Argon-filled stirring device for alloy melting furnace
By using an argon-filled stirring device in the alloy melting furnace, sufficient mixing and uniform stirring of the alloy liquid are achieved, solving the problems of uneven stirring and high impurity content in the prior art, and improving the formation rate and quality of the alloy.
Patent Information
- Application Number
- CN202411145706.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2044-08-20
AI Technical Summary
The stirring method of the existing alloy melting furnace is not uniform enough, resulting in insufficient mixing of the alloy liquid, high impurity content and low alloy formation rate.
An argon-filled stirring device is used. The driving motor drives the driving ring and the driving shaft to rotate. The gears of the active component, the driven component and the stirring component are engaged to achieve sufficient stirring of the alloy liquid. Argon is used to isolate oxidation and prevent oxidation of the alloy liquid.
The alloy formation rate is improved, the impurity content, especially the oxygen, nitrogen and hydrogen content, is reduced, and the hot working and cold working properties of the alloy are enhanced.
Smart Images

Figure CN118960424B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of stirring equipment, in particular to an argon-filled stirring device for an alloy melting furnace. Background Art
[0002] An alloy melting furnace is a type of industrial equipment used to melt and refine metal alloys. These furnaces are designed to heat raw metals to their melting point in order to fuse different metallic elements together to form alloys with specific chemical and physical properties. Alloy melting furnaces can be used in a variety of industries, including manufacturing, metal processing, foundry, and mining.
[0003] In actual applications, there are different types and technologies of alloy melting furnaces, such as resistance furnaces, induction furnaces, gas furnaces or electric arc furnaces. They may use electricity, fuel or natural gas as heat sources. During the melting process, the furnace is usually equipped with advanced control systems to ensure precise temperature control. It may also be equipped with a stirring system and a gas purification device to remove impurities and protect the metal from oxidation. For example, argon is injected into the alloy liquid. Argon is an inert gas that does not chemically react with other elements in the alloy during the alloy melting process. At the same time, it can effectively isolate oxygen and prevent the alloy liquid from being oxidized at high temperatures.
[0004] Most alloy melting furnaces in the prior art stir the alloy liquid in the stirring drum through a stirring head. This stirring method cannot ensure uniform stirring of the alloy liquid. If the alloy liquid is not mixed evenly, it is easy to cause the alloy liquid to fail to form an alloy with specific chemical and physical properties, and the impurity content of the formed alloy is also high, resulting in a low alloy formation rate. An argon-filled stirring device for an alloy melting furnace is now proposed to solve the above problems. Summary of the Invention
[0005] In order to solve the problems raised in the above background technology, the present invention provides an argon-filled stirring device for an alloy melting furnace, which solves the problems of insufficient melting and high impurity content of conventional stirrers and melting furnaces.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an argon-filled stirring device for an alloy melting furnace, comprising an argon-filling device and a stirring device, the stirring device comprising a stirring base, the top of the stirring base is fixedly connected to a stirring drum, the top of the stirring drum is provided with an argon through-hole, the middle part of the top of the stirring drum is fixedly connected to a motor frame, the interior of the motor frame is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a driving ring, the interior of the driving ring is fixedly clamped with a driving shaft, the exterior of the driving shaft is movably connected to a connecting ring, the exterior of the connecting ring is fixedly connected to a connecting gear, the top of the connecting gear is fixedly connected to a fixing frame, and the bottom of the connecting gear abuts against a driving plate;
[0007] The bottom of the driving plate is movably connected to the first stirring component, the bottom end of the first stirring component is fixedly connected to the rotating motor, the three sides of the driving plate are fixedly connected to the limiting plates, the interiors of the three sides of the driving plate are movably connected to the active components, the outside of the active component is movably connected to the driven gear, the inside of the driven gear is fixedly connected to the driven shaft, the bottom end of the driven shaft is fixedly connected to the driven component, and the bottom end of the driven component is fixedly connected to the second stirring component.
[0008] Preferably, the first stirring assembly includes a rotating ring, the interior of the rotating ring is fixedly connected to a clamping block, the bottom of the clamping block is fixedly connected to a first stirring shaft, the outside of the first stirring shaft is fixedly connected to a stirring frame in a ring-shaped and equidistant manner, one side of the stirring frame is fixedly connected to a first stirring blade in a linear and equidistant manner, and the bottom end of the first stirring shaft is fixedly connected to a first abutment plate.
