A production process for energy consumption intelligent control system integrated cabinet
By designing a rectangular cabinet with multi-layer cooling and ventilation structure and air guide plate in an intelligent control system, the problem of poor heat dissipation of ordinary metal cabinets is solved, and more efficient heat dissipation effect and production efficiency are achieved.
Patent Information
- Application Number
- CN202411452327.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-10-17
AI Technical Summary
It is difficult for existing ordinary metal cabinets to effectively deal with the problem of high heat generation in intelligent control systems, resulting in poor heat dissipation effect.
An integrated cabinet for energy consumption intelligent control system is designed, adopting a rectangular cabinet structure, with multi-layer cooling and ventilation structure and air guide plates inside, and step-shaped ventilation holes and long-shaped ventilation holes are formed through metal welding and precision cutting processes. Combined with the inclined design of the air guide plate, the heat dissipation efficiency is improved.
It significantly improves ventilation and heat dissipation effect, maintains a reasonable working temperature, avoids heat superposition between modules, improves system stability and safety, and simplifies production processes and saves materials and time.
Smart Images

Figure CN118983706B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of production and processing of special power distribution cabinets for electric control systems, and in particular to an energy consumption intelligent control system integrated cabinet and a production process thereof. Background Art
[0002] The distribution cabinet (box) is divided into power distribution cabinet (box), lighting distribution cabinet (box), and metering cabinet (box). It is the final equipment of the power distribution system. The distribution cabinet is a general term for the motor control center. The distribution cabinet is used in places where the load is relatively dispersed and there are fewer circuits; the motor control center is used in places where the load is concentrated and there are more circuits. They distribute the power of a circuit of the upper-level distribution equipment to the nearest load. This level of equipment should provide protection, monitoring and control for the load.
[0003] The power distribution cabinet is different from ordinary metal boxes such as conventional water meter boxes or electricity meter boxes. The reason is that the integrated circuit boards and electronic components placed in the power distribution cabinet are more numerous, more complex and more precise, which directly leads to a higher heat generation per unit volume. Better cooling facilities and corresponding ventilation structures are required for ventilation and heat dissipation. At the same time, with the development of society and technological progress, customized energy consumption intelligent control systems are used in industrial production or home supporting equipment to link industrial equipment or home appliances, and then intelligently customize energy-saving plans through background energy consumption calculations. The energy consumption intelligent control system belongs to the above-mentioned high-heat and precision instruments, because it needs to be equipped with different monitoring modules for power consumption equipment in different areas, and the heat generated by each module needs to be isolated from each other and cannot be superimposed on each other.
[0004] The invention patent with Chinese patent application number 201510921295.0 discloses a building intelligent system integrated control cabinet, including a cabinet and a control system, wherein a plurality of exhaust fans are arranged on the top of the cabinet, a plurality of cold air ducts are connected to the bottom of the cabinet, the cold air ducts are connected to cold air equipment, and a solenoid valve is arranged on the cold air ducts; the control system includes an upper temperature sensor, a lower temperature sensor, a first control circuit, a second control circuit, a controller, a display screen and an input device, wherein the upper temperature sensor, the lower temperature sensor, the first control circuit, the second control circuit, the display screen and the input device are all connected to the controller, the upper temperature sensor is arranged at the top of the cabinet, the lower temperature sensor is arranged at the bottom of the cabinet, the first control circuit is used to control the solenoid valve, the second control circuit is used to control the exhaust fan, and the display screen and the input device are arranged on the outer side of the cabinet. Compared with the traditional control cabinet, the cooling speed is faster and the control is simpler. The technical solution proposed by the above invention mainly dissipates heat by adding cold air ducts and cold air equipment to match each other to dissipate heat for the integrated components in the cabinet, and the heat dissipation structure of the cabinet itself has not been improved. Summary of the invention
[0005] Therefore, in response to the above problems, the present invention proposes an energy consumption intelligent control system integrated cabinet and its production process, which solves the technical problem that the existing ordinary metal cabinets are difficult to cope with in the field of intelligent control systems due to their high heat generation and poor heat dissipation.
