A circular photovoltaic welding tape winding device and a winding method thereof

By designing a circular photovoltaic welding tape winding device that includes automatic adjustment of tension and dust removal functions, the problem of difficulty in controlling the tension during the winding process of photovoltaic welding tape is solved, and the flat winding and efficient cleaning of the welding tape is achieved, and the winding efficiency and quality are improved.

CN118954204BActive Publication Date: 2025-05-16SUZHOU TONYSHARE ELECTRONICS MATERIALS TECH
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Patent Information

Application Number
CN202411455704.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-05-16
Estimated Expiration
2044-10-18

AI Technical Summary

Technical Problem

During the winding process of photovoltaic welding tape, it is difficult to directly sense the tension of the welding tape, resulting in the problem of tearing or knotting of the welding tape.

Method used

A circular photovoltaic welding tape winding device is designed, including a driving mechanism, a tensioning mechanism and a dust removal mechanism. The tensioning mechanism automatically adjusts the tension force of the photovoltaic welding belt through the cooperation of the reciprocating screw and the moving block to ensure that it is in the appropriate range. The dust removal mechanism uses pulleys and soft brush to clean up the fallen debris to ensure smooth movement of the welding tape.

Benefits of technology

By automatically adjusting the tension force, the photovoltaic welding tape is avoided torn or knotted during the winding process, ensuring the flat and winding of the welding tape is improved, and the winding efficiency and quality are improved. The dust removal mechanism effectively cleans up debris and extends the service life of the device.

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Abstract

The present invention relates to the technical field of photovoltaic welding tape winding, and discloses a circular photovoltaic welding tape winding device and a winding method thereof, comprising a driving mechanism, wherein the driving mechanism also comprises a base, the top of the base is fixedly connected with a mounting plate, and the top of the base is provided with a mounting groove; when the tensioning force of the photovoltaic welding tape is too large, the connecting block is squeezed, and after the connecting block is squeezed, the connecting strip is squeezed, thereby forcing the T-shaped slider to slide in the T-shaped slide groove, and the T-shaped slider can squeeze the telescopic spring when sliding, so that the positions of the connecting block and the pulley can be automatically adjusted according to the tensioning force applied to the photovoltaic welding tape, so that the tensioning force applied to the photovoltaic welding tape can always be ensured to be in a suitable range, thereby avoiding the possibility of the photovoltaic welding tape being torn off, and when the tensioning force applied to the photovoltaic welding tape is too small, the squeezing force applied to the telescopic spring will be released accordingly, thereby ensuring that the tensioning force applied to the photovoltaic welding tape is in a suitable range.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic welding ribbon winding, and in particular to a circular photovoltaic welding ribbon winding device and a winding method thereof. Background Art

[0002] Photovoltaic welding ribbon, also known as tinned copper ribbon or tin-coated copper ribbon, is used to connect the cells of photovoltaic modules and plays an important role in conductivity and electricity collection. The quality of the welding ribbon will directly affect the current collection efficiency of the photovoltaic module and have a great impact on the power of the photovoltaic module. In the production process of photovoltaic welding ribbon, the completed photovoltaic welding ribbon is mostly rolled up by a winding equipment and then stored.

[0003] When the winding roller is winding the photovoltaic welding ribbon, it is not easy to directly sense the tension of the photovoltaic welding ribbon, which is not conducive to controlling the tension of the photovoltaic welding ribbon. When the tension of the photovoltaic welding ribbon is too large, there is a risk of the photovoltaic welding ribbon being torn off. When the tension of the photovoltaic welding ribbon is too small, the photovoltaic welding ribbon may become knotted when being wound. In response to the above problems, the following solutions are proposed. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a circular photovoltaic welding tape winding device, comprising a driving mechanism, the driving mechanism also includes a base, the top of the base is fixedly connected with a mounting plate, and the top of the base is provided with a mounting groove;

[0005] The tensioning mechanism comprises a reciprocating screw rod rotatably connected to the top of the mounting plate, a moving block is threadedly sleeved on the outer wall of the reciprocating screw rod, and a stabilizing rod is fixedly connected to the top of the mounting plate, which penetrates the moving block and is slidably connected to the moving block;

[0006] The dust removal mechanism comprises a top plate fixedly connected to one end of the stabilizing rod away from the mounting plate, an L-shaped rod fixedly connected to the side wall of the top plate, and a piston plate fixedly connected to one end of the L-shaped rod away from the top plate.

