A green spraying pre-treatment equipment for aluminum profiles
By designing a green spraying pre-treatment equipment for aluminum profiles, the fixed frame, grinding block and other structures are used to comprehensively polish the surface of the aluminum profile and the inner wall of the groove, which solves the problem of low polishing efficiency in the existing technology and achieves more efficient polishing. Effect.
Patent Information
- Application Number
- CN202411449738.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-10-17
AI Technical Summary
The prior art is difficult to fully polish the inner side of the notch of aluminum profiles, and the grinding efficiency is low.
A green spraying pre-treatment equipment for aluminum profiles is designed, which achieves comprehensive polishing of the aluminum profile surface and the inner wall of the groove through structures such as fixed frames, grinding blocks, grinding plates, and curved grooves.
It achieves full grinding of the inner wall and surface of the aluminum profile groove, improving the grinding efficiency and effect.
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Figure CN118951965B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of polishing, and in particular to a green spraying pre-treatment device for aluminum profiles. Background Art
[0002] Aluminum profiles usually need to be polished before green painting. Since there may be oxide film, oil stains, dust and other impurities on the surface of the aluminum profile, these impurities will affect the effect of painting, make the coating adhesion worse, and easily cause paint to fall off, so polishing is required.
[0003] In addition, grinding can improve the surface flatness. By grinding, the protrusions and edges on the surface of the profile can be removed, making the surface smoother and smoother. This is not only conducive to the uniformity of the paint, but also improves the overall aesthetics of the product.
[0004] In the prior art, there are various solutions for grinding aluminum profiles, such as surface grinders, angle grinders, cylindrical polishers, sanding machines, etc. However, these devices have disadvantages in grinding. It is difficult to grind the inside of the groove. In addition, multiple procedures are required to achieve comprehensive grinding of the aluminum profile surface, and the processing efficiency is low. Therefore, we proposed a green spraying pre-treatment equipment for aluminum profiles. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a green spraying pre-treatment equipment for aluminum profiles.
[0006] To achieve the above purpose, the technical scheme adopted by the present invention is: an aluminum profile green spraying pre-treatment equipment, including a table, a bottom frame fixedly connected to the lower surface of the table, a notch is opened through one side of the upper surface of the table, a fixed frame is fixedly installed on the inner side of the notch, a long axis is rotatably installed on the inner top surface and the inner bottom surface of the fixed frame, and short axes are rotatably installed on the inner two walls of the fixed frame through a driving mechanism, and two symmetrical grinding blocks are fixedly installed at the ends of the outer surfaces of the long axis and the short axis, respectively, and grinding plates and protruding blocks are extended from the upper and lower ends of the side surfaces of the grinding blocks, respectively, and square blocks are extended from the lower ends of the sides of the grinding blocks, and the end faces of the square blocks on both sides are attached to each other, and two symmetrical grinding columns are respectively arranged at the rear of the upper and lower long axes through a transmission mechanism, and the outer surfaces of the grinding columns are provided with curved grooves, and a guiding mechanism is arranged on the upper surface of the table and at the rear of the notch;
[0007] The aluminum profile passes through the inner side of the fixing frame, the grinding block, the protruding block and the square block grind the inner wall of the notch together, the grinding plate grinds the outer surface of the aluminum profile, and the curved groove grinds the corner of the aluminum profile.
[0008] Preferably, the driving mechanism includes a motor fixedly mounted on the outer surface of the fixed frame, the ends of the long axis and the short axis respectively rotate to penetrate the inner wall of the fixed frame, and the ends of the long axis and the short axis are respectively fixedly connected to the output shaft of the motor.
[0009] Preferably, the outer surface ends of the major axis and the minor axis are respectively provided with semi-column openings, a mounting block is fixedly embedded in the inner side of the semi-column openings, mounting grooves are respectively provided at the two side edges of the semi-column openings and the mounting block, a mounting column is fixedly provided on the inner side of the mounting groove, a mounting hole is penetrated through the outer surface of the grinding block, one side of the grinding block is inserted into the inner side of the mounting groove, and the mounting column is slidably inserted into the inner side of the mounting hole.
