An assembled integrated wall using quick-loading barbed self-locking nails

By using the fast -loading pentbrane nail nails and adjusting the adjustment mechanism in the integrated wall surface, and using polyurethane foam filling siege box to solve the problem of stability and aesthetics of integrated wall surface installation, it has achieved efficient and stable stability. Wall installation effect.

CN118958614BActive Publication Date: 2025-01-28FUJINGTE DECORATION CO LTD
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Patent Information

Application Number
CN202411450707.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-01-28
Estimated Expiration
2044-10-17

AI Technical Summary

Technical Problem

The existing integrated walls need to have a high flatness of the blank wall when installed, otherwise it will lead to a deviation in the position of the wall module and the inability to accurately clamp, resulting in unstable gaps and low aesthetics.

Method used

采用快装倒刺自锁枪钉固定底座于墙壁上,结合调节机构和按压机构,确保墙面模块在安装过程中保持平整,并通过密封层内的聚氨酯泡沫填充围合框,提供支撑力和 Tightly fit.

Benefits of technology

The problem of poor stability after installation is solved, and the accurate stitching and stable fit of the wall module are ensured, reducing the phenomenon of shaking, and improving the overall stability and aesthetics.

✦ Generated by Eureka AI based on patent content.

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    Figure CN118958614B_ABST
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Abstract

The present invention relates to an assembled integrated wall panel using quick-loading barbed self-locking nails, belonging to the technical field of integrated wall panels. The present invention comprises a base, an adjusting mechanism, a pressing mechanism and a wall module, wherein the base is fixed on a decorative wall by quick-loading barbed self-locking nails, the wall module is mounted on the top surface of the base, the bottom surface of the base is provided with an enclosure frame, the enclosure frame is provided with a sealing layer, the sealing layer is filled with a polyurethane component, the adjusting mechanism is mounted on the bottom surface of the base and is located outside the enclosure frame, the adjusting mechanism is used to adjust the installation height of the base, the pressing mechanism passes through the wall module and the base and is located in the enclosure frame, the bottom surface of the sealing layer is provided with a sealing port, the pressing end of the pressing mechanism is located on the top surface of the wall module, the bottom end of the pressing mechanism closes the sealing port, and the pressing mechanism presses to open the sealing port. The present invention solves the problem of poor stability of the existing integrated wall panels after installation.
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Description

Technical Field

[0001] The present invention belongs to the technical field of integrated wall panels, and in particular relates to an assembled integrated wall panel using quick-loading barbed self-locking nails. Background Art

[0002] Integrated wall is a new type of wall decoration method. Not only does it take a very short time to install, it also has very good effects. It is also environmentally friendly, durable and easy to maintain.

[0003] The existing integrated wall installation structure usually includes several square wall modules. The side of the wall module is provided with mutually cooperating card slots or card edges, and the two adjacent wall modules are connected through the cooperation of the card slots and card edges, thereby realizing the sequential connection of the wall modules. After the two adjacent wall modules are connected, the card edges are fixed to the wall by steel nails.

[0004] However, when installing integrated wall panels at the current stage, the rough wall needs to be leveled first, that is, the rough wall needs to be ensured to have a better flatness before installation, and the installation process is cumbersome; and if the flatness correction of the rough wall is poor, the integrated wall panels installed first will have a position deviation in the wall direction due to the unevenness of the rough wall, and the subsequent integrated wall panels will not be able to accurately complete the snap-fitting due to the deviation in the position of the previous integrated wall panel, resulting in a large gap between the two adjacent integrated wall panels, which not only makes the installation unstable, but also unsightly. In addition, the middle part of the integrated wall adopts a porous structure to reduce the weight-bearing weight of the integrated wall, but the integrated wall with a porous structure cannot be completely fitted during installation, resulting in the integrated wall shaking after installation, which reduces the stability of the integrated wall. Summary of the Invention

[0005] In order to solve the above-mentioned problems existing in the prior art, the present invention provides an assembled integrated wall panel using quick-loading barbed self-locking nails, which solves the problem of poor stability of existing integrated wall panels after installation.

