A high-precision arc gear five-link CNC gear grinding machine
By using the adjustment of the motor to adjust the motor driving force in the high -precision arc tooth five -linking number grinding machine, the automatic conversion of different specifications of grinding disc was realized, the traditional tooth grinding machine replaced the tedious problem of the grinding disk, and improved the efficiency and processing accuracy.
Patent Information
- Application Number
- CN202411459709.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-10-18
AI Technical Summary
The traditional high-precision arc-tooth five-linked CNC grinder requires tedious manual operation when replacing grinding discs of different specifications, which reduces work efficiency.
Through the adjustment of the motor driving force, the conversion adjustment station of the three different specifications is achieved, eliminating the tedious replacement operation.
Improve work efficiency, realize high -precision grinding processing of arc tooth, and enhance the processing accuracy.
Smart Images

Figure CN118989471B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of five-linkage CNC gear grinding machines, and in particular to a high-precision arc-tooth five-linkage CNC gear grinding machine. Background Art
[0002] In the technical field of five-linkage CNC gear grinding machines, the tooth openings of high-precision arc teeth usually need to be ground using a five-linkage CNC gear grinding machine. It is usually necessary to connect the high-precision arc teeth to the end of the gear seat close to the motor, and use a suitable grinding disc. At the same time, the Y-axis and Z-axis stages are controlled under the support of the machine base to move the position of the grinding disc, and the X-axis stage and motor are controlled to control the position of the gear seat and the B-axis angle. At the same time, the motor is controlled to rotate the grinding disc with the C-axis, thereby realizing the XYZCB five-axis linkage position adjustment, so that the grinding disc is aligned with the position where the arc teeth need to be ground and then the teeth are ground. However, the traditional high-precision arc teeth five-linkage CNC gear grinding machine still has some problems during operation.
[0003] For example, in actual operation, arc teeth of different specifications need to be ground using grinding discs of different specifications, which usually requires cumbersome manual operations to replace grinding discs of different specifications, reducing work efficiency. Summary of the invention
[0004] The present invention provides a high-precision arc-tooth five-linkage CNC gear grinding machine, which utilizes an adjusting member to adjust and transmit the driving force of a motor, promotes the conversion and adjustment of three grinding discs of different specifications, thereby eliminating tedious replacement operations and improving work efficiency.
[0005] In order to solve the above technical problems, the technical solution of the present invention is as follows:
[0006] In the first aspect, a high-precision arc-tooth five-linkage CNC gear grinding machine comprises: a machine base and a Y-axis moving stage arranged on the machine base, the Y-axis moving stage is connected to a Z-axis moving stage, an X-axis moving stage is arranged on the machine base, and the X-axis moving stage is located on one side of the Y-axis moving stage, a motor is connected to one side of the X-axis moving stage, a driving end of the motor is connected to a gear seat, a motor is arranged on one side of the Z-axis moving stage close to the gear seat, and further comprises: three grinding discs are rotatably arranged between the motor and the gear seat;
[0007] The transmission part is arranged at the driving end of the motor to transmit the driving power;
[0008] The cooling blowing part is arranged above the motor and connected to the transmission part so as to be driven by the transmission part to perform air blowing cooling work;
[0009] The rotation adjustment part is arranged outside the transmission part, fits with the transmission part, and is fixedly connected with the motor, so as to be driven by the transmission part to adjust the positions of the three grinding discs and drive one of the grinding discs to rotate and grind the teeth;
[0010] The rotation and adjustment part includes a rotating member and an adjusting member. The rotating member contacts the adjusting member, and the adjusting member is in contact with the transmission part to push the rotating member to rotate and adjust the grinding disc.
[0011] Further, the transmission part includes a pusher and a power member, the pusher is arranged on the outside of the gear seat, the power member is connected to the driving end of the motor, and the pusher includes:
[0012] The moving cover is arranged on a side of the X-axis moving stage close to the Y-axis moving stage, connected to the driving end of the X-axis moving stage, and mounted on the outside of the motor;
[0013] A transmission machine, fixed on the outside of the gear holder;
[0014] The push wheel is mounted on the outside of the driving end of the transmission machine.
[0015] Furthermore, the power member comprises:
[0016] A pulley is sleeved on the outer side of the motor drive end;
[0017] The rubber wheel is fixed to the end of the pulley away from the motor;
[0018] The belt is mounted on the outside of the pulley.
