A circuit board breaking and separation device

By designing an automated circuit board breaking and separation equipment, the automatic breaking and separation of the circuit board is achieved by using belt conveyors and limiting mechanisms, solving the problems of manual operation troubles and high mechanical cutting costs, improving efficiency and reducing circuit board damage risk.

CN118973117BActive Publication Date: 2024-12-20NANTONG CHUANGLIAN ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411452218.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2024-12-20
Estimated Expiration
2044-10-17

AI Technical Summary

Technical Problem

The existing circuit board separation method has problems such as manual operation, low efficiency and easy damage, high mechanical cutting costs and easy burnout of the circuit board.

Method used

A circuit board breaking and separation equipment is designed, including a support frame, a movable frame, a belt conveyor, a fixing frame, an electric push rod, a breaking plate, a breaking plate, a rolling frame, an adjustment mechanism, an induction mechanism and a limiting mechanism. The circuit board is parked in a designated position through the belt conveyor and the limiting mechanism. The breaking board and the breaking board are automatically broken and separated, avoiding manual operations, reducing costs and improving efficiency.

Benefits of technology

It realizes automatic breaking and separation of circuit boards, which is easy to use, low cost and high efficiency, and is not easy to cause damage to circuit boards, and can adapt to circuit boards of different lengths for separation.

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Abstract

The present invention relates to the technical field of circuit board production, and in particular to a circuit board breaking and separation device. It includes a support frame I, a movable frame, a belt conveyor I, a belt conveyor II, a fixed frame, etc. Two movable frames are symmetrically slidably arranged on the support frame I, the belt conveyor I is installed on the movable frame, and the belt conveyor II is installed on the movable frame, and the movable frame is provided with a fixed frame. The present invention conveys two connected circuit boards through belt conveyors I and belt conveyors II, and then the two connected circuit boards are stopped at a specified position through the cooperation of a sensing mechanism and a limiting mechanism, and the two connected circuit boards are limited, and finally the breaking plate and the folding plate cooperate to automatically break and separate the waste materials on the front and back sides of the circuit board, and automatically break and separate the two connected circuit boards, which is not only convenient to use, low cost, but also highly efficient and not easy to cause damage to the circuit board.
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Description

Technical Field

[0001] The invention relates to the technical field of circuit board production, and in particular to a circuit board breaking and separating device. Background Art

[0002] Circuit board, also known as printed circuit board, is one of the indispensable components in modern electronic equipment. It plays the role of connecting and supporting electronic components and realizing the electrical connection between various components in the circuit. The circuit board is mainly composed of insulating substrate, copper foil conductive layer, protective coating, etc., and is arranged with preset conductive paths (traces) and other electronic interconnection structures to carry and connect electronic components, such as resistors, capacitors, integrated circuits, transistors, etc., to form predetermined circuit functions; commonly used circuit boards are not large in area, and companies usually produce them in batches by splicing panels, and then divide the spliced ​​panels into small boards, so circuit board depaneling is an important part of the circuit board production process.

[0003] At present, there are two main ways to separate circuit boards: manual and mechanical. Manual separation mainly uses the method of manual breaking to separate circuit boards. Usually, V-shaped grooves are reserved between adjacent circuit boards during mass production of panels. Manual separation only requires breaking the circuit boards along the V-groove, while mechanical separation uses cutting to separate circuit boards. However, all of the above methods have certain defects. When separating circuit boards by manual breaking, it is necessary to control the appropriate force during operation. If the force is too small, the circuit boards cannot be broken apart, and if the force is too large, the electronic components of the circuit boards are easily damaged. Therefore, the manual breaking method is more troublesome and less efficient, while the mechanical cutting method is not only costly, but also the cutting parts are prone to generate heat due to friction when cutting the circuit boards, which may burn the circuit boards. Summary of the invention

[0004] In view of this, the present invention provides a circuit board breaking and separation device, which can solve the shortcomings of the existing method of separating circuit boards: the manual method is cumbersome to operate, inefficient, and easily causes damage to the circuit board, while the mechanical cutting method has high costs and easily causes the circuit board to be burned.

[0005] The technical solution of the present invention is: a circuit board breaking and separating device, including a support frame I, and also includes a movable frame, a belt conveyor I, a belt conveyor II, a fixed frame, an electric push rod I, a rotating frame I, a breaking plate, a support frame II, a support frame III, an electric push rod II, a breaking plate, a roller frame, an adjustment mechanism, a sensing mechanism and a limiting mechanism, two movable frames are symmetrically slidably arranged on the support frame I, the belt conveyor I is installed on the movable frame, the belt conveyor II is installed on the movable frame, a fixed frame is arranged on the movable frame, the electric push rod I is connected to the fixed frame, the rotating frame I is connected to the telescopic rod of the electric push rod I, and the breaking plate is rotatably connected to the fixed frame. On the fixed frame, the breaking plate is rotatably connected to the rotating frame I, and the breaking plate is used to break the waste at both ends of the circuit board, the support frame II is arranged on the side of the support frame I, the support frame III is arranged on the support frame II, the electric push rod II is rotatably connected to the support frame II, the breaking plate is rotatably connected to the support frame II, the breaking plate is rotatably connected to the telescopic rod of the electric push rod II, and the breaking plate is used to break between two circuit boards, the roller frame is arranged on the support frame II, and the roller frame is used to discharge the broken circuit boards, the adjusting mechanism is used to adjust the distance between the two movable frames, the sensing mechanism is used to sense the circuit board, and the limiting mechanism is used to limit the circuit board.