[0006] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an energy consumption intelligent control system integrated cabinet, comprising a cabinet body and a protective cover hingedly connected to the cabinet body, the cabinet body is a rectangular cabinet body, the cabinet body is a semi-enclosed structure, and an opening is arranged on it, and the protective cover is used to open or close the opening, the cabinet body comprises a metal-welded left side, a right side, an upper top surface, a lower bottom surface and a back support surface, a containing cavity is arranged in the cabinet body, a mounting plate is arranged in the containing cavity in a manner of being fixedly connected to the back support surface, and a first cooling ventilation structure and a second cooling ventilation structure are respectively arranged on the left side and the right side of the cabinet body;
[0007] The protective cover is provided with a working observation window and a third cooling and ventilation structure, and the back support surface is provided with a mounting through hole for connecting with a wall.
[0008] Furthermore, the first cooling and ventilation structure is arranged at the upper end of the left side of the cabinet and extends downward to the middle part of the left side. The first cooling and ventilation structure includes a plurality of first ventilation holes, each of which is a long strip ventilation hole. The first ventilation holes are parallel to each other and are arranged in a stepped manner on the vertical plane.
[0009] Furthermore, the second cooling and ventilation structure is arranged at the lower end of the right side of the cabinet and extends upward to the middle part of the right side. The second cooling and ventilation structure includes a plurality of second ventilation holes, each of which is a long strip ventilation hole. The second ventilation holes are parallel to each other and aligned in the vertical direction.
[0010] Furthermore, the length of the second ventilation hole accounts for four fifths of the width of the right side surface of the cabinet, and each of the second ventilation holes is integrally formed with an air guide plate.
[0011] Furthermore, the angle between the air guide plate and the horizontal plane is 5°-15°, and the direction is inclined downward.
[0012] A production process of an integrated cabinet for an energy consumption intelligent control system, characterized in that it comprises the following steps:
[0013] S1. Metal plate cutting: Cut the metal plate raw material into sections according to the design drawings, and cut it into independent rectangular plates to be formed;
[0014] S2, corner cutting: the plate to be formed is pre-processed, and the four corners of the plate to be formed are cut into square edges, and four square folding slots are generated at the four corners of the plate to be formed after cutting;
[0015] S3, forming ventilation holes; using a metal punching machine to perform a punching and forming operation of the first ventilation holes on the plate to be formed, the arrangement of the first ventilation holes after forming is a stepped arrangement, and using a metal cutting and folding machine to perform a cutting and forming operation of the second ventilation holes on the plate to be formed;
[0016] S4, folding the plate; folding the plate to be formed after cutting by a metal folding machine, so that the four side surfaces of the plate to be formed are perpendicular to the bottom surface, and the side edges between adjacent side surfaces are against each other;
[0017] S5, metal welding: metal welding is performed on the sides that abut against each other to complete the forming of the cabinet;
[0018] S6. Install the protective cover: Install the protective cover and the side of the cabinet through hinges;
[0019] S7. Door lock installation: Install a door lock on the edge of the protective cover to lock it with the cabinet.
[0020] Furthermore, the cutting process in step S3 includes the following subdivision steps:
[0021] S3.1, one-time cutting: make two side cuts on the second ventilation hole, with a cutting depth of 3-5 cm and a cutting length of 1.5-2 cm;
[0022] S3.2, secondary cutting; after completing the primary cutting, a secondary cutting is performed on the cutting seam of the primary cutting to connect the cutting seam. The cutting seam of the secondary cutting is perpendicular to the cutting seam of the primary cutting and connects the two cutting seams of the primary cutting.
[0023] Furthermore, in step S3.2, the secondary cutting process includes two processes, cutting and folding, and stamping and folding are performed simultaneously after the cutting operation is completed.
[0024] Furthermore, the metal cutting and folding machine includes a frame, a metal plate conveyor belt arranged on the frame, a cutting gantry mounted on the frame, a first cutting knife group arranged on the cutting gantry, and a second cutting knife group arranged on the cutting gantry;
[0025] The cutting gantry includes a moving frame, a first telescopic mechanism and a second telescopic mechanism arranged on the moving frame. The moving frame reciprocates along the length direction of the metal plate conveyor belt on the frame through a moving guide rail. The first telescopic mechanism and the second telescopic mechanism can both be lifted up and down in a vertical direction. The first cutting knife group is arranged on the first telescopic mechanism, and the second cutting knife group is arranged on the second telescopic mechanism. On a horizontal plane, the arrangement directions of the first cutting knife group and the second cutting knife group are perpendicular to each other, and the first telescopic mechanism and the second telescopic mechanism work independently.
