Anti-blocking magnetic ring assembly machine feeding mechanism and feeding method thereof

Abstract

The present invention discloses a blocking-proof feeding mechanism of a magnetic ring assembly machine and a feeding method thereof, which relates to the technical field of automated equipment, and includes a main body, a processor, a power supply, an impurity removal module and a collection box, wherein the impurity removal module is connected to the processor via a signal line, the impurity removal module is connected to the power supply via a signal line, the impurity removal module is installed on the upper part of the inner wall of the main body, the processor is installed on the lower part of the inner wall of the main body, the power supply is installed on the lower part of the inner wall of the main body, and the collection box is installed on the lower part of the inner wall of the main body. The present invention realizes the function of selecting magnetic rings by installing an impurity removal module, solves the problem of incomplete magnetic rings not meeting the performance standards after processing and reducing the service life of the equipment, can improve the qualified rate and good product rate of finished products assembled by the magnetic ring assembly machine, reduce the use of human resources, and improve the safety and durability of the equipment.

Description

Technical Field

[0001] The invention relates to the technical field of automation equipment, and in particular to an anti-blocking feeding mechanism of a magnetic ring assembly machine and a feeding method thereof. Background Art

[0002] Magnetic ring is a kind of annular magnetic conductor, which is widely used in electronic circuits as an anti-interference component, especially in the suppression of high-frequency noise. As a magnetic ring assembly machine that automatically assembles magnetic rings, it is derived from the widespread use of electronic products and the demand for automated production. With the advancement of science and technology and the popularization of electronic products, the requirements for the precision and assembly efficiency of electronic components are getting higher and higher. Magnetic rings are an anti-interference electronic component and are widely used in the manufacturing process of various electronic products, such as televisions, computers, mobile phones and automotive electronic equipment. The application of magnetic ring assembly machines not only improves the automation and intelligence level of magnetic ring assembly, but also greatly improves manufacturing efficiency and quality. The amount of magnetic rings ensures the accurate position and stability of the magnetic rings, thereby improving the performance and reliability of electronic products. With the improvement of environmental awareness, the manufacturing of magnetic ring assembly machines has also paid more and more attention to environmental protection, using environmentally friendly materials and technologies to make the entire production process more environmentally friendly and efficient. As more and more companies begin to pay attention to automated and intelligent production methods, magnetic rings are commonly used components in the electronics industry, and the loading process of their assembly is particularly important. The traditional manual loading method is not only inefficient but also prone to errors, and cannot meet the needs of large-scale production. Therefore, involving and developing automated and intelligent magnetic ring assembly machine loading mechanisms has become an inevitable trend in the development of the industry;

[0003] The existing magnetic ring assembly machine's feeding mechanism may have the problem of magnetic rings getting stuck. At the same time, the quality of the magnetic rings conveyed to the magnetic ring assembly machine through the feeding mechanism is inconsistent, and it is difficult to ensure that the surface of the magnetic rings is free of defects. During the feeding process, unstable feeding and incomplete material collection may occur, which will reduce the final assembly quality and performance of the magnetic rings.

[0004] 1. Patent document CN113387179B discloses a magnetic ring automatic material dividing and feeding device. The above patent realizes the orderly and coherent material dividing and feeding process, reasonable action design and smooth operation, but the above patent cannot realize the function of optimizing the magnetic ring.

[0005] 2. Patent document CN109516176B discloses a magnetic ring feeding mechanism. The above patent realizes a simple structure and replaces traditional manual feeding with automatic feeding, thereby improving work efficiency and reducing labor costs. However, the above patent cannot realize the function of cleaning the magnetic ring.

[0006] 3. Patent document CN110745478B discloses a magnetic ring feeding mechanism. The above patent realizes a simple structure. Through the present invention, the position of the magnetic ring can be automatically adjusted during the feeding process, so that the incomplete parts on the magnetic ring are all facing the same fixed direction when the magnetic ring is fed out by the discharging device, which is convenient for the clamp of the winding mechanism to clamp on the side where the incomplete part is located so as to automatically wind at other positions on the magnetic ring, thereby improving the work efficiency and the quality rate of the coils produced. However, the above patent cannot realize the function of diverting different types of magnetic rings.

[0007] 4. Patent document CN113113229B discloses a fully automatic winding device. The above patent achieves a high degree of automation, which can effectively reduce the labor intensity of the staff and improve the work efficiency of magnetic ring winding. However, the above patent cannot achieve the function of aligning the magnetic ring with the assembly.

