A production apparatus and process for high-fiber baked bread
By setting up flipping frames and conveyor rollers on both sides of the main conveyor belt, the problem of limited conveying speed caused by mold flipping is solved, realizing efficient continuous conveying and rapid demolding in the bread production process, and improving production efficiency.
Patent Information
- Application Number
- CN202411143369.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2044-08-20
AI Technical Summary
In the prior art, the turning mechanism causes the mold conveying speed on the conveyor belt to be limited when the mold is turned over, which affects the bread production efficiency and cycle.
Tilting frames are installed on both sides of the main conveyor belt. A receiving frame and conveyor rollers are installed on the outside of the tilting frames. The position of the conveyor rollers is controlled by the pitch cylinder. Combined with the design of the push plate and baffle, the mold can be quickly and continuously conveyed and demolded.
It improves the conveying efficiency of bread molds, reduces the production cycle, and ensures the continuity and efficiency of the bread production process.
Smart Images

Figure CN118985651B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of bread production technology, specifically to a production apparatus and process for high-fiber baked bread. Background Technology
[0002] High-fiber bread is mainly made from high-fiber flour, high-quality white sugar, and purified water. After baking, the starch undergoes gelatinization and the protein denatures, resulting in a series of chemical changes that achieve the purpose of maturation and thus change the taste.
[0003] In the production process of high-fiber baked bread, the bread is baked at high temperature in the front oven and tends to stick to the mold. Generally, a flipping mechanism is used to invert the mold along with the bread on the conveyor belt, and gravity is used to demold the bread from the mold.
[0004] Currently, when the flipping mechanism flips a mold, other molds on the conveyor belt must wait for the former mold to complete its flipping before they can continue to be conveyed. This limits the conveying speed of the molds, resulting in reduced conveying efficiency during bread production and affecting the bread production cycle. Therefore, this invention proposes a production device and process for high-fiber baked bread to solve the above problems. Summary of the Invention
[0005] The purpose of this invention is to provide a production apparatus and process for high-fiber baked bread, in order to solve the problems of low conveyor belt speed and long bread production cycle mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a production apparatus for high-fiber baked bread, comprising:
[0007] A main conveyor belt, on the upper surface of which a mold assembly is conveyed, a baffle is provided at one end of the upper surface of the main conveyor belt, and a push plate is slidably installed in the middle of the baffle. The push plate slides back and forth along the length of the baffle and pushes the mold assembly away from the side of the main conveyor belt.
[0008] The system includes two tilting frames located on either side of the end of the main conveyor belt. At least two receiving frames arranged in a circular array are mounted on the outer side of the tilting frame. The receiving frame directly above the tilting frame is flush with the upper surface of the main conveyor belt. The receiving frame is hollow and has an opening at one end near the main conveyor belt. A conveying roller parallel to the receiving frame is mounted on the outer side of the receiving frame. An adjusting cylinder is installed between the conveying roller and the receiving frame, and the adjusting cylinder drives the conveying roller away from the receiving frame.
[0009] Preferably, a mounting seat is provided at the front end of the main conveyor belt, a driving component is mounted on the surface of the mounting seat, the driving component drives the push plate to reciprocate in the width direction of the main conveyor belt, and buffer pads are bonded to both side surfaces of the front end of the push plate.
[0010] Preferably, telescopic frames are provided at both ends of the baffle plate. The baffle plate is horizontally arranged and there are two parallel ones in the vertical direction. The baffle plate is fixedly connected to the mounting seat through a cross bar. Limiting chutes are opened at both ends of the baffle plate. The telescopic frame is in a "C" shape and its end is movably inserted into the inner cavity of the limiting chute. The push plate is located inside the telescopic frame.
[0011] Preferably, limiting convex blocks are fixedly connected to both ends of the telescopic frame. The limiting convex blocks are slidably mounted in the inner cavity of the limiting chute and are adapted to it. A tension spring is arranged in the inner cavity of the limiting chute. Both ends of the tension spring are respectively fixedly connected to one inner wall of the limiting chute and the limiting convex block.