[0009] Preferably, the top of the rotating ring is movably connected to the driving plate, the top of the stirring frame is fixedly connected to the clamping block, one end of the first stirring blade is fixedly connected to the first stirring shaft, the first abutment plate is located directly below the stirring frame, the bottom of the first abutment plate is movably connected to the bottom of the stirring drum, the bottom end of the first stirring shaft is movably connected to the stirring drum, and the bottom end of the first stirring shaft is fixedly connected to the output end of the rotating motor.
[0010] Preferably, the driving component includes a first driving gear, the interior of the first driving gear is fixedly connected to a driving shaft, and the bottom end of the driving shaft is fixedly connected to a second driving gear.
[0011] Preferably, the outer edge of the first driving gear is engaged with the connecting gear, the bottom of the first driving gear is in contact with the top of the driving plate, the outer portion of the driving shaft is movably connected to the inner portion of the driving plate, the top of the second driving gear is in contact with the bottom of the driving plate, and the outer edge of the second driving gear is engaged with the driven gear.
[0012] Preferably, the driven assembly includes a driven plate, one end of the driven plate is fixedly connected to the driven rod, the other end of the driven plate is fixedly connected to the driven shaft, and the top of the driven plate abuts against the bottom of the driven gear.
[0013] Preferably, the second stirring assembly includes a second stirring shaft, second stirring blades are fixedly connected to both sides of the second stirring shaft, and a second abutment plate is fixedly connected to the bottom end of the second stirring shaft.
[0014] Preferably, the top end of the second stirring shaft is fixedly connected to the driven rod, and the bottom end of the second abutment plate abuts against the stirring drum.
[0015] Preferably, the outside of the driving ring is movably connected to the top of the mixing drum, the top of the connecting ring is movably connected to the bottom of the driving ring, the top of the fixing frame is fixedly connected to the mixing drum, the bottom of the rotating motor is fixedly connected to the stirring base, and the rotating motor is located in the middle of the inside of the stirring base.
[0016] Preferably, one end of the limiting plate is movably connected to the mixing drum, a limiting ring groove matching the size of the limiting plate is opened on the inner side of the mixing drum, and the top of the driven gear abuts against the bottom of the driving plate.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The present invention is provided with a connecting gear, a driving plate, a driving component, a driven component, a second stirring component and other structures, so that the driving motor drives the driving ring to rotate, the driving ring drives the driving shaft to rotate, the driving shaft drives the driving plate to rotate, the driving plate drives the limiting plate to rotate along the limiting ring groove, the driving component is engaged and rotated with the connecting gear through the rotation of the driving plate, the driving plate drives the driving shaft to move, the driving shaft drives the first driving gear to move, the first driving gear drives the second driving gear to rotate through the driving shaft, the driven gear drives the driven component to rotate, the driven plate drives the driven rod to rotate with the driven shaft as the center of the circle, the second stirring shaft drives the second stirring blade to rotate with the driven shaft as the center of the circle through the driven rod, and the second stirring blade stirs the alloy liquid during the continuous rotation process, so that the alloy liquid can be fully mixed, the formation rate of the alloy is improved, and the alloy has fewer smelting impurities and more uniform composition without segregation;
[0019] The present invention is provided with a drive shaft, a drive plate, a first stirring component, a rotating motor, a limit plate and other structures, so that the drive motor drives the drive ring to rotate, the drive ring drives the drive shaft to rotate, the drive shaft drives the drive plate to rotate, the drive plate drives the limit plate to rotate along the limit ring groove, the rotating motor drives the first stirring shaft to rotate, the first abutment plate abuts against the original position of the stirring drum and rotates, the first stirring blade is rotated by the first stirring shaft, and the first stirring shaft simultaneously drives the stirring frame to rotate, the stirring frame and the first stirring blade both stir the alloy liquid, so that argon filling and stirring are combined to form a purer alloy. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall relationship structure of the present invention;
[0021] Figure 2 Schematic diagram of the overall structure of the stirring device of the present invention;
[0022] Figure 3 Schematic diagram of the cross-sectional structure of the mixing drum of the present invention;
[0023] Figure 4 For the present invention Figure 3Schematic diagram of the enlarged relationship structure at A in the middle;
[0024] Figure 5 Schematic diagram of the positional relationship structure of the driving plate of the present invention;
[0025] Figure 6 This is a schematic diagram of the disassembled structure of the first stirring assembly of the present invention.