[0006] The objectives of the present invention can be achieved through the following technical solutions: an assembled integrated wall using quick-load barbed self-locking nails, comprising a base, an adjustment mechanism, a pressing mechanism and a wall module, wherein the base is fixed to the decorative wall by quick-load barbed self-locking nails, the wall module is mounted on the top surface of the base, the bottom surface of the base is provided with an enclosure frame, a sealing layer is provided in the enclosure frame, and a polyurethane component is filled in the sealing layer, the adjustment mechanism is mounted on the bottom surface of the base and is located outside the enclosure frame, the adjustment mechanism is used to adjust the installation height of the base, the pressing mechanism passes through the wall module and the base and is located in the enclosure frame, the bottom surface of the sealing layer is provided with a sealing opening, the pressing end of the pressing mechanism is located on the top surface of the wall module, the bottom end of the pressing mechanism closes the sealing opening, and the pressing mechanism presses to open the sealing opening;

[0007] The pressing mechanism includes a pressing head, a pressing rod, a spring and a sealing head. The pressing rod passes through the base and the wall module and is slidably connected to the base. The top end of the pressing rod is connected to the pressing head, and the bottom end is connected to the sealing head. One end of the spring abuts against the sealing head, and the other end abuts against the base to enable the sealing head to close the sealing opening.

[0008] The adjusting mechanism comprises an adjusting rod and an abutting joint, wherein the adjusting rod is screwed to the bottom surface of the base, and the abutting joint is installed at the bottom end of the adjusting rod.

[0009] As a preferred technical solution of the present invention, the enclosing frame is made of flexible material.

[0010] As a preferred technical solution of the present invention, the sealing layer is composed of multiple independent regions.

[0011] As a preferred technical solution of the present invention, a fireproof layer is provided on the outer side of the sealing layer.

[0012] As a preferred technical solution of the present invention, the top surface of the wall module is a decorative surface, and buckling parts are provided on both sides of the wall module.

[0013] As a preferred technical solution of the present invention, the decorative surface of the wall module is made of one of aluminum, wood, plastic steel, ceramic tile and gypsum board materials.

[0014] As a preferred technical solution of the present invention, it further includes a buckle, which is buckled on the buckling parts of two adjacent wall modules.

[0015] As a preferred technical solution of the present invention, sealing strips are provided on both sides of the buckle for sealing the gap connected to the buckling part.

[0016] The beneficial effects of the present invention are as follows: the integrated wall surface can be kept flat during the installation process by means of an adjusting mechanism, thereby avoiding the situation in which the integrated wall surfaces cannot be smoothly connected to each other during assembly due to the poor flatness of the rough wall during installation; at the same time, the polyurethane foam sprayed out from the sealing layer is used to fill the enclosing frame, so that the integrated wall surface can be provided with sufficient supporting force by the high-density polyurethane foam after installation, and the integrated wall surface can be tightly attached to the rough wall surface, thereby ensuring the stability of the integrated wall surface and reducing the shaking of the integrated wall surface after installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] To facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0018] Figure 1It is a structural schematic diagram of the present invention;

[0019] Figure 2 It is a side sectional view of the base of the present invention;

[0020] Description of main component symbols

[0021] In the figure: 1. Base; 11. Enclosing frame; 12. Sealing layer; 121. Sealing port; 2. Adjusting mechanism; 21. Adjusting rod; 22. Abutment joint; 3. Pressing mechanism; 31. Pressing head; 32. Pressing rod; 33. Spring; 34. Sealing head; 4. Wall module; 41. Buckling part; 5. Buckle. DETAILED DESCRIPTION

[0022] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the invention, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.