[0007] Preferably, the driving mechanism also includes a driving motor fixedly connected to the inner wall of the mounting groove, the top of the mounting plate is rotatably connected to a rotating shaft 1, the rotating shaft 1 penetrates the mounting plate and is rotatably connected to the mounting plate, a disc 1 is fixedly connected to the outer wall of the rotating shaft 1, a disc 2 is fixedly connected to the output shaft of the driving motor, a side of the disc 2 and the disc 1 close to each other is rotatably connected to a strip block, the top of the mounting plate is rotatably connected to the rotating shaft 2, a disc 3 is fixedly sleeved on the outer wall of the rotating shaft 2, the bottom of the disc 3 is rotatably connected to the strip block, the driving motor is started, the driving motor drives the disc 2 to rotate, after the disc 2 rotates, it drives the disc 1 to rotate through the strip block, after the disc 1 rotates, it drives the rotating shaft 1 to rotate.

[0008] Preferably, the driving mechanism also includes a square rod one fixedly connected to the top of the rotating shaft one, a photovoltaic welding tape roll is slidably connected to the outer wall of the square rod one, a square rod two is fixedly connected to the top of the rotating shaft two, a winding roller is slidably connected to the outer wall of the square rod two, and a threaded cover is threadedly connected to the top of the square rod two. When the rotating shaft one rotates, it can drive the photovoltaic welding tape roll to rotate, and when the disc two rotates, the strip block drives the disc three to rotate synchronously, providing rotational power for the rotating shaft two, and when the rotating shaft two rotates, it can drive the winding roller to rotate. The simultaneous rotation of the winding roller and the photovoltaic welding tape roll can make the photovoltaic welding tape rolled on the winding roller, thereby completing the winding of the photovoltaic welding tape.

[0009] Preferably, the tensioning mechanism also includes a transmission gear 1 fixedly sleeved on the outer wall of the second rotating shaft, a transmission gear 2 fixedly sleeved on the outer wall of the reciprocating screw rod, the transmission gear 2 meshes with the transmission gear 1, a T-shaped slot is provided on the side wall of the moving block, a plurality of T-shaped sliders are slidably connected in the T-shaped slot, a telescopic spring is fixedly connected on one side of the plurality of T-shaped sliders close to each other, when the moving block drives the photovoltaic welding ribbon to reciprocate up and down, the tensioning force of the photovoltaic welding ribbon will produce a certain change, when the tensioning force of the photovoltaic welding ribbon is too large, the connecting block is squeezed, and the connecting After the connecting block is squeezed, it squeezes the connecting strip, thereby forcing the T-shaped slider to slide in the T-shaped slide groove. The T-shaped slider can squeeze the telescopic spring when sliding, so that the position of the connecting block and the pulley can be automatically adjusted according to the tensioning force of the photovoltaic welding ribbon, so that the tensioning force of the photovoltaic welding ribbon can always be ensured to be in a suitable range, thereby avoiding the possibility of the photovoltaic welding ribbon being torn off. When the tensioning force of the photovoltaic welding ribbon is too small, the squeezing force of the telescopic spring will be released, thereby ensuring that the tensioning force of the photovoltaic welding ribbon is in a suitable range.

[0010] Preferably, the tensioning mechanism also includes a connecting strip rotatably connected to the top of the T-shaped slider, the connecting strip is rotatably connected to a connecting block on a side away from the T-shaped slider, the top of the moving block is fixedly connected to a rectangular plate 1, a telescopic rod is fixedly connected to the side wall of the rectangular plate 1, the side of the telescopic rod away from the rectangular plate 1 is fixedly connected to a rectangular plate 2, and the bottom of the rectangular plate 2 is fixedly connected to the connecting block, and under the action of the telescopic rod, it can be ensured that the position of the connecting block is always in the center position.