[0006] As a further preferred scheme, the adjustment mechanism includes a servo motor and a bidirectional screw. The servo motor is installed on the support frame I, the bidirectional screw is rotatably connected in the support frame I, the end of the bidirectional screw is connected to the output shaft of the servo motor, and the two movable frames are respectively threadedly connected to the two ends of the bidirectional screw.

[0007] As a further preferred solution, the sensing mechanism includes a controller, a distance sensor I and a distance sensor II. The controller is installed on a fixed frame on one side. The belt conveyor I, the belt conveyor II and the electric push rod I are all electrically connected to the controller. The distance sensor I is installed on the fixed frame, and the distance sensor I is used to sense the distance between the circuit board and the distance sensor I is electrically connected to the controller. The distance sensor II is installed on the support frame II, and the distance sensor II is used to sense the distance between the V-groove on the circuit board and the distance sensor II is electrically connected to the controller.

[0008] As a further preferred embodiment, the limiting mechanism includes a cylinder I, a pressure block I, a cylinder II and a pressure block II. Cylinder I is installed on a fixed frame, cylinder I is electrically connected to the controller, pressure block I is connected to the telescopic rod of cylinder I, and pressure block I is used to press the circuit board. Two groups of cylinders II are symmetrically arranged on the support frame II, cylinder II is electrically connected to the controller, the two groups of cylinders II are respectively located on both sides of the distance sensor II, and the number of the two groups of cylinders II is at least two. Pressure blocks II are connected between the telescopic rods of the two groups of cylinders II, and the two pressure blocks II are respectively located on both sides of the distance sensor II, and the two pressure blocks II are used to press two adjacent circuit boards.

[0009] As a further preferred solution, a guiding mechanism is also included, which includes a guiding plate I and a guiding plate II, both of which are installed on a fixing frame, and both of which are used to guide the circuit board.

[0010] As a further preferred scheme, it also includes a discharge mechanism, which includes a discharge frame, a rotating frame II, a cylinder III and a pressure plate. The discharge frame is installed on the movable frame, and the discharge frame is used to discharge the circuit board. The rotating frame II is rotatably connected to the discharge frame on one side, the cylinder III is connected to the rotating frame II, the pressure plate is connected to the telescopic rod of the cylinder III, and the pressure plate is used to press the circuit board in the discharge frame.

[0011] As a further preferred solution, the discharge mechanism also includes tooth blocks, pull rods and springs. Tooth blocks are arranged at intervals on the rotating frame II. The pull rods are slidably arranged on the discharge frame close to the side of the rotating frame II. The two ends of the spring are respectively connected to the pull rods and the discharge frame. The pull rods are spaced apart with tooth grooves that are the same number as the tooth blocks, and the tooth blocks are inserted into the tooth grooves.

[0012] As a further preferred scheme, it also includes a discharging mechanism, which includes a support frame, a reduction motor I, a one-way screw rod I, a movable frame, a reduction motor II, a one-way screw rod II and a collection frame. The support frame is arranged on the side of the fixed frame, the reduction motor I is installed on the support frame, the one-way screw rod I is rotatably connected to the support frame, and the end of the one-way screw rod I is connected to the output shaft of the reduction motor I, the movable frame is slidably installed on the support frame, and the movable frame is threadedly connected to the one-way screw rod I, the reduction motor II is symmetrically arranged on the movable frame, and the one-way screw rod II is symmetrically rotatably arranged in the movable frame, and the end of the one-way screw rod II is connected to the output shaft of the reduction motor II, the collection frame is slidably installed on the movable frame, and the collection frame is threadedly connected to the one-way screw rod II.

[0013] The present invention has the following advantages: 1. The present invention conveys two connected circuit boards through belt conveyor I and belt conveyor II, and then the two connected circuit boards are stopped at a specified position through the cooperation of a sensing mechanism and a limiting mechanism, and the two connected circuit boards are limited. Finally, the breaking plate and the folding plate cooperate to automatically break and separate the waste on the front and back sides of the circuit board, and automatically break and separate the two connected circuit boards. It is not only easy to use and low in cost, but also highly efficient and not easy to cause damage to the circuit boards.