[0019] Further, the cold blowing part includes a suction blowing member and a guide member, the suction blowing member is connected to the power member and is located above the motor, the guide member is sleeved on the outside of the suction blowing member, and the suction blowing member includes:
[0020] A rotating rod is arranged above the motor;
[0021] The driven wheel is sleeved on the outer side of the rotating rod, located above the pulley, and sleeved with the belt;
[0022] The fan blades are fixedly mounted on the outer side of the rotating rod.
[0023] Further, the guide member comprises:
[0024] The support frame is fixedly mounted on the outside of the motor and connected to the X-axis moving stage;
[0025] The rotating rod passes through the support frame and is rotatably connected;
[0026] A wind shield is mounted on the outer sides of the fan blades and the rotating rod and is rotatably connected to the rotating rod;
[0027] The air guide part is arranged on the wind cover and connected with the supporting frame.
[0028] Further, the air guide part includes:
[0029] There are multiple curved tubes, and the multiple curved tubes are evenly distributed on the wind shield;
[0030] One end of the curved tube passes through a side of the wind shield close to the support frame;
[0031] The air nozzle is fixed at the other end of the curved tube;
[0032] The support plate is symmetrically arranged on the wind shield, one end of which is fixed to a side of the support frame close to the wind shield, and the other end is fixedly connected to the wind shield.
[0033] Furthermore, the adjusting member comprises:
[0034] A fixed plate is fixed above the motor and is located near the X-axis moving stage;
[0035] The electric push rod has one end fixedly connected to a side of the fixed plate close to the X-axis moving stage and is located between the driven wheel and the pulley;
[0036] The rubber disc is rotatably mounted on the other end of the electric push rod;
[0037] The auxiliary parts are arranged on the side of the rubber disc away from the electric push rod.
[0038] Further, the auxiliary parts include:
[0039] The connecting column is fixed on the side of the rubber disc away from the electric push rod;
[0040] An angled plate is fixed to the end of the connecting column away from the rubber plate;
[0041] A connecting rod is fixed to a side of the bevel plate away from the connecting column;
[0042] The cone wheel is fixed to the end of the connecting rod away from the bevel plate.
[0043] Further, the rotating member comprises:
[0044] A fixing plate, one end of which is fixed to the outside of the motor;
[0045] The annular track is fixed to the other end of the fixed plate and is located outside the rubber wheel and the cone wheel;
[0046] There are three T guide plates, which are evenly distributed on the annular track and movably connected to the annular track;
[0047] A rotating ring is fixed between the three T guide plates, connects the T guide plates in series, and is located on the inner side of the annular track;
[0048] The transmission part is arranged above the connecting column and passes through the T guide plate.
[0049] Further, the transmission parts include:
[0050] A rotating column penetrates the T guide plate and is rotatably connected thereto, and the rotating column is fixedly connected to the three grinding discs respectively;
[0051] A swash plate, fixed to the end of the spin column away from the grinding plate and in contact with the bevel plate;
[0052] A tandem rod, fixed to the end of the swash plate away from the swivel column;
[0053] The rubber disc is fixed to one end of the tandem rod away from the slant plate and is in contact with the rubber disc.
[0054] The above solution of the present invention includes at least the following beneficial effects:
[0055] Through five-axis motion, complete grinding processing of arc tooth concave and convex tooth surfaces in a single process is realized to improve processing accuracy. At the same time, by providing three grinding discs of different specifications, and providing a transmission part and a rotation part, the adjusting part in the rotation part is operated according to needs, the contact between the adjusting part and the rotating part in the rotation part and the power part in the transmission part is controlled, and the rotating part is promoted to rotate in conjunction with the rotating power, so that the rotating part drives the grinding disc to adjust the working position, and the power part uses the power part in the transmission part and the adjusting part to cooperate to drive the grinding disc adjusted to the top of the adjusting part to rotate for gear grinding, thereby eliminating tedious replacement operations and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0056] Figure 1 A schematic diagram of the overall three-dimensional structure of a high-precision arc-tooth five-link CNC gear grinding machine provided by an embodiment of the present invention;
[0057] Figure 2 A schematic diagram of the three-dimensional structure of a machine base, a Y-axis translation stage, a Z-axis translation stage, an X-axis translation stage and a gear seat assembly provided in an embodiment of the present invention;
[0058] Figure 3 A schematic diagram of a three-dimensional structure of a combination of a transmission part, a cold blowing part and a rotary adjustment part provided in an embodiment of the present invention;
[0059] Figure 4 A schematic diagram of the three-dimensional structure of a fan blade and a rubber wheel combination provided in an embodiment of the present invention;
[0060] Figure 5 A schematic diagram of the three-dimensional structure of a driven wheel, a belt, a pulley and a rubber wheel combination provided in an embodiment of the present invention;
[0061] Figure 6 A schematic diagram of the three-dimensional structure of the wind cover, curved cylinder and driven wheel combination provided in an embodiment of the present invention;
[0062] Figure 7 A schematic diagram of the three-dimensional structure of the rotary adjustment part, the driven wheel, the pulley and the belt assembly provided in an embodiment of the present invention;
[0063] Figure 8 A side plan view of the combination of the transmission part, the cold blowing part and the rotary adjustment part provided in an embodiment of the present invention;
[0064] Fig. 9 The embodiment of the present invention provides Figure 8 Schematic diagram of the structure at A in FIG.