[0023] See also Figure 1-Figure 2This embodiment provides an assembled integrated wall panel using quick-loading barbed self-locking nails, including a base 1, an adjustment mechanism 2, a pressing mechanism 3, and a wall module 4. The wall module 4 is installed on the top surface of the base 1, and an enclosure frame 11 is provided on the bottom surface of the base 1. A sealing layer 12 is provided in the enclosure frame 11, and the sealing layer 12 is filled with a polyurethane component. The adjustment mechanism 2 is installed on the bottom surface of the base 1 and is located outside the enclosure frame 11. The pressing mechanism 3 passes through the wall module 4 and the base 1 and is located in the enclosure frame 11. A sealing opening 121 is provided on the bottom surface of the sealing layer 12. The pressing end of the pressing mechanism 3 is located on the top surface of the wall module 4, and the bottom end of the pressing mechanism 3 closes the sealing opening 121. When installing the integrated wall panel, First, perform a preliminary leveling of the rough wall surface, and then adjust the installation height of the base 1 through the adjustment mechanism 2 to ensure that the integrated wall surface can remain flat, and then fix the integrated wall surface with barbed self-locking nails. After the fixation is completed, press the pressing mechanism 3 to open the sealing port 121, and then the polyurethane component sealed in the sealing layer 12 is sprayed out to form polyurethane foam. Since the integrated wall surface is already in a fixed state, the formed polyurethane foam will be squeezed in a limited space to form high-density polyurethane foam and fill the entire enclosing frame 11. When the polyurethane foam solidifies, it can provide sufficient support for the integrated wall surface and fill the uneven areas on the rough wall surface. The adjusting mechanism 2 is used to keep the integrated wall surface flat during the installation process, thereby avoiding the situation where the integrated wall surface cannot be smoothly connected to each other during assembly due to the poor flatness of the rough wall during installation; at the same time, the polyurethane foam sprayed out from the sealing layer 12 is used to fill the enclosing frame 11, so that the integrated wall surface can be provided with sufficient supporting force by the high-density polyurethane foam after installation, and the integrated wall surface can be tightly attached to the rough wall surface, thereby ensuring the stability of the integrated wall surface and reducing the shaking of the integrated wall surface after installation.

[0024] In order to ensure the flatness of the integrated wall after leveling, in this embodiment, the enclosing frame 11 is made of flexible material. Since the enclosing frame 11 is made of flexible material, when the integrated wall is installed and leveled, the enclosing frame 11 can be tightly fitted together with the rough wall to form a closed space, so that the polyurethane foam can be compressed to form high-density polyurethane foam, thereby ensuring that the polyurethane foam can fill the entire enclosing frame 11, thereby improving the stability of the integrated wall during installation.

[0025] Since the area of ​​existing integrated wall panels is large, in order to ensure that the polyurethane foam can fill the entire enclosing frame 11, in one embodiment, the sealing layer 12 is composed of multiple independent areas. By dividing the sealing layer 12 into multiple independent areas, the polyurethane foam can be more evenly filled into the enclosing frame 11 when the polyurethane foam is sprayed, thereby avoiding the situation where the enclosed area in the enclosing frame 11 is too large and the polyurethane foam cannot be filled into the corners of the enclosing frame 11, but instead gathers at the sealing opening 121 to block the sealing opening 121.

[0026] Since polyurethane foam burns quickly, especially when it is thick and dense, the fire may spread rapidly. Therefore, in order to avoid the safety hazards caused by the combustion of polyurethane foam, in one embodiment, a fireproof layer is provided on the outside of the sealing layer 12. Because one side of the polyurethane foam is close to the rough wall and the fire point is usually indoors, the heat source is usually conducted from one side of the wall module 4. Therefore, a fireproof layer is provided on the outside of the sealing layer 12 to reduce the occurrence of polyurethane foam combustion.