[0011] Preferably, the dust removal mechanism also includes a piston cylinder fixedly connected to the top of the connecting block, the inner wall of the piston cylinder is slidably connected to the outer wall of the piston plate, a movable groove is opened in the connecting block, a soft brush is fixedly connected to the side wall of the movable groove, and a number of pulleys are rotatably connected to the inner wall of the movable groove. The force of the photovoltaic welding ribbon when it is wound is used to drive the pulley to rotate. After the pulley rotates, it contacts the soft brush to clean up the fine debris fallen from the photovoltaic welding ribbon. After the fine debris is cleaned, the smooth movement of the photovoltaic welding ribbon on the pulley surface can be ensured.

[0012] Preferably, the dust removal mechanism also includes a collecting groove opened on the inner wall of the bottom of the movable groove, a collecting box is fixedly connected to the bottom of the connecting block, two supporting blocks are fixedly connected to the bottom of the collecting box, a baffle is rotatably connected to the side of the two supporting blocks close to each other, a return spring is fixedly connected to the side of the baffle and the connecting block close to each other, and a contact block is fixedly connected to the top of the mounting plate. When the connecting block moves upward, the inner wall of the piston cylinder contacts the outer wall of the piston plate, and the piston plate pushes the gas in the piston cylinder, thereby squeezing the gas in the piston cylinder and blowing it onto the soft brush, so that the debris adsorbed on the soft brush after cleaning can be blown off, and the debris blown off falls into the collecting box through the collecting groove, so that the accumulation of debris can be avoided, thereby preventing excessive accumulation of debris from falling onto the pulley again, ensuring that the photovoltaic welding ribbon can move smoothly on the pulley.

[0013] A method for winding a circular photovoltaic ribbon winding device comprises the following steps:

[0014] S1: When in use, first insert the photovoltaic welding ribbon roll into the square rod one, then unscrew the threaded cover, insert the winding roller into the square rod two, put the winding roller in place and then tighten the threaded cover;

[0015] S2: Before starting the driving motor, first pass the photovoltaic welding ribbon on the photovoltaic welding ribbon roll around the pulley and wind it on the winding roller, and then start the driving motor, and the driving motor drives the second disc to rotate;

[0016] S3: When the tension of the photovoltaic welding ribbon is too large, the connecting block is squeezed, and the connecting block is squeezed, which in turn squeezes the connecting strip, thereby forcing the T-shaped slider to slide in the T-shaped slide groove and automatically adjust according to the change in tension.

[0017] The present invention has the following beneficial effects:

[0018] The present invention aims to solve the problem that when the moving block drives the photovoltaic welding ribbon to move back and forth up and down, the tensioning force of the photovoltaic welding ribbon will produce a certain change. When the tensioning force of the photovoltaic welding ribbon is too large, the connecting block is squeezed, and after the connecting block is squeezed, the connecting strip is squeezed, thereby forcing the T-shaped slider to slide in the T-shaped slide groove. The T-shaped slider can squeeze the telescopic spring when sliding, so that the positions of the connecting block and the pulley can be automatically adjusted according to the tensioning force of the photovoltaic welding ribbon, so that the tensioning force of the photovoltaic welding ribbon can always be ensured to be in a suitable range, thereby avoiding the possibility of the photovoltaic welding ribbon being torn off; when the tensioning force of the photovoltaic welding ribbon is too small, the squeezing force of the telescopic spring will be released accordingly, thereby ensuring that the tensioning force of the photovoltaic welding ribbon is in a suitable range.

[0019] When the rotating shaft 2 rotates, the present invention can drive the transmission gear 1 to rotate, and the transmission gear 1 is meshed with the transmission gear 2. After the transmission gear 1 rotates, it drives the transmission gear 2 to rotate, thereby providing power for the rotation of the reciprocating screw. After the reciprocating screw rotates, it can drive the moving block to move back and forth up and down. The moving block will produce a certain amount of shaking when moving. The stabilizing rod can position the moving block when it moves, thereby ensuring that the moving block will not shake when moving, thereby improving the stability of the moving block when moving. After the moving block completes the stable up and down movement, the photovoltaic welding strip can be more smoothly wound on the winding roller, thereby preventing the welding strip from curling or folding during the winding process.