[0014] 2. The present invention is capable of adjusting the distance between the two movable frames according to the length of the circuit board by providing an adjustment mechanism, so as to adapt to breaking and separating circuit boards of different lengths.

[0015] 3. The present invention provides a guiding mechanism, and can use the guide plate I and the guide plate II to guide the two connected circuit boards, so as to prevent the two connected circuit boards from shifting forward and backward during transportation, thereby affecting the subsequent breaking work of the circuit boards.

[0016] 4. The present invention provides a discharging mechanism, so that the broken circuit boards can fall into different grids in sequence when they fall into the tray, thereby realizing the separate placement of the broken circuit boards. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0018] Figure 2 It is a three-dimensional structural schematic diagram of the belt conveyor I, the belt conveyor II and the fixed frame of the present invention.

[0019] Figure 3 It is a three-dimensional structural schematic diagram of the electric push rod I, the rotating frame I and the breaking plate of the present invention.

[0020] Figure 4 It is a three-dimensional structural schematic diagram of the roller frame, servo motor and bidirectional screw rod of the present invention.

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the distance sensor II, cylinder II and pressure block II of the present invention.

[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the support frame III, the electric push rod II and the folding plate of the present invention.

[0023] Figure 7 It is a three-dimensional structural schematic diagram of the guide mechanism and the material discharging frame of the present invention.

[0024] Figure 8 It is a three-dimensional structural schematic diagram of the discharge mechanism of the present invention.

[0025] Fig. 9 It is a structural separation diagram of the discharge mechanism of the present invention.

[0026] Fig.10 It is a three-dimensional structural schematic diagram of the discharge mechanism of the present invention.

[0027] Fig.11 It is a cross-sectional view of the discharge mechanism of the present invention.

[0028] Among them: 1-support frame Ⅰ, 2-movable frame, 3-belt conveyor Ⅰ, 4-belt conveyor Ⅱ, 5-fixed frame, 6-electric push rod Ⅰ, 7-rotating frame Ⅰ, 8-breaking plate, 9-support frame Ⅱ, 10-support frame Ⅲ, 11-electric push rod Ⅱ, 12-breaking plate, 13-roller frame, 14-servo motor, 15-bidirectional screw, 16-controller, 17-distance sensor Ⅰ, 18-distance sensor Ⅱ, 19-cylinder Ⅰ, 20-pressure block Ⅰ, 21-cylinder Ⅱ, 22-pressure block Ⅱ, 23-guide plate Ⅰ, 24-guide plate Ⅱ, 25-discharging frame, 26-rotating frame Ⅱ, 27-cylinder Ⅲ, 28-pressure plate, 29-tooth block, 30-pull rod, 31-spring, 32-tooth groove, 33-support frame, 34-reduction motor Ⅰ, 35-one-way screw rod Ⅰ, 36-movable frame, 37-reduction motor Ⅱ, 38-one-way screw rod Ⅱ, 39-collection frame. DETAILED DESCRIPTION

[0029] The present invention is further described below in conjunction with specific embodiments. It should also be noted that, unless otherwise clearly specified and limited, terms such as: setting, installing, connecting, and connecting should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] Embodiment: A circuit board breaking and separation device, see Figure 1-Figure 6 As shown, it includes a support frame Ⅰ1; the number of the support frames Ⅰ1 is two, and the two support frames Ⅰ1 are distributed on the left and right:

[0031] It also includes a movable frame 2, a belt conveyor I3, a belt conveyor II4, a fixed frame 5, an electric push rod I6, a rotating frame I7, a breaking plate 8, a support frame II9, a support frame III10, an electric push rod II11, a breaking plate 12, a roller frame 13, an adjustment mechanism, a sensing mechanism and a limiting mechanism; the two movable frames 2 are symmetrically slidably arranged between the two support frames I1, and the two movable frames 2 are distributed front and back; the belt conveyor I3 is installed on the lower side of the movable frame 2, and the belt conveyor I3 is used to convey the circuit board to the left; the belt conveyor II4 is installed Installed on the upper left side of the movable frame 2, the belt conveyor II4 is used to transport the circuit board to the left; the middle of the side of the two movable frames 2 away from each other is connected to a fixed frame 5; the electric push rod I6 is connected to the fixed frame 5; the rotating frame I7 is connected to the telescopic rod of the electric push rod I6, so that the electric push rod I6 can drive the rotating frame I7 to move; the breaking plate 8 is rotatably connected to the fixed frame 5, and the breaking plate 8 is rotatably connected to the rotating frame I7. By pressing the breaking plate 8 down by the rotating frame I7, the breaking plate 8 can be rotated, so that the breaking plate 8 can be applied to the circuit board The waste materials at the front and rear ends of the plate are broken off; the support frame II 9 is located on the left side of the left support frame I1; the support frame III 10 is arranged on the upper side of the support frame II 9; the electric push rod II 11 is rotatably connected to the upper side of the support frame II 9, and the electric push rod II 11 is located on the left side of the support frame III 10; the folding plate 12 is rotatably connected to the upper side of the support frame II 9, and the folding plate 12 is located on the upper side of the electric push rod II 11, and the folding plate 12 is rotatably connected to the telescopic rod of the electric push rod II 11, and the telescopic rod of the electric push rod II 11 is extended, so that the telescopic rod of the electric push rod II 11 can be squeezed. The pressing and breaking plate 12 is rotated so that the breaking plate 12 breaks the two circuit boards to separate the two circuit boards; the roller frame 13 is arranged on the left side of the supporting frame II 9, and the roller frame 13 is used to discharge the broken circuit boards; the adjusting mechanism is used to adjust the distance between the two movable frames 2 to adapt to circuit boards of different lengths; the sensing mechanism is used to sense the circuit boards so that the circuit boards stop at the specified position; the limiting mechanism is used to limit the circuit boards so that the breaking plate 8 and the breaking plate 12 can separate the circuit boards.