[0012] Preferably, the whole mold includes a plurality of mold monomers arranged side by side. The plurality of mold monomers are fixedly connected through connection frames. There are two connection frames which are respectively located in the upper and lower halves of the mold monomer. The height positions of the two connection frames are respectively consistent with the two baffle plates.
[0013] Preferably, a "C" - shaped rib frame is fixedly arranged on the inner wall of the receiving frame. The rib frame is located between the two connection frames. The distance - adjusting cylinder is fixedly installed at one end of the receiving frame away from the main conveyor belt. A distance - adjusting plate is fixedly installed at the movable end of the distance - adjusting cylinder. A plurality of conveying rollers are arranged in parallel. One ends of the plurality of connecting plates are rotatably installed on the side surface of the distance - adjusting plate. A bread conveyor belt is arranged below the turnover frame. After the distance - adjusting cylinder extends and pushes the conveying rollers away from the receiving frame, the conveying rollers and the bread conveyor belt are in the same plane.
[0014] Preferably, a debris box is fixedly installed on the surface of the distance - adjusting plate. The other end of the conveying roller is provided with a connecting plate, and the other ends of the plurality of connecting plates are rotatably inserted into the connecting plate. An extension plate is fixedly connected to the side surface of the connecting plate, and the extension plate is fixedly connected to the debris box through bolts. A belt groove is opened on the surface of the extension plate. A driving belt with inner teeth is arranged in the belt groove. An annular tooth groove is opened at the end of the rotating shaft of the conveying roller, and the annular tooth groove meshes with the teeth inside the driving belt. The conveying roller is driven to rotate by a motor.
[0015] Preferably, each of the two tilting frames has a tilting shaft fixedly installed through it. The tilting shaft is driven to rotate by an external power device. The end of the tilting shaft is movably fitted with a stand through a bearing. A discharge cylinder is fixedly installed on the stand. The discharge cylinder pushes the mold as a whole to the inside of the main conveyor belt and onto the inner wall of the main conveyor belt.
[0016] Preferably, a support frame is provided on the lower side of both the upper and lower layers of the main conveyor belt, and multiple shaft rollers distributed at equal intervals are rotatably installed in the middle of the support frame, the shaft rollers being in contact with and supporting the main conveyor belt.
[0017] A production process for high-fiber baked bread, using the aforementioned production apparatus.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] This invention features flipping frames on both sides of the front end of the main conveyor belt. At least two receiving frames arranged in a circular array are mounted on the outer side of the flipping frames. Rotatable conveying rollers are mounted on the outer side of the receiving frames, and these rollers are controlled by an adjusting cylinder to move closer to or further away from the receiving frames. A baffle is located at the front end of the upper surface of the main conveyor belt, with a push plate slidably mounted in the middle of the baffle. As the push plate slides back and forth, it sequentially pushes multiple molds conveyed on the upper surface of the main conveyor belt to both sides of the main conveyor belt, where they are received by the receiving frames mounted on the outer side of the flipping frames. The flipping frames then rotate other empty receiving frames until they are flush with the upper surface of the main conveyor belt, facilitating the reception of subsequent molds. This ensures that the molds can be conveyed quickly and continuously, thereby improving bread conveying efficiency and reducing the bread production cycle. Attached Figure Description
[0020] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the present invention;
[0021] Figure 2 This is a side view of the main conveyor belt structure of the present invention;
[0022] Figure 3 This is a front view of the overall structure of the present invention;
[0023] Figure 4 This is a schematic diagram showing the connection between the flipping frame and the receiving frame structure of the present invention;
[0024] Figure 5 This is a schematic diagram showing the connection between the receiving frame and the conveying roller structure of the present invention;
[0025] Figure 6 This is a schematic diagram showing the separation of the conveyor roller and connecting plate structure of the present invention;
[0026] Figure 7 This is a three-dimensional schematic diagram of the receiving frame structure of the present invention;
[0027] Figure 8 This is a half-sectional schematic diagram of the connecting plate structure of the present invention;
[0028] Figure 9 This is a partial schematic diagram of the conveyor roller structure of the present invention;
[0029] Figure 10 This is a three-dimensional schematic diagram of the baffle and push plate structure of the present invention;
[0030] Figure 11 This is a partial cross-sectional view of the baffle structure of the present invention;
[0031] Figure 12 This is a three-dimensional schematic diagram of the overall structure of the mold of the present invention.