[0010] Preferably, a mounting bolt is slidably penetrated through the outer surface of the mounting block, one end of the mounting bolt slides through the inner surface of the semi-column opening and a mounting nut is threadedly sleeved on the end portion.
[0011] Preferably, mounting brackets are fixedly connected to both sides of the lower surface of the fixing frame, and the front and rear ends of the upper surface of the mounting brackets are fixedly connected to the lower surface of the table top.
[0012] Preferably, the transmission mechanism includes a protective cover fixedly mounted on the inner surface of the fixed frame, a driving bevel gear is fixedly sleeved on the outer surface of the long shaft, a driven shaft is rotatably mounted on the inner side of the protective cover through a positioning frame, the front end of the driven shaft is fixedly connected with the driven bevel gear, the driving bevel gear is meshed with the driven bevel gear, the ends of the grinding columns on both sides are respectively fixedly connected with grinding shafts, the ends of the grinding shafts rotate and pass through the outer surface of the protective cover, and the grinding shafts and the rear ends of the driven shafts are matched through a gear mechanism.
[0013] Preferably, the gear mechanism includes a transmission bevel gear fixedly mounted on the rear end of the driven shaft and the end of the grinding shaft, and a retaining frame is fixedly mounted on the inner wall of the protective cover, and the retaining frame is rotatably sleeved on the ends of the two grinding shafts and the rear end of the driven shaft, and the transmission bevel gear at the rear end of the driven shaft is meshed with the transmission bevel gear at the end of the grinding shaft.
[0014] Preferably, the guiding mechanism comprises two limit frames fixedly mounted on the upper surface of the table, a plurality of limit rollers are rotatably mounted inside the limit frames, and an inclined guide plate is fixedly connected to the rear end of the limit frames.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The present invention can fully polish the inner wall of the notch and the surface of the aluminum profile, and the polishing is more comprehensive and more efficient;
[0017] The present invention can perform comprehensive grinding during the one-time advancement of the aluminum profile, thereby effectively improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a green spraying pre-treatment device for aluminum profiles of the present invention;
[0019] Figure 2 It is a partial structural schematic diagram of an aluminum profile green spraying pre-treatment device of the present invention;
[0020] Figure 3 This is a schematic diagram of a green spraying pre-treatment device for aluminum profiles according to the present invention from a bottom view of a table;
[0021] Figure 4 It is a schematic diagram of a fixing frame of an aluminum profile green spraying pre-treatment device according to the present invention;
[0022] Figure 5 It is a schematic diagram of a transmission mechanism of an aluminum profile green spraying pre-treatment device of the present invention;
[0023] Figure 6 This is a disassembly diagram of the installation block of an aluminum profile green spraying pre-treatment device of the present invention;
[0024] Figure 7 This is a schematic diagram of a grinding block of an aluminum profile green spraying pre-treatment device of the present invention;
[0025] Figure 8 It is a schematic diagram of a processing device for green spraying pretreatment of aluminum profiles according to the present invention;
[0026] Fig. 9 This is a front view of an aluminum profile green spraying pre-treatment device during processing according to the present invention;
[0027] Fig.10 A green spraying pre-treatment device for aluminum profiles according to the present invention Fig. 9 Enlarged view of point A in the middle.