[0032] See also Figure 4 As shown, the adjustment mechanism includes a servo motor 14 and a bidirectional screw rod 15; the servo motor 14 is installed on the upper front side of the support frame Ⅰ1; the bidirectional screw rod 15 is rotatably connected to the support frame Ⅰ1, the front end of the bidirectional screw rod 15 is connected to the output shaft of the servo motor 14, and the front and rear two movable frames 2 are respectively threadedly connected to the front and rear sides of the bidirectional screw rod 15, so that when the bidirectional screw rod 15 rotates, the two movable frames 2 can synchronously move toward or away from each other, thereby adjusting the distance between the two movable frames 2.

[0033] See also Figure 3 and Figure 5As shown, the sensing mechanism includes a controller 16, a distance sensor Ⅰ17 and a distance sensor Ⅱ18; the controller 16 is installed on the front left side of the front fixing frame 5, and the belt conveyor Ⅰ3, the belt conveyor Ⅱ4 and the electric push rod Ⅰ6 are all electrically connected to the controller 16; the distance sensor Ⅰ17 is installed on the fixing frame 5, and the distance sensor Ⅰ17 is used to sense the distance between the circuit board and the circuit board so that the circuit board stops at a specified position, and the distance sensor Ⅰ17 is electrically connected to the controller 16; the distance sensor Ⅱ18 is installed on the top of the support frame Ⅱ9, and the distance sensor Ⅱ18 is used to sense the distance between the V-groove on the circuit board so that two adjacent circuit boards stop at a specified position, and the distance sensor Ⅱ18 is electrically connected to the controller 16.

[0034] See also Figure 3 , Figure 5 and Figure 6 As shown, the limiting mechanism includes a cylinder Ⅰ19, a pressure block Ⅰ20, a cylinder Ⅱ21 and a pressure block Ⅱ22; the cylinder Ⅰ19 is installed on the upper side of the fixing frame 5, and the cylinder Ⅰ19 is electrically connected to the controller 16; the pressure block Ⅰ20 is connected to the telescopic rod of the cylinder Ⅰ19, so that the cylinder Ⅰ19 can drive the pressure block Ⅰ20 to move to press the circuit board, and the pressure block Ⅰ20 is composed of an L-shaped block and a sponge block. The L-shaped block is connected to the telescopic rod of the cylinder Ⅰ19, and the sponge block is connected to the L-shaped block. The L-shaped block mainly acts on the edge of the circuit board where there are no electronic components, and the sponge block acts on the circuit board where there are electronic components, and the use of the sponge block can prevent the electronic components on the circuit board from being crushed; two groups of cylinders Ⅱ21 are symmetrically arranged on the support frame Ⅱ9, and the cylinders Ⅱ21 are electrically connected to the controller 16. The two groups of cylinders Ⅱ21 are respectively located on the left and right sides of the distance sensor Ⅱ18, and the number of the two groups of cylinders Ⅱ21 is two; the two groups of cylinders A pressure block II22 is connected between the telescopic rods of II21. The two pressure blocks II22 are respectively located on both sides of the distance sensor II18. The pressure blocks II22 are driven to move by the cylinder II21, so that the two pressure blocks II22 can be moved to press two adjacent circuit boards. The pressure block II22 on the left side is composed of a flat plate and a sponge block. The flat plate is connected to the telescopic rod of the cylinder II21, and the sponge block is connected to the bottom of the flat plate. The flat plate is mainly connected to the telescopic rod of the cylinder II21, and the sponge block acts on the circuit board, and the sponge block can prevent the electronic components on the circuit board from being crushed. The pressure block II22 on the right side is composed of an L-shaped block and a sponge block. The L-shaped block is connected to the telescopic rod of the cylinder II21, and the sponge block is connected to the L-shaped block. The L-shaped block mainly acts on the edge of the circuit board where there are no electronic components, and the sponge block acts on the circuit board where there are electronic components, and the sponge block can prevent the electronic components on the circuit board from being crushed.