[0032] In the diagram: 1. Main conveyor belt; 101. Mounting base; 102. Drive assembly; 103. Support frame; 2. Baffle; 21. Telescopic frame; 22. Limiting protrusion; 23. Limiting groove; 24. Tension spring; 3. Push plate; 31. Buffer pad; 4. Tilting frame; 41. Tilting shaft; 42. Vertical frame; 43. Unloading cylinder; 5. Receiving frame; 51. Rib frame; 6. Conveying roller; 61. Connecting plate; 62. Extension plate; 63. Belt groove; 64. Drive belt; 65. Annular toothed groove; 7. Adjusting cylinder; 71. Adjusting plate; 72. Debris frame; 8. Bread conveyor belt; 9. Mold assembly; 91. Mold unit; 92. Connecting frame. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of the present invention clear and complete, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of the present invention, and are merely illustrative of the embodiments of the present invention. They are not intended to limit the embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0034] In the description of this invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "a," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0035] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0036] For purposes of simplicity and illustration, the principles of the embodiments are described primarily by way of example. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring these embodiments. Furthermore, all embodiments can be used in combination with each other.
[0037] Please see Figures 1 to 12 The present invention provides a technical solution:
[0038] Example 1: A production apparatus for high-fiber baked bread, comprising: a main conveyor belt 1 and a turning frame 4.
[0039] Specifically, a mold assembly 9 is conveyed on the upper surface of the main conveyor belt 1. The main conveyor belt 1 is used to convey the mold assembly 9 and the bread inside the mold assembly 9. A baffle 2 is provided at one end of the upper surface of the main conveyor belt 1. When the mold assembly 9 moves to fit against the baffle 2 as it is conveyed by the main conveyor belt 1, the baffle 2 can restrict the movement of the mold assembly 9. A push plate 3 is slidably installed in the middle of the baffle 2. The push plate 3 slides back and forth along the length of the baffle 2 and pushes the mold assembly 9 away from the side of the main conveyor belt 1. Figure 1 and Figure 3 As shown, the push plate 3 slides horizontally back and forth along the width direction of the main conveyor belt 1. When the push plate 3 slides, it can push the mold assembly 9 from the side of the mold assembly 9 and push the mold assembly 9 away from the main conveyor belt 1. When the push plate 3 slides to the left, it can push the mold assembly 9 from the right side of the mold assembly 9 to the left side of the main conveyor belt 1. Conversely, when the push plate 3 slides to the right, it can push the mold assembly 9 from the left side of the next mold assembly 9 to the right side of the main conveyor belt 1.
[0040] Secondly, two tilting frames 4 are provided, located on both sides of the end of the main conveyor belt 1. At least two receiving frames 5 arranged in a circular array are installed on the outer side of the tilting frame 4. The receiving frame 5 located directly above the tilting frame 4 is flush with the upper surface of the main conveyor belt 1. The receiving frame 5 is a hollow structure with an opening at one end near the main conveyor belt 1. The tilting frame 4 can rotate to tilt the receiving frame 5. When the receiving frame 5 rotates to be directly above the tilting frame 4, the push plate 3 can push the mold assembly 9 into the inner cavity of the receiving frame 5, and move it directly below the tilting frame 4 as the tilting frame 4 rotates. At this time, the mold assembly 9 remains inverted, and the bread inside the mold assembly 9 can be demolded from the mold assembly 9 under the action of gravity. In addition, a conveying roller 6 parallel to the receiving frame 5 is provided on the outer side of the receiving frame 5. Figure 4 As shown, when the receiving frame 5 is directly above the flipping frame 4, the conveying roller 6 is directly above the receiving frame 5. When the receiving frame 5 flips to directly below the flipping frame 4 as the flipping frame 4 rotates, the conveying roller 6 also flips to directly below the receiving frame 5. The conveying roller 6 is set to limit the mold assembly 9 inside the receiving frame 5, preventing the mold assembly 9 and the bread inside the mold assembly 9 from falling off during the flipping process. An adjusting cylinder 7 is installed between the conveying roller 6 and the receiving frame 5, and the adjusting cylinder 7 drives the conveying roller 6 away from the receiving frame 5. When the receiving frame 5 flips to directly below the flipping frame 4, the adjusting cylinder 7 drives the conveying roller 6 to move down and away from the receiving frame 5. At this time, the bread inside the mold assembly 9 moves downward with the downward movement of the conveying roller 6 until it is completely separated from the mold assembly 9. Then the conveying roller 6 rotates to convey the bread away.
