A stripping machine suitable for wires of different thicknesses

By adopting a structure combining a driving unit, clamping part and peeling part in the wire peeling machine, automatic peeling and disengagement of wires of different thicknesses is achieved, and the cumbersome problem of manually tearing off the insulating layer in the prior art is solved, and production efficiency is improved.

CN118970749BActive Publication Date: 2025-03-28XINFENG KONUA ELECTRONIC CO LID
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Patent Information

Application Number
CN202411435937.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-03-28
Estimated Expiration
2044-10-15

AI Technical Summary

Technical Problem

After peeling off the insulating layer, existing wire peeling machines need to be manually tear off, which leads to cumbersome operation and is not conducive to automated production.

Method used

A peeling machine suitable for wires of different thicknesses is designed. It adopts a structure that combines a driving unit, clamping part and peeling part. The "wrap limit" of the wire is achieved through an electric telescope and ball, and uses the blade technology of synchronous cutting and circumferential cutting to automatically peel off the insulation layer and remove it from the battery cell.

Benefits of technology

Automatic peeling and disengagement of wire insulating layer is achieved, eliminating the step of manual tearing, and improving production efficiency and automation.

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Abstract

The present invention relates to the technical field of wire stripping, and discloses a stripping machine suitable for wires of different thicknesses, including an operating body, the operating body including a driving unit, the driving unit being slidably connected to a clamping member connected to the outer end of an external wire through an electric track arranged on its outer side, and a stripping part, the stripping part including a ring sleeve, the ring sleeve being connected to the output end of the driving unit through a connecting frame arranged on its side. The stripping machine suitable for wires of different thicknesses can effectively solve the problem in the prior art that the wire is first inserted into the stripping machine, and it is ensured to be located in the correct position and fixed, and then the wire is gently pulled to pass through the blade, and it is ensured that the blade is in close contact with the insulation layer, and finally the stripping machine is started, the blade will automatically and slowly strip the insulation layer, but the insulation layer after stripping needs to be torn off manually later, which is very troublesome and not conducive to the automated production rhythm.
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Description

Technical Field

[0001] The invention relates to the technical field of wire stripping, and in particular to a stripping machine suitable for wires of different thicknesses. Background Art

[0002] Wires are conductors that transmit electrical energy. They are classified into bare wires, electromagnetic wires, and insulated wires. Bare wires have no insulation layer, including copper and aluminum flat wires, overhead stranded wires, and various profiles (such as profiled wires, busbars, copper bars, aluminum bars, etc.). They should have a thin insulation layer and good electrical and mechanical properties, as well as heat resistance, moisture resistance, and solvent resistance. Different properties can be obtained by selecting different insulating materials.

[0003] Wire stripping machine is a kind of equipment specially used for stripping the insulation layer of wires. It is widely used in wire and cable manufacturing, maintenance and recycling industries. First, insert the wire into the stripping machine and make sure it is in the correct position and fixed. Then gently pull the wire through the blade and make sure that the blade is in close contact with the insulation layer. Finally, start the stripping machine. The blade will automatically and slowly strip the insulation layer. However, the stripped insulation layer needs to be manually torn off later, which is very troublesome and not conducive to the automated production rhythm. Summary of the invention

[0004] Technical issues solved

[0005] In view of the above-mentioned shortcomings of the prior art, the present invention provides a stripping machine suitable for wires of different thicknesses, which can effectively solve the problem in the prior art that the wire is first inserted into the stripping machine, and ensure that it is in the correct position and fixed, and then the wire is gently pulled to pass through the blade, and ensure that the blade is in close contact with the insulation layer, and finally the stripping machine is started. The blade will automatically and slowly peel off the insulation layer, but the peeled insulation layer needs to be manually torn off later, which is very troublesome and not conducive to the automated production rhythm.

