A multi-disc alkali residue dehydrator

Through the design of multiple discs of alkaline residue dehydration machines, using multiple processing discs and separation components to solve the problems of low dewatering efficiency of alkali residue in existing technologies, and heavy metal inhibitory soil, realize high -efficiency, automated alkaline residue dehydration and heavy metals. Separation.

CN118960350BActive Publication Date: 2025-01-28LIANYUNGANG JUNJIE MASCH MFG CO LTD
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Patent Information

Application Number
CN202411443132.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-01-28
Estimated Expiration
2044-10-16

AI Technical Summary

Technical Problem

When existing centrifugal dehydrators dehydrate alkaline residues, they cannot effectively separate heavy metals, resulting in heavy metals inhibiting soil microbial activities and affecting soil health and fertility. At the same time, the dehydration process is complex and inefficient.

Method used

A multi -disc dehydrator is designed, which uses multiple processing discs for dehydration, combined with alkaline residue collection components and heavy metal collection components to achieve the separation of alkaline residue and heavy metals, and improve the dewatering efficiency through the automation process.

Benefits of technology

Effectively improve the efficiency and reliability of the dehydration of alkaline residue, avoid heavy metal inhibiting soil microorganisms, simplify the dehydration process, and improve the re -use effect of alkaline residue.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a multiple disc type alkali residue dehydrator, which relates to the technical field of alkali residue dehydration, and comprises a bottom plate, a top side wall of the bottom plate is fixedly connected with a plurality of support columns, one end of the plurality of support columns is fixedly connected with the same processing cylinder, a side wall of the slag discharge shell is fixedly connected with a plurality of alkali residue collection components, a side wall of the heavy metal discharge shell is fixedly connected with a plurality of heavy metal collection components, and a top side wall of the bottom plate is fixedly connected with a discharge component. The present invention can separate the alkali residue and the heavy metals in the alkali residue, and prevent the heavy metals in the alkali residue from inhibiting the microbial activity in the soil and affecting the health and fertility of the soil when the alkali residue is subsequently used to increase the alkalinity of the soil, and after completing the dehydration treatment of the alkali residue, the alkali residue and the heavy metals in the alkali residue can be automatically taken out from the processing disc separately, which greatly improves the working efficiency and reliability of the device when dehydrating the alkali residue.
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Description

Technical Field

[0001] The invention belongs to the technical field of alkali residue dehydration, and in particular relates to a multi-disc type alkali residue dehydrator. Background Art

[0002] During the production or treatment process, alkali residue will absorb moisture or come into contact with water, resulting in a high water content. In this case, the water in the alkali residue may mix with other substances in the subsequent treatment process to form wastewater.

[0003] Before recycling the alkali residue wastewater, it is usually necessary to dehydrate the alkali residue wastewater to facilitate the subsequent secondary utilization of the alkali residue. In the prior art, a centrifugal dehydrator is usually used to dehydrate the alkali residue. However, since most of the alkali residues come from the metallurgical industry, heavy metals will be contained in the alkali residues. The alkali residues can be used as a soil conditioner after subsequent recycling to improve the alkalinity or nutrient content of the soil. After the alkali residues are dehydrated by the centrifugal dehydrator, the heavy metals in the alkali residues will continue to remain in the alkali residues. When the alkali residues are subsequently used to improve the alkalinity of the soil, the heavy metals in the alkali residues will inhibit the activity of microorganisms in the soil and affect the health and fertility of the soil. In addition, when the alkali residues are dehydrated by the centrifugal dehydrator, the alkali residues in the centrifugal dehydrator need to be taken out after each dehydration of the alkali residues, and then the undehydrated alkali residues need to be put into the centrifugal dehydrator again. The process is complicated and the efficiency of alkali residue dehydration is greatly reduced.