[0065] Fig.10 A side plan view of a cross-sectional assembly of a rubber wheel, a T guide plate, a rotating ring, a rubber disc, an angled disc, an electric push rod and a circular track provided in an embodiment of the present invention;
[0066] Fig.11 A schematic diagram of the three-dimensional structure of the grinding disc, rubber disc, inclined disc and rotating ring combination provided in an embodiment of the present invention.
[0067] Description of reference numerals:
[0068] In the figure: 1, machine base; 2, frame cover; 3, sliding door; 4, mouse holder; 5, Y-axis moving stage; 6, Z-axis moving stage; 7, support frame; 8, motor; 9, X-axis moving stage; 10, moving cover; 11, motor; 12, gear seat; 13, transmission machine; 14, push wheel; 15, pulley; 16, belt; 17, rotating rod; 18, driven wheel; 19, rubber wheel; 20, fan blade; 21, wind cover; 22, bending cylinder; 23, wind nozzle; 24, fixing plate; 25, electric push rod; 26, rubber disc; 27, connecting column; 28, bevel disc; 29, connecting rod; 30, cone wheel; 31, fixed plate; 32, circular track; 33, T guide plate; 34, rotating ring; 35, rotating column; 36, grinding disc; 37, supporting plate; 38, series rod; 39, inclined disc; 40, rubber disc. DETAILED DESCRIPTION
[0069] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present invention and to enable the scope of the present invention to be fully communicated to those skilled in the art.
[0070] like Figures 1 to 11 As shown, an embodiment of the present invention provides a high-precision arc gear five-linkage CNC gear grinding machine, comprising: a machine base 1 and a Y-axis moving stage 5 arranged on the machine base 1, a Z-axis moving stage 6 connected to the Y-axis moving stage 5, an X-axis moving stage 9 arranged on the machine base 1, and the X-axis moving stage 9 is located on one side of the Y-axis moving stage 5, a motor 11 is connected to one side of the X-axis moving stage 9, a driving end of the motor 11 is connected to a gear seat 12, a motor 8 is arranged on the side of the Z-axis moving stage 6 close to the gear seat 12, and further comprising: three grinding discs 36 are rotatably arranged between the motor 8 and the gear seat 12;
[0071] The transmission part is arranged at the driving end of the motor 8 to transmit the driving power;
[0072] The cold blowing part is arranged above the motor 8 and connected to the transmission part so as to be driven by the transmission part to perform the blowing cooling work;
[0073] The rotation adjustment part is arranged outside the transmission part, and is in contact with the transmission part, and is fixedly connected to the motor 8, so as to be driven by the transmission part to adjust the positions of the three grinding discs 36, and drive one of the grinding discs 36 to rotate and grind the teeth;
[0074] The rotation and adjustment part includes a rotating member and an adjusting member. The rotating member contacts the adjusting member, and the adjusting member fits the transmission part to push the rotating member to rotate the adjusting grinding disc 36 .
[0075] Specifically, a frame cover 2 is fixed on the machine base 1, and the frame cover 2 is located on the outside of the Y-axis moving stage 5, the Z-axis moving stage 6 and the X-axis moving stage 9. A mouse rack 4 is fixed on the side of the frame cover 2 away from the Y-axis moving stage 5. A sliding door 3 is penetrated and slidably connected to the interior of the frame cover 2, and is located on the side of the mouse rack 4 close to the X-axis moving stage 9.
[0076] During actual application of this embodiment: the base 1 can provide installation space and protection for electrical components, and can stably support the frame cover 2, Y-axis translation stage 5, Z-axis translation stage 6 and X-axis translation stage 9; the frame cover 2 can stably support the mouse rack 4; the mouse rack 4 can provide installation space for the display screen and can provide space for placing and moving support for the mouse; the frame cover 2 can provide protection for its inner side setting, and can provide movement guidance and support for the sliding door 3.