[0026] Furthermore, the first cutting knife group includes a cutting base, a rotation mechanism arranged on the cutting base, a cutting mechanism arranged on the cutting base, and a folding push block arranged on the cutting base, the cutting mechanism and the folding push block are respectively connected to the rotation mechanism, and the cutting and folding of the second ventilation hole on the forming plate to be formed are achieved through the rotation mechanism, the cutting mechanism includes a rotating motor and a cutting blade connected to each other, the rotating motor drives the cutting blade to perform rotational cutting, and the rotation mechanism includes an active driving wheel, a first rack and a second rack meshing with the active driving wheel The active driving wheel is driven to rotate by a driving motor, the first rack and the second rack are oppositely arranged at the two ends of the active driving wheel, the folding pushing block is fixedly connected to the first rack, and the rotating motor is fixedly connected to the second rack. Through the driving rotation of the driving motor, when the second rack moves downward, it drives the cutting blade to move downward for cutting, and at the same time, the first rack lifts the folding pushing block upward; when the second rack moves upward, it drives the cutting blade to lift upward to complete the cutting, and at the same time, the first rack moves downward to drive the folding pushing block to fold the cutting seam of the plate to be formed to form an air guide plate.
[0027] By adopting the above technical solution, the beneficial effects of the present invention are:
[0028] 1. Compared with the traditional water meter box or electricity meter box, the present invention has better ventilation and heat dissipation effect, because what it carries inside is not the zero-heat or low-heat consumption equipment of the traditional water meter and electricity meter, but high-precision modular equipment such as the intelligent control system. The characteristics of this type of equipment are that the equipment parts are small and precise, and a large amount of heat will be generated per unit volume during the operation process. If the heat is not dissipated and discharged in time, it will cause system operation delays or even equipment downtime. The principle is similar to that of a computer motherboard. In the present invention, a mounting plate is arranged in the accommodating cavity of the cabinet, and partition mounting grooves are arranged at intervals on the mounting plate. The purpose is to ensure that the heat generated by each system module can be separated and does not form a mutual superposition effect, so as to form an effect of separate heat discharge of the partition as a whole. At the same time, the present invention is respectively provided with a first cooling ventilation structure and a second cooling ventilation structure on the left and right sides of the cabinet, and a third cooling ventilation structure is arranged on the protective cover. The temperature in the cabinet can be kept within a reasonable working temperature range through the mutual cooperation of the three ventilation structures and the external natural airflow.
[0029] 2. The first cooling ventilation structure in the present invention includes a plurality of first elongated ventilation holes, and the second cooling ventilation structure includes a plurality of second elongated ventilation holes, wherein the first cooling ventilation structure and the second cooling ventilation structure can cooperate with each other to enhance the ventilation effect during operation. The principle is that the first cooling ventilation structure is arranged at the middle to the upper end of the left side, and the second cooling ventilation structure is arranged at the middle to the lower end of the right side, so that it can be ensured that the external airflow will not be immediately discharged outward when it enters the cabinet through the first cooling ventilation structure or the second cooling ventilation structure, but can be discharged in the cabinet. Air flow refluxes inside the body, that is, air entering from the first cooling ventilation structure will circulate inside the cabinet and then flow out from the second cooling ventilation structure, while air entering from the second cooling ventilation structure will circulate inside the cabinet and then flow out from the first cooling ventilation structure, so as to maximize the heat dissipation effect of natural heat dissipation through the structure; and the first cooling ventilation structure is a first ventilation hole arranged in a stepped shape, and its structural design advantages are reflected in the following aspects: small material loss, heat dissipation effect is equal to or even better than that of conventional structure, and the safety of each module in the cabinet is improved while reducing the opening area without destroying the original ventilation and heat dissipation effect.