[0004] Therefore, we propose a multi-disc alkali residue dehydrator to solve the above problems. Summary of the invention

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A multiple disc type alkali residue dehydrator comprises a bottom plate, a top side wall of the bottom plate is fixedly connected to a plurality of support columns, one end of the plurality of support columns is fixedly connected to the same processing cylinder, the top side wall of the processing cylinder is fixedly connected to a first motor, the upper and lower inner walls of the processing cylinder are rotatably connected to the same rotating rod, the rod wall of the rotating rod is fixedly connected to a plurality of processing discs, the output end of the first motor passes through the side wall of the processing cylinder and is fixedly connected to one end of the rotating rod, the bottom side walls of the plurality of processing discs are each provided with a plurality of water filtering holes, and the bottom side wall of the processing cylinder is provided with a plurality of water filtering holes. A through hole is provided, and a drain pipe is fixedly connected to the corresponding through hole, one end of the drain pipe is fixedly connected to a first solenoid valve, the side walls of the plurality of processing discs are provided with slag outlets, the inner wall of the slag outlet is rotatably connected to an anti-leakage component, the bottom side wall of the processing cylinder is symmetrically provided with two openings, and a slag discharge shell and a heavy metal discharge shell are respectively fixedly connected to the corresponding openings, the side wall of the slag discharge shell is fixedly connected to a plurality of alkali slag collection components, the side wall of the heavy metal discharge shell is fixedly connected to a plurality of heavy metal collection components, and the top side wall of the bottom plate is fixedly connected to a discharge component.

[0007] Preferably, the discharge assembly includes a plurality of support rods fixedly connected to the top side wall of the bottom plate, one ends of the plurality of support rods are fixedly connected to the same discharge barrel, the bottom side wall of the discharge barrel is fixedly connected to a second motor, the bottom inner wall of the discharge barrel is rotatably connected to a spiral rod, the side walls of the spiral rod are in conflict with the inner wall of the discharge barrel, the output end of the second motor passes through the side wall of the discharge barrel and is fixedly connected to one end of the spiral rod, the side wall of the discharge barrel is provided with a plurality of through holes, and corresponding through holes are fixedly connected to discharge pipes, one ends of the plurality of discharge pipes pass through the side wall of the processing barrel and extend inwardly, one ends of the plurality of discharge pipes are fixedly connected to a second solenoid valve, and one end of the plurality of discharge pipes located in the processing barrel is located above the corresponding processing disc.

[0008] Preferably, the anti-leakage component includes a first connecting rod rotatably connected to the inner wall of the slag outlet, the rod wall of the first connecting rod is fixedly connected to a first baffle, the side wall of the first baffle is in conflict with the inner wall of the corresponding slag outlet, a first cavity is opened inside the processing disc, the side wall of the first cavity is fixedly connected to a third motor, the output end of the third motor passes through the side wall of the processing disc and is fixedly connected to one end of the first connecting rod, and the side walls of the multiple processing discs are all provided with discharge ports, and the position of the discharge ports is below the slag outlet inside the processing disc.

[0009] Preferably, the inner wall of the discharge port is rotatably connected to a second connecting rod, the rod wall of the second connecting rod is fixedly connected to a second baffle, the side wall of the second baffle is in conflict with the inner wall of the discharge port, a second cavity is opened inside the processing disc, a fourth motor is fixedly connected to the inner wall of the second cavity, and the output end of the fourth motor passes through the side wall of the processing disc and is fixedly connected to one end of the second connecting rod.

[0010] Preferably, the side wall of the slag discharge shell is provided with a plurality of openings, and the corresponding openings are all fixedly connected with a first material guide plate, one end of each of the first material guide plates is located below the corresponding slag discharge port, and the side wall of the heavy metal discharge shell is provided with a plurality of openings, and the corresponding openings are all fixedly connected with a second material guide plate, one end of each of the second material guide plates is located below the corresponding discharge port.

[0011] Preferably, the alkali slag collection assembly includes a plurality of first electric telescopic rods fixedly connected to the side wall of the slag discharge shell, the telescopic ends of the plurality of first electric telescopic rods are fixedly connected to the first U-shaped plate, the inner wall of the first U-shaped plate is rotatably connected to the first round rod, the side wall of the first U-shaped plate is fixedly connected to the fifth motor, the output end of the fifth motor passes through the side wall of the first U-shaped plate and is fixedly connected to one end of the first round rod, the rod wall of the first round rod is fixedly connected to a support plate, the side wall of the support plate is provided with a first groove, the inner wall of the first groove is fixedly connected to the second electric telescopic rod, the telescopic end of the second electric telescopic rod is fixedly connected to the first push plate, and the plurality of first electric telescopic rods are all located above the corresponding processing discs.