[0027] In order to ensure that the sealing port 121 can be opened smoothly after the integrated wall is installed, in one embodiment, the pressing mechanism 3 includes a pressing head 31, a pressing rod 32, a spring 33 and a sealing head 34. The pressing rod 32 passes through the base 1 and the wall module 4 and is slidably connected to the base 1. The top of the pressing rod 32 is connected to the pressing head 31, and the bottom end is connected to the sealing head 34. One end of the spring 33 abuts against the sealing head 34, and the other end abuts against the base 1 so that the sealing head 34 closes the sealing port 121. When the integrated wall is not installed, the sealing port 121 It needs to remain in a closed state, therefore, the sealing head 34 at this time will seal the sealing port 121 under the tension of the spring 33, and when the integrated wall is installed, the pressing head 31 is pressed at this time so that the top surface of the pressing head 31 is flush with the top surface of the wall module 4, and the sealing head 34 at this time opens the sealing port 121 under the push of the pressing rod 32, so that the polyurethane foam can be sprayed into the enclosing frame 11 to complete the filling, and when the polyurethane foam is sprayed, it will gradually solidify so that the sealing head 34 remains in an open state, so that the wall module 4 can remain beautiful.

[0028] In order to ensure the flatness of the integrated wall during installation, in one embodiment, the adjustment mechanism 2 includes an adjusting rod 21 and a butt joint 22. The adjusting rod 21 is spirally connected to the bottom surface of the base 1, and the butt joint 22 is installed at the bottom end of the adjusting rod 21. When installing the integrated wall, if the rough wall is not leveled or the flatness is still poor after leveling, the installation height of the integrated wall can be adjusted by adjusting the height of the adjusting screw on the base 1. This avoids the occurrence of integrated wall splicing deviation due to the uneven rough wall during installation.

[0029] To ensure smooth assembly and stability of the integrated wall panels, in one embodiment, the top surface of the wall modules 4 is a decorative surface. Both sides of the wall modules 4 are provided with snap-fitting portions 41. The top surfaces of the wall modules 4 can be designed with various aesthetically pleasing decorative surfaces according to different needs. Polyurethane, wood, or other decorative materials can be used, providing both visual appeal and enhanced stain resistance and durability. The snap-fitting portions 41 are configured as concave and convex structures with matching shapes to facilitate the inter-assembly of the modules. This design not only ensures tight assembly of the modules but also effectively prevents gaps caused by expansion or contraction due to temperature fluctuations, effectively ensuring the secure assembly and stability of the integrated wall panels and providing better protection for their subsequent use.

[0030] In order to meet the needs for different decorative integrated wall panels, in one embodiment, the decorative surface of the wall module 4 is made of one of aluminum, wood, plastic steel, ceramic tiles and gypsum board materials. By selecting different materials, an aesthetically pleasing, durable and functional wall module 4 can be achieved according to actual needs and design requirements to meet diversified market demands.

[0031] In order to further provide stability when two adjacent wall modules 4 are spliced ​​together, in one embodiment, a buckle 5 is also included. The buckle 5 is buckled on the buckling portion 41 of the two adjacent wall modules 4. The installation position of the buckle 5 is designed on the buckling portion 41 of the adjacent modules to form an effective physical connection, reduce the displacement caused by external force, ensure good fit between the two, effectively improve the seismic resistance of the wall module 4, and reduce the impact of natural conditions (such as earthquakes, wind, etc.) on the wall structure.

[0032] In order to improve the functionality of the wall module 4 and enhance the user experience and environmental comfort, in one embodiment, sealing strips are provided on both sides of the buckle 5 to seal the gap connected to the buckle 41. The sealing strips can effectively block moisture penetration, thereby preventing the wall module 4 from getting damp and reducing wall damage or corrosion caused by moisture. The sealing strips can also play a certain buffering role when the temperature changes, reducing the possibility of deformation of the material caused by thermal expansion and contraction.