[0008] In summary, the above patents cannot achieve the function of selecting the best magnetic ring, cannot achieve the function of cleaning the magnetic ring, cannot achieve the function of diverting different types of magnetic rings, and cannot achieve the function of aligning the magnetic ring with the assembly, which leads to the substandard performance of the incomplete magnetic ring after processing and the reduction of the service life of the equipment, the impact of dirt, burrs and burrs on the surface of the magnetic ring on subsequent processing, the accumulation of magnetic rings during the operation of the feeding mechanism, the reduction of the working efficiency of the magnetic ring assembly machine, the impact of the accumulation of magnetic rings on the quality, and the imbalance of the magnetic field caused by incorrect assembly position, equipment loss of control and low assembly efficiency.

[0009] To this end, the present application proposes an anti-clogging magnetic ring assembly machine feeding mechanism and a feeding method thereof, which can realize the functions of optimizing magnetic rings, cleaning magnetic rings, diverting different types of magnetic rings, and aligning magnetic rings with assembly bodies. Summary of the invention

[0010] The purpose of the present invention is to provide an anti-clogging feeding mechanism for a magnetic ring assembly machine and a feeding method thereof, so as to solve the technical problems proposed in the above-mentioned background technology that the function of magnetic ring optimization cannot be realized, the function of magnetic ring cleaning cannot be realized, the function of diverting different types of magnetic rings cannot be realized, and the function of aligning the magnetic ring with the assembly body cannot be realized, resulting in substandard performance of the incomplete magnetic rings after processing and reduced equipment service life, dirt, burrs and burrs on the surface of the magnetic rings affecting subsequent processing, magnetic ring accumulation during the operation of the feeding mechanism, reduced working efficiency of the magnetic ring assembly machine, and magnetic ring accumulation and scratches affecting quality and incorrect assembly position leading to magnetic field imbalance, equipment loss of control and low assembly efficiency.

[0011] To achieve the above object, the present invention provides the following technical solution: comprising a main body, a processor, a power supply, a dust removal module and a collection box, wherein the dust removal module is connected to the processor via a signal line, and the dust removal module is connected to the power supply via a signal line;

[0012] The upper part of the inner wall of the main body is equipped with a cleaning module, the lower part of the inner wall of the main body is equipped with a processor, the lower part of the inner wall of the main body is equipped with a power supply, and the lower part of the inner wall of the main body is equipped with a collection box;

[0013] The impurity removal module includes: a magnetic field generator, a first controller and a separation component, the magnetic field generator is connected to the first controller through a signal line, the first controller is connected to the processor through a signal line, and the separation component is connected to the processor through a signal line;

[0014] A magnetic field generator is installed on the upper part of the inner wall of the main body, a first controller is installed on the upper part of the inner wall of the main body, and a separation component is installed on the upper part of the inner wall of the main body;

[0015] The magnetic field generator is provided with a coil, an iron core, an iron derivative and a spring. When the coil is energized, the iron core and the iron derivative are magnetized to form two magnets with opposite polarities to generate electromagnetic attraction. When the attraction is greater than the reaction force of the spring, the iron derivative moves toward the iron core. When the electromagnetic attraction is less than the reaction force of the spring, the iron derivative moves away from the iron core under the action of the reaction force.

[0016] Preferably, a cleaning module is installed on the left side of the outer wall of the main body, the cleaning module is connected to the processor through a signal line, and the cleaning module is connected to the power supply through a signal line;

[0017] The cleaning module comprises: a water tank, a transmitter, a transducer and a mesh box, wherein the transmitter is connected to the processor via a signal line, the transmitter is connected to the power supply via a signal line, the transducer is connected to the processor via a signal line, and the transducer is connected to the power supply via a signal line;

[0018] A water tank is installed on the left side of the outer wall of the main body, a transmitter is installed on the left side of the outer wall of the main body, a transducer is installed on the left side of the outer wall of the main body, and a net box is installed on the left side of the outer wall of the main body.