[0035] When in use, according to the length of the circuit board, the servo motor 14 drives the bidirectional screw rod 15 to rotate or reverse, thereby driving the two movable frames 2 and the two belt conveyors Ⅰ3 to move closer to or farther away from each other, and then adjusting the distance between the two movable frames 2 to adapt to circuit boards of different lengths, and when the circuit board is placed between the two belt conveyors Ⅰ3, the waste on the front and back sides can be extended. After adjustment, the two connected circuit boards are placed on the belt conveyor Ⅰ3, and then the two connected circuit boards are conveyed to the left by the belt conveyor Ⅰ3, so that the two connected circuit boards are The circuit board gradually moves between the two fixing frames 5. When the two connected circuit boards move between the two distance sensors Ⅰ17, the distance sensor Ⅰ17 will sense the distance between the circuit boards. At this time, the distance sensor Ⅰ17 will sense that the distance between the circuit boards is less than the preset value, and the distance sensor Ⅰ17 will send a signal. After receiving the signal, the controller 16 controls the belt conveyor Ⅰ3 to stop conveying the two connected circuit boards, so that the two connected circuit boards stop moving. At this time, the waste on the front and rear sides of the circuit board just touches the bottom of the breaking plate 8, and then the controller 16 will control the cylinder Ⅰ19 drives the pressing block Ⅰ20 to move downward until the pressing block Ⅰ20 presses the two connected circuit boards, thereby limiting the position of the two connected circuit boards. Then the controller 16 controls the electric push rod Ⅰ6 to drive the rotating frame Ⅰ7 to move downward, so that the rotating frame Ⅰ7 squeezes the breaking plate 8 to rotate, so that the breaking plate 8 squeezes the waste on the front and back sides of the circuit board to rotate, and then the breaking plate 8 breaks the waste on the front and back sides of the circuit board (a V-shaped groove will be reserved between the circuit board and the waste so as to break the waste from the circuit board). After the waste on the front and back sides of the circuit board is broken, the waste will be separated from the electric push rod Ⅰ6. The road plate falls, and then the controller 16 will control the electric push rod Ⅰ6 to drive the rotating frame Ⅰ7 to move upward and reset, so that the rotating frame Ⅰ7 pulls the breaking plate 8 to rotate in the opposite direction and reset. At the same time, the controller 16 will control the cylinder Ⅰ19 to drive the pressing block Ⅰ20 to move upward and reset, so that the pressing block Ⅰ20 releases the limit on the circuit board. After that, the controller 16 will control the belt conveyor Ⅰ3 to continue to convey the two connected circuit boards to the left. At the same time, the controller 16 will also control the belt conveyor Ⅱ4 to assist in conveying the two connected circuit boards. In this way, the waste on the front and back sides of the circuit board can be automatically broken and separated;

[0036] When the two connected circuit boards move to the left onto the support frame III 10 and the folding plate 12, the distance sensor II 18 will sense the distance between the circuit boards. When the distance sensor II 18 is aligned with the V-groove between the two circuit boards, the distance sensor II 18 will sense that the distance between the V-groove is less than the preset value. At this time, the distance sensor II 18 sends a signal. After receiving the signal, the controller 16 will control the belt conveyor I 3 and the belt conveyor II 4 to stop conveying the two connected circuit boards, so that the two connected circuit boards stop moving. At this time, the two connected circuit boards are just at the top of the support frame III 10 and the folding plate 12 (the circuit board on the left is at the folding plate 1 2 top, the circuit board on the right is on the top of the support frame III 10, and the circuit board on the right is not completely separated from the belt conveyor I 3 and the belt conveyor II 4), then the controller 16 will control the cylinder II 21 to drive the pressing block II 22 to move downward until the two pressing blocks II 22 respectively press the two circuit boards, thereby limiting the two connected circuit boards, and then the controller 16 will control the telescopic rod of the electric push rod II 11 to extend, so that the telescopic rod of the electric push rod II 11 squeezes the folding plate 12 to rotate, so that the folding plate 12 drives the circuit board on the left to rotate along the V-shaped groove, and then the folding plate 12 breaks the circuit board on the left, and at the same time the controller 16 will control the cylinder II 2 on the left 1 drives the pressing block II 22 to move upward, so that the pressing block II 22 on the left side releases the circuit board on the left side, and keeps the pressing block II 22 on the left side in contact with the circuit board on the left side, so that the pressing block II 22 on the left side can continuously limit the circuit board on the left side, so that when the circuit board on the left side bounces off at the moment of breaking, the pressing block II 22 on the left side can limit the circuit board on the left side, so that the circuit board on the left side can be stably leaned against the folding plate 12 after breaking, and after the circuit board on the left side is broken, the circuit board on the left side will be separated from the circuit board on the right side, and then the controller 16 will control the telescopic rod of the electric push rod II 11 to shorten, so that the telescopic rod of the electric push rod II 11 pulls the folding plate 12 to rotate in the opposite direction and reset, and at the same time the controller 16 will control the cylinder II 21 Drive the pressing block Ⅱ22 to move upward and reset, so that the two pressing blocks Ⅱ22 are separated from the two circuit boards respectively, thereby releasing the limit of the two circuit boards, and then the controller 16 will control the belt conveyor Ⅰ3 and the belt conveyor Ⅱ4 to continue to convey the circuit board on the right, so that the circuit board on the right pushes the circuit board on the left to enter the roller frame 13 for unloading (the circuit board on the right side that has been broken will continue to push the circuit board on the left side to move to the left until the circuit board on the left side has been broken) until the circuit board on the right is separated from the belt conveyor Ⅰ3 and the belt conveyor Ⅱ4. In this way, the two connected circuit boards can be automatically broken and separated, and then the above operation can be repeated.