[0012] Preferably, the heavy metal collection assembly includes a plurality of third electric telescopic rods fixedly connected to the side walls of a heavy metal shell, the telescopic ends of the plurality of third electric telescopic rods are fixedly connected to a second U-shaped plate, the side wall of the second U-shaped plate is fixedly connected to a sixth motor, the inner wall of the second U-shaped plate is rotatably connected to a second round rod, the output end of the sixth motor passes through the side wall of the second U-shaped plate and is fixedly connected to one end of the second round rod, and the plurality of third electric telescopic rods are all located above the corresponding processing discs.

[0013] Preferably, the rod wall of the second round rod is fixedly connected with a fixing plate, the bottom end side wall of the fixing plate is provided with a second groove, the inner wall of the second groove is fixedly connected with a fourth electric telescopic rod, the telescopic end of the fourth electric telescopic rod is fixedly connected with a fixing block, the side wall of the fixing block is provided with a third groove, the inner wall of the third groove is fixedly connected with a fifth electric telescopic rod, and the telescopic end of the fifth electric telescopic rod is fixedly connected with a second push plate.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] By setting up the alkali residue collection component, heavy metal collection component and discharge component, when the alkali residue needs to be dehydrated, the alkali residue can be dehydrated by using multiple processing discs, so that the alkali residue is evenly distributed inside the multiple processing discs, thereby improving the efficiency of alkali residue dehydration. At the same time, the alkali residue and the heavy metals in the alkali residue can be separated to prevent the heavy metals in the alkali residue from inhibiting the microbial activity in the soil when the alkali residue is subsequently used to increase the alkalinity of the soil, thereby affecting the health and fertility of the soil and reducing the effect of subsequent reuse of the alkali residue. After completing the dehydration treatment of the alkali residue, the alkali residue and the heavy metals in the alkali residue can be automatically taken out from the processing disc separately, so as to facilitate the subsequent discharge component to continue to transport the alkali residue into the processing cylinder, thereby greatly improving the working efficiency and reliability of the device when dehydrating the alkali residue. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 It is a schematic diagram of the structure of the present invention from other angles;

[0018] Figure 3 This is a partial structural section of the present invention Figure 1 ;

[0019] Figure 4 This is a partial structural section of the present invention Figure 2 ;

[0020] Figure 5 This is a partial structural section of the present invention Figure 3 ;

[0021] Figure 6 For the present invention Figure 5 A magnified view of part A;

[0022] Figure 7 This is a partial structural section of the present invention Figure 4 ;

[0023] Figure 8 This is a partial structural section of the present invention Figure 5 ;

[0024] Fig. 9 It is a schematic diagram of the partial structure of the present invention Figure 1 ;

[0025] Fig.10 It is a schematic diagram of the partial structure of the present invention Figure 2 ;

[0026] Fig.11 It is a schematic diagram of the partial structure of the present invention Figure 3 .

[0027] In the figure: 1, bottom plate; 2, support column; 3, treatment cylinder; 4, first motor; 5, rotating rod; 6, treatment disc; 7, water filter hole; 8, drain pipe; 9, first solenoid valve; 10, slag outlet; 11, anti-leakage component; 111, first connecting rod; 112, first baffle; 113, first cavity; 114, third motor; 115, discharge port; 116, second connecting rod; 117, second baffle; 118, second cavity; 119, fourth motor; 1110, first guide plate; 1111, second guide plate; 12, slag shell; 13, heavy metal shell; 14, alkali slag collection component; 141, first electric telescopic rod; 142, first U-shaped plate; 143 , the first round rod; 144, the fifth motor; 145, the support plate; 146, the first groove; 147, the second electric telescopic rod; 148, the first push plate; 15, the heavy metal collection component; 151, the third electric telescopic rod; 152, the second U-shaped plate; 153, the sixth motor; 154, the second round rod; 155, the fixed plate; 156, the second groove; 157, the fourth electric telescopic rod; 158, the fixed block; 159, the third groove; 1510, the fifth electric telescopic rod; 1511, the second push plate; 16, the discharge component; 161, the support rod; 162, the discharge barrel; 163, the second motor; 164, the screw rod; 165, the discharge pipe; 166, the second solenoid valve. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0029] The following electrical components are all electrically connected to the peripheral PLC controller.