[0006] Technical Solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] The present invention provides a stripping machine suitable for wires of different thicknesses, comprising:

[0009] An operating body, the operating body comprising a driving unit, the driving unit being slidably connected to a clamping member connected to an outer end of an external electric wire via an electric track arranged on an outer side thereof;

[0010] The stripping part includes a ring sleeve, the ring sleeve is connected to the output end of the driving unit through a connecting frame arranged on the side thereof, and a blade member that can be used for stripping the external wire is arranged on the side of the ring sleeve away from the driving unit;

[0011] Wherein, the clamping member includes an electric slider, the lower surface of the electric slider slides with the upper surface of the electric track, the electric slider is rotatably connected to a ring plate through a circular guide rail arranged on its top, and the ring plate is connected to a clamping block through an electric push rod arranged on its inner wall.

[0012] Furthermore, a gear ring is fixedly connected to a side of the ring plate away from the ring sleeve, a servo motor is fixedly connected to the upper surface of the electric slider, and a driving gear meshing with the gear ring is fixedly connected to the output end of the servo motor.

[0013] Furthermore, the clamping blocks are provided with two and are symmetrically distributed with the external electric wire as the center, the diameter of the clamping blocks is much larger than the diameter of the external electric wire, a built-in cavity is provided inside the clamping block, a T-block is slidably connected to the inner wall of the built-in cavity, and the outer surface of the T-block is provided with a reset spring connected to the inner wall of the built-in cavity.

[0014] Furthermore, the T-block adopts a magnetic design, the inner wall of the built-in cavity is fixedly connected with an electromagnetic block magnetically connected to the T-block, the side of the T-block away from the electromagnetic block adopts an arc surface design, and the arc surface of the T-block is provided with several groups of thorn-like fine teeth.

[0015] Furthermore, an electric expander is arranged inside the ring sleeve, and a ball bearing that fits the external wire is rotatably installed on the electric expander through a universal ball bearing arranged at its output end, and the ball bearings are arranged in six groups and are evenly distributed in the space surrounded by the ring sleeve.

[0016] Furthermore, the blade member includes a support, the outer surface of the support is fixedly connected to the side of the ring sleeve through a bracket, the internal rotation of the support is connected to a shaft rod, the shaft rod is fixedly connected to one end close to the external wire, and the output end of the micro precision push rod is fixedly connected to the blade.

[0017] Furthermore, the end of the shaft away from the micro precision push rod is fixedly connected to a driven gear, the circumferential outer surface of the ring sleeve is fixedly connected to an electric push cylinder, and the output end of the electric push cylinder is fixedly connected to a toothed plate meshing with the driven gear.

[0018] Beneficial Effects

[0019] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects:

[0020] The present invention is provided with a driving unit, a clamping member and a stripping portion. The outer surface of the end of the wire is clamped by two groups of clamping blocks. Then, the electric retractor drives the universal ball bearing and the ball bearings to move synchronously to one side of the wire until the six groups of ball bearings are wrapped around the outer surface of the wire circumference, thereby realizing the "wrapping limit" of the wire. The electric track drives the electric slider to slide on its upper surface. Under the action of the blade, the blade automatically cuts the insulation layer. There are two groups of blades in total, and the upper and lower groups of blades are cut synchronously to divide the insulation layer into two. Subsequently, the output end of the electric push cylinder drives the tooth plate to move forward, and the tooth plate meshes and drives the driven gear to rotate. The upper and lower groups of blades rotate 90 degrees respectively, and the two directions are opposite. The driving motor inside the driving unit drives the connecting frame, the ring sleeve and the blade member to rotate clockwise. The upper and lower groups of blades realize circular cutting of the cutting end of the insulation layer, so that the insulation layer divided into two can be quickly separated from the exposed battery core, eliminating the trouble of manual tearing. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0022] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the present invention;

[0023] Figure 2 It is a schematic diagram of a three-dimensional multi-angle structure of an embodiment of the present invention;

[0024] Figure 3 It is a three-dimensional structural schematic diagram of a clamping member according to an embodiment of the present invention;

[0025] Figure 4 It is a structural schematic diagram of a three-dimensional partial separation of a clamping member according to an embodiment of the present invention;

[0026] Figure 5 It is a structural schematic diagram of a three-dimensional partial cross-section of a clamping block according to an embodiment of the present invention;

[0027] Figure 6 It is a three-dimensional structural schematic diagram of the peeling part of an embodiment of the present invention;

[0028] Figure 7 It is a structural schematic diagram of the three-dimensional state transformation of the blade member according to an embodiment of the present invention.