[0041] To prevent damage to the bread caused by the collision between the push plate 3 and the mold assembly 9, this application also includes a mounting base 101 at the front end of the main conveyor belt 1. A drive assembly 102 is mounted on the surface of the mounting base 101, and the drive assembly 102 drives the push plate 3 to reciprocate along the width direction of the main conveyor belt 1. Figure 10 As shown, the drive assembly 102 has a built-in power source. The drive assembly 102 can be a combination of a slider and a slide rail in the prior art, or a combination of a slider and a lead screw, or other existing known structures that can drive the push plate 3 to slide back and forth. This application does not limit it. Buffer pads 31 are glued to both sides of the front end of the push plate 3, which can be used to buffer the contact collision between the push plate 3 and the mold body 9, and avoid the mold body 9 from being subjected to strong vibration and causing damage to the internal bread.
[0042] To limit the sliding stroke of the push plate 3, the present application further has telescopic frames 21 provided at both ends of the baffle 2. The baffle 2 is horizontally arranged and there are two parallel ones in the vertical direction. The baffle 2 is fixedly connected to the mounting seat 101 through a cross bar. Both ends of the baffle 2 are provided with limiting sliding grooves 23. The telescopic frame 21 is in a "C" shape and its end is movably inserted into the inner cavity of the limiting sliding groove 23. The push plate 3 is located inside the telescopic frame 21, as Figure 10 and Figure 11 shown. The telescopic frame 21 can only slide horizontally along the length direction of the baffle 2. The setting of the telescopic frame 21 is used to limit the sliding stroke of the push plate 3 to prevent the push plate 3 from colliding with the receiving frame 5. It should be noted that when the push plate 3 pushes the entire mold 9 to move into the inner cavity of the receiving frame 5, the push plate 3 needs to slightly retract some distance to prevent the receiving frame 5 from being blocked by the push plate 3 during flipping.
[0043] To prevent the telescopic frame 21 from hindering the flipping of the receiving frame 5, the present application further has limiting bumps 22 fixedly connected to both ends of the telescopic frame 21. The limiting bumps 22 are slidably installed in the inner cavity of the limiting sliding groove 23 and are adapted to it. A tension spring 24 is arranged in the inner cavity of the limiting sliding groove 23. Both ends of the tension spring 24 are respectively fixedly connected to one end inner wall of the limiting sliding groove 23 and the limiting bump 22, as Figure 11 shown. The limiting bump 22 only slides in the inner cavity of the limiting sliding groove 23 to prevent the telescopic frame 21 from separating from the baffle 2. When the push plate 3 slides to the maximum stroke and retracts in the reverse direction, the telescopic frame 21 can move closer to the baffle 2 under the pulling force of the tension spring 24, thereby preventing the position of the telescopic frame 21 from coinciding with the flipping trajectory of the receiving frame 5 and causing the flipping of the receiving frame 5 to be blocked.
[0044] To supplement the description of the structure of the entire mold 9, the entire mold 9 of the present application includes a plurality of mold units 91 arranged side by side. The plurality of mold units 91 are fixedly connected through a connecting frame 92. There are two connecting frames 92 and they are respectively located in the upper and lower halves of the mold unit 91, as Figure 12 shown. The mold unit 91 is used for forming bread. The connecting frame 92 can connect and fix the plurality of mold units 91 together to ensure that the entire mold 9 can hold multiple breads at one time. When the entire mold 9 is inverted, the bread in the inner cavity of the mold unit 91 can automatically fall under the action of gravity. In addition, to improve the success rate of bread demolding, the inner wall of the mold unit 91 of the present application has a certain draft angle. The height positions of the two connecting frames 92 are respectively consistent with the two baffles 2 to ensure that the baffle 2 can abut against the surface of the connecting frame 92 to prevent the entire mold 9 from continuing to move forward along with the conveying of the main conveyor belt 1.