[0030] 3. The present invention provides an air guide plate on the second ventilation hole, wherein the structure of the air guide plate is different from the baffle plate of the existing cabinet ventilation hole. The baffle plate provided on the existing cabinet ventilation hole has the function of dust and rain protection. The existing baffle plate has an arc, so it is impossible to form it with the ventilation hole directly in one step during the manufacturing process. It is necessary to open a hole separately, and then weld the baffle plate after making it separately. The process is complicated and time-consuming and labor-intensive. The air guide plate in the present invention has a different structure from the existing conventional baffle plate, and its function is also different, and the molding method is also different. Specifically, the air guide plate structure is a flat plate instead of a traditional arc structure, and its angle with the horizontal plane is 5°-15°, and the square It is inclined downward, and in addition to the conventional dust and rain protection, it also has a wind-guiding function. That is, when the external natural airflow enters the cabinet through the second ventilation hole, it will be guided and changed direction under the action of the air guide plate. The changed direction is inclined upward, that is, it flows in the direction of the first ventilation hole, thereby improving the flow efficiency of the airflow in the cabinet; and the greater advantage lies in its forming method. The forming method of the air guide plate can be directly combined with the opening of the second ventilation hole. The air guide plate, that is, the residual material generated after the second ventilation hole is opened, is directly formed by metal bending after cutting into holes. Compared with the traditional forming method, it saves raw materials and simplifies the process, thereby improving efficiency.
[0031] 4. The metal cutting and folding machine used in the production process proposed in the present invention performs the cutting and forming operation of the ventilation holes on the rectangular cabinet body proposed in the present invention. The cutting of the second ventilation hole and the folding and forming operation of the air guide plate are performed in the following manner: the first cutting knife group and the second cutting knife group are used to perform transverse cutting and longitudinal cutting on the plate body to be formed respectively, wherein the longitudinal cutting is performed first, that is, the second cutting knife group is used to cut two parallel longitudinal cutting grooves on the plate body to be formed, and then the first cutting knife group is used to cut two parallel longitudinal cutting grooves on the plate body to be formed. A transverse groove perpendicular to the two parallel grooves is cut on the body. When the transverse groove connects the two longitudinal grooves, a U-shaped groove is formed on the plate to be formed. At this time, the rotation mechanism starts to work, and the active driving wheel rotates under the drive of the driving motor. The cutting blade rises and disengages from the transverse groove, and the folding pushing block descends to the plate to be formed and pushes, so that the metal plate inside the U-shaped groove is folded to directly form an air guide plate, thereby completing efficient cutting and metal folding operations, thereby improving the efficiency of cutting the second ventilation hole and forming the air guide plate.
[0032] 5. At the same time, in the process of cutting the second ventilation hole and folding the air guide plate of the present invention, even if the cutting blade rises after completing the cutting operation, the cutting blade still keeps rotating during the folding push block descending to perform the folding operation. However, the role of maintaining rotation at this time is converted into a vibration generator after the cutting is completed, that is, vibration is generated by maintaining rotation, and the vibration is transmitted to the folding push block through the rotation mechanism, ensuring that the folding push block is in vibration contact with the plate to be formed during the process of pushing the folding and forming the air guide plate. On the one hand, the folding efficiency can be improved, and on the other hand, the vibration can reduce the downward force required for folding the plate to be formed. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:
[0034] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0035] Figure 2 It is a schematic diagram of the internal three-dimensional structure of the present invention;
[0036] Figure 3 This is a production process flow chart of the present invention;
[0037] Figure 4 It is a plane view of the plate to be formed in the present invention (the dotted line is the fold);
[0038] Figure 5 It is a schematic diagram of the three-dimensional structure of the metal cutting and folding machine in the present invention;
[0039] Figure 6 It is a schematic diagram of the side structure of the metal cutting and folding machine in the present invention;
[0040] Figure 7 It is a schematic diagram of the three-dimensional structure of the cutting gantry in the present invention;
[0041] Figure 8 for Figure 2 Enlarged view of point A in the middle;
[0042] Fig. 9 This is a schematic diagram of the front structure of the cutting gantry in the present invention;
[0043] Fig.10 It is a schematic diagram of the internal structure of the first cutting knife group in the present invention. DETAILED DESCRIPTION
[0044] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0045] See also Figure 1-Figure 10 The present invention provides an integrated cabinet for an energy consumption intelligent control system, comprising a cabinet body 1 and a protective cover 2 hingedly connected to the cabinet body 1, wherein the cabinet body 1 is a rectangular cabinet body, and the cabinet body 1 is a semi-enclosed structure, on which an opening is arranged, and the protective cover 2 is used to open or close the opening, and the cabinet body 1 comprises a left side surface 11, a right side surface 12, an upper top surface 13, a lower bottom surface 14 and a back support surface 15 welded by metal, and an accommodating cavity 6 is arranged in the cabinet body 1, and a mounting plate 61 is arranged in the accommodating cavity 6 in a manner of being fixedly connected to the back support surface 15, and a first cooling ventilation structure 3 and a second cooling ventilation structure 4 are respectively arranged on the left side surface 11 and the right side surface 12 of the cabinet body 1;
[0046] The protective cover 2 is provided with a working observation window 21 and a third cooling ventilation structure 5, and the back support surface 15 is provided with a mounting through hole 151 for connecting to the wall, wherein the third cooling ventilation structure is a conventional ventilation hole with a baffle, and the baffle is an arc-shaped baffle. The number and arrangement of the ventilation holes are set according to actual needs, and a matrix arrangement is adopted in this embodiment.