[0077] The staff can push the sliding door 3 to move with the support of the machine base 1 and the frame cover 2 according to actual needs, and then open the sliding door 3, and then use the fixing parts to install the arc teeth that need to be ground to one end of the tooth seat 12, and at the same time, fix the grinding discs 36 of different specifications on the outside of the three rotary columns 35, and then control the Y-axis moving stage 5 to adjust the height of the Z-axis moving stage 6 along the Y-axis as needed. At the same time, the Z-axis moving stage 6 will drive the transmission part, the cold blowing part and the rotary adjustment part to adjust the height together through the support frame 7. At the same time, the Z-axis moving stage 6 can be controlled to move the power parts, the cold blowing part and the rotary adjustment part in the transmission part along the Z-axis as needed, and the X-axis moving stage 9 can be controlled to move the moving cover 10 along the X-axis as needed, so that the moving cover 10 drives the motor 11, the tooth seat 12 and the pusher to move and adjust the position along the X-axis, so that the grinding disc 36 that needs to participate in the gear grinding work corresponds to the position of the arc teeth.
[0078] As a preferred embodiment of the present invention, the transmission part includes a pusher and a power member, the pusher is arranged on the outside of the gear seat 12, the power member is connected to the driving end of the motor 8, and the pusher includes:
[0079] The moving cover 10 is arranged on a side of the X-axis moving stage 9 close to the Y-axis moving stage 5, connected to the driving end of the X-axis moving stage 9, and mounted on the outer side of the motor 11;
[0080] The transmission machine 13 is fixed on the outer side of the gear seat 12;
[0081] The push wheel 14 is sleeved on the outer side of the driving end of the transmission machine 13.
[0082] Specifically, the shift cover 10 can provide stable support for the motor 11 under the support of the X-axis shift stage 9, and the motor 11 can provide support for the gear seat 12, so that the gear seat 12 can stably support the transmission machine 13, and the transmission machine 13 can drive the push wheel 14 to rotate, and the push wheel 14 can fit with the outer side of the arc tooth installed at one end of the gear seat 12.
[0083] Power parts include:
[0084] The pulley 15 is sleeved on the outer side of the driving end of the motor 8;
[0085] A rubber wheel 19 is fixed to the end of the pulley 15 away from the motor 8;
[0086] The belt 16 is sleeved on the outside of the pulley 15.
[0087] Specifically, the motor 8 can provide support for the pulley 15 under the support of the support frame 7, and the pulley 15 can provide support for the rubber wheel 19. The rubber wheel 19 is made of rubber, which is relatively rough and has high friction. The pulley 15 and the driven wheel 18 can provide a mounting space for the belt 16, so that the driven wheel 18 and the pulley 15 can rotate synchronously.
[0088] In the actual application of this embodiment, the staff can control the transmission machine 13 to drive the push wheel 14 to rotate as needed, so that the push wheel 14 drives the arc tooth installed at one end of the tooth seat 12 to rotate, so that the arc tooth can rotate and adjust the position where the gear needs to be ground to the position corresponding to the grinding disc 36. The staff can start the motor 8 when it is necessary to grind the gear, so that the motor 8 drives the pulley 15 to rotate using the driving end, and the pulley 15 will use the rotational power and friction force to push the belt 16, so that the belt 16 drives the driven wheel 18 to rotate together, and the pulley 15 will use the rotational power to drive the rubber wheel 19 to rotate together, so that the rubber wheel 19 can use the rotational power and friction force to push the rubber disc 26 or the cone wheel 30 to rotate, so that the rubber disc 26 can push the rubber disc 40 in contact with it to rotate under the action of external force, and then the rubber disc 40 drives the series rod 38, the inclined plate 39 and the rotary column 35 located above the pulley 15 to rotate together under the support of the T guide plate 33, and then the rotary column 35 drives the grinding disc 36 located above the rubber wheel 19 to rotate, and the rotating grinding disc 36 is used to grind the arc teeth.
[0089] As a preferred embodiment of the present invention, the cold blowing part includes a suction blowing member and a guide member, the suction blowing member is connected to the power member and is located above the motor 8, the guide member is sleeved on the outside of the suction blowing member, and the suction blowing member includes:
[0090] A rotating rod 17 is arranged above the motor 8;
[0091] The driven wheel 18 is sleeved on the outside of the rotating rod 17, is located above the pulley 15, and is sleeved with the belt 16;
[0092] The fan blade 20 is fixedly mounted on the outer side of the rotating rod 17;
[0093] The guide parts include:
[0094] The support frame 7 is fixedly mounted on the outer side of the motor 8 and connected to the X-axis moving stage 9;
[0095] The rotating rod 17 penetrates through the supporting frame 7 and is rotatably connected;
[0096] The wind shield 21 is mounted on the outer sides of the fan blades 20 and the rotating rod 17 and is rotatably connected to the rotating rod 17;
[0097] The air guide part is arranged on the air cover 21 and connected to the support frame 7 .