[0020] The present invention utilizes the force of the photovoltaic welding ribbon when it is rolled up to drive the pulley to rotate. After the pulley rotates, it contacts the soft brush to clean up the fine debris that falls from the photovoltaic welding ribbon. After the fine debris is cleaned, the photovoltaic welding ribbon can be ensured to move smoothly on the pulley surface. When the connecting block moves upward, the inner wall of the piston cylinder contacts the outer wall of the piston plate, and the piston plate pushes the gas in the piston cylinder, so that the gas in the piston cylinder is squeezed and blown onto the soft brush, which can blow off the debris adsorbed on the soft brush after cleaning, and the debris blown off falls into the collection box through the collecting groove, which can avoid the accumulation of debris, thereby preventing too much debris from accumulating and falling onto the pulley again, thereby ensuring that the photovoltaic welding ribbon can move smoothly on the pulley.

[0021] The present invention utilizes the force when the connecting block moves downward. When the connecting block moves downward, the baffle contacts the contact block, thereby forcing the baffle to rotate with the supporting block as the midpoint. At this time, the reset spring is squeezed, and a gap exists between the baffle and the collection box after the baffle rotates, thereby moving the debris that falls into the collection box out of the collection box. After the debris is cleaned, the connecting block moves upward. At this time, the contact block is no longer in contact with the baffle, and the squeezing force on the reset spring is released, completing the reset of the baffle, allowing the collection box to continue to collect the debris. The debris is cleaned and collected in time, reducing the impact of the debris on the operation and maintenance of the device, which helps to extend the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 It is a schematic diagram of the internal structure of the driving mechanism of the present invention;

[0025] Figure 3 It is a schematic diagram of the tensioning mechanism of the present invention;

[0026] Figure 4 For the present invention Figure 3 A is an enlarged schematic diagram;

[0027] Figure 5 It is a schematic diagram of the internal structure of the tensioning mechanism of the present invention;

[0028] Figure 6 For the present invention Figure 5 A magnified schematic diagram of B;

[0029] Figure 7 It is a schematic diagram of the dust removal mechanism of the present invention;

[0030] Figure 8 For the present invention Figure 7 A magnified schematic diagram of middle C;

[0031] Fig. 9 It is a schematic diagram of the working process of the present invention.

[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0033] In the figure: 1. driving mechanism; 101. base; 102. mounting plate; 103. mounting slot; 104. driving motor; 105. rotating shaft 1; 106. disc 1; 107. disc 2; 108. strip block; 109. rotating shaft 2; 110. disc 3; 111. square rod 1; 112. photovoltaic welding strip roll; 113. square rod 2; 114. winding roller; 115. threaded cover; 2. tensioning mechanism; 201. reciprocating screw rod; 202. moving block; 203. stabilizing rod; 204. transmission gear 1; 205. transmission Gear 2; 206, T-shaped slide; 207, T-shaped slider; 208, telescopic spring; 209, connecting strip; 210, connecting block; 211, rectangular plate 1; 212, telescopic rod; 213, rectangular plate 2; 3, dust removal mechanism; 301, top plate; 302, L-shaped rod; 303, piston plate; 304, piston cylinder; 305, movable groove; 306, soft brush; 307, pulley; 308, collecting groove; 309, collecting box; 310, supporting block; 311, baffle; 312, reset spring; 313, contact block. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] For example, see Figure 1 - Figure 3 The present invention is a circular photovoltaic welding ribbon winding device, comprising a driving mechanism 1, the driving mechanism 1 also comprises a base 101, a mounting plate 102 is fixedly connected to the top of the base 101, and a mounting groove 103 is opened on the top of the base 101;

[0036] The tensioning mechanism 2, the top of the mounting plate 102 is rotatably connected to a reciprocating screw 201, a moving block 202 is threadedly sleeved on the outer wall of the reciprocating screw 201, and the top of the mounting plate 102 is fixedly connected to a stabilizing rod 203, which penetrates the moving block 202 and is slidably connected to the moving block 202;

[0037] The dust removal mechanism 3 includes a top plate 301 fixedly connected to the end of the stabilizing rod 203 away from the mounting plate 102, an L-shaped rod 302 fixedly connected to the side wall of the top plate 301, and a piston plate 303 fixedly connected to the end of the L-shaped rod 302 away from the top plate 301.