[0047] The first cooling ventilation structure 3 is arranged at the upper end of the left side 11 of the cabinet 1 and extends downward to the middle part of the left side 11. The first cooling ventilation structure 3 includes a plurality of first ventilation holes, each of which is a long strip ventilation hole. The first ventilation holes are parallel to each other and are arranged in a stepped manner on the vertical plane. The second cooling ventilation structure 4 is arranged at the lower end of the right side 12 of the cabinet and extends upward to the middle part of the right side. The second cooling ventilation structure 4 includes a plurality of second ventilation holes 41, each of which is a long strip ventilation hole. The second ventilation holes 41 are parallel to each other and are aligned in the vertical direction. The length of the second ventilation holes 41 accounts for four-fifths of the width of the right side 12 of the cabinet 1. Each of the second ventilation holes 41 is integrally formed with an air guide plate 42. The angle between the air guide plate 42 and the horizontal plane is 5°, and the direction is inclined downward.
[0048] This embodiment simultaneously proposes a production process of the above cabinet, specifically: a production process of an energy consumption intelligent control system integrated cabinet, including the following steps:
[0049] S1. Metal plate cutting: Cut the metal plate raw material into sections according to the design drawings, and cut it into independent rectangular plates to be formed;
[0050] S2, corner cutting: the plate to be formed is pre-processed, and the four corners of the plate to be formed are cut into square edges, and four square folding slots are generated at the four corners of the plate to be formed after cutting;
[0051] S3, forming ventilation holes; using a metal punching machine to perform a punching and forming operation of the first ventilation holes on the plate to be formed, the arrangement of the first ventilation holes after forming is a stepped arrangement, and using a metal cutting and folding machine to perform a cutting and forming operation of the second ventilation holes on the plate to be formed;
[0052] S4, folding the plate; folding the plate to be formed after cutting by a metal folding machine, so that the four side surfaces of the plate to be formed are perpendicular to the bottom surface, and the side edges between adjacent side surfaces are against each other;
[0053] S5, metal welding: metal welding is performed on the sides that abut against each other to complete the forming of the cabinet;
[0054] S6. Install the protective cover: Install the protective cover and the side of the cabinet through hinges;
[0055] S7. Door lock installation: Install a door lock on the edge of the protective cover to lock it with the cabinet.
[0056] The cutting process in step S3 includes the following subdivision steps:
[0057] S3.1, one-time cutting: make two side cuts on the second ventilation hole, with a cutting depth of 3 cm and a cutting length of 1.5 cm;
[0058] S3.2, secondary cutting; after completing the primary cutting, a secondary cutting is performed on the cutting seam of the primary cutting to connect the cutting seam. The cutting seam of the secondary cutting is perpendicular to the cutting seam of the primary cutting and connects the two cutting seams of the primary cutting.
[0059] Furthermore, in step S3.2, the secondary cutting process includes two processes, cutting and folding, and punching and folding are performed simultaneously after the cutting operation is completed.