[0045] For the installation of the conveying roller 6, the present application further has a "C"-shaped rib frame 51 fixedly arranged on the inner wall of the receiving frame 5. The rib frame 51 is located between the two connecting frames 92. When the overall mold 9 moves into the inner cavity of the receiving frame 5, the bottom plate of the receiving frame 5 can support the overall mold 9. When the receiving frame 5 is flipped and带动 the overall mold 9 to be inverted, the rib frame 51 is clamped between the two connecting frames 92, which can support and suspend the overall mold 9, so as to ensure that the overall mold 9 will not move downward under the action of gravity, only the bread will move downward, so as to achieve demoulding. The distance-adjusting cylinder 7 is fixedly installed at one end of the receiving frame 5 away from the main conveyor belt 1. The movable end of the distance-adjusting cylinder 7 is fixedly installed with a distance-adjusting plate 71. A plurality of conveying rollers 6 are arranged and parallel to each other. One end of each of the plurality of connecting plates 61 is rotatably installed on the side surface of the distance-adjusting plate 71, as Figure 5 and Figure 4 shown. When the distance-adjusting cylinder 7 expands and contracts, it can drive the conveying roller 6 away from or close to the receiving frame 5. A plurality of conveying rollers 6 are provided for placing bread and realizing the conveying of bread. A bread conveyor belt 8 is arranged below the flipping frame 4. After the distance-adjusting cylinder 7 extends and pushes the conveying roller 6 away from the receiving frame 5, the conveying roller 6 and the bread conveyor belt 8 are located on the same plane, as Figure 1 shown. The conveying roller 6 can convey the bread to the upper surface of the bread conveyor belt 8, and then the bread conveyor belt 8 conveys the bread to the next process.
[0046] To ensure the synchronous rotation of the plurality of conveying rollers 6, the present application further has a debris box 72 fixedly installed on the surface of the distance-adjusting plate 71, as Figure 5 and Figure 4 shown. When the receiving frame 5 is flipped, the debris box 72 can be located directly below the conveying roller 6. At this time, after the bread is demoulded, if some debris is generated, these debris can be collected in the inner cavity of the conveying roller 6. As the flipping frame 4 rotates and带动 the conveying roller 6 to tilt, the conveying roller 6 can pour the debris into a designated position. The other end of the conveying roller 6 is provided with a connecting plate 61, and the other ends of the plurality of connecting plates 61 are rotatably inserted into the connecting plate 61. The side surface of the connecting plate 61 is fixedly connected with an extension plate 62, and the extension plate 62 is fixedly connected with the debris box 72 by bolts. After the connecting plate 61 is fixedly connected with the debris box 72, it can play a stabilizing effect on the conveying roller 6, avoiding the loosening and shaking of the conveying roller 6. A belt groove 63 is provided on the surface of the extension plate 62, and a transmission belt 64 with teeth on the inner side is arranged in the belt groove 63. The end of the rotating shaft of the conveying roller 6 is provided with an annular tooth groove 65, and the annular tooth groove 65 meshes with the teeth on the inner side of the transmission belt 64. The conveying roller 6 is driven to rotate by a motor, as Figure 6 and Figure 8As shown, when the transmission belt 64 is taut, it can drive multiple conveying rollers 6 to rotate synchronously and in the same direction during transmission. Therefore, only one motor needs to be set on the surface of the adjusting plate 71 to drive the conveying rollers 6 to rotate, which can ensure that multiple conveying rollers 6 rotate synchronously, thereby enabling stable conveying of bread.