[0029] The numbers in the figure represent: 1. operating body; 11. driving unit; 12. electric track; 13. clamping part; 131. electric slider; 1311. servo motor; 132. circular guide rail; 133. ring plate; 1331. gear ring; 1332. driving gear; 134. electric push rod; 135. clamping block; 1351. built-in cavity; 1352. T-block; 1353. reset spring; 1354. electromagnetic block; 1355. thorn-shaped fine teeth; 2. peeling part; 21. ring sleeve; 211. electric telescopic device; 212. universal ball bearing; 213. ball; 22. connecting frame; 23. blade piece; 231. support; 232. shaft; 233. micro precision push rod; 234. blade; 235. driven gear; 236. electric push cylinder; 237. gear plate. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] The present invention will be further described below in conjunction with the embodiments.

[0032] Example:

[0033] See also Figure 1-Figure 7 The present invention provides a technical solution: a stripping machine suitable for wires of different thicknesses, comprising:

[0034] The operating body 1 includes a driving unit 11, and the driving unit 11 is slidably connected to a clamping member 13 connected to the outer end of an external electric wire through an electric track 12 arranged on the outer side thereof;

[0035] The stripping part 2 includes a ring sleeve 21, which is connected to the output end of the driving unit 11 through a connecting frame 22 arranged on its side, and a blade member 23 that can be used for stripping external wires is arranged on the side of the ring sleeve 21 away from the driving unit 11;

[0036] Among them, the clamping member 13 includes an electric slider 131, the lower surface of the electric slider 131 slides with the upper surface of the electric track 12, the electric slider 131 is rotatably connected to a ring plate 133 through a circular guide rail 132 set on its top, and the ring plate 133 is connected to a clamping block 135 through an electric push rod 134 set on its inner wall.

[0037] A gear ring 1331 is fixedly connected to the side of the ring plate 133 away from the ring sleeve 21 , a servo motor 1311 is fixedly connected to the upper surface of the electric slider 131 , and a driving gear 1332 meshing with the gear ring 1331 is fixedly connected to the output end of the servo motor 1311 .

[0038] Two clamping blocks 135 are provided and are symmetrically distributed with the external electric wire as the center. The diameter of the clamping block 135 is much larger than the diameter of the external electric wire. A built-in cavity 1351 is provided inside the clamping block 135. A T-block 1352 is slidably connected to the inner wall of the built-in cavity 1351, and a return spring 1353 connected to the inner wall of the built-in cavity 1351 is provided on the outer surface of the T-block 1352.

[0039] The T-block 1352 adopts a magnetic design, and the inner wall of the built-in cavity 1351 is fixedly connected with an electromagnetic block 1354 magnetically connected to the T-block 1352. The side of the T-block 1352 away from the electromagnetic block 1354 adopts an arc surface design, and the arc surface of the T-block 1352 is provided with a plurality of groups of thorn-like fine teeth 1355.

[0040] An electric retractor 211 is arranged inside the ring sleeve 21 . The electric retractor 211 is rotatably mounted with balls 213 that fit with external wires via a universal ball bearing 212 arranged at its output end. The balls 213 are arranged in six groups and are evenly distributed in the space surrounded by the ring sleeve 21 .

[0041] The blade member 23 includes a support 231, the outer surface of the support 231 is fixedly connected to the side of the ring sleeve 21 through a bracket, the inner rotation of the support 231 is connected to a shaft rod 232, and the shaft rod 232 is fixedly connected to one end close to the external wire, and the output end of the micro precision push rod 233 is fixedly connected to a blade 234.