[0019] Preferably, a shunt module is installed in the middle of the inner wall of the main body, the shunt module is connected to the processor through a signal line, and the shunt module is connected to the power supply through a signal line;

[0020] The shunt module includes: a traction component and a shunt channel, and the traction component is connected to the processor through a signal line;

[0021] The traction assembly includes: a magnet unit and a shielding unit, and the magnet unit is connected to the processor through a signal line;

[0022] The same magnets are arranged inside the magnet unit, and the magnetic field strength and distribution are formed by the magnets surrounding each other, and the range and strength of the magnetic field are set by the arrangement of the magnets;

[0023] A high magnetic permeability material layer is arranged inside the shielding unit, which weakens the magnetic field strength based on the eddy current effect, interferes with the magnetic flux bypass, and causes refraction and convergence of magnetic flux lines on the interface.

[0024] Preferably, a calibration module is installed in the middle of the inner wall of the main body, the calibration module is connected to the processor through a signal line, and the calibration module is connected to the power supply through a signal line;

[0025] The alignment module includes: a rotating component and a telescopic component, the rotating component is connected to the processor through a signal line, and the telescopic component is connected to the processor through a signal line;

[0026] A rotating assembly is installed in the middle of the inner wall of the main body, and a telescopic assembly is installed in the middle of the inner wall of the main body;

[0027] The rotating assembly includes: a second controller, a second superconducting magnet block and a rotating table, the second controller is connected to the processor through a signal line, the second superconducting magnet block is connected to the second controller through a signal line, and the rotating table is connected to the processor through a signal line;

[0028] A second controller is installed in the middle of the inner wall of the main body, a second superconducting magnet block is installed in the middle of the inner wall of the main body, and a rotating platform is installed in the middle of the inner wall of the main body.

[0029] Preferably, the separation assembly comprises a first superconducting magnet block, a first baffle, a first rotating shaft and a first motor, the first superconducting magnet block is connected to the processor via a signal line, and the first motor is connected to the processor via a signal line;

[0030] A first superconducting magnet block is installed at the upper part of the inner wall of the main body, a first baffle is installed at the middle part of the inner wall of the main body, a first rotating shaft is installed at the middle part of the inner wall of the main body, and a first motor is installed at the middle part of the inner wall of the main body.

[0031] Preferably, the transmitter is internally provided with piezoelectric material, a vibration unit and a driving unit. Based on the piezoelectric effect and the inverse piezoelectric effect, the AC power is converted into direct current through a rectifier and filter circuit, and high-frequency alternating current is generated through an oscillator. After being amplified by a power amplifier, it is transmitted to the transducer through an output transformer and a matching network.

[0032] Preferably, the transducer is internally provided with piezoelectric ceramics, a transmission unit, a receiving unit and a supporting unit. Based on the piezoelectric effect and the resonance principle, after receiving the high-frequency alternating current transmitted from the transmitter, an alternating voltage is applied to the piezoelectric ceramics to cause alternating strain in the piezoelectric ceramics, generating alternating stress and causing vibration.

[0033] Preferably, the telescopic assembly comprises: a screw, a worm, a worm gear, a sealing ring, a first valve and a second valve;

[0034] A screw is installed in the middle of the inner wall of the main body, a worm is installed in the middle of the inner wall of the main body, a worm wheel is installed in the middle of the inner wall of the main body, a sealing ring is installed in the middle of the inner wall of the main body, a first valve is installed in the middle of the inner wall of the main body, and a second valve is installed in the middle of the inner wall of the main body.

[0035] Preferably, the feeding method is:

[0036] S1, placing the magnetic ring into the cleaning module, and the processor controls the cleaning module to clean the magnetic ring;

[0037] S2, the cleaned magnetic ring enters the impurity removal module, and the processor magnetic field generator controls the screening of the magnetic ring;

[0038] S2, the processor controls the separation component to separate the unqualified magnetic rings and collect them in a collection box;

[0039] S3, the qualified magnetic ring enters the shunt module, the processor controls the traction component to shunt the magnetic ring, and enters the calibration module through the shunt channel;

[0040] S4, after the magnetic ring enters the calibration module, the magnetic ring is placed on the rotating table, and the processor controls the second superconducting magnet block to generate a magnetic field through the first controller to make the magnetic ring rotate;

[0041] S5. When the preset angle is reached, the processor controls the magnetic ring to stop rotating, and the processor controls the lifting assembly to transport the magnetic ring upward to the magnetic ring assembly machine.