[0047] To ensure continuous, rapid, and uninterrupted conveying of the entire mold 9, this application further includes two rotating frames 4 each with a rotating shaft 41 fixedly installed through them. The rotating shafts 41 are driven to rotate by an external power source. The two rotating shafts 41 are independent of each other and do not affect each other. A vertical frame 42 is movably fitted onto the end of each rotating shaft 41 via bearings. The vertical frame 42 is used to support and position the rotating shaft 41. Figure 3 As shown, during the process of the push plate 3 pushing the mold assembly 9 on the main conveyor belt 1 to the right, the tilting frame 4 on the left side of the main conveyor belt 1 rotates, flipping the empty receiving frame 5 to align with the upper surface of the main conveyor belt 1. After the mold assembly 9 is fully inserted into the inner cavity of the receiving frame 5 on the right side of the main conveyor belt 1, the push plate 3 slides to the left and pushes the next mold assembly 9 into the inner cavity of the receiving frame 5 on the left side of the main conveyor belt 1. During this process, the tilting frame 4 on the right side of the main conveyor belt 1 rotates and drives the empty receiving frame 5 to flip to the right side of the main conveyor belt 1. By continuously repeating the above process, multiple mold assemblies 9 can be pushed sequentially to the left and right sides of the main conveyor belt 1. A discharge cylinder 43 is fixedly installed on the upright frame 42 to discharge... The material cylinder 43 pushes the mold assembly 9 to the inside of the main conveyor belt 1 and onto the inner wall of the main conveyor belt 1. That is, when the receiving frame 5 containing the mold assembly 9 is flipped to the underside of the flipping frame 4, the bread inside the mold assembly 9 is demolded under gravity. The mold assembly 9 is pushed by the unloading cylinder 43 to separate from the receiving frame 5, thus ensuring that the receiving frame 5 is empty. When the flipping frame 4 rotates, the empty receiving frame 5 can be flipped to the top of the flipping frame 4 and become flush with the main conveyor belt 1, so that the subsequent push plate 3 can push other mold assemblies 9 into the inner cavity of the receiving frame 5. Therefore, the main conveyor belt 1 of this device can continuously, quickly and uninterruptedly transport the mold assembly 9, thereby improving the conveying efficiency and reducing the production cycle.
[0048] To transport the unmolded bread mold 9 back to the other end of the main conveyor belt 1 for repackaging, this application further includes support frames 103 on the lower sides of both the upper and lower layers of the main conveyor belt 1. Multiple equally spaced rollers are rotatably mounted in the center of each support frame 103, and these rollers are in contact with and support the main conveyor belt 1. Figure 2As shown, the two support frames 103 are used to support the upper and lower layers of the main conveyor belt 1 respectively. When the mold body 9 is inverted and the bread is demolded, the unloading cylinder 43 pushes the mold body 9 to fall to the lower layer of the main conveyor belt 1. Since the support frame 103 below it supports it, and the conveying direction of the lower layer of the main conveyor belt 1 is opposite to that of the upper layer of the main conveyor belt 1, the demolded mold body 9 can just return to the other end of the main conveyor belt 1 with the conveying of the main conveyor belt 1. With the help of the robot arm, the bread can be refilled for baking and conveying.
[0049] The present invention also discloses a production process for high-fiber baked bread, using the above-mentioned production apparatus.
[0050] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A production apparatus for high-fiber baked bread, characterized in that: Including: A main conveyor belt (1) on the upper surface of which an integral mold (9) is conveyed. At one end of the upper surface of the main conveyor belt (1), a baffle (2) is provided. A push plate (3) is slidably installed in the middle of the baffle (2). The push plate (3) reciprocally slides along the length direction of the baffle (2) and pushes the integral mold (9) away from the side of the main conveyor belt (1). Two turnover frames (4) are provided and are respectively located on both sides of the end of the main conveyor belt (1). At least two receiving frames (5) distributed in an annular array are installed on the outer side of the turnover frame (4). The receiving frame (5) directly above the turnover frame (4) is flush with the upper surface of the main conveyor belt (1). The receiving frame (5) is of a hollow structure and an opening is provided at one end close to the main conveyor belt (1). A conveying roller (6) parallel to it is provided on the outer side of the receiving frame (5). A distance adjusting cylinder (7) is installed between the conveying roller (6) and the receiving frame (5), and the distance adjusting cylinder (7) drives the conveying roller (6) to move away from the receiving frame (5). An "L"-shaped rib frame (51) is fixedly provided on the inner wall of the receiving frame (5). The rib frame (51) is located between two connecting frames (92). The distance adjusting cylinder (7) is fixedly installed at one end of the receiving frame (5) away from the main conveyor belt (1). A distance adjusting plate (71) is fixedly installed at the movable end of the distance adjusting cylinder (7). A plurality of conveying rollers (m6) are provided and are parallel to each other. One ends of the plurality of conveying rollers (6) are all rotatably installed on the side surface of the distance adjusting plate (71). A bread conveyor belt (8) is provided below the turnover frame (4). After the distance adjusting cylinder (7) extends and pushes the conveying roller (6) away from the receiving frame (5), the conveying roller (6) and the bread conveyor belt (8) are located on the same plane.