[0098] Specifically, the support frame 7 can provide rotational support for the rotating rod 17 under the support of the X-axis moving stage 9, and the rotating rod 17 can provide stable support for the driven wheel 18 and can stably support the fan blades 20. The driven wheel 18 can drive the rotating rod 17 to rotate together with the support of the support frame 7 under the drive of the belt 16, so that the rotating rod 17 can use the rotational force to drive the fan blades 20 to rotate together, and then the fan blades 20 can inhale the outside air into the inner side of the wind cover 21.
[0099] Air guide parts include:
[0100] There are multiple curved tubes 22, and the multiple curved tubes 22 are evenly distributed on the wind cover 21;
[0101] One end of the curved tube 22 passes through a side of the wind shield 21 close to the support frame 7;
[0102] The air nozzle 23 is fixed at the other end of the curved tube 22;
[0103] The support plate 37 is symmetrically arranged on the wind shield 21 , with one end fixed to a side of the support frame 7 close to the wind shield 21 , and the other end fixedly connected to the wind shield 21 .
[0104] Specifically, the wind hood 21 can provide stable support for the curved tube 22. The air sucked into the wind hood 21 will be blown into the inner side of the wind hood 21 under the action of the fan blades 20. The wind hood 21 can provide guidance for the air and can stably support the wind nozzle 23. The wind nozzle 23 can provide an exhaust channel for the air. The support plate 37 can stably support the wind hood 21 under the support of the support frame 7.
[0105] In actual application of this embodiment, when the staff starts the motor 8, the motor 8 will use the driving end, the pulley 15, the belt 16 and the driven wheel 18 to drive the rotating rod 17 to rotate under the support of the support frame 7, so that the rotating rod 17 uses the rotational force to drive the fan blades 20 to rotate on the inner side of the wind cover 21. The side of the wind cover 21 away from the support frame 7 is penetrated with multiple holes, so that the fan blades 20 use the rotational force to suck the outside air through the holes into the inner side of the wind cover 21, and evenly blow the sucked air into the inner side of all the curved tubes 22, so that the air can enter the wind nozzle 23 along the curved tube 22, and finally pass through the wind nozzle 23 to be blown out to the arc teeth installed on the tooth seat 12, and then use the wind force to evenly cool the arc teeth during the grinding process, eliminate the cooling dead zone, and prevent thermal stress.
[0106] In another preferred embodiment of the present invention, the adjusting member comprises:
[0107] A fixed plate 24 is fixed above the motor 8 and is located near the X-axis moving stage 9;
[0108] The electric push rod 25 has one end fixedly connected to a surface of the fixed plate 24 close to the X-axis moving stage 9 and is located between the driven wheel 18 and the pulley 15;
[0109] The rubber disc 26 is rotatably mounted on the other end of the electric push rod 25;
[0110] The auxiliary parts are arranged on a side of the rubber plate 26 away from the electric push rod 25 .
[0111] Specifically, the motor 8 can provide a stable support for the fixing plate 24, so that the fixing plate 24 can provide support for the electric push rod 25, and the electric push rod 25 can provide a rotational support for the rubber disc 26 and can push the rubber disc 26 to translate. The rubber disc 26 is made of rubber.
[0112] Auxiliary parts include:
[0113] The connecting column 27 is fixed on the side of the rubber disc 26 away from the electric push rod 25;
[0114] An angled plate 28 is fixed to the end of the connecting column 27 away from the rubber plate 26;
[0115] A connecting rod 29 is fixed to a side of the bevel plate 28 away from the connecting column 27;
[0116] The cone wheel 30 is fixed to an end of the connecting rod 29 away from the bevel plate 28 .
[0117] Specifically, the connecting column 27 can firmly support the bevel plate 28 under the support of the rubber plate 26. The bevel plate 28 is made of rubber and has an inclination angle, and can provide firm support for the connecting rod 29. The bevel plate 28 can utilize the inclination angle to fit with the swash plate 39, and can transmit the rotational power to the swash plate 39 when fitting. The connecting rod 29 can provide support for the cone wheel 30. The cone wheel 30 has an inclination angle, and can utilize the inclination angle to fit with the rotating ring 34, and transmit the rotational power to the rotating ring 34 when fitting. When the cone wheel 30 fits with the rotating ring 34, it will also fit with the rubber wheel 19, so that the rubber wheel 19 can use friction and rotational power to drive the cone wheel 30 to rotate. The cone wheel 30 is made of rubber.
