A pretreatment device for brewing wastewater
By designing a pretreatment device for brewing wastewater and combining transmission and separation components, the problem of sludge blockage in brewing wastewater was solved, achieving effective separation of sludge and impurities and efficient treatment of wastewater, thus ensuring environmental safety.
Patent Information
- Application Number
- CN202411168259.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2044-08-23
AI Technical Summary
The sludge and impurities remaining in the brewing wastewater are prone to clumping and clogging the separation and treatment equipment, resulting in a slow wastewater flow rate, which affects the subsequent treatment effect and environmental safety.
Design a pretreatment device for brewing wastewater. The device uses a transmission component to drive the brewing wastewater in the compartment to rotate, and a separation component to separate sludge and impurities from the wastewater. The device includes a spiral waterway and an inclined plate structure to achieve the sedimentation and separation of sludge and impurities.
It effectively separates sludge and impurities from brewing wastewater, avoids clogging, improves wastewater treatment efficiency, and ensures thorough subsequent treatment and environmental safety.
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Figure CN118954695B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wastewater treatment technology, specifically to a pretreatment device for brewing wastewater. Background Technology
[0002] The main components of brewing wastewater include organic matter, solids, and ammonia nitrogen. Organic matter primarily originates from the brewing process, such as waste wine, spent yeast, fruit pomace, and brewing sludge. Solids include suspended solids and ionic compounds; suspended solids mainly come from waste wine and spent yeast, while ionic compounds primarily arise from pH adjustments and washing processes. Ammonia nitrogen originates from the decomposition of proteins in the wastewater. In addition, brewery wastewater also contains other harmful elements, such as copper and zinc ions.
[0003] To address the issue of wastewater discharge from wineries, treatment is necessary. Commonly used methods include: physical methods – such as sedimentation, filtration, and aeration – to separate harmful substances from the wastewater and purify it; chemical methods – such as oxidation, reduction, precipitation, and ion exchange – to remove pollutants by adding chemical agents; and biological methods – to treat the wastewater by introducing microorganisms and plants, utilizing natural biodegradation to purify the wastewater.
[0004] When treating brewing wastewater, due to its complex composition and the presence of brewing sludge and impurities, direct treatment can hinder the immediate reaction between chemical components or microorganisms and the wastewater. This can result in the wastewater being discharged along with the sludge and impurities before it has been properly treated or fully treated, thus still causing environmental damage and impacting ecological security. Summary of the Invention
[0005] The present invention aims to provide a pretreatment device for brewing wastewater to solve the problem that residual sludge and impurities in brewing wastewater clog the device due to agglomeration during separation and treatment, resulting in a slow flow rate of brewing wastewater.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a pretreatment device for brewing wastewater, comprising a tank, a partition, a separation component, an inlet disposed at the top of the tank, and a first outlet and a second outlet disposed at the bottom of the tank. The partition is arranged in a ring around the tank, and the top of the partition has a slot. The space inside the partition is a compartment, and a transmission component is disposed at the bottom of the compartment. The transmission component is used to drive the wastewater and sludge impurities to mix evenly. There is a gap between the partition and the tank. The separation component that separates the sludge impurities from the wastewater is disposed in the gap. The wastewater flows out from the first outlet, and the sludge impurities flow out from the second outlet.
[0007] The working principle of this invention is as follows: the brewing wastewater is injected into the tank through the inlet. When the brewing wastewater reaches the compartment, it begins to rotate centrifugally under the action of the transmission component. During the rotation, the sludge and impurities are broken up and evenly dispersed in the brewing wastewater. At this time, the brewing wastewater flows from the slot through the separation component to the bottom of the tank. The separated brewing wastewater flows out from the first outlet, and the sludge and impurities flow out from the second outlet.
[0008] The beneficial effects of this invention are as follows: The transmission component drives the brewing wastewater in the compartment to rotate, so that the sludge and other impurities in the brewing wastewater can be mixed evenly with the water. After passing through the compartment, the brewing wastewater is transported by the separation component. After separation, the wastewater and sludge impurities in the brewing wastewater are separated, so that the wastewater can be treated more thoroughly in the next step. The separated sludge impurities will not clog the device. Under the continuous flushing of the brewing wastewater, the sludge impurities will continue to flow until they flow out of the box.
[0009] Furthermore, the transmission assembly includes a chassis, a turntable, and a motor. The chassis is connected to the inner bottom of the compartment, and the turntable is connected to the top of the chassis. A rotating block is arranged around the top of the turntable. A base is located at the inner bottom of the housing, and the motor is connected inside the base. The motor's output shaft passes upward through the base and chassis and connects to the turntable. During operation, the motor is started, and its output shaft drives the turntable to rotate. At this time, multiple rotating blocks follow the turntable's rotation, causing the brewing wastewater inside the compartment to rotate.
