), and the upright pole structures (6) squeeze the wedge blocks (562), and the wedge blocks (562) shrink. , squeezing the spring (565) until the upright structure (6) passes over the wedge block (562), the spring (565) resets and drives the corresponding wedge block (562) to reset, and the upright structure (6) is limited and stuck between the wedge blocks (562) in the two sets of limit members (56), so that the upright structure (6) can be accurately dropped into the limit frame (52) through the discharge frame (511), and automatically and accurately dropped on the corresponding fixed seat structure (3) in cooperation with the limit of the limit frame (52) and the limit plate (522), so as to accurately dock the fixed seat structure (3) and the upright structure (6); Step 3: After the fixed seat structure (3) and the vertical pole structure (6) are precisely connected, the first linear electric rail (711) is controlled to be turned on to drive the two sets of first welding heads (713) to move to the connection position of the fixed seat structure (3) and the vertical pole structure (6) for spot welding, thereby fixing the fixed seat structure (3) and the vertical pole structure (6) at a point position; The transmission continues. At this time, the vertical pole structure (6) pushes the limiting plate (522) to rotate, and the vertical pole structure (6) is separated from the limiting frame (52) through the discharge chute (521). When the vertical pole structure (6) is transported to the position of the second frame (72), the second linear electric rail (721) is controlled to drive the two second welding heads (723) to move to the docking position of the fixed seat structure (3) and the vertical pole structure (6). In coordination with the continued transmission of the fixed seat structure (3) and the vertical pole structure (6), the two second welding heads (723) weld and fix one set of relative positions of the fixed seat structure (3) and the vertical pole structure (6); The transport is continued. When the transport is to the position of the third frame (73), the telescopic cylinder (731) is controlled to be turned on to drive the two third welding heads (733) to move to the docking position of the fixed seat structure (3) and the vertical pole structure (6). The two third welding heads (733) weld and fix another set of relative positions of the fixed seat structure (3) and the vertical pole structure (6), thereby realizing automatic welding of the fixed seat structure (3) and the vertical pole structure (6); Step 4: After the fixed seat structure (3) and the upright pole structure (6) are automatically welded, they are continuously transported to one end of the bottom transport mechanism (2). At this time, the two groups of storage seats (24) in the corresponding storage part are separated, and the welded fixed seat structure (3) and the upright pole structure (6) automatically fall off the storage part for automatic unloading.

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