[0118] The rotating parts include:
[0119] A fixing plate 31, one end of which is fixed to the outside of the motor 8;
[0120] The annular track 32 is fixed to the other end of the fixing plate 31 and is located outside the rubber wheel 19 and the cone wheel 30;
[0121] There are three T guide plates 33, and the three T guide plates 33 are evenly distributed on the annular track 32 and are movably connected to the annular track 32;
[0122] The rotating ring 34 is fixed between the three T guide plates 33, connects the T guide plates 33 in series, and is located on the inner side of the annular track 32;
[0123] The transmission part is arranged above the connecting column 27 and passes through the T guide plate 33 .
[0124] Specifically, the fixed plate 31 can firmly support the annular track 32 under the support of the motor 8, and the arc track can provide movement guidance and support for the T guide plate 33, so that the T guide plate 33 can provide support for the rotating ring 34, and cooperate with the arc track to provide rotation support and guidance for the rotating ring 34.
[0125] Transmission parts include:
[0126] The rotating column 35 penetrates through the T guide plate 33 and is rotatably connected thereto, and the rotating column 35 is respectively fixedly connected to the three grinding discs 36;
[0127] The swash plate 39 is fixed to the end of the rotating column 35 away from the grinding plate 36 and is in contact with the bevel plate 28;
[0128] A tandem rod 38 is fixed to an end of the swash plate 39 away from the swivel column 35;
[0129] The rubber disc 40 is fixed to one end of the series rod 38 away from the slant plate 39 and is in contact with the rubber disc 26 .
[0130] In actual application of this embodiment, the T guide plate 33 can provide rotational support for the swivel column 35, and the swivel column 35 can provide support for the swash plate 39, so that the swash plate 39 can stably support the serial rod 38, and the serial rod 38 can provide support for the rubber plate 40, and the rubber plate 40 and the swash plate 39 are made of rubber.
[0131] The staff can control the electric push rod 25 to retract under the support of the fixed plate 24 according to the actual needs, so that the electric push rod 25 pulls the rubber disc 26, the connecting column 27, the bevel disc 28, the connecting rod 29 and the cone wheel 30 to move together in the direction close to the fixed plate 24, thereby separating the rubber disc 26 from the rubber disc 40 and the rubber wheel 19, and at the same time separating the bevel disc 28 from the swash plate 39, and moving the cone wheel 30 to the inner side of the rotating ring 34 to fit the rotating ring 34 and the rubber wheel 19, so that the rubber wheel 19 drives the cone wheel 30 to rotate by friction under the drive of the motor 8, so that the cone wheel 30 drives the connecting rod 29, the bevel disc 28, the connecting column 27 and the rubber disc 26 to rotate together under the support of the electric push rod 25 by rotational power, and the cone wheel 30 drives the rotating ring 34 to rotate by friction, so that the rotating ring 34 drives the three T guide plates 33 to rotate along the annular track 32, and the T guide plates 33 will rotate together along the annular track 32. Under the action of external force, the rotating column 35, the series rod 38, the swash plate 39, the rubber disc 40 and the grinding disc 36 are driven to rotate together with the circular track 32 as the center, so that the grinding disc 36 of appropriate specifications is rotated and adjusted to the position above the rubber wheel 19, and at the same time, the electric push rod 25 is controlled to extend, so that it pushes the cone wheel 30 to separate from the rubber wheel 19 and the rotating ring 34, and pushes the rubber disc 26 to fit with the rubber wheel 19 and the rubber disc 40, and at the same time pushes the angled disc 28 to fit with the swash plate 39, so that the rubber wheel 19 uses the rotational power to push the rubber disc 40, the swash plate 39 and the series rod 38 to rotate, and then the swash plate 39 uses the rotational power to drive the rotating column 35 to rotate under the support of the T guide plate 33, so that the rotating column 35 drives the grinding disc 36 of the corresponding arc tooth specification adjusted to the top of the rubber wheel 19 to rotate together, so that the grinding disc 36 can use the rotational power to grind the arc teeth.