[0037] See also Figure 7As shown, a guiding mechanism is also included, and the guiding mechanism includes a guiding plate I 23 and a guiding plate II 24; the right part of the side where the two fixing frames 5 are close to each other is connected to the guiding plate I 23, and the guiding plate I 23 is used to guide the circuit board; the left part of the side where the two fixing frames 5 are close to each other is connected to the guiding plate II 24, and the guiding plate II 24 is used to guide the circuit board.

[0038] By setting the guide plate I23 and the guide plate II24, when the belt conveyors I3 and II4 convey the two connected circuit boards to the left, the guide plates I23 and II24 can guide the two connected circuit boards to prevent the two connected circuit boards from shifting forwards and backwards when conveying to the left, thereby affecting the subsequent breaking work of the circuit boards.

[0039] See also Figure 7 , Figure 8 and Fig. 9 As shown, it also includes a discharge mechanism, which includes a discharge frame 25, a rotating frame II 26, a cylinder III 27, a pressure plate 28, a tooth block 29, a pull rod 30 and a spring 31; the two discharge frames 25 are respectively installed on the right sides of the two movable frames 2, and the discharge frames 25 are used to discharge the circuit boards; the rotating frame II 26 is rotatably connected to the upper front part of the discharge frame 25 on the front side; the cylinder III 27 is connected to the upper side of the rotating frame II 26; the pressure plate 28 is connected to the telescopic rod of the cylinder III 27, so that the cylinder III 27 can drive the pressure plate 28 to move to press the circuit board in the discharge frame 25 , and a sponge board is provided at the bottom end of the pressure plate 28, which can prevent the electronic components on the circuit board from being crushed; tooth blocks 29 are arranged in a ring-shaped interval at the lower right side of the rotating frame Ⅱ 26; the pull rod 30 is slidably arranged on the upper front side of the front discharge frame 25, and the pull rod 30 is located on the right side of the rotating frame Ⅱ 26; the two ends of the spring 31 are respectively connected to the pull rod 30 and the discharge frame 25; the left end of the pull rod 30 is spaced apart with tooth grooves 32 with the same number as the tooth blocks 29, and the tooth blocks 29 are stuck in the tooth grooves 32, so that the pull rod 30 uses the tooth grooves 32 and the tooth blocks 29 to limit the rotating frame Ⅱ 26.

[0040] When in use, the pull rod 30 can be pulled to move rightward, the spring 31 is compressed, and the tooth block 29 is moved away from the tooth groove 32 of the pull rod 30, so that the pull rod 30 releases the limit of the rotating frame II 26, and then the rotating frame II 26 is pulled to rotate, so that the rotating frame II 26 does not affect the placement of the circuit board between the two material discharging frames 25, and then the pull rod 30 is released, the spring 31 is restored to its original state, and the spring 31 drives the pull rod 30 to move leftward and reset, so that the tooth block 29 is re-engaged in the tooth groove 32, so that the pull rod 30 The rotating frame II 26 is limited; then two appropriate connected circuit boards are stacked in sequence between the two unloading frames 25, and the circuit board at the bottom is in contact with the conveyor belt of the belt conveyor I3, and then the pull rod 30 is pulled to the right again to release the limit of the rotating frame II 26 by the pull rod 30, and then the rotating frame II 26 is pushed to reverse and reset, and the pull rod 30 is released again to limit the rotating frame II 26 by the pull rod 30 again, and then the pressure plate 28 is driven to the right by the cylinder III 27. The pressing plate 28 moves downward to press the uppermost circuit board; when it is necessary to convey the two connected circuit boards to the left through the belt conveyor Ⅰ3, the belt conveyor Ⅰ3 only needs to work to make the belt conveyor Ⅰ3 convey the two connected circuit boards at the bottom between the two material discharging frames 25 to the left, and then the cylinder Ⅲ27 is used to drive the pressing plate 28 to move downward at a fixed time, so that the pressing plate 28 can squeeze the remaining circuit boards in the two material discharging frames 25 and move downward at a fixed time (and this downward pressing method can prevent the circuit boards from being stuck between the two material discharging frames 25 due to friction compared to the natural gravity fall), so that the lowermost circuit board contacts the conveyor belt of the belt conveyor Ⅰ3, so that the belt conveyor Ⅰ3 can always convey the lowermost circuit board to the left, thereby realizing automatic loading of the two connected circuit boards; finally, when all the circuit boards between the two material discharging frames 25 have been conveyed, the cylinder Ⅲ27 is used to drive the pressing plate 28 to move upward and reset.