[0030] Reference Figure 1 - Fig.11A multiple disc type alkali residue dehydrator comprises a bottom plate 1, a plurality of support columns 2 are fixedly connected to the top side wall of the bottom plate 1, one end of the plurality of support columns 2 is fixedly connected to the same processing cylinder 3, a first motor 4 is fixedly connected to the top side wall of the processing cylinder 3, the upper and lower inner walls of the processing cylinder 3 are rotatably connected to the same rotating rod 5, a plurality of processing discs 6 are fixedly connected to the rod wall of the rotating rod 5, the output end of the first motor 4 passes through the side wall of the processing cylinder 3 and is fixedly connected to one end of the rotating rod 5, a plurality of water filtering holes 7 are opened on the bottom side walls of the plurality of processing discs 6, and a through hole is opened on the bottom side wall of the processing cylinder 3, A drainage pipe 8 is fixedly connected to the corresponding through hole, one end of the drainage pipe 8 is fixedly connected to the first solenoid valve 9, the side walls of the multiple processing discs 6 are provided with slag outlets 10, the inner wall of the slag outlet 10 is rotatably connected with an anti-leakage component 11, the bottom side wall of the processing cylinder 3 is symmetrically provided with two openings, and a slag discharge shell 12 and a heavy metal discharge shell 13 are fixedly connected to the corresponding openings, the side wall of the slag discharge shell 12 is fixedly connected with a plurality of alkali slag collection components 14, the side wall of the heavy metal discharge shell 13 is fixedly connected with a plurality of heavy metal collection components 15, and the top side wall of the bottom plate 1 is fixedly connected with a discharge component 16.

[0031] In the embodiment, the discharge assembly 16 includes a plurality of support rods 161 fixedly connected to the top side wall of the base plate 1, one end of the plurality of support rods 161 is fixedly connected to the same discharge barrel 162, the bottom side wall of the discharge barrel 162 is fixedly connected to a second motor 163, the bottom inner wall of the discharge barrel 162 is rotatably connected to a screw rod 164, the side walls of the screw rod 164 are in conflict with the inner wall of the discharge barrel 162, the output end of the second motor 163 passes through the side wall of the discharge barrel 162 and is fixedly connected to one end of the screw rod 164, the side wall of the discharge barrel 162 is provided with a plurality of through holes, and corresponding through holes are fixedly connected to discharge pipes 165, one end of the plurality of discharge pipes 165 passes through the side wall of the processing barrel 3 and extends inward, one end of the plurality of discharge pipes 165 is fixedly connected to a second solenoid valve 166, and one end of the plurality of discharge pipes 165 located in the processing barrel 3 is located above the corresponding processing disc 6.

[0032] Specifically, the second motor 163 is controlled to start and drive the spiral rod 164 to rotate, so that the alkali residue in the discharge barrel 162 can flow downward evenly. During this process, the alkali residue will continuously enter the processing barrel 3 from the discharge pipe 165. At the same time, multiple second solenoid valves 166 are controlled to open, so that the alkali residue falls from the discharge pipe 165 to the processing disc 6. As the spiral rod 164 rotates, uniform alkali residue will be stored in multiple processing discs 6. After multiple processing discs 6 are filled with the same amount of alkali residue in order from top to bottom, the corresponding second solenoid valves 166 are closed in turn to ensure that the same amount of alkali residue can be placed in multiple processing discs 6, so as to facilitate the subsequent dehydration of the alkali residue.

[0033] In the embodiment, the anti-leakage component 11 includes a first connecting rod 111 rotatably connected to the inner wall of the slag outlet 10, the rod wall of the first connecting rod 111 is fixedly connected to the first baffle 112, the side wall of the first baffle 112 conflicts with the inner wall of the corresponding slag outlet 10, a first cavity 113 is opened inside the processing disc 6, the side wall of the first cavity 113 is fixedly connected to the third motor 114, the output end of the third motor 114 passes through the side wall of the processing disc 6 and is fixedly connected to one end of the first connecting rod 111, and the side walls of the plurality of processing discs 6 are all opened with discharge ports 115, and the position of the discharge port 115 is located below the slag outlet 10 inside the processing disc 6;

[0034] The inner wall of the discharge port 115 is rotatably connected with a second connecting rod 116, and the rod wall of the second connecting rod 116 is fixedly connected with a second baffle 117, and the side wall of the second baffle 117 conflicts with the inner wall of the discharge port 115. A second cavity 118 is opened inside the processing disc 6, and a fourth motor 119 is fixedly connected to the inner wall of the second cavity 118, and the output end of the fourth motor 119 passes through the side wall of the processing disc 6 and is fixedly connected to one end of the second connecting rod 116;

[0035] The side wall of the slag discharge shell 12 is provided with a plurality of openings, and the corresponding openings are fixedly connected with a first guide plate 1110, one end of each of the first guide plates 1110 is located below the corresponding slag outlet 10, and the side wall of the heavy metal discharge shell 13 is provided with a plurality of openings, and the corresponding openings are fixedly connected with a second guide plate 1111, one end of each of the second guide plates 1111 is located below the corresponding outlet 115.