[0026] In the figure: 1, argon filling device; 2, stirring device; 3, stirring base; 4, stirring drum; 5, argon through hole; 6, driving motor; 7, motor frame; 8, driving ring; 9, driving shaft; 10, connecting ring; 11, connecting gear; 12, fixing frame; 13, driving plate; 14, first stirring assembly; 1411, rotating ring; 1412, clamping block; 1413, first stirring shaft; 1414, stirring frame; 1415, first stirring blade; 1416 , first abutment plate; 15, rotating motor; 16, limiting plate; 1601, limiting ring groove; 17, driving component; 1711, first driving gear; 1712, driving shaft; 1713, second driving gear; 18, driven gear; 19, driven shaft; 20, driven component; 2011, driven plate; 2012, driven rod; 21, second stirring component; 2111, second stirring shaft; 2112, second stirring blade; 2113, second abutment plate. DETAILED DESCRIPTION
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] like Figures 1 to 6 As shown, the present invention provides an argon-filled stirring device for an alloy melting furnace, comprising an argon-filling device 1 and a stirring device 2. The stirring device 2 comprises a stirring base 3, a stirring drum 4 is fixedly connected to the top of the stirring base 3, an argon through-hole 5 is opened on the top of the stirring drum 4, a motor frame 7 is fixedly connected to the middle of the top of the stirring drum 4, a driving motor 6 is fixedly connected to the inside of the motor frame 7, a driving ring 8 is fixedly connected to the output end of the driving motor 6, a driving shaft 9 is fixedly clamped to the inside of the driving ring 8, a connecting ring 10 is movably connected to the outside of the driving shaft 9, a connecting gear 11 is fixedly connected to the outside of the connecting ring 10, a fixing frame 12 is fixedly connected to the top of the connecting gear 11, and a driving plate 13 is abutted against the bottom of the connecting gear 11;
[0029] The bottom of the driving plate 13 is movably connected to a first stirring assembly 14, the bottom end of the first stirring assembly 14 is fixedly connected to a rotating motor 15, three sides of the driving plate 13 are fixedly connected to limit plates 16, the interiors of the three sides of the driving plate 13 are movably connected to active assemblies 17, the exterior of the active assembly 17 is movably connected to a driven gear 18, the interior of the driven gear 18 is fixedly connected to a driven shaft 19, the bottom end of the driven shaft 19 is fixedly connected to a driven assembly 20, and the bottom end of the driven assembly 20 is fixedly connected to a second stirring assembly 21;
[0030] The above scheme is adopted: the driving motor 6 drives the driving ring 8 to rotate, the driving ring 8 drives the driving shaft 9 to rotate, the driving shaft 9 drives the driving plate 13 to rotate, the driving plate 13 drives the limiting plate 16 to rotate along the limiting ring groove 1601, the driving component 17 is engaged and rotated with the connecting gear 11 through the rotation of the driving plate 13, the driving plate 13 drives the driving shaft 1712 to move, the driving shaft 1712 drives the first driving gear 1711 to move, the first driving gear 1711 drives the second driving gear 1713 to rotate through the driving shaft 1712, the driven gear 18 drives the driven component 20 to rotate, the driven plate 2011 drives the driven rod 2012 to rotate with the driven shaft 19 as the center of the circle, and the second stirring shaft 2111 drives the second stirring blade 2112 to rotate with the driven shaft 19 as the center through the driven rod 2012. The second stirring blade 2112 stirs the alloy liquid during continuous rotation. The rotating motor 15 drives the first stirring shaft 1413 to rotate. The first abutment plate 1416 rotates against the original position of the stirring drum 4. The first stirring blade 1415 rotates through the first stirring shaft 1413. The first stirring shaft 1413 simultaneously drives the stirring frame 1414 to rotate. The stirring frame 1414 and the first stirring blade 1415 both stir the alloy liquid. The alloy liquid can be fully mixed to form an alloy with specific chemical and physical properties, thereby improving the efficiency of alloy formation and shortening the alloy formation cycle.