[0132] Working principle: First, the CNC gear grinding machine provides the stability of the overall structure by setting up the machine base 1. The machine base 1 not only provides space for installation and protection of various electrical components, but also carries key moving parts, including Y-axis moving stage 5, Z-axis moving stage 6 and X-axis moving stage 9. Each moving stage undertakes different movement functions in specific operations: the Y-axis moving stage 5 is responsible for lifting and lowering, and is used to adjust the height of the Z-axis moving stage 6; the Z-axis moving stage 6 moves along the horizontal Z-axis, and is used to drive the transmission part and the cold blowing part and other components to adjust forward and backward; the X-axis moving stage 9 is responsible for adjusting the position of the gear seat 12 in the horizontal direction, and the motor 11 can rotate on the B-axis to adjust the angle of the gear seat 12. The motor 8 and the rotating rod 17 can cooperate to push the grinding disc 36 to rotate with the C-axis as the center, so that it can accurately grind the grinding disc 36 and the arc teeth.
[0133] Next, the core part of the grinding operation is carried out by three grinding discs 36 driven by the motor 8. These grinding discs 36 can realize the switching of the workstations through the rotary adjustment part, and the arc teeth are ground by the rotary power. The rotary adjustment part includes a rotating part and an adjusting part. The adjusting part pushes the rotating part to rotate by fitting with the transmission part, thereby adjusting the position of the grinding disc 36.
[0134] The power transmission relies on the combination of the pulley 15, belt 16 and rubber wheel 19 driven by the motor 8. The motor 8 transmits the power to the belt 16 by rotating the pulley 15, thereby driving the synchronous rotation of the driven wheel 18. In this process, the high friction of the rubber wheel 19 effectively enhances the power transmission efficiency. The rubber wheel 19 transmits the power to other key components through the friction with the cone wheel 30 and the rotating ring 34, and can push the rotating column 35 and the grinding disc 36 to perform grinding operations.
[0135] The cold blowing part is to ensure the cooling effect during the grinding process and prevent the arc teeth from generating excessive thermal stress during high-speed grinding. The core of the cold blowing part is composed of a rotating rod 17, a driven wheel 18 and a fan blade 20. When the motor 8 is started, the pulley 15 drives the rotating rod 17 to rotate, and the rotating rod 17 drives the fan blade 20 to rotate at high speed, inhaling external air, and blowing cold air to the arc teeth and grinding area through the wind hood 21 and the air guide parts to ensure temperature control during grinding. This can not only prevent overheating, but also eliminate the cooling dead zone in the grinding area, thereby avoiding precision errors and arc tooth damage caused by thermal stress.
[0136] The movement of the rotating column 35 is supported and guided by the T guide plate 33 and the annular track 32. The T guide plate 33 is combined with the annular track 32 to provide stable support and guidance for the rotation of the rotating column 35 and the rotating ring 34, ensuring that the rotating column 35 and the grinding disc 36 can be accurately moved to the specified position at different grinding stages. The electric push rod 25 plays a key role in adjusting the position of the grinding disc 36. It completes the precise alignment between the grinding disc 36 and the gear seat 12 by pushing and pulling the rubber disc 26, the bevel disc 28 and other components.
[0137] When the specific grinding operation begins, the operator first adjusts the alignment of the grinding disc 36 and the arc tooth, and then starts the motor 8 to drive the rubber wheel 19, cone wheel 30 and other components, and transmits power to the rotating grinding disc 36 through the transmission system. The grinding disc 36 contacts the arc tooth and grinds through continuous rotational power to ensure that the surface of the arc tooth is precisely processed. At the same time, the cold blowing system blows cold air in real time to ensure temperature stability during the entire grinding process. At the same time, the transmission machine 13 is started as needed to control the push wheel 14 to push the arc tooth on the tooth seat 12 to rotate and adjust the grinding position.