2. The production apparatus for high-fiber baked bread according to claim 1, characterized in that:
3. The production apparatus for high-fiber baked bread according to claim 1, characterized in that: An installation seat (101) is provided at the front end of the main conveyor belt (1). A driving component (102) is installed on the surface of the installation seat (101). The driving component (102) drives the push plate (3) to reciprocally slide in the width direction of the main conveyor belt (1). Buffer pads (31) are bonded to both side surfaces at the front end of the push plate (3).
4. The production apparatus for high-fiber baked bread according to claim 3, characterized in that: Expansion frames (21) are provided at both ends of the baffle (2). The baffle (2) is horizontally arranged and there are two parallel ones in the vertical direction. The baffle (2) is fixedly connected to the installation seat (101) through a cross bar. Limit sliding grooves (23) are opened at both ends of the baffle (2). The expansion frame (21) is of an "L" shape and its end is movably inserted into the inner cavity of the limit sliding groove (23). The push plate (3) is located inside the expansion frame (21). Limit bumps (22) are fixedly connected to both ends of the expansion frame (21). The limit bumps (22) are slidably installed in the inner cavity of the limit sliding groove (23) and are adapted to it. A tension spring (24) is arranged in the inner cavity of the limit sliding groove (23). Both ends of the tension spring (24) are respectively fixedly connected to one end inner wall of the limit sliding groove (23) and the limit bump (22).
5. The production apparatus for high-fiber baked bread according to claim 4, characterized in that: The mold assembly (9) includes multiple mold units (91) arranged side by side. The multiple mold units (91) are fixedly connected by connecting frames (92). There are two connecting frames (92) located in the upper and lower halves of the mold unit (91) respectively. The height of the two connecting frames (92) is consistent with the height of the two baffles (2).
6. The production apparatus for high-fiber baked bread according to claim 5, characterized in that: The surface of the adjusting plate (71) is fixedly mounted with a debris frame (72). The other end of the conveying roller (6) is provided with a connecting plate (61), and the other ends of multiple conveying rollers (6) are rotatably inserted into the connecting plate (61). An extension plate (62) is fixedly connected to the side of the connecting plate (61), and the extension plate (62) is fixedly connected to the debris frame (72) by bolts. A belt groove (63) is opened on the surface of the extension plate (62), and a transmission belt (64) with teeth on the inner side is provided in the belt groove (63). An annular tooth groove (65) is opened at the end of the shaft of the conveying roller (6), and the annular tooth groove (65) meshes with the teeth on the inner side of the transmission belt (64). The conveying roller (6) is driven to rotate by a motor.
7. The production apparatus for high-fiber baked bread according to claim 6, characterized in that: Two flipping frames (4) are respectively fixedly connected to flipping shafts (41). The flipping shafts (41) are driven to rotate by an external power device. The ends of the flipping shafts (41) are movably fitted with uprights (42) through bearings. The uprights (42) are fixedly installed with unloading cylinders (43). The unloading cylinders (43) push the mold assembly (9) to the inside of the main conveyor belt (1) and onto the inner wall of the main conveyor belt (1).
8. The production apparatus for high-fiber baked bread according to claim 1, characterized in that: The main conveyor belt (1) has a support frame (103) on the lower side of both the upper and lower layers. Multiple shaft rollers with equal spacing are rotatably installed in the middle of the support frame (103). The shaft rollers fit into the main conveyor belt (1) and support it.
9. A production process for high-fiber baked bread, characterized in that: The production apparatus described in any one of claims 1-8 is used.
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