[0031] like Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 As shown, the first stirring assembly 14 includes a rotating ring 1411, a clamping block 1412 is fixedly connected to the interior of the rotating ring 1411, a first stirring shaft 1413 is fixedly connected to the bottom of the clamping block 1412, a stirring frame 1414 is fixedly connected to the outside of the first stirring shaft 1413 in an annular shape at equal intervals, a first stirring blade 1415 is fixedly connected to one side of the stirring frame 1414 in a linear shape at equal intervals, and a first stop plate 1416 is fixedly connected to the bottom end of the first stirring shaft 1413;
[0032] The top of the rotating ring 1411 is movably connected to the driving plate 13, the top of the stirring frame 1414 is fixedly connected to the clamping block 1412, one end of the first stirring blade 1415 is fixedly connected to the first stirring shaft 1413, the first abutment plate 1416 is located directly below the stirring frame 1414, the bottom of the first abutment plate 1416 is movably connected to the bottom of the stirring drum 4, the bottom end of the first stirring shaft 1413 is movably connected to the stirring drum 4, and the bottom end of the first stirring shaft 1413 is fixedly connected to the output end of the rotating motor 15;
[0033] The above-mentioned scheme is adopted: the rotating ring 1411 is supported and fixed by the driving plate 13, the rotating ring 1411 connects and fixes the clamping block 1412, and the rotating ring 1411 is movably connected to the driving plate 13. When the driving plate 13 rotates, the rotating ring 1411 will not rotate. When the rotating motor 15 drives the first stirring shaft 1413 to rotate, the first stirring shaft 1413 can drive the stirring frame 1414 and the first stirring blade 1415 to rotate, so that the stirring frame 1414 and the first stirring blade 1415 can stir the alloy liquid at the same time, and the first stirring shaft 1413 is limited to rotate by the stirring drum 4, and the first abutment plate 1416 movably connects the first stirring shaft 1413 with the stirring drum 4. The alloy liquid can be blocked by the first abutment plate 1416 to prevent the alloy liquid from seeping into the bottom of the stirring drum 4, and the first stirring component 14 will not collide with the second stirring component 21 during rotation.
[0034] like Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 As shown, the driving component 17 includes a first driving gear 1711, a driving shaft 1712 is fixedly connected to the interior of the first driving gear 1711, and a second driving gear 1713 is fixedly connected to the bottom end of the driving shaft 1712;
[0035] The outer edge of the first driving gear 1711 meshes with the connecting gear 11, the bottom of the first driving gear 1711 abuts against the top of the driving plate 13, the outer portion of the driving shaft 1712 is movably connected to the inner portion of the driving plate 13, the top of the second driving gear 1713 abuts against the bottom of the driving plate 13, and the outer edge of the second driving gear 1713 meshes with the driven gear 18;
[0036] The above solution is adopted: the driving shaft 1712 is limited and fixed by the driving plate 13, the outer part of the driving shaft 1712 is movably connected to the inner part of the driving plate 13, the driving shaft 1712 is rotated due to the engagement of the first driving gear 1711 with the connecting gear 11, and the driving shaft 1712 drives the second driving gear 1713 to rotate, and the second driving gear 1713 and the first driving gear 1711 rotate synchronously and in the same direction. In the process of the second driving gear 1713 rotating synchronously with the first driving gear 1711 through the driving shaft 1712, the driven gear 18 is engaged with the second driving gear 1713, and the driven gear 18 rotates with the driven shaft 19 as the center of the circle.
[0037] like Figure 3 、 Figure 5 、 Figure 6 As shown, the driven assembly 20 includes a driven plate 2011, one end of the driven plate 2011 is fixedly connected to the driven rod 2012, the other end of the driven plate 2011 is fixedly connected to the driven shaft 19, and the top of the driven plate 2011 abuts against the bottom of the driven gear 18;
[0038] The second stirring assembly 21 includes a second stirring shaft 2111, with second stirring blades 2112 fixedly connected to both sides of the second stirring shaft 2111, a second abutment plate 2113 fixedly connected to the bottom end of the second stirring shaft 2111, the top end of the second stirring shaft 2111 is fixedly connected to the driven rod 2012, and the bottom of the second abutment plate 2113 abuts against the stirring drum 4;
[0039] The above scheme is adopted: the driven shaft 19 is limited and fixed by the driving plate 13, the driven shaft 19 supports and fixes the driven plate 2011, and the driven plate 2011 is connected and fixed to the driven rod 2012. When the driven gear 18 rotates by meshing with the second driving gear 1713, the driven gear 18 drives the driven plate 2011 to rotate through the driven shaft 19, and the driven plate 2011 drives the driven rod 2012 to rotate with the driven shaft 19 as the center of the circle. The second stirring assembly 21 is supported by the stirring drum 4, and the driven rod 2012 limits and fixes the second stirring shaft 2111. The driven rod 2012 drives the second stirring shaft 2111 to limit and rotate. The second stirring shaft 2111 drives the second stirring blade 2112 and the second resistance plate 2113 to rotate simultaneously. The second stirring blade 2112 stirs the alloy liquid, so that the alloy liquid is stirred more evenly by the second stirring blade 2112, the first stirring blade 1415 and the stirring frame 1414, so as to facilitate the formation of an alloy with characteristics.