[0042] The end of the shaft 232 away from the micro precision push rod 233 is fixedly connected to a driven gear 235 , the circumferential outer surface of the ring sleeve 21 is fixedly connected to an electric push cylinder 236 , and the output end of the electric push cylinder 236 is fixedly connected to a toothed plate 237 meshing with the driven gear 235 .

[0043] refer to Figure 1-7 The traditional stripping process is: first insert the wire into the stripping machine, and make sure it is in the correct position and fixed, then gently pull the wire to pass the blade, and make sure the blade is in close contact with the insulation layer, and finally start the stripping machine. The blade will automatically and slowly strip the insulation layer, but the stripped insulation layer needs to be torn off manually later, which is very troublesome and not conducive to automated production rhythm. In order to overcome the above defects, this application designs a stripping machine that can automatically cut off the stripped ends of wires of different thicknesses.

[0044] In practical applications, wire fixation:

[0045] Prepare the wire to be stripped, and pass the stripped end through the drive unit 11 and the ring 21 in sequence until it is inserted between the adjacent clamping blocks 135. Then, start the electric push rod 134 on the clamping member 13, and its output end drives the clamping block 135 to move toward the side of the wire, and the two groups of clamping blocks 135 clamp the outer surface of the wire end. Since the diameter of the clamping block 135 is much larger than the diameter of the external wire, the space enclosed by the two groups of clamping blocks 135 can meet the requirements of a certain range and fix wires of different thicknesses.

[0046] Next, the electric retractor 211 on the stripping part 2 is started, driving the universal ball bearing 212 and the balls 213 to move synchronously toward one side of the wire until the six groups of balls 213 are wrapped around the outer surface of the wire circumference, thereby achieving "wrapping limit" on the wire, which is not only conducive to the rapid stripping of the subsequent blade 23, but also prevents the wire from sliding and deviating.

[0047] In practical applications, wire stripping:

[0048] Next, the micro precision push rod 233 on the blade 23 is started. The micro precision push rod 233 has a high-precision positioning and adjustment function, which can meet the requirements of precision operation. Through the precise control of the drive control system and the transmission mechanism, the micro precision push rod 233 can achieve micron-level height adjustment. At the same time, with the corresponding measurement and feedback device, the position can be monitored and precisely adjusted in real time. The micro precision push rod 233 drives the blade 234 to insert into the insulation layer of the wire. Finally, the electric track 12 drives the electric slider 131 to slide on its upper surface, driving the circular guide 132, the ring plate 133, the gear ring 1331, the driving gear 1332, the electric push rod 134, the clamping block 135 and the end of the wire to move forward synchronously, pulling the wire (initially, the cutting end of the blade 234 is located at the starting point of the end of the wire). Under the action of the blade 234, the blade 234 automatically cuts the insulation layer. Since there are two groups of blades 234, the upper and lower blades are cut synchronously, and the insulation layer is divided into two until the electric slider 131 slides to the preset position.

[0049] Furthermore, the electric push cylinder 236 is started, and its output end drives the tooth plate 237 to move forward, and the tooth plate 237 meshes to drive the driven gear 235 to rotate (the upper driven gear 235 rotates 90 degrees clockwise, and the lower driven gear 235 rotates 90 degrees counterclockwise), and the upper and lower sets of blades 234 rotate 90 degrees (in opposite directions) respectively. The driving motor inside the driving unit 11 drives the connecting frame 22, the ring sleeve 21 and the blade member 23 to rotate clockwise, and the upper and lower sets of blades 234 realize circular cutting of the cutting end of the insulation layer (the cutting position remains unchanged), so that the insulation layer divided into two can be quickly separated from the exposed battery core, eliminating the trouble of manual tearing.