[0010] Furthermore, a rotating rod is connected to the top of the turntable, and multiple cleaning rods are connected to the side wall of the rotating rod, with cleaning blades attached to each cleaning rod. The cleaning blades allow sludge and impurities adhering to the inner wall of the partition to be scraped off.
[0011] Furthermore, the separation component includes a spiral channel and an inclined plate. The spiral channel is arranged from top to bottom within the gap between the tank and the partition. The top of the partition has a slot, which is flush with the top of the spiral channel. Each spiral channel has drainage holes. The inclined plate is inclinedly positioned at the bottom of the gap between the tank and the partition. The inclined plate has screening holes. The top of the inclined plate is located at the bottom of the spiral channel and is higher than the first outlet. The bottom of the inclined plate is located at the second outlet. During operation, brewing wastewater flows from the slot of the partition to the spiral channel. Part of the brewing wastewater flows through the drainage holes to the next layer of spiral channel until it reaches the inclined plate. The other part of the brewing wastewater, carrying sludge and impurities, slowly flows through the spiral channel to the inclined plate. After being screened by the screening holes on the inclined plate, the sludge and impurities flow down the inclined plate to the second outlet, while the brewing wastewater flows through the screening holes to the first outlet.
[0012] The spiral channel design reduces the flow rate of the high-speed centrifuged brewing wastewater, allowing sludge and impurities to settle. The drainage holes enable a portion of the brewing wastewater to be quickly separated and enter the next process. The inclined plate located at the bottom of the spiral channel allows the brewing wastewater to pass through it promptly, while the sludge and impurities remaining on the inclined plate are continuously flushed away by the wastewater, preventing sludge and impurities from clogging the plate.
[0013] Furthermore, the partition plate is provided with through holes, located above the bottom of the spiral waterway, and the diameter of the through holes is larger than the size of the sludge and impurities. The through holes allow the brewing wastewater in the middle section of the partition to enter the spiral waterway in a timely manner.
[0014] Furthermore, the diameter of the drainage hole is smaller than the size of the sludge impurities. By limiting the diameter of the drainage hole, the sludge impurities can be screened out.
[0015] Furthermore, the rotating blocks are shaped like raised windmills. The shape of these rotating blocks allows the centrifugal force generated by the turntable to rotate the brewing wastewater more quickly.
[0016] Furthermore, the top of the housing is equipped with a movable cover, and the water inlet is connected to the top of the movable cover. The movable cover allows the top of the housing to be opened, enabling timely observation of the internal components and rinsing. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of a pretreatment device for brewing wastewater according to the present invention;
[0018] Figure 2 for Figure 1 Front sectional view;
[0019] Figure 3 for Figure 2 Schematic diagram of the mid-chassis;
[0020] Figure 4 for Figure 2 A schematic diagram of the structure of the partition plate. Detailed Implementation
[0021] The following detailed description illustrates the specific implementation method:
[0022] The reference numerals in the accompanying drawings include: 1. Inlet; 2. Movable cover; 3. Box body; 4. Second outlet; 5. First outlet; 6. Separation assembly; 601. Baffle plate; 602. Spiral waterway; 603. Leakage hole; 604. Inclined plate; 605. Through hole; 7. Rotating rod; 8. Cleaning blade; 9. Cleaning rod; 10. Base; 11. Transmission assembly; 1101. Motor; 1102. Chassis; 1103. Turntable; 1104. Rotating block.
[0023] The basic implementation examples are as follows: Figure 1 -Appendix Figure 4 As shown: A pretreatment device for brewing wastewater includes a housing 3, a partition 601, an inlet 1, a first outlet 5, a second outlet 4, a separation component 6, and a transmission component 11. A movable cover 2 is detachably connected to the top of the housing 3. The inlet 1 is located at the center of the top of the movable cover 2. The first outlet 5 is located at the bottom left side of the side wall of the housing 3, and the second outlet 4 is located at the bottom right side of the side wall of the housing 3. A base 10 is provided at the bottom inner part of the housing 3. The partition 601, in a cylindrical shape, is fixedly connected to the center of the top of the base 10. The top of the partition 601 has a slot, and the top of the side wall of the partition 601 has a through hole 605. The space inside the partition 601 is a compartment. The partition 601 and the housing 3... There is a gap between them. The transmission assembly 11 includes a chassis 1102, a turntable 1103 and a motor 1101. The chassis 1102 is fixedly connected to the inner bottom of the compartment. The turntable 1103 is rotatably connected to the top of the chassis 1102. The top of the turntable 1103 is provided with rotating blocks 1104. The six rotating blocks 1104 are raised in the shape of a windmill. A rotating rod 7 is fixedly connected to the center of the top of the turntable 1103. Five cleaning rods 9 are fixedly connected to the side wall of the rotating rod 7. Cleaning blades 8 are fixedly connected to the cleaning rods 9. The motor 1101 is fixedly connected inside the base 10. The output axis of the motor 1101 passes through the base 10 and the chassis 1102 and is fixedly connected to the turntable 1103.