[0033] The use process of the assembled integrated wall of the present invention: When using the assembled integrated wall of the present invention for decoration, the wall to be decorated is first preliminarily leveled to avoid excessive undulations on the wall surface, and then the assembled integrated wall is attached to the wall, and then the installation height of the adjustment rod 21 on the base is adjusted to keep the integrated wall flat. After the adjustment is completed, the integrated wall is fixed by quick-install barbed self-locking nails. At this time, the pressing head 31 is pressed to make the top surface of the pressing head 31 level with the top surface of the wall module 4, thereby pushing the sealing head 34 to move to open the sealing port 12 1. The polyurethane foam can be sprayed into the enclosing frame 11 to complete the filling. When the polyurethane foam solidifies, it will fix the position of the sealing head 34. At the same time, the high-density polyurethane foam can provide sufficient supporting force for the integrated wall after installation, so that the integrated wall can fit tightly on the rough wall, thereby ensuring the stability of the integrated wall and reducing the shaking of the integrated wall after installation. The subsequent integrated wall is connected to the installed integrated wall through the buckling part 41 for quick installation, and the above steps are repeated to complete the splicing and installation process of the integrated wall pieces.

[0034] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An assembled integrated wall using quick-loading barbed self-locking nails, characterized in that: It comprises a base, an adjustment mechanism, a pressing mechanism and a wall module, wherein the base is fixed to the decorative wall by means of a quick-loading barbed self-locking nail, the wall module is mounted on the top surface of the base, an enclosure frame is provided on the bottom surface of the base, a sealing layer is provided in the enclosure frame, and a polyurethane component is filled in the sealing layer, the adjustment mechanism is mounted on the bottom surface of the base and is located outside the enclosure frame, the adjustment mechanism is used to adjust the installation height of the base, the pressing mechanism passes through the wall module and the base and is located in the enclosure frame, a sealing opening is provided on the bottom surface of the sealing layer, the pressing end of the pressing mechanism is located on the top surface of the wall module, the bottom end of the pressing mechanism closes the sealing opening, and the pressing mechanism presses to open the sealing opening so that the polyurethane component sealed in the sealing layer is sprayed out to form polyurethane foam and fill the entire enclosure frame; The pressing mechanism includes a pressing head, a pressing rod, a spring and a sealing head. The pressing rod passes through the base and the wall module and is slidably connected to the base. The top end of the pressing rod is connected to the pressing head, and the bottom end is connected to the sealing head. One end of the spring abuts against the sealing head, and the other end abuts against the base so that the sealing head closes the sealing opening. The adjusting mechanism comprises an adjusting rod and a butt joint, wherein the adjusting rod is spirally connected to the bottom surface of the base, and the butt joint is installed at the bottom end of the adjusting rod.

2. The assembled integrated wall panel using quick-loading barbed self-locking nails according to claim 1 is characterized in that: The enclosing frame is made of flexible material.

3. The assembled integrated wall panel using quick-loading barbed self-locking nails according to claim 1 is characterized in that: The sealing layer is composed of a plurality of mutually independent regions.

4. The assembled integrated wall panel using quick-loading barbed self-locking nails according to claim 1 is characterized in that: A fireproof layer is arranged on the outer side of the sealing layer.

5. The assembled integrated wall panel using quick-loading barbed self-locking nails according to claim 1, characterized in that: The top surface of the wall module is a decorative surface, and buckling parts are provided on both sides of the wall module.

6. The assembled integrated wall panel using quick-loading barbed self-locking nails according to claim 5, characterized in that: The decorative surface of the wall module is made of one of aluminum, wood, plastic steel, ceramic tile and gypsum board materials.

7. The assembled integrated wall panel using quick-loading barbed self-locking nails according to claim 5, characterized in that: It also includes a buckle, which is buckled on the buckling parts of two adjacent wall modules.

8. The assembled integrated wall panel using quick-loading barbed self-locking nails according to claim 7, characterized in that: Sealing strips are provided on both sides of the buckle for sealing the gap connected with the buckling part.

Citation Information

Patent Citations

  • Integrated wall surface installation structure

    CN104831883A

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