[0050] It is worth noting that, in the present application, the clamping member 13 and the peeling part 2 are used in combination, which has the following advantages:

[0051] Advantage 1: The diameter of the clamp 135 is much larger than the diameter of the external wire, which can meet the requirements of fixing wires of different thicknesses within a certain range. At the same time, the electric retractor 211 drives the universal ball bearing 212 and the balls 213 to move synchronously toward one side of the wire until the six groups of balls 213 are wrapped around the outer surface of the wire circumference, which can also meet the requirements of "wrapping limit" for wires of different thicknesses within a certain range.

[0052] Advantage 2: Since there are two sets of blades 234, they can cut synchronously from top to bottom to divide the insulating layer into two. At the same time, the electric push cylinder 236 drives the tooth plate 237 to move forward, and the tooth plate 237 drives the driven gear 235 to rotate. The upper driven gear 235 rotates 90 degrees clockwise, and the lower driven gear 235 rotates 90 degrees counterclockwise. The upper and lower sets of blades 234 rotate 90 degrees (in opposite directions) respectively to adjust the cutting direction of the blades 234 at the origin position. Subsequently, the two sets of blades 234 rotate clockwise to achieve circular cutting of the cutting end of the insulating layer, so that the insulating layer divided into two can be quickly separated from the exposed battery cell, eliminating the trouble of manual tearing.

[0053] Advantage three: First, the six groups of balls 213 are wrapped around the outer surface of the wire, achieving "wrapping limit" for wires of different thicknesses. Second, when the upper and lower groups of blades 234 perform circular cutting, in order to improve cutting accuracy, the six groups of balls 213 always fit the outer surface of the wire, which can not only achieve horizontal rolling, but also vertical rolling. When the blade 234 performs circular cutting, the six groups of balls 213 move synchronously with it (one end of the wire is still fixed by the clamping member 13), ensuring that the central axis of the wire remains unchanged (avoiding inconsistent cutting depth and damaging the battery core), facilitating the blade member 23 to quickly perform circular cutting, and reducing rotational friction.

[0054] Advantage 4: In order to further increase the friction between the clamp block 135 and the wire and prevent the wire end from being detached during the pulling process, the present application is also provided with a T-block 1352, a reset spring 1353, an electromagnetic block 1354, and thorn-like fine teeth 1355. When the two sets of clamp blocks 135 clamp the wire ends, the electromagnetic block 1354 is started, and the magnetic force generated drives the T-block 1352 to slide outward along the inner wall of the built-in cavity 1351 (the reset spring 1353 is elastically deformed under tension), driving the thorn-like fine teeth 1355 to insert into the insulating layer of the wire end, greatly increasing the friction between the clamp block 135 and the wire. At the same time, the T-block 1352 is set in the middle of the clamp block 135 to meet the clamping requirements of wires of different thicknesses.

[0055] Advantage five: after the circumferential cutting of the wire insulation layer is completed, the two groups of clamps 135 will also detach from the stripped wire ends. At the same time, the insulation layer that is split into two will follow the thorn-like fine teeth 1355 to synchronously detach from the exposed battery core. In order to quickly separate the insulation layer that is split into two and the thorn-like fine teeth 1355, on the one hand, the electromagnetic block 1354 can be powered off, and under the elastic force of the reset spring 1353, the T-block 1352 and the thorn-like fine teeth 1355 are driven to reset and slide into the built-in cavity 1351, so as to quickly separate the insulation layer and the thorn-like fine teeth 1355 after stripping; on the other hand, the servo motor 1311 is started, and its output end drives the drive gear 1332 to drive the T-block 1352 and the thorn-like fine teeth 1355 to reset and slide into the built-in cavity 1351, so as to quickly separate the stripped insulation layer and the thorn-like fine teeth 135 .... The toothed ring 1331 rotates, driving the ring plate 133, the electric push rod 134, the clamping block 135, the T-block 1352 and the thorn-like fine teeth 1355 to rotate synchronously. The thorn-like fine teeth 1355 drive the peeled insulation layer to rotate synchronously, so that it can quickly detach from the battery cell. At the same time, under the action of centrifugal force, the T-block 1352 slides into the built-in cavity 1351, so that the thorn-like fine teeth 1355 and the peeled insulation layer are quickly separated, and the peeled insulation layer is rotated and thrown out in a small range (a protective net is provided on the outside of the device of this application).