[0040] like Figure 2 、 Figure 3 、 Figure 4 、 Figure 5As shown, the outer portion of the driving ring 8 is movably connected to the top of the mixing drum 4, the top of the connecting ring 10 is movably connected to the bottom of the driving ring 8, the top of the fixing frame 12 is fixedly connected to the mixing drum 4, the bottom of the rotating motor 15 is fixedly connected to the mixing base 3, and the rotating motor 15 is located in the middle of the interior of the mixing base 3;
[0041] One end of the limiting plate 16 is movably connected to the mixing drum 4. A limiting ring groove 1601 is provided on the inner side of the mixing drum 4, which is adapted to the size of the limiting plate 16. The top of the driven gear 18 abuts against the bottom of the driving plate 13.
[0042] The above solution is adopted: the fixing frame 12 is connected and fixed through the mixing drum 4, and the fixing frame 12 is connected and fixed to the connecting gear 11. When the driving motor 6 drives the driving plate 13 to rotate through the driving shaft 9, the connecting gear 11 is not fixedly connected to the driving plate 13, and the connecting gear 11 does not rotate. The connecting gear 11 remains in a fixed state throughout the entire mixing process. The driving motor 6 is fixedly connected to the top of the mixing drum 4 through the motor frame 7. Argon gas can be filled into the mixing drum 4 through the argon through hole 5. The argon gas can effectively isolate oxygen and prevent the alloy liquid from being oxidized at high temperature.
[0043] The mixing drum 4 is supported by the mixing base 3, and the limiting ring groove 1601 limits the limiting plate 16. When the driving plate 13 drives the limiting plate 16 to rotate through the driving motor 6 and the driving shaft 9, the limiting plate 16 will slide along the limiting ring groove 1601. The second stirring blade 2112, the first stirring blade 1415 and the stirring frame 1414 stir the alloy liquid, making it more uniform, so that it can form an alloy with specific chemical and physical properties, thereby improving the alloy formation rate and shortening the alloy formation cycle.
[0044] Among them, the driving motor 6 and the rotating motor 15 rotate in opposite directions when rotating. When the driving motor 6 rotates three circles in the positive direction, the rotating motor 15 rotates three circles in the negative direction. When the driving motor 6 rotates three circles in the negative direction, the rotating motor 15 rotates three circles in the positive direction. Through this rotation method of the driving motor 6 and the rotating motor 15, the shortcomings of insufficient smelting and high impurity content of ordinary stirrers and smelting furnaces in the past are solved, so that the smelting impurities of the alloy are less, the composition is more uniform and not segregated, especially the oxygen, nitrogen and hydrogen content is reduced, avoiding the harm of oxygen, nitrogen and hydrogen to the metal, preventing the alloy from forming pores, generating cold cracks, causing oxidation and splashing, thereby enhancing its hot or cold workability, as well as ductility, toughness and fatigue strength performance.
[0045] The working principle and use process of the present invention:
[0046] First, the driving motor 6 drives the driving ring 8 to rotate, the driving ring 8 drives the driving shaft 9 to rotate, the driving shaft 9 drives the driving plate 13 to rotate, and the driving plate 13 drives the limiting plate 16 to rotate along the limiting ring groove 1601. The active component 17 meshes and rotates with the connecting gear 11 through the rotation of the driving plate 13;
[0047] When the driving assembly 17 is rotated by the driving plate 13, the driving plate 13 drives the driving shaft 1712 to move, and the driving shaft 1712 drives the first driving gear 1711 to move. Since the first driving gear 1711 is engaged with the connecting gear 11, the first driving gear 1711 drives the second driving gear 1713 to rotate through the driving shaft 1712.