[0138] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A high-precision arc gear five-linkage CNC gear grinding machine, comprising: A machine base (1) and a Y-axis moving stage (5) arranged on the machine base (1), the Y-axis moving stage (5) being connected to a Z-axis moving stage (6), an X-axis moving stage (9) being arranged on the machine base (1), and the X-axis moving stage (9) being located on one side of the Y-axis moving stage (5), a motor (11) being connected to one side of the X-axis moving stage (9), a drive end of the motor (11) being connected to a gear seat (12), a motor (8) being arranged on one side of the Z-axis moving stage (6) close to the gear seat (12), and the machine base (1) further comprising: three grinding discs (36) being rotatably arranged between the motor (8) and the gear seat (12); A transmission part, arranged at the driving end of the motor (8) to transmit driving power; A cold blowing part, arranged above the motor (8) and connected to the transmission part, so as to be driven by the transmission part to perform a blowing cooling operation; The rotation adjustment part is arranged outside the transmission part and is in contact with the transmission part and is fixedly connected to the motor (8) so as to be driven by the transmission part to adjust the working position of the three grinding discs (36) and drive one of the grinding discs (36) to rotate and grind the teeth; The rotating and adjusting part comprises a rotating member and an adjusting member, the rotating member contacts the adjusting member, and the adjusting member is in contact with the transmission part, so as to push the rotating member to rotate and adjust the grinding disc (36); The adjusting member comprises: A fixed plate (24) is fixed above the motor (8) and is located near the X-axis moving stage (9); An electric push rod (25), one end of which is fixedly connected to a surface of the fixing plate (24) close to the X-axis moving stage (9); Auxiliary parts, arranged on the side of the rubber plate (26) away from the electric push rod (25) The rotating member comprises: A fixing plate (31), one end of which is fixed to the outside of the motor (8); The annular track (32) is fixed to the other end of the fixing plate (31) and is located outside the rubber wheel (19) and the cone wheel (30); The transmission part comprises a push piece and a power piece, the push piece is arranged on the outside of the gear seat (12), the power piece is connected to the driving end of the motor (8), and the push piece comprises: A moving cover (10) is arranged on a side of the X-axis moving stage (9) close to the Y-axis moving stage (5), is connected to a driving end of the X-axis moving stage (9), and is mounted on the outside of the motor (11); A transmission machine (13) is fixed on the outer side of the gear seat (12); A push wheel (14) is sleeved on the outer side of the driving end of the transmission machine (13); The power member comprises: A pulley (15) sleeved on the outer side of the driving end of the motor (8); A rubber wheel (19) is fixed to an end of the pulley (15) away from the motor (8); A belt (16) is mounted on the outer side of the pulley (15); The adjusting member also includes: The electric push rod (25) is located between the driven wheel (18) and the pulley (15); A rubber disc (26) is rotatably mounted on the other end of the electric push rod (25); The auxiliary parts include: A connecting column (27) is fixed to a side of the rubber disc (26) away from the electric push rod (25); An angled plate (28) is fixed to an end of the connecting column (27) away from the rubber plate (26); A connecting rod (29) is fixed to a side of the bevel plate (28) away from the connecting column (27); A cone wheel (30) is fixed to an end of the connecting rod (29) away from the bevel plate (28); The rotating member also includes: There are three T guide plates (33), and the three T guide plates (33) are evenly distributed on the annular track (32) and are movably connected to the annular track (32); A rotating ring (34) is fixed between the three T guide plates (33), connects the T guide plates (33) in series, and is located on the inner side of the annular track (32); A transmission part, which is arranged above the connecting column (27) and passes through the T guide plate (33); The transmission parts include: A rotating column (35) passes through the T guide plate (33) and is rotatably connected thereto, and the rotating column (35) is respectively fixedly connected to the three grinding discs (36); A slanted plate (39) is fixed to an end of the rotating column (35) away from the grinding plate (36) and is in contact with the bevel plate (28); A tandem rod (38) fixed to an end of the swash plate (39) away from the swivel column (35); The rubber disk (40) is fixed to one end of the tandem rod (38) away from the slant plate (39) and is in contact with the rubber disk (26).
2. The high-precision arc gear five-linkage CNC gear grinding machine according to claim 1 is characterized in that: The cold blowing part comprises a suction blowing member and a guide member, wherein the suction blowing member is connected to the power member and is located above the motor (8), and the guide member is sleeved on the outside of the suction blowing member. The suction blowing member comprises: A rotating rod (17) is arranged above the motor (8); A driven wheel (18) is sleeved on the outer side of the rotating rod (17), is located above the pulley (15), and is sleeved on the belt (16); The fan blade (20) is fixedly mounted on the outer side of the rotating rod (17).
3. The high-precision arc gear five-linkage CNC gear grinding machine according to claim 2 is characterized in that: The guide member comprises: A support frame (7) is fixedly mounted on the outside of the motor (8) and connected to the X-axis moving stage (9); The rotating rod (17) passes through the supporting frame (7) for rotational connection; A wind shield (21) is mounted on the outer sides of the fan blades (20) and the rotating rod (17) and is rotatably connected to the rotating rod (17); The air guide component is arranged on the air cover (21) and is connected to the support frame (7).
4. The high-precision arc gear five-linkage CNC gear grinding machine according to claim 3 is characterized in that: The air guide parts include: There are a plurality of curved cylinders (22), and the plurality of curved cylinders (22) are evenly distributed on the wind shield (21); One end of the curved tube (22) penetrates through a side of the wind shield (21) close to the support frame (7); A tuyere (23) is fixed to the other end of the curved tube (22); The support plate (37) is symmetrically arranged on the wind shield (21), one end of which is fixed to a side of the support frame (7) close to the wind shield (21), and the other end of which is fixedly connected to the wind shield (21).
Citation Information
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