[0036] Specifically, during the rotation of the processing disc 6, the first baffle 112 and the second baffle 117 can be used to respectively block the discharge port 115 and the slag discharge port 10 to prevent the alkali slag and heavy metals in the processing disc 6 from being thrown out of the processing disc 6, thereby affecting the subsequent collection of the alkali slag and heavy metals. At the same time, the first guide plate 1110 and the second guide plate 1111 can be used to separately transport the alkali slag and heavy metals to the corresponding discharge components, thereby improving the collection efficiency of the alkali slag and heavy metals.

[0037] In the embodiment, the alkali slag collecting assembly 14 includes a plurality of first electric telescopic rods 141 fixedly connected to the side wall of the slag discharge shell 12, the telescopic ends of the plurality of first electric telescopic rods 141 are fixedly connected to the first U-shaped plate 142, the inner wall of the first U-shaped plate 142 is rotatably connected to the first round rod 143, the side wall of the first U-shaped plate 142 is fixedly connected to the fifth motor 144, the output end of the fifth motor 144 passes through the side wall of the first U-shaped plate 142 and is fixedly connected to one end of the first round rod 143, the rod wall of the first round rod 143 is fixedly connected to a support plate 145, the side wall of the support plate 145 is provided with a first groove 146, the inner wall of the first groove 146 is fixedly connected to the second electric telescopic rod 147, the telescopic end of the second electric telescopic rod 147 is fixedly connected to the first push plate 148, and the plurality of first electric telescopic rods 141 are all located above the corresponding processing disc 6;

[0038] The heavy metal collection assembly 15 includes a plurality of third electric telescopic rods 151 fixedly connected to the side wall of the row of heavy metal shells 13, the telescopic ends of the plurality of third electric telescopic rods 151 are fixedly connected to the second U-shaped plate 152, the side wall of the second U-shaped plate 152 is fixedly connected to the sixth motor 153, the inner wall of the second U-shaped plate 152 is rotatably connected to the second round rod 154, the output end of the sixth motor 153 penetrates the side wall of the second U-shaped plate 152 and is fixedly connected to one end of the second round rod 154, and the plurality of third electric telescopic rods 151 are all located above the corresponding processing disc 6;

[0039] The rod wall of the second round rod 154 is fixedly connected with a fixing plate 155, the bottom end side wall of the fixing plate 155 is provided with a second groove 156, the inner wall of the second groove 156 is fixedly connected with a fourth electric telescopic rod 157, the telescopic end of the fourth electric telescopic rod 157 is fixedly connected with a fixing block 158, the side wall of the fixing block 158 is provided with a third groove 159, the inner wall of the third groove 159 is fixedly connected with a fifth electric telescopic rod 1510, and the telescopic end of the fifth electric telescopic rod 1510 is fixedly connected with a second push plate 1511.

[0040] Specifically, when the alkali residue needs to be dehydrated, multiple processing discs 6 can be used to dehydrate the alkali residue, so that the alkali residue is evenly distributed inside the multiple processing discs 6, thereby improving the efficiency of alkali residue dehydration. At the same time, the alkali residue and the heavy metals in the alkali residue can be separated to prevent the heavy metals in the alkali residue from inhibiting the microbial activity in the soil when the alkali residue is subsequently used to increase the alkalinity of the soil, thereby affecting the health and fertility of the soil and reducing the effect of subsequent reuse of the alkali residue. After completing the dehydration of the alkali residue, the alkali residue and the heavy metals in the alkali residue can be automatically taken out from the processing disc 6 separately, so as to facilitate the subsequent discharge component 16 to continue to transport the alkali residue into the processing cylinder 3, thereby greatly improving the working efficiency and reliability of the device when dehydrating the alkali residue.