[0024] The separation component 6 includes a spiral channel 602 and an inclined plate 604. The spiral channel 602 is arranged from top to bottom in the gap between the tank 3 and the partition 601. The slot is flush with the top of the spiral channel 602, and the through hole 605 is flush with the middle of the spiral channel 602. The spiral channel 602 is provided with a water leakage hole 603. The diameter of the water leakage hole 603 is smaller than the size of the sludge impurities. The inclined plate 604 is inclined at the bottom of the gap between the tank 3 and the partition 601. The inclined plate 604 is provided with a screening hole. The top of the inclined plate 604 is located at the bottom of the spiral channel 602 and is higher than the first outlet 5. The bottom of the inclined plate 604 is located at the second outlet 4.
[0025] The specific implementation process is as follows: Brewing wastewater is injected into the tank 3 through inlet 1. Once the wastewater reaches the compartment, motor 1101 is started. The output shaft of motor 1101 drives turntable 1103 to rotate. At this time, six rotating blocks 1104 and rotating rods 7 follow turntable 1103. Rotating rods 7 drive five cleaning rods 9 to rotate, and five cleaning blades 8 scrape against the compartment wall, simultaneously causing the brewing wastewater in the compartment to rotate. During this rotation, sludge and impurities are broken up and evenly dispersed in the brewing wastewater. The brewing wastewater then flows from the trough and through... The brewing wastewater flows through the spiral channel 602 through the hole 605. Part of the brewing wastewater flows from the drain hole 603 to the next spiral channel 602 until it reaches the inclined plate 604. The other part of the brewing wastewater, carrying sludge and impurities, flows slowly through the spiral channel 602 to the inclined plate 604. After being screened by the screening holes on the inclined plate 604, the sludge and impurities flow down the inclined plate 604 to the second outlet 4, while the brewing wastewater flows through the screening holes to the first outlet 5. The brewing wastewater flowing out of the first outlet 5 is further treated, and the sludge and impurities at the second outlet 4 are recycled.
[0026] The above descriptions are merely embodiments of the present invention, and common knowledge regarding specific structures and characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of the present invention, and these should also be considered within the scope of protection of the present invention. These modifications and improvements will not affect the effectiveness of the present invention or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.
Claims
1. A device for pretreating brewer's wastewater, characterized by: The utility model relates to a sewage and sludge separating device, which comprises a box, a partition plate, a separating assembly, a water inlet arranged at the top of the box, a first outlet and a second outlet arranged at the bottom end of the box respectively, the partition plate is annularly arranged in the box, the top end of the partition plate is provided with a slot, the space in the partition plate is a partition room, the inner bottom of the partition room is provided with a transmission assembly, the transmission assembly is used for driving the sewage and sludge impurities to be mixed uniformly, there is a gap between the partition plate and the box, the separating assembly for separating the sludge impurities from the sewage is arranged in the gap, the sewage flows out from the first outlet, and the sludge impurities flow out from the second outlet.
2. The apparatus for pretreating brewer's wastewater according to claim 1, characterized by: The transmission assembly comprises a bottom disc, a rotating disc and a motor, the bottom disc is connected to the inner bottom of the partition room, the rotating disc is connected to the top end of the bottom disc, the top end of the rotating disc is annularly provided with rotating blocks, the inner bottom of the box is provided with a base, the motor is connected to the base, and the output shaft of the motor penetrates the base and the bottom disc upwards and is connected to the rotating disc.
3. The apparatus for pretreating brewer's wastewater according to claim 1, characterized in that: The top end of the rotating disc is connected with a rotating rod, the sidewall of the rotating rod is connected with a plurality of cleaning rods, and the cleaning rods are connected with cleaning sheets.
4. The apparatus for pretreating brewer's wastewater according to claim 1, characterized by: The separating assembly comprises a spiral water channel and an inclined plate, the spiral water channel is arranged in the gap between the box and the partition plate from top to bottom, the slot is flush with the top end of the spiral water channel, the spiral water channel is provided with water leakage holes, the inclined plate is arranged at the bottom end of the gap between the box and the partition plate, the inclined plate is provided with screening holes, the top end of the inclined plate is located at the bottom end of the spiral water channel and is higher than the first outlet, and the bottom end of the inclined plate is located at the second outlet. The diameter of the water leakage holes is smaller than the size of the sludge impurities. The partition plate is provided with a through hole, the position of the through hole is higher than the bottom end of the spiral water channel, and the diameter of the through hole is larger than the size of the sludge impurities. The rotating blocks are convex windmill-shaped. The top end of the box is provided with a movable cover, and the water inlet is connected to the top end of the movable cover.
Citation Information
Patent Citations
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CN117142570A