[0056] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. A stripping machine suitable for wires of different thicknesses, characterized in that: include: An operating body (1), the operating body (1) comprising a driving unit (11), the driving unit (11) being slidably connected to a clamping member (13) connected to an outer end of an external electric wire via an electric track (12) arranged on the outside of the driving unit (11); a stripping portion (2), the stripping portion (2) comprising a ring sleeve (21), the ring sleeve (21) being connected to an output end of a driving unit (11) via a connecting frame (22) arranged on a side thereof, and a blade member (23) for stripping external electric wires being arranged on a side of the ring sleeve (21) away from the driving unit (11); The clamping member (13) comprises an electric slider (131), the lower surface of the electric slider (131) slides with the upper surface of the electric track (12), the electric slider (131) is rotatably connected to a ring plate (133) via a circular guide rail (132) arranged on the top thereof, and the ring plate (133) is connected to a clamping block (135) via an electric push rod (134) arranged on the inner wall thereof; The clamping blocks (135) are provided with two and are symmetrically distributed with the external electric wire as the center. The diameter of the clamping blocks (135) is much larger than the diameter of the external electric wire. The clamping blocks (135) are provided with a built-in cavity (1351) inside. The inner wall of the built-in cavity (1351) is slidably connected to a T-shaped block (1352). The outer surface of the T-shaped block (1352) is provided with a return spring (1353) connected to the inner wall of the built-in cavity (1351). The T-shaped block (1352) is provided with a return spring (1353) connected to the inner wall of the built-in cavity (1351). The inner wall of the built-in cavity (1351) is fixedly connected to an electromagnetic block (1354) magnetically connected to the T-block (1352); the side of the T-block (1352) away from the electromagnetic block (1354) is designed with an arc surface; the arc surface of the T-block (1352) is provided with a plurality of groups of thorn-like fine teeth (1355); the interior of the ring sleeve (21) is provided with an electric retractor (211); the electric retractor (211) is provided at The universal ball bearing (212) at the output end is rotatably mounted with a ball (213) that fits the external wire, and the ball (213) is provided with six groups in total and is evenly distributed in the space surrounded by the ring sleeve (21). The blade member (23) comprises a support (231), the outer surface of the support (231) is fixedly connected to the side of the ring sleeve (21) through a bracket, and the interior of the support (231) is rotatably connected with a shaft (232), and the shaft (232) is close to the external wire. One end is fixedly connected to a micro precision push rod (233), and the output end of the micro precision push rod (233) is fixedly connected to a blade (234); one end of the shaft rod (232) away from the micro precision push rod (233) is fixedly connected to a driven gear (235); the circumferential outer surface of the ring sleeve (21) is fixedly connected to an electric push cylinder (236), and the output end of the electric push cylinder (236) is fixedly connected to a toothed plate (237) meshing with the driven gear (235); There are two groups of blades (234) in total, which cut synchronously in an upper and lower manner to divide the insulating layer into two. Subsequently, the output end of the electric push cylinder (236) drives the tooth plate (237) to move forward, and the tooth plate (237) meshes to drive the driven gear (235) to rotate. The upper and lower groups of blades (234) rotate 90 degrees respectively, and in opposite directions.

2. A stripping machine suitable for wires of different thicknesses according to claim 1, characterized in that: A gear ring (1331) is fixedly connected to the side of the ring plate (133) away from the ring sleeve (21), a servo motor (1311) is fixedly connected to the upper surface of the electric slider (131), and a driving gear (1332) meshing with the gear ring (1331) is fixedly connected to the output end of the servo motor (1311).

Citation Information

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