[0041] The operating principle of the present invention is now described as follows:

[0042] In the present invention, when the alkali residue needs to be dehydrated, the alkali residue to be dehydrated is first put into the discharge barrel 162 from the opening at the upper end of the discharge barrel 162. At this time, the second motor 163 is controlled to start, driving the spiral rod 164 to rotate, so that the alkali residue in the discharge barrel 162 can flow downward evenly. In this process, the alkali residue will continuously enter the processing barrel 3 from the discharge pipe 165. At the same time, multiple second solenoid valves 166 are controlled to open, so that the alkali residue falls from the discharge pipe 165 to the processing disc 6. With the rotation of the spiral rod 164, uniform alkali residue will be stored in multiple processing discs 6. After multiple processing discs 6 contain the same amount of alkali residue in order from top to bottom, the corresponding second solenoid valves 166 are closed in turn to ensure that multiple processing discs 6 The same amount of alkali slag can be contained inside, which is convenient for subsequent dehydration of the alkali slag. After the processing cylinder 3 completes the dehydration of the alkali slag in the discharge cylinder 162, the second motor 163 is controlled to rotate in the reverse direction, so that the spiral rod 164 drives the alkali slag to move upward, and then the second motor 163 is controlled to rotate forward again, so that the alkali slag remaining in the discharge cylinder 162 re-enters the processing disc 6. After the alkali slag evenly enters the processing disc 6, the alkali slag is left to stand for a period of time to allow the alkali slag and the heavy metals contained in the alkali slag to be stratified, and the first motor 4 is controlled to start and drive the rotating rod 5 to rotate. During the rotation of the rotating rod 5, multiple processing discs 6 will be driven to rotate. At this time, the processing disc 6 will generate centrifugal force to throw the alkali slag and the heavy metals contained in the alkali slag to On the inner wall of the processing disc 6, since the mass of heavy metals is higher than that of alkali slag, heavy metals will remain at the lower end of the inner wall of the processing disc 6, while alkali slag will remain at the upper end of the inner wall of the processing disc 6, and the water in the alkali slag will flow from the water filter hole 7 opened at the bottom of the processing disc 6 to the next processing disc 6, and then flow downward through the water filter hole 7 again until it flows to the bottom of the processing cylinder 3. After all the water in the alkali slag flows to the bottom of the processing cylinder 3, the first solenoid valve 9 is controlled to open, and the sewage in the alkali slag is discharged through the drain pipe 8. Then, the third motor 114 is controlled to start, driving the first connecting rod 111 and the first baffle 112 to rotate, so that the first baffle 112 rotates toward the slag discharge shell 12 without blocking the slag outlet 10. Then, the fifth motor 144 is controlled to start, driving the first connecting rod 111 and the first baffle 112 to rotate. A round rod 143 rotates, so that the first round rod 143 drives the support plate 145 to rotate. When the tilt angle of the support plate 145 matches the angle of the inner wall of the processing disc 6, the fifth motor 144 is turned off, and then the first electric telescopic rod 141 is controlled to contract, so that the support plate 145 contacts the inner wall of the processing disc 6. At this time, as the processing disc 6 rotates, the alkali slag retained on the inner wall of the processing disc 6 will be blocked by the first push plate 148, so that the alkali slag is all retained on one side of the first push plate 148. After the processing disc 6 rotates one circle, the second electric telescopic rod 147 is controlled to start, so that the push plate pushes the alkali slag to one side of the slag outlet 10. At this time, due to the continuous rotation of the processing disc 6, the alkali slag will be thrown above the first guide plate 1110 under the action of centrifugal force, and then fall into the slag discharge shell 12.The alkali residue remaining on the surface of the first baffle plate 112 will also be thrown onto the first guide plate 1110 under the action of centrifugal force, thereby completing the collection of the alkali residue, and the dehydrated alkali residue will be discharged from the opening at the bottom of the slag discharge shell 12. After completing the collection of the dehydrated alkali residue in the processing disc 6, the above components are controlled to return to their original positions, and then the fourth motor 119 is controlled to start, so that the second connecting rod 116 and the second baffle plate 117 rotate toward one end of the heavy metal shell 13, so that the second baffle plate 117 does not block the discharge port 115, and then the third electric telescopic rod 151 is controlled to start, driving the second U-shaped plate 152 to move, and then the control The sixth motor 153 is started, driving the second round rod 154 to rotate, so that the inclination angle of the fixing plate 155 is the same as the angle of the inner wall of the processing disc 6, and then the fourth electric telescopic rod 157 is controlled to start, so that the fixing block 158 contacts the inner wall of the processing disc 6. Since the position of the fixing block 158 corresponds to the position of the heavy metal inside the processing disc 6 at this time, as the processing disc 6 rotates, the heavy metal inside the processing disc 6 will be blocked by the second push plate 1511. After the processing disc 6 rotates one circle, the heavy metal inside the processing disc 6 is all retained on the side of the second push plate 1511. Then the fifth electric telescopic rod 157 is controlled to start. 10 is started, driving the second push plate 1511 to move toward one end of the discharge port 115. Under the action of centrifugal force, the heavy metals in the processing disc 6 will be thrown above the second guide plate 1111, and thus enter the heavy metal discharge shell 13, and the heavy metals retained on the outer wall of the second baffle 117 will also be thrown above the second guide plate 1111 under the action of centrifugal force, and enter the heavy metal discharge shell 13. Finally, the heavy metals in the alkali residue will fall from the opening at the bottom of the heavy metal discharge shell 13, completing the collection of the heavy metals in the alkali residue. When the alkali residue needs to be dehydrated, multiple processing discs 6 can be used to dehydrate the alkali residue. The slag is evenly distributed inside the multiple processing discs 6, which improves the efficiency of dehydrating the alkali slag. At the same time, the alkali slag and the heavy metals in the alkali slag can be separated to prevent the heavy metals in the alkali slag from inhibiting the microbial activity in the soil when the alkali slag is used to increase the alkalinity of the soil, affecting the health and fertility of the soil, and reducing the effect of the subsequent reuse of the alkali slag. After the dehydration of the alkali slag is completed, the alkali slag and the heavy metals in the alkali slag can be automatically taken out from the processing disc 6 separately, which is convenient for the subsequent discharge component 16 to continue to transport the alkali slag to the processing cylinder 3, which greatly improves the working efficiency and reliability of the device when dehydrating the alkali slag.