[0028] 1. Table; 2. Notch; 3. Fixed frame; 4. Mounting frame; 5. Short shaft; 6. Long shaft; 7. Half column mouth; 8. Mounting block; 9. Mounting bolt; 10. Mounting nut; 11. Grinding block; 12. Protruding block; 13. Grinding plate; 14. Square block; 15. Mounting hole; 16. Mounting slot; 17. Mounting column; 18. Motor; 19. Active bevel gear; 20. Driven bevel gear; 21. Driven shaft; 22. Positioning frame; 23. Transmission bevel gear; 24. Retaining frame; 25. Grinding shaft; 26. Grinding column; 27. Curved groove; 28. Protective cover; 29. Limiting frame; 30. Limiting roller; 31. Inclined guide plate; 32. Base frame; 33. Aluminum profile; 34. Notch. DETAILED DESCRIPTION
[0029] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0030] like Figure 1-Figure 10 The green spraying pre-treatment equipment for aluminum profiles shown in the figure comprises a tabletop 1, a bottom frame 32 fixedly connected to the lower surface of the tabletop 1, a notch 2 is penetrated through one side of the upper surface of the tabletop 1, a fixing frame 3 is fixedly installed on the inner side of the notch 2, a long shaft 6 is rotatably installed on the inner top surface and the inner bottom surface of the fixing frame 3, and a short shaft 5 is rotatably installed on the two inner walls of the fixing frame 3 through a driving mechanism, and two symmetrical grinding blocks 11 are fixedly installed at the ends of the outer surfaces of the long shaft 6 and the short shaft 5, respectively, and grinding plates 13 and protruding blocks 12 are extended from the upper and lower ends of the side surfaces of the grinding blocks 11, and square blocks 14 are extended from the lower ends of the sides of the grinding blocks 11, and the end faces of the square blocks 14 on both sides are in contact with each other. The specific structure can be referred to Figure 6 , Figure 7 As shown, two symmetrical grinding columns 26 are respectively arranged behind the upper and lower long shafts 6 through a transmission mechanism, and a curved groove 27 is opened on the outer surface of the grinding column 26. A guiding mechanism is arranged on the upper surface of the table 1 and near the rear of the notch 2;
[0031] Grinding, such as Figure 8 , Fig. 9 , Fig.10 As shown, the aluminum profile 33 passes through the inner side of the fixed frame 3, the grinding block 11, the protruding block 12, and the square block 14 together grind the inner wall of the groove 34, the grinding plate 13 grinds the outer surface of the aluminum profile 33, and the curved groove 27 grinds the corners of the aluminum profile 33.
[0032] like Figure 4 As shown, the driving mechanism includes a motor 18 fixedly mounted on the outer surface of the fixed frame 3, and the ends of the long shaft 6 and the short shaft 5 rotate and penetrate the inner wall of the fixed frame 3, and the ends of the long shaft 6 and the short shaft 5 are respectively fixedly connected to the output shaft of the motor 18. The long shaft 6 or the short shaft 5 is driven by the motor 18 to rotate.
[0033] like Figure 5 , Figure 6 and Figure 7As shown, the outer surface ends of the long axis 6 and the short axis 5 are respectively provided with semi-column openings 7, the inner side of the semi-column openings 7 is fixedly embedded with a mounting block 8, the two sides of the semi-column openings 7 and the mounting block 8 are respectively provided with mounting grooves 16, the inner side of the mounting grooves 16 is fixedly provided with mounting posts 17, the outer surface of the grinding block 11 is penetrated with mounting holes 15, one side of the grinding block 11 is inserted into the inner side of the mounting groove 16, and the mounting posts 17 are slidably inserted into the inner side of the mounting holes 15. The mounting posts 17 play a positioning role to prevent the grinding block 11 from sliding down along the inner side of the mounting groove 16 and detaching after clamping.
[0034] The outer surface of the mounting block 8 is slidably penetrated with a mounting bolt 9, one end of which is slidably penetrated through the inner surface of the semi-column opening 7 and a mounting nut 10 is threadedly sleeved on the end. Installation and disassembly are convenient, and can be completed with the help of tools such as wrenches.
[0035] like Figure 2 , Figure 3 As shown, mounting frames 4 are fixedly connected to both sides of the lower surface of the fixing frame 3, and the front and rear ends of the upper surface of the mounting frame 4 are fixedly connected to the lower surface of the table 1. This is used to ensure the stable installation of the fixing frame 3. The notch 2 is designed as an operating space for the staff to facilitate the staff to disassemble the structure at the mounting block 8.