[0038] The driving mechanism 1 also includes a driving motor 104 fixedly connected to the inner wall of the mounting groove 103, a rotating shaft 105 is rotatably connected to the top of the mounting plate 102, the rotating shaft 105 penetrates the mounting plate 102 and is rotatably connected to the mounting plate 102, a disc 106 is fixedly connected to the outer wall of the rotating shaft 105, a disc 2 107 is fixedly connected to the output shaft of the driving motor 104, a strip block 108 is rotatably connected to the side where the disc 2 107 and the disc 1 106 are close to each other, a rotating shaft 2 109 is rotatably connected to the top of the mounting plate 102, a disc 3 110 is fixedly sleeved on the outer wall of the rotating shaft 2 109, and the bottom of the disc 3 110 is rotatably connected to the strip block 108, the driving motor 104 is started, the driving motor 104 drives the disc 2 107 to rotate, and after the disc 2 107 rotates, it drives the disc 1 106 to rotate through the strip block 108, and after the disc 1 106 rotates, it drives the rotating shaft 105 to rotate.

[0039] The driving mechanism 1 also includes a square rod 111 fixedly connected to the top of the rotating shaft 105, and a photovoltaic welding tape roll 112 is slidably connected to the outer wall of the square rod 111, and a square rod 2 113 is fixedly connected to the top of the rotating shaft 109, and a winding roller 114 is slidably connected to the outer wall of the square rod 2 113, and a threaded cover 115 is threadedly connected to the top of the square rod 2 113. When the rotating shaft 105 rotates, it can drive the photovoltaic welding tape roll 112 to rotate, and when the disc 2 107 rotates, the strip block 108 drives the disc 3 110 to rotate synchronously, providing rotation power for the rotating shaft 2 109, and when the rotating shaft 2 109 rotates, it can drive the winding roller 114 to rotate, and the winding roller 114 and the photovoltaic welding tape roll 112 rotate at the same time, so that the photovoltaic welding tape can be rolled on the winding roller 114, thereby completing the winding of the photovoltaic welding tape.

[0040] For example 2, please refer to Figure 4 - Figure 8 The present invention is a circular photovoltaic welding tape winding device. On the basis of Example 1, the tensioning mechanism 2 also includes a transmission gear 1 204 fixedly sleeved on the outer wall of the second rotating shaft 109, a transmission gear 205 fixedly sleeved on the outer wall of the reciprocating screw rod 201, and the transmission gear 205 meshes with the transmission gear 1 204. A T-shaped slide groove 206 is provided on the side wall of the moving block 202, and a plurality of T-shaped sliders 207 are slidably connected in the T-shaped slide groove 206. A telescopic spring 208 is fixedly connected to one side of the plurality of T-shaped sliders 207 close to each other. When the moving block 202 drives the photovoltaic welding tape to reciprocate up and down, the tensioning force of the photovoltaic welding tape will produce a certain change. When the tension of the photovoltaic welding tape is When the tightening force is too large, the connecting block 210 is squeezed, and after the connecting block 210 is squeezed, the connecting strip 209 is squeezed, thereby forcing the T-shaped slider 207 to slide in the T-shaped slide groove 206. The T-shaped slider 207 can squeeze the telescopic spring 208 when sliding, so that the position of the connecting block 210 and the pulley 307 can be automatically adjusted according to the tensioning force of the photovoltaic welding strip, so that the tensioning force of the photovoltaic welding strip can always be ensured to be in a suitable range, thereby avoiding the possibility of the photovoltaic welding strip being torn off. When the tensioning force of the photovoltaic welding strip is too small, the squeezing force of the telescopic spring 208 will be released, thereby ensuring that the tensioning force of the photovoltaic welding strip is in a suitable range.