[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A multi-disc type alkali residue dehydrator, comprising a bottom plate (1), characterized in that: The top side wall of the bottom plate (1) is fixedly connected to a plurality of support columns (2), one end of each of the plurality of support columns (2) is fixedly connected to a same treatment cylinder (3), the top side wall of the treatment cylinder (3) is fixedly connected to a first motor (4), the upper and lower inner walls of the treatment cylinder (3) are rotatably connected to a same rotating rod (5), the rod wall of the rotating rod (5) is fixedly connected to a plurality of treatment discs (6), the output end of the first motor (4) passes through the side wall of the treatment cylinder (3) and is fixedly connected to one end of the rotating rod (5), the bottom side walls of the plurality of treatment discs (6) are each provided with a plurality of water filtering holes (7), the bottom side wall of the treatment cylinder (3) is provided with a through hole, and a corresponding through hole is fixedly provided inside the through hole. A drainage pipe (8) is connected, one end of the drainage pipe (8) is fixedly connected to a first solenoid valve (9), the side walls of the plurality of processing discs (6) are provided with slag outlets (10), the inner wall of the slag outlets (10) is rotatably connected to an anti-leakage component (11), the bottom side wall of the processing cylinder (3) is symmetrically provided with two openings, and a slag discharge shell (12) and a heavy metal discharge shell (13) are fixedly connected to the corresponding openings, the side wall of the slag discharge shell (12) is fixedly connected to a plurality of alkali slag collection components (14), the side wall of the heavy metal discharge shell (13) is fixedly connected to a plurality of heavy metal collection components (15), and the top side wall of the bottom plate (1) is fixedly connected to a discharge component (16); The anti-leakage component (11) comprises a first connecting rod (111) rotatably connected to the inner wall of the slag outlet (10), the rod wall of the first connecting rod (111) is fixedly connected to a first baffle (112), the side wall of the first baffle (112) contacts the inner wall of the corresponding slag outlet (10), a first cavity (113) is provided inside the processing disc (6), a third motor (114) is fixedly connected to the side wall of the first cavity (113), the output end of the third motor (114) passes through the side wall of the processing disc (6) and is fixedly connected to one end of the first connecting rod (111), and a plurality of the processing discs (6) are provided with a discharge port (115) on their side walls, and the position of the discharge port (115) is located below the slag outlet (10) inside the processing disc (6); The alkali slag collecting assembly (14) comprises a plurality of first electric telescopic rods (141) fixedly connected to the side wall of the slag discharge shell (12), the telescopic ends of the plurality of first electric telescopic rods (141) are all fixedly connected to a first U-shaped plate (142), the inner wall of the first U-shaped plate (142) is rotatably connected to a first round rod (143), the side wall of the first U-shaped plate (142) is fixedly connected to a fifth motor (144), and the output end of the fifth motor (144) passes through the first U-shaped plate (142). The side wall is fixedly connected to one end of the first round rod (143); the rod wall of the first round rod (143) is fixedly connected to a support plate (145); the side wall of the support plate (145) is provided with a first groove (146); the inner wall of the first groove (146) is fixedly connected to a second electric telescopic rod (147); the telescopic end of the second electric telescopic rod (147) is fixedly connected to a first push plate (148); and the plurality of first electric telescopic rods (141) are all located above corresponding processing discs (6); The heavy metal collection component (15) comprises a plurality of third electric telescopic rods (151) fixedly connected to the side wall of the heavy metal shell (13); the telescopic ends of the plurality of third electric telescopic rods (151) are all fixedly connected to a second U-shaped plate (152); the side wall of the second U-shaped plate (152) is fixedly connected to a sixth motor (153); the inner wall of the second U-shaped plate (152) is rotatably connected to a second round rod (154); the output end of the sixth motor (153) passes through the side wall of the second U-shaped plate (152) and is fixedly connected to one end of the second round rod (154); and the plurality of third electric telescopic rods (151) are all located above the corresponding processing disc (6); The rod wall of the second round rod (154) is fixedly connected to a fixing plate (155), a second groove (156) is provided on a side wall at the bottom end of the fixing plate (155), a fourth electric telescopic rod (157) is fixedly connected to an inner wall of the second groove (156), a telescopic end of the fourth electric telescopic rod (157) is fixedly connected to a fixing block (158), a third groove (159) is provided on a side wall of the fixing block (158), a fifth electric telescopic rod (1510) is fixedly connected to an inner wall of the third groove (159), and a second push plate (1511) is fixedly connected to the telescopic end of the fifth electric telescopic rod (1510).