[0036] like Figure 4 , Figure 5 As shown, the transmission mechanism includes a protective cover 28 fixedly mounted on the inner surface of the fixed frame 3, a driving bevel gear 19 is fixedly sleeved on the outer surface of the long shaft 6, a driven shaft 21 is rotatably mounted on the inner side of the protective cover 28 through a positioning frame 22, a driven bevel gear 20 is fixedly connected to the front end of the driven shaft 21, the driving bevel gear 19 is meshed with the driven bevel gear 20, and the grinding shafts 25 are fixedly connected to the ends of the grinding columns 26 on both sides that are close to each other, respectively, the ends of the grinding shafts 25 rotate through the outer surface of the protective cover 28, and the grinding shafts 25 and the rear ends of the driven shafts 21 are matched through a gear mechanism.
[0037] The gear mechanism includes a transmission bevel gear 23 fixedly mounted on the rear end of the driven shaft 21 and the end of the grinding shaft 25. A retaining frame 24 is fixedly mounted on the inner wall of the protective cover 28. The retaining frame 24 is rotatably sleeved on the ends of the two grinding shafts 25 and the rear end of the driven shaft 21. The transmission bevel gear 23 at the rear end of the driven shaft 21 is meshed with the transmission bevel gear 23 at the end of the grinding shaft 25. The design of the retaining frame 24 improves the structural stability of the grinding shaft 25 and the driven shaft 21 at this position.
[0038] like Figure 2As shown, the guiding mechanism includes two limit frames 29 fixedly mounted on the upper surface of the platen 1, a plurality of limit rollers 30 are rotatably mounted inside the limit frames 29, and an inclined guide plate 31 is fixedly connected to the rear end of the limit frames 29. The inclined guide plates 31 on both sides can guide the feeding of the aluminum profile 33, and the limit rollers 30 on both sides play a role in guiding the aluminum profile 33 to be transported forward.
[0039] During grinding, the user passes the aluminum profile 33 between the limiting rollers 30 on both sides and guides it to push forward. As the pushing progresses, the grinding block 11 will move relatively to the inside of the notch 34, the grinding plate 13 contacts the outer surface of the aluminum profile 33, the protruding block 12 contacts the inner walls of the notch 34 on both sides, and the square block 14 contacts the inner bottom surface of the notch 34. Figure 8 , Fig. 9 and Fig.10 As shown, as the motor 18 runs, the inner wall of the slot 34 will be polished, and as the aluminum profile 33 moves forward, the inner wall of the slot 34 and the surface of the aluminum profile 33 can be fully polished, and the polishing is more comprehensive and more efficient.
[0040] During grinding, when the motor 18 is running, the long shaft 6 rotates, and the active bevel gear 19 transmits the transmission to the driven bevel gear 20, so that the driven shaft 21 rotates, and under the action of the transmission bevel gear 23, the grinding shafts 25 on both sides rotate, and then the grinding column 26 rotates, and the corner position of the aluminum profile 33 is ground by rotating the curved groove 27. Therefore, this solution can perform comprehensive grinding in the one-time advancement of the aluminum profile 33, effectively improving the processing efficiency.
[0041] The user can remove the mounting block 8 by unscrewing the mounting nut 10, and then remove the grinding block 11, which is convenient for later maintenance and replacement and ensures the grinding effect.
[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A green spraying pre-treatment device for aluminum profiles, comprising a platform (1) and a base frame (32) fixedly connected to the lower surface of the platform (1), characterized in that: A notch (2) is formed through one side of the upper surface of the table (1), a fixed frame (3) is fixedly installed inside the notch (2), a long shaft (6) is rotatably installed on the inner top surface and the inner bottom surface of the fixed frame (3), short shafts (5) are rotatably installed on the inner walls of the fixed frame (3) through a driving mechanism, two symmetrical grinding blocks (11) are fixedly installed at the ends of the outer surfaces of the long shaft (6) and the short shaft (5), a grinding plate (13) and a protruding block (12) are respectively extended from the upper and lower ends of the side surfaces of the grinding blocks (11), square blocks (14) are respectively extended from the lower ends of the adjacent sides of the grinding blocks (11), and the end surfaces of the square blocks (14) on the two sides are in contact with each other, two symmetrical grinding columns (26) are respectively arranged behind the upper and lower long shafts (6) through a transmission mechanism, and a curved groove (27) is arranged on the outer surface of the grinding column (26), and a guiding mechanism is arranged on the upper surface of the table (1) and near the rear of the notch (2); The aluminum profile (33) passes through the inner side of the fixing frame (3); the grinding block (11), the protruding block (12), and the square block (14) jointly grind the inner wall of the notch (34); the grinding plate (13) grinds the outer surface of the aluminum profile (33); and the curved groove (27) grinds the corner of the aluminum profile (33).