[0060] The metal cutting and folding machine includes a frame 7, a metal plate conveyor belt 8 arranged on the frame 7, a cutting gantry 9 mounted on the frame 7, a first cutting knife group 921 arranged on the cutting gantry 9, and a second cutting knife group arranged on the cutting gantry 9; wherein the metal plate conveyor belt 8 is integrated with an electromagnetic adsorption device, that is, the electromagnetic adsorption device loses power during transportation, and the metal plate follows the metal roller for rotation and transportation. When cutting is required, the electromagnetic adsorption device is energized and the metal plate is adsorbed on the metal roller.
[0061] The cutting gantry 9 includes a movable frame 91, a first telescopic mechanism 92 and a second telescopic mechanism 93 arranged on the movable frame 91, the movable frame 91 reciprocates along the length direction of the metal plate conveyor belt 8 on the frame 7 through a movable guide rail, the first telescopic mechanism 92 and the second telescopic mechanism 93 can both be lifted up and down in the vertical direction, the first cutting knife group 921 is arranged on the first telescopic mechanism 92, and the second cutting knife group is arranged on the second telescopic mechanism 93; on the horizontal plane, the setting directions of the first cutting knife group 921 and the second cutting knife group are perpendicular to each other, and the first telescopic mechanism 92 and the second telescopic mechanism 93 work independently.
[0062] The first cutting knife group 921 includes a cutting base 9211, a rotation mechanism arranged on the cutting base 9211, a cutting mechanism arranged on the cutting base 9211, and a folding push block 9215 arranged on the cutting base 9211. The cutting mechanism and the folding push block 9215 are respectively connected to the rotation mechanism, and the second ventilation hole 41 on the forming plate body is cut and folded by the rotation mechanism. The cutting mechanism includes a rotating motor 9216 and a cutting blade 9217 connected to each other. The rotating motor 9216 drives the cutting blade 9217 to perform rotational cutting. The rotation mechanism includes an active driving wheel 9212, a first rack 9214 and a second rack 9213 meshing with the active driving wheel 9212, and the active The driving wheel 9212 is driven to rotate by a driving motor, the first rack 9214 and the second rack 9213 are arranged at opposite ends of the active driving wheel 9212, the folding push block 9215 is fixedly connected to the first rack 9214, and the rotating motor 9216 is fixedly connected to the second rack 9213. Through the driving rotation of the driving motor, when the second rack 9213 moves downward, it drives the cutting blade 9217 to move downward for cutting, and at the same time, the first rack 9214 lifts the folding push block 9215 upward; when the second rack 9213 moves upward, it drives the cutting blade 9217 to lift upward to complete the cutting, and at the same time, the first rack 9214 moves downward to drive the folding push block 9215 to fold the cutting seam of the plate to be formed to form an air guide plate 42.
[0063] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0064] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A production process for an integrated cabinet of an energy consumption intelligent control system, characterized in that: The following steps are involved: S1. Metal plate cutting: Cut the metal plate raw material into sections according to the design drawings, and cut it into independent rectangular plates to be formed; S2, corner cutting: the plate to be formed is pre-processed, and the four corners of the plate to be formed are cut into square edges, and four square folding slots are generated at the four corners of the plate to be formed after cutting; S3, forming ventilation holes; using a metal punching machine to perform a punching and forming operation of the first ventilation holes on the plate to be formed, the arrangement of the first ventilation holes after forming is a stepped arrangement, and using a metal cutting and folding machine to perform a cutting and forming operation of the second ventilation holes on the plate to be formed; S4, folding the plate; folding the plate to be formed after cutting by a metal folding machine, so that the four side surfaces of the plate to be formed are perpendicular to the bottom surface, and the side edges between adjacent side surfaces are against each other; S5, metal welding: metal welding is performed on the sides that abut against each other to complete the forming of the cabinet; S6. Install the protective cover: Install the protective cover and the side of the cabinet through hinges; S7. Door lock installation: Install a door lock on the edge of the protective cover to lock it with the cabinet; Step S3 includes the following subdivision steps: S3.1, one-time cutting: make two side cuts on the second ventilation hole, with a cutting depth of 3-5 cm and a cutting length of 1.5-2 cm; S3.2, secondary cutting: after completing the first cutting, the cutting seam of the first cutting is connected by a second cutting, the cutting seam of the second cutting is perpendicular to the cutting seam of the first cutting and the two cutting seams of the first cutting are connected; the secondary cutting process includes two processes of cutting and folding, and the stamping and folding are carried out synchronously after the