[0048] During the rotation of the second driving gear 1713, the driven gear 18 is engaged with the second driving gear 1713, and the driven gear 18 drives the driven assembly 20 to rotate. At this time, the driven plate 2011 drives the driven rod 2012 to rotate with the driven shaft 19 as the center. The second stirring assembly 21 also rotates with the driven shaft 19 as the center through the driven assembly 20.
[0049] The second stirring shaft 2111 drives the second stirring blade 2112 to rotate via the driven rod 2012. At this time, the second abutment plate 2113 also abuts against the stirring drum 4 with the driven shaft 19 as the center and rotates. The second stirring blade 2112 stirs the alloy liquid during the continuous rotation. While the second stirring assembly 21 rotates, the first stirring assembly 14 rotates via the rotary motor 15.
[0050] The rotating motor 15 drives the first stirring shaft 1413 to rotate, the first abutment plate 1416 abuts against the original position of the stirring drum 4 and rotates, the first stirring blade 1415 rotates through the first stirring shaft 1413, and the first stirring shaft 1413 simultaneously drives the stirring frame 1414 to rotate. At this time, the stirring frame 1414 and the first stirring blade 1415 both stir the alloy liquid and complete the operation.
[0051] Take the argon-filled stirring device of the present invention for example to produce ER5356 aluminum alloy welding wire:
[0052] Amount of argon gas filled: per minute / 10L
[0053] Pressure value: 0.2MPa
[0054] Rotation speed: 75 revolutions per minute, or 1.5 revolutions per second
[0055] Specific usage (taking aluminum alloy welding wire as an example):
[0056] ① After melting aluminum ingots and magnesium ingots, add various additives, introduce argon gas at about 750℃ and stir;
[0057] ② Stir once in the upper, middle and lower layers of the furnace for 15 minutes each time;
[0058] ③ After stirring is completed, skim off the slag and remove the surface impurities of the melt, including oxides, etc.;
[0059] ④After the slag is removed, keep it warm;
[0060] ⑤ Raise the temperature to 750°C, introduce argon again, and stir;
[0061] ⑥ Stir once in the upper, middle and lower layers of the furnace, each time for 15 minutes.
[0062] The impurity data of the ER5356 aluminum alloy welding wire produced by the argon-filled stirring device of the present invention is compared with the existing ER5356 aluminum alloy welding wire purchased randomly from the market:
[0063] Group 1
[0064] Technical parameters\performance indicators This project Samples currently available on the market1 K content ≤0.005% ≤0.3% Na content ≤0.001% ≤0.3% O content ≤0.01% ≤0.5% N content ≤0.001% ≤0.04% H content ≤0.0003% ≤0.1%
[0065] Group 2
[0066] Technical parameters\performance indicators This project Samples currently available in the market 2 K content 0.0046% 0.016% Na content 0.00089% 0.2% O content 0.0093% 0.16% N content 0.00078% 0.022% H content 0.00028% 0.088%
[0067] Group 3
[0068]
[0069]
[0070] Group 4
[0071] Technical parameters\performance indicators This project Samples currently available in the market 4 K content 0.0043% 0.017% Na content 0.00087% 0.26% O content 0.0092% 0.38% N content 0.00079% 0.029% H content 0.00031% 0.085%
[0072] During the comparative experiments described above, the products produced using the argon-filled stirring device of the present invention exhibited fewer smelting impurities and a more uniform composition without segregation, particularly in terms of oxygen, nitrogen, and hydrogen content. Therefore, using this device during vacuum smelting of aluminum alloys can significantly improve product quality and reduce impurity content.