[0041] The tensioning mechanism 2 also includes a connecting strip 209 rotatably connected to the top of the T-shaped slider 207, and the connecting strip 209 is rotatably connected to a connecting block 210 on the side away from the T-shaped slider 207, and the top of the moving block 202 is fixedly connected to a rectangular plate 1 211, and a telescopic rod 212 is fixedly connected to the side wall of the rectangular plate 1 211, and the telescopic rod 212 is fixedly connected to a rectangular plate 2 213 on the side away from the rectangular plate 1 211, and the bottom of the rectangular plate 213 is fixedly connected to the connecting block 210. Under the action of the telescopic rod 212, it can be ensured that the position of the connecting block 210 is always in the center position.

[0042] The dust removal mechanism 3 also includes a piston cylinder 304 fixedly connected to the top of the connecting block 210, the inner wall of the piston cylinder 304 is slidably connected to the outer wall of the piston plate 303, and a movable groove 305 is opened in the connecting block 210. A soft brush 306 is fixedly connected to the side wall of the movable groove 305, and a plurality of pulleys 307 are rotatably connected to the inner wall of the movable groove 305. The pulley 307 is driven to rotate by utilizing the force of the photovoltaic welding ribbon when it is wound. After the pulley 307 rotates, it contacts the soft brush 306 to clean up the fine debris that falls from the photovoltaic welding ribbon. After cleaning the fine debris, the smooth movement of the photovoltaic welding ribbon on the surface of the pulley 307 can be ensured.

[0043] The dust removal mechanism 3 also includes a collecting groove 308 opened on the inner wall of the bottom of the movable groove 305, a collecting box 309 is fixedly connected to the bottom of the connecting block 210, and two supporting blocks 310 are fixedly connected to the bottom of the collecting box 309. The two supporting blocks 310 are rotatably connected to the side close to each other with a baffle 311, and the baffle 311 and the side close to the connecting block 210 are fixedly connected to a return spring 312. The top of the mounting plate 102 is fixedly connected to a contact block 313. When the connecting block 210 moves upward, the piston The inner wall of the cylinder 304 contacts the outer wall of the piston plate 303, and the piston plate 303 pushes the gas in the piston cylinder 304, so that the gas in the piston cylinder 304 is squeezed and blown onto the soft brush 306, so that the debris adsorbed on the soft brush 306 after cleaning can be blown off, and the blown debris falls into the collection box 309 through the collection groove 308, so as to avoid the accumulation of debris, thereby preventing too much debris from accumulating and falling onto the pulley 307 again, ensuring that the photovoltaic welding strip can move smoothly on the pulley 307.

[0044] The winding method of the winding device comprises the following steps:

[0045] S1: When in use, first insert the photovoltaic welding ribbon roll 112 into the square rod 111, then unscrew the threaded cover 115, insert the winding roller 114 into the square rod 2 113, put the winding roller 114 in place, and then tighten the threaded cover 115;

[0046] S2: before starting the driving motor 104, the photovoltaic welding ribbon on the photovoltaic welding ribbon roll 112 is first wound around the pulley 307 and wound on the winding roller 114, and then the driving motor 104 is started, and the driving motor 104 drives the disk 2 107 to rotate;

[0047] S3: When the tension of the photovoltaic welding strip is too large, the connecting block 210 is squeezed, and the connecting block 210 squeezes the connecting strip 209 after being squeezed, thereby forcing the T-shaped slider 207 to slide in the T-shaped slide groove 206 and automatically adjust according to the change of the tension.