2. A multi-disc alkali residue dehydrator according to claim 1, characterized in that: The discharge assembly (16) comprises a plurality of support rods (161) fixedly connected to the top side wall of the bottom plate (1), one end of the plurality of support rods (161) being fixedly connected to the same discharge barrel (162), the bottom side wall of the discharge barrel (162) being fixedly connected to a second motor (163), the bottom inner wall of the discharge barrel (162) being rotatably connected to a spiral rod (164), the side walls of the spiral rod (164) being in contact with the inner wall of the discharge barrel (162), and the output end of the second motor (163) extending through the discharge barrel The side wall of the discharge barrel (162) is fixedly connected to one end of the spiral rod (164), and the side wall of the discharge barrel (162) is provided with a plurality of through holes, and discharge pipes (165) are fixedly connected to the corresponding through holes, one end of each of the discharge pipes (165) passes through the side wall of the processing barrel (3) and extends inward, one end of each of the discharge pipes (165) is fixedly connected to a second solenoid valve (166), and one end of each of the discharge pipes (165) located in the processing barrel (3) is located above the corresponding processing disc (6).

3. A multi-disc alkali residue dehydrator according to claim 1, characterized in that: The inner wall of the discharge port (115) is rotatably connected to a second connecting rod (116), the rod wall of the second connecting rod (116) is fixedly connected to a second baffle (117), the side wall of the second baffle (117) is in contact with the inner wall of the discharge port (115), a second cavity (118) is opened inside the processing disc (6), the inner wall of the second cavity (118) is fixedly connected to a fourth motor (119), and the output end of the fourth motor (119) passes through the side wall of the processing disc (6) and is fixedly connected to one end of the second connecting rod (116).

4. The multi-disc alkali residue dehydrator according to claim 1, characterized in that: The side wall of the slag discharge shell (12) is provided with a plurality of openings, and first guide plates (1110) are fixedly connected inside the corresponding openings, and one end of each of the first guide plates (1110) is located below the corresponding slag discharge port (10); the side wall of the heavy metal discharge shell (13) is provided with a plurality of openings, and second guide plates (1111) are fixedly connected inside the corresponding openings, and one end of each of the second guide plates (1111) is located below the corresponding discharge port (115).

Citation Information

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