[0041] See also Fig.10 and Fig.11As shown, it also includes a discharge mechanism, which includes a support frame 33, a reduction motor I 34, a one-way screw rod I 35, a movable frame 36, a reduction motor II 37, a one-way screw rod II 38 and a collection frame 39; the support frame 33 is located on the left side of the fixed frame 5; the reduction motor I 34 is installed on the front side of the support frame 33; the one-way screw rod I 35 is rotatably connected to the support frame 33, and the front end of the one-way screw rod I 35 is connected to the output shaft of the reduction motor I 34, so that the reduction motor I 34 can drive the one-way screw rod I 35 to rotate; the movable frame 36 is slidably installed on the support frame 33, and the movable frame 36 is connected to the one-way screw rod I 38. The one-way screw rod Ⅰ35 is threadedly connected so that when the one-way screw rod Ⅰ35 rotates, it can drive the movable frame 36 to move on the support frame 33; two reduction motors Ⅱ37 are symmetrically arranged on the left side of the movable frame 36; two one-way screw rods Ⅱ38 are symmetrically rotatably arranged on the front and back sides of the movable frame 36, and the left ends of the two one-way screw rods Ⅱ38 are respectively connected to the output shafts of the two reduction motors Ⅱ37; the collecting frame 39 is slidably installed on the movable frame 36, and the collecting frame 39 is threadedly connected with the two one-way screw rods Ⅱ38, so that when the two one-way screw rods Ⅱ38 rotate, they can drive the collecting frame 39 to move on the movable frame 36.

[0042] When in use, the tray with grids can be placed in the collection frame 39; when the broken circuit board is discharged to the left through the roller frame 13, the broken circuit board will fall into the specified grid in the tray, and then the one-way screw rod I35 is driven by the reduction motor I34 to rotate forward and reverse, so that the one-way screw rod I35 drives the movable frame 36, the reduction motor II37, the one-way screw rod II38 and the collection frame 39 to move forward or backward, and then the one-way screw rod II38 is driven by the reduction motor II37 to rotate forward and reverse, so that the collection frame 39 can move left or right, so as to drive the collection frame 39 to move left or right. The tray in the collection frame 39 moves forward or backward or left or right in sequence, thereby adjusting the position of the tray so that the broken circuit boards can fall into different grids in sequence when they fall into the tray, thereby realizing the separate placement of the broken circuit boards (separate placement can avoid the pressure of stacking circuit boards when the circuit boards are stacked, which may cause the circuit boards to bend or deform, especially for thinner or fragile circuit boards, long-term pressure may also damage the solder joints and component feet, affecting the electrical connection and mechanical stability of the circuit board).