[0048] A specific application of this embodiment is:

[0049] When the photovoltaic welding ribbon needs to be rolled up, first insert the photovoltaic welding ribbon roll 112 into the square rod 111, then unscrew the threaded cover 115, insert the winding roller 114 into the square rod 2 113, put the winding roller 114 in place and tighten the threaded cover 115, before starting the drive motor 104, first wrap the photovoltaic welding ribbon on the photovoltaic welding ribbon roll 112 around the pulley 307 and wrap it around the winding roller 114, then start the drive motor 104, the drive motor 104 drives the disc 2 107 to rotate, and the disc 2 107 rotates and passes through the strip The strip block 108 drives the disk 106 to rotate, and the rotation of the disk 106 drives the rotation of the shaft 105. The rotation of the shaft 105 can drive the photovoltaic welding tape roll 112 to rotate. When the disk 2 107 rotates, the strip block 108 drives the disk 3 110 to rotate synchronously, providing rotation power for the shaft 2 109. The rotation of the shaft 2 109 can drive the winding roller 114 to rotate. The winding roller 114 and the photovoltaic welding tape roll 112 rotate at the same time, so that the photovoltaic welding tape can be rolled on the winding roller 114, thereby completing the winding of the photovoltaic welding tape.

[0050] When the rotating shaft 2 109 rotates, it can drive the transmission gear 1 204 to rotate, and the transmission gear 1 204 is meshed with the transmission gear 2 205. After the transmission gear 1 204 rotates, it drives the transmission gear 2 205 to rotate, thereby providing power for the rotation of the reciprocating screw 201. After the reciprocating screw 201 rotates, it can drive the moving block 202 to move back and forth up and down. The moving block 202 will produce a certain amount of shaking when moving. The stabilizing rod 203 can position the moving block 202 when it moves, thereby ensuring that the moving block 202 will not shake when moving, thereby improving the stability of the moving block 202 when moving. After the moving block 202 completes the stable up and down movement, the photovoltaic welding strip can be more smoothly wound on the winding roller 114, which can prevent the welding strip from curling or folding during the winding process.

[0051] When the moving block 202 drives the photovoltaic welding strip to move up and down, the tensioning force of the photovoltaic welding strip will produce a certain change. When the tensioning force of the photovoltaic welding strip is too large, the connecting block 210 is squeezed. After the connecting block 210 is squeezed, it squeezes the connecting strip 209, thereby forcing the T-shaped slider 207 to slide in the T-shaped slide groove 206. The T-shaped slider 207 can squeeze the telescopic spring 208 when sliding, so that the positions of the connecting block 210 and the pulley 307 can be automatically adjusted according to the tensioning force of the photovoltaic welding strip. In this way, it can always ensure that the tensioning force of the photovoltaic welding strip is in an appropriate range, thereby avoiding the possibility of the photovoltaic welding strip being torn off. When the tensioning force of the photovoltaic welding strip is too small, the squeezing force of the telescopic spring 208 will be released, thereby ensuring that the tensioning force of the photovoltaic welding strip is in an appropriate range.

[0052] The photovoltaic welding ribbon is wound up with force to drive the pulley 307 to rotate. After the pulley 307 rotates, it contacts the soft brush 306 to clean up the small debris that falls from the photovoltaic welding ribbon. After the small debris is cleaned, the photovoltaic welding ribbon can move smoothly on the surface of the pulley 307. When the connecting block 210 moves upward, the inner wall of the piston cylinder 304 contacts the outer wall of the piston plate 303, and the piston plate 303 pushes the gas in the piston cylinder 304, so that the gas in the piston cylinder 304 is squeezed and blown toward The soft brush 306 is mounted on the bristle brush 306, so that the debris adsorbed on the soft brush 306 after cleaning can be blown off, and the blown-off debris falls into the collection box 309 through the collection groove 308. When the connecting block 210 moves downward, the baffle 311 contacts the contact block 313, thereby forcing the baffle 311 to rotate with the support block 310 as the midpoint. At this time, the return spring 312 is squeezed, and there is a gap between the baffle 311 and the collection box 309 after rotation, thereby moving the debris that falls into the collection box 309 out of the collection box 309.