cutting operation is completed The metal cutting and folding machine used in step S3 includes a frame, a metal plate conveyor belt arranged on the frame, a cutting gantry mounted on the frame, a first cutting knife group arranged on the cutting gantry, and a second cutting knife group arranged on the cutting gantry; The cutting gantry comprises a moving frame, a first telescopic mechanism and a second telescopic mechanism arranged on the moving frame, the moving frame reciprocates along the length direction of the metal plate conveyor belt on the frame through a moving guide rail, the first telescopic mechanism and the second telescopic mechanism can both be lifted up and down in a vertical direction, the first cutting knife group is arranged on the first telescopic mechanism, and the second cutting knife group is arranged on the second telescopic mechanism; on a horizontal plane, the arrangement directions of the first cutting knife group and the second cutting knife group are perpendicular to each other, and the first telescopic mechanism and the second telescopic mechanism work independently; The first cutting knife group includes a cutting base, a rotation mechanism arranged on the cutting base, a cutting mechanism arranged on the cutting base, and a folding push block arranged on the cutting base, the cutting mechanism and the folding push block are respectively connected to the rotation mechanism, and the cutting and folding of the second ventilation hole on the forming plate to be formed are realized by the rotation mechanism, the cutting mechanism includes a rotating motor and a cutting blade connected to each other, the rotating motor drives the cutting blade to perform rotational cutting, the rotation mechanism includes an active driving wheel, a first rack and a second rack meshing with the active driving wheel, the active driving wheel is driven to rotate by the driving motor, the first rack and the second rack are arranged at two ends of the active driving wheel opposite to each other, the folding push block is fixedly connected to the first rack, the The rotating motor is fixedly connected to the second rack and is driven to rotate by the driving motor. When the second rack moves downward, it drives the cutting blade to move downward for cutting, and at the same time, the first rack lifts the folding push block upward; when the second rack moves upward, it drives the cutting blade to lift upward to complete the cutting, and at the same time, the first rack moves downward to drive the folding push block to fold the cutting seam of the plate to be formed to form an air guide plate. In the process of the cutting blade completing the cutting operation and rising, and the folding push block descending to perform the folding operation, the cutting blade remains in a rotating state, and the rotating cutting blade is converted into a vibration generator, that is, vibration is generated by maintaining rotation, and the vibration is transmitted to the folding push block through the rotation mechanism, thereby ensuring that the folding push block is in a folding manner in vibration contact with the plate to be formed during the process of pushing the folding and forming air guide plate; The energy consumption intelligent control system integrated cabinet comprises a cabinet body and a protective cover hingedly connected to the cabinet body, the cabinet body is a rectangular cabinet body, the cabinet body is a semi-enclosed structure, an opening is arranged on it, the protective cover is used to open or close the opening, the cabinet body comprises a metal-welded left side, a right side, an upper top surface, a lower bottom surface and a back support surface, a containing cavity is arranged in the cabinet body, a mounting plate is arranged in the containing cavity in a manner of being fixedly connected to the back support surface, and a first cooling ventilation structure and a second cooling ventilation structure are respectively arranged on the left side and the right side of the cabinet body; The protective cover is provided with a working observation window and a third cooling and ventilation structure, and the back support surface is provided with a mounting through hole for connecting with a wall; the first cooling and ventilation structure is arranged at the upper end of the left side of the cabinet and extends downward to the middle part of the left side, and the first cooling and ventilation structure includes a plurality of first ventilation holes, each of which is a long strip ventilation hole, each of which is parallel to each other, and each of which is arranged in a stepped manner on a vertical plane; The second cooling and ventilation structure is arranged at the lower end of the right side surface of the cabinet body and extends upward to the middle part of the right side surface. The second cooling and ventilation structure includes a plurality of second ventilation holes, each of which is a long strip ventilation hole. The second ventilation holes are parallel to each other and aligned in the vertical direction. The length of the second ventilation hole accounts for four-fifths of the width of the right side surface of the cabinet body. Each of the second ventilation holes is integrally formed with an air guide plate. The angle between the air guide plate and the horizontal plane is 5°-15°, and the direction is inclined downward.
Citation Information
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