[0073] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0074] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An argon filling and stirring device for an alloy melting furnace, comprising an argon filling device (1) and a stirring device (2), characterized in that: The stirring device (2) comprises a stirring base (3), the top of the stirring base (3) is fixedly connected to a stirring drum (4), the top of the stirring drum (4) is provided with an argon through hole (5), the middle of the top of the stirring drum (4) is fixedly connected to a motor frame (7), the interior of the motor frame (7) is fixedly connected to a driving motor (6), the output end of the driving motor (6) is fixedly connected to a driving ring (8), the interior of the driving ring (8) is fixedly clamped with a driving shaft (9), the outside of the driving shaft (9) is movably connected to a connecting ring (10), the outside of the connecting ring (10) is fixedly connected to a connecting gear (11), the top of the connecting gear (11) is fixedly connected to a fixing frame (12), and the bottom of the connecting gear (11) is in contact with a driving plate (13); The bottom of the driving plate (13) is movably connected to a first stirring component (14), the bottom end of the first stirring component (14) is fixedly connected to a rotating motor (15), three sides of the driving plate (13) are fixedly connected to limit plates (16), the interiors of the three sides of the driving plate (13) are movably connected to active components (17), the exterior of the active component (17) is movably connected to a driven gear (18), the interior of the driven gear (18) is fixedly connected to a driven shaft (19), the bottom end of the driven shaft (19) is fixedly connected to a driven component (20), and the bottom end of the driven component (20) is fixedly connected to a second stirring component (21); The first stirring assembly (14) comprises a rotating ring (1411), the interior of the rotating ring (1411) is fixedly connected to a clamping block (1412), the bottom of the clamping block (1412) is fixedly connected to a first stirring shaft (1413), the exterior of the first stirring shaft (1413) is fixedly connected to a stirring frame (1414) in an annular shape and at equal distances, one side of the stirring frame (1414) is fixedly connected to a first stirring blade (1415) in a linear shape and at equal distances, and the bottom end of the first stirring shaft (1413) is fixedly connected to a first stop plate (1416); The top of the rotating ring (1411) is movably connected to the driving plate (13), the top of the stirring frame (1414) is fixedly connected to the clamping block (1412), one end of the first stirring blade (1415) is fixedly connected to the first stirring shaft (1413), the first abutment plate (1416) is located directly below the stirring frame (1414), the bottom of the first abutment plate (1416) is movably connected to the bottom of the stirring drum (4), the bottom end of the first stirring shaft (1413) is movably connected to the stirring drum (4), and the bottom end of the first stirring shaft (1413) is fixedly connected to the output end of the rotating motor (15); The outside of the driving ring (8) is movably connected to the top of the mixing drum (4), the top of the connecting ring (10) is movably connected to the bottom of the driving ring (8), the top of the fixing frame (12) is fixedly connected to the mixing drum (4), the bottom of the rotating motor (15) is fixedly connected to the mixing base (3), and the rotating motor (15) is located in the middle of the inside of the mixing base (3); One end of the limiting plate (16) is movably connected to the mixing drum (4), and a limiting ring groove (1601) having a size matching that of the limiting plate (16) is provided on the inner side of the mixing drum (4), and the top of the driven gear (18) abuts against the bottom of the driving plate (13).
2. The argon-filled stirring device for an alloy melting furnace according to claim 1, characterized in that: The driving component (17) comprises a first driving gear (1711), the interior of the first driving gear (1711) is fixedly connected to a driving shaft (1712), and the bottom end of the driving shaft (1712) is fixedly connected to a second driving gear (1713).
3. The argon-filled stirring device for an alloy melting furnace according to claim 2, characterized in that: The outer edge of the first driving gear (1711) is meshed with the connecting gear (11), the bottom of the first driving gear (1711) is in contact with the top of the driving plate (13), the outer portion of the driving shaft (1712) is movably connected to the inner portion of the driving plate (13), the top of the second driving gear (1713) is in contact with the bottom of the driving plate (13), and the outer edge of the second driving gear (1713) is meshed with the driven gear (18).
4. The argon-filled stirring device for an alloy melting furnace according to any one of claims 1 to 3, characterized in that: The driven assembly (20) comprises a driven plate (2011), one end of the driven plate (2011) is fixedly connected to a driven rod (2012), the other end of the driven plate (2011) is fixedly connected to a driven shaft (19), and the top of the driven plate (2011) abuts against the bottom of the driven gear (18).
5. The argon-filled stirring device for an alloy melting furnace according to claim 4, characterized in that: The second stirring assembly (21) comprises a second stirring shaft (2111), second stirring blades (2112) are fixedly connected to both sides of the second stirring shaft (2111), and a second abutment plate (2113) is fixedly connected to the bottom end of the second stirring shaft (2111).
6. The argon-filled stirring device for an alloy melting furnace according to claim 5, characterized in that: The top end of the second stirring shaft (2111) is fixedly connected to the driven rod (2012), and the bottom end of the second abutment plate (2113) abuts against the stirring drum (4).
Citation Information
Patent Citations
Stirring device of smelting furnace for industrial silicon production
CN215725178U
Smelting and stirring device for aluminum alloy melt
CN218955507U