[0053] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A circular photovoltaic welding ribbon winding device, comprising a driving mechanism, the driving mechanism comprising a base, the top of the base is fixedly connected to a mounting plate, and a mounting groove is provided on the top of the base, characterized in that: Also includes: A driving motor is fixedly connected to the inner wall of the mounting groove, the top of the mounting plate is rotatably connected to the rotating shaft 1, the rotating shaft 1 penetrates the mounting plate and is rotatably connected to the mounting plate, the outer wall of the rotating shaft 1 is fixedly connected to the disc 1, the output shaft of the driving motor is fixedly connected to the disc 2, the side of the disc 2 and the disc 1 close to each other is rotatably connected to the strip block, the top of the mounting plate is rotatably connected to the rotating shaft 2, the outer wall of the rotating shaft 2 is fixedly provided with a disc 3, and the bottom of the disc 3 is rotatably connected to the strip block; The tensioning mechanism comprises a reciprocating screw rod rotatably connected to the top of the mounting plate, a moving block is threadedly sleeved on the outer wall of the reciprocating screw rod, a stabilizing rod is fixedly connected to the top of the mounting plate, and the stabilizing rod penetrates the moving block and is slidably connected to the moving block; A transmission gear 1 is fixedly sleeved on the outer wall of the second rotating shaft, a transmission gear 2 is fixedly sleeved on the outer wall of the reciprocating screw rod, the transmission gear 2 is meshed with the transmission gear 1, a T-shaped slide groove is provided on the side wall of the moving block, a plurality of T-shaped sliders are slidably connected in the T-shaped slide groove, and a telescopic spring is fixedly connected to one side of the plurality of T-shaped sliders close to each other; The connecting strip connected to the top of the T-shaped slider is rotated, and the side of the connecting strip away from the T-shaped slider is rotated to connect the connecting block, the top of the moving block is fixedly connected to the rectangular plate 1, and the telescopic rod is fixedly connected to the one side wall of the rectangular plate, and the side of the telescopic rod away from the rectangular plate 1 is fixedly connected to the rectangular plate 2, and the bottom of the rectangular plate 2 is fixedly connected to the connecting block; The dust removal mechanism includes a top plate fixedly connected to the end of the stabilizing rod away from the mounting plate, an L-shaped rod fixedly connected to the side wall of the top plate, and an end of the L-shaped rod away from the top plate fixedly connected to the piston plate; A piston cylinder is fixedly connected to the top of the connecting block, the inner wall of the piston cylinder is slidably connected to the outer wall of the piston plate, a movable groove is provided in the connecting block, a soft brush is fixedly connected to the side wall of the movable groove, and a plurality of pulleys are rotatably connected to the inner wall of the movable groove; A collecting groove is opened on the inner wall at the bottom of the movable groove, the bottom of the connecting block is fixedly connected to the collecting box, the bottom of the collecting box is fixedly connected to two supporting blocks, the side of the two supporting blocks close to each other is rotatably connected to the baffle, the side of the baffle and the connecting block close to each other is fixedly connected to the reset spring, and the top of the mounting plate is fixedly connected to the contact block.

2. A circular photovoltaic welding ribbon winding device according to claim 1, characterized in that: The driving mechanism also includes a square rod 1 fixedly connected to the top of the rotating shaft 1, the outer wall of the square rod 1 is slidably connected to the photovoltaic welding tape roll, the top of the rotating shaft 2 is fixedly connected to the square rod 2, the outer wall of the square rod 2 is slidably connected to the winding roller, and the top of the square rod 2 is threadedly connected to the threaded cover.

3. A method for winding a circular photovoltaic ribbon winding device, using the photovoltaic ribbon winding device as claimed in claim 2, characterized in that: The steps include: S1: When in use, first insert the photovoltaic welding ribbon roll into the square rod one, then unscrew the threaded cover, insert the winding roller into the square rod two, put the winding roller in place and then tighten the threaded cover; S2: Before starting the driving motor, first pass the photovoltaic welding ribbon on the photovoltaic welding ribbon roll around the pulley and wind it on the winding roller, and then start the driving motor, and the driving motor drives the second disc to rotate; S3: When the tension of the photovoltaic welding ribbon is too large, the connecting block is squeezed, and the connecting block is squeezed, which in turn squeezes the connecting strip, thereby forcing the T-shaped slider to slide in the T-shaped slide groove and automatically adjust according to the change in tension.

Citation Information

Patent Citations

  • Cable winding device for building water and electricity installation

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  • Yarn winding device and method for textile production

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