[0043] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A circuit board breaking and separating device, comprising a support frame I (1), characterized in that: It also includes a movable frame (2), a belt conveyor I (3), a belt conveyor II (4), a fixed frame (5), an electric push rod I (6), a rotating frame I (7), a breaking plate (8), a support frame II (9), a support frame III (10), an electric push rod II (11), a breaking plate (12), a roller frame (13), an adjustment mechanism, a sensing mechanism and a limiting mechanism. The two movable frames (2) are symmetrically slidably arranged on the support frame I (1), the belt conveyor I (3) is installed on the movable frame (2), the belt conveyor II (4) is installed on the movable frame (2), a fixed frame (5) is provided on the movable frame (2), the electric push rod I (6) is connected to the fixed frame (5), and the rotating frame Ⅰ (7) is connected to the telescopic rod of the electric push rod Ⅰ (6), the breaking plate (8) is rotatably connected to the fixed frame (5), the breaking plate (8) is rotatably connected to the rotating frame Ⅰ (7), and the breaking plate (8) is used to break the waste at both ends of the circuit board, the support frame Ⅱ (9) is arranged on the side of the support frame Ⅰ (1), the support frame Ⅲ (10) is arranged on the support frame Ⅱ (9), the electric push rod Ⅱ (11) is rotatably connected to the support frame Ⅱ (9), the breaking plate (12) is rotatably connected to the support frame Ⅱ (9), the breaking plate (12) is rotatably connected to the telescopic rod of the electric push rod Ⅱ (11), and the breaking plate (12) is used to break between two circuit boards, and the roller frame (13) is arranged The support frame II (9) is provided with a roller frame (13) for discharging the broken circuit board, an adjusting mechanism for adjusting the distance between the two movable frames (2), a sensing mechanism for sensing the circuit board, and a limiting mechanism for limiting the circuit board; the adjusting mechanism comprises a servo motor (14) and a bidirectional screw rod (15), the servo motor (14) is mounted on the support frame I (1), the bidirectional screw rod (15) is rotatably connected to the support frame I (1), the end of the bidirectional screw rod (15) is connected to the output shaft of the servo motor (14), and the two movable frames (2) are respectively threadedly connected to the two ends of the bidirectional screw rod (15); the sensing mechanism comprises a controller (16), a distance sensor I (17) and distance sensor II (18), the controller (16) is installed on a fixed frame (5) on one side, the belt conveyor I (3), the belt conveyor II (4) and the electric push rod I (6) are all electrically connected to the controller (16), the distance sensor I (17) is installed on the fixed frame (5), and the distance sensor I (17) is used to sense the distance between the circuit board, the distance sensor I (17) is electrically connected to the controller (16), the distance sensor II (18) is installed on the support frame II (9), and the distance sensor II (18) is used to sense the distance between the V-groove on the circuit board, and the distance sensor II (18) is electrically connected to the controller (16);The limiting mechanism includes a cylinder I (19), a pressure block I (20), a cylinder II (21) and a pressure block II (22). The cylinder I (19) is installed on the fixing frame (5). The cylinder I (19) is electrically connected to the controller (16). The pressure block I (20) is connected to the telescopic rod of the cylinder I (19). The pressure block I (20) is used to press the circuit board. Two groups of cylinders II (21) are symmetrically arranged on the support frame II (9). The cylinder II (21) is electrically connected to the controller (16). The two groups of cylinders II (21) are respectively located on both sides of the distance sensor II (18). The number of the two groups of cylinders II (21) is at least two. A pressure block II (22) is connected between the telescopic rods of the two groups of cylinders II (21). The two pressure blocks II (22) are respectively located on both sides of the distance sensor II (18). The two pressure blocks II (22) are used to press two adjacent circuit boards.

2. A circuit board breaking and separating device according to claim 1, characterized in that: The invention also includes a guide mechanism, which includes a guide plate I (23) and a guide plate II (24). The guide plate I (23) and the guide plate II (24) are both mounted on the fixing frame (5), and the guide plate I (23) and the guide plate II (24) are both used to guide the circuit board.

3. A circuit board breaking and separating device as claimed in claim 2, characterized in that: The present invention also includes a discharge mechanism, which includes a discharge frame (25), a rotating frame II (26), a cylinder III (27) and a pressure plate (28). The discharge frame (25) is installed on the movable frame (2), and the discharge frame (25) is used to discharge the circuit board. The rotating frame II (26) is rotatably connected to the discharge frame (25) on one side. The cylinder III (27) is connected to the rotating frame II (26). The pressure plate (28) is connected to the telescopic rod of the cylinder III (27), and the pressure plate (28) is used to press the circuit board in the discharge frame (25).

4. A circuit board breaking and separating device as claimed in claim 3, characterized in that: The discharge mechanism also includes a tooth block (29), a pull rod (30) and a spring (31). The tooth blocks (29) are arranged at intervals on the rotating frame II (26). The pull rod (30) is slidably arranged on the discharge frame (25) close to the side of the rotating frame II (26). The two ends of the spring (31) are respectively connected to the pull rod (30) and the discharge frame (25). The pull rod (30) is spaced apart with tooth grooves (32) the same number as the tooth blocks (29), and the tooth blocks (29) are stuck in the tooth grooves (32).

5. The circuit board breaking and separating device according to claim 4, characterized in that: The material discharging mechanism includes a support frame (33), a reduction motor I (34), a one-way screw rod I (35), a movable frame (36), a reduction motor II (37), a one-way screw rod II (38) and a collecting frame (39). The support frame (33) is arranged on the side of the fixed frame (5), the reduction motor I (34) is installed on the support frame (33), the one-way screw rod I (35) is rotatably connected to the support frame (33), and the end of the one-way screw rod I (35) is connected to the output of the reduction motor I (34). The movable frame (36) is slidably mounted on the support frame (33), and the movable frame (36) is threadedly connected to the one-way screw rod I (35). A reduction motor II (37) is symmetrically arranged on the movable frame (36), and a one-way screw rod II (38) is symmetrically rotated in the movable frame (36). The end of the one-way screw rod II (38) is connected to the output shaft of the reduction motor II (37). The collecting frame (39) is slidably mounted on the movable frame (36), and the collecting frame (39) is threadedly connected to the one-way screw rod II (38).

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