2. The green spraying pre-treatment equipment for aluminum profiles according to claim 1 is characterized by: The driving mechanism comprises a motor (18) fixedly mounted on the outer surface of the fixed frame (3); the ends of the long shaft (6) and the short shaft (5) respectively rotate to penetrate the inner wall of the fixed frame (3); and the ends of the long shaft (6) and the short shaft (5) are respectively fixedly connected to the output shaft of the motor (18).
3. The green spraying pre-treatment equipment for aluminum profiles according to claim 1 is characterized by: The outer surface ends of the long axis (6) and the short axis (5) are respectively provided with semi-column openings (7), the inner side of the semi-column openings (7) is fixedly embedded with a mounting block (8), the two side edges of the semi-column openings (7) and the mounting block (8) are respectively provided with mounting grooves (16), the inner side of the mounting grooves (16) is fixedly provided with mounting columns (17), the outer surface of the grinding block (11) is penetrated by a mounting hole (15), one side of the grinding block (11) is inserted into the inner side of the mounting groove (16), and the mounting column (17) is slidably inserted into the inner side of the mounting hole (15).
4. The green spraying pre-treatment equipment for aluminum profiles according to claim 3 is characterized by: A mounting bolt (9) is slidably penetrated through the outer surface of the mounting block (8); one end of the mounting bolt (9) is slidably penetrated through the inner surface of the semi-column opening (7) and a mounting nut (10) is threadedly sleeved on the end.
5. The green spraying pre-treatment equipment for aluminum profiles according to claim 1 is characterized by: The two sides of the lower surface of the fixing frame (3) are respectively fixedly connected with mounting frames (4), and the front and rear ends of the upper surface of the mounting frames (4) are respectively fixedly connected to the lower surface of the table plate (1).
6. The green spraying pre-treatment equipment for aluminum profiles according to claim 1 is characterized by: The transmission mechanism comprises a protective cover (28) fixedly mounted on the inner surface of the fixed frame (3); a driving bevel gear (19) is fixedly sleeved on the outer surface of the long shaft (6); a driven shaft (21) is rotatably mounted on the inner side of the protective cover (28) via a positioning frame (22); a front end of the driven shaft (21) is fixedly connected to a driven bevel gear (20); the driving bevel gear (19) and the driven bevel gear (20) are meshed; the grinding shafts (25) are respectively fixedly connected to the adjacent ends of the grinding columns (26) on both sides; the ends of the grinding shafts (25) are rotatably passed through the outer surface of the protective cover (28); and the grinding shafts (25) and the rear ends of the driven shafts (21) are matched through a gear mechanism.
7. The green spraying pre-treatment equipment for aluminum profiles according to claim 6 is characterized by: The gear mechanism comprises a transmission bevel gear (23) fixedly mounted on the rear end of the driven shaft (21) and the end of the grinding shaft (25); a retaining frame (24) is fixedly mounted on the inner wall of the protective cover (28); the retaining frame (24) is rotatably sleeved on the ends of the two grinding shafts (25) and the rear end of the driven shaft (21); the transmission bevel gear (23) at the rear end of the driven shaft (21) is meshed with the transmission bevel gear (23) at the end of the grinding shaft (25).
8. The green spraying pre-treatment equipment for aluminum profiles according to claim 1 is characterized by: The guiding mechanism comprises two limit frames (29) fixedly mounted on the upper surface of the platform (1), a plurality of limit rollers (30) are rotatably mounted inside the limit frames (29), and an inclined guide plate (31) is fixedly connected to the rear end of the limit frames (29).
Citation Information
Patent Citations
Plate deburring equipment
CN110883639A
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