[0042] Preferably, the method in which the processor controls the separation component to separate unqualified magnetic rings is:

[0043] S6, the processor controls the magnetic field generator to generate a magnetic field inside the impurity removal module to separate the intact magnetic ring from the incomplete magnetic ring;

[0044] S7, the processor controls the first motor to drive the first rotating shaft to rotate;

[0045] S8. The first baffle is opened to collect the incomplete magnetic rings in the collection box.

[0046] Compared with the prior art, the present invention has the following beneficial effects:

[0047] 1. The present invention realizes the function of optimizing magnetic rings by installing an impurity removal module, solves the problem of substandard performance of defective magnetic rings after processing and shortening the service life of equipment, can remove defective magnetic rings, improve the qualified rate and good rate of finished products assembled by magnetic ring assembly machines, reduce the use of human resources, and improve the safety and durability of equipment;

[0048] 2. The present invention realizes the function of cleaning the magnetic ring by installing a cleaning module, solves the problem that dirt, burrs and burrs on the surface of the magnetic ring affect subsequent processing, can make the surface of the magnetic ring smoother, improve the quality and appearance of the product, improve the reliability and durability of the product, reduce the use of manual labor and improve work efficiency;

[0049] 3. The present invention realizes the function of shunting different types of magnetic rings by installing a shunting module, solves the problem of magnetic ring accumulation during the operation of the feeding mechanism, reduces the working efficiency of the magnetic ring assembly machine, and the problem of magnetic ring accumulation and scratches affecting the quality, can improve the working efficiency of the magnetic ring assembly machine, reduce the losses caused by magnetic ring scratches, and improve the economic benefits of the magnetic ring assembly machine;

[0050] 4. The present invention realizes the function of aligning the magnetic ring with the assembly by installing a calibration module, solves the problems of magnetic field imbalance, equipment loss of control and low assembly efficiency caused by incorrect assembly position, can avoid losses caused by human errors, improve the assembly accuracy and efficiency of the magnetic ring assembly machine, ensure the performance and stability of the product, and meet the market demand for high-quality products. BRIEF DESCRIPTION OF THE DRAWINGS

[0051] Figure 1 It is a front view structural schematic diagram of the present invention;

[0052] Figure 2 It is a schematic diagram of the side structure of the present invention;

[0053] Figure 3 It is a schematic diagram of the cleaning module structure of the present invention;

[0054] Figure 4 It is a schematic diagram of the structure of the diversion module of the present invention;

[0055] Figure 5 It is a schematic diagram of the structure of the calibration module of the present invention;

[0056] Figure 6 It is a schematic diagram of the separation component structure of the present invention;

[0057] Figure 7 It is a schematic diagram of the structure of the lifting assembly of the present invention;

[0058] Figure 8 A schematic diagram of a feeding method for a feeding mechanism of the present invention;

[0059] Fig. 9 It is a schematic diagram of the structure of the optimization module of the present invention.

[0060] In the figure: 1, main body; 2, cleaning module; 3, processor; 4, power supply; 5, water tank; 6, lifting assembly; 7, collection box; 8, magnetic field generator; 9, first controller; 10, separation assembly; 11, transmitter; 12, transducer; 13, net box; 14, diversion module; 15, traction assembly; 16, diversion channel; 17, magnet unit; 18, shielding unit; 19, calibration module; 20, rotation assembly; 21, second controller; 22, second superconducting magnet block; 23, rotating table; 24, first superconducting magnet block; 25, rotating table; 26, first superconducting magnet block; 27, first superconducting magnet block; 28, first superconducting magnet block; 29, first superconducting magnet block; 30, first superconducting magnet block; 31, first superconducting magnet block; 32, first superconducting magnet block; 33, first superconducting magnet block; 34, first superconducting magnet block; 35, first superconducting magnet block; 36, first superconducting magnet block; 37, first superconducting magnet block; 38, first superconducting magnet block; 39, first superconducting magnet block; 40, first superconducting magnet block; 41, first superconducting magnet block; 42, first superconducting magnet block; 43, first superconducting magnet block; 44, first superconducting magnet block; 45, first superconducting magnet block; 46, first superconducting magnet block; 47, first superconducting magnet block; 48, first superconducting magnet block; 49, first superconducting magnet block; 50, first superconducting magnet block; 51, first superconducting magnet block; 52, first superconducting magnet block; 53 The magnetic conductive body block; 25, the first baffle; 26, the first rotating shaft; 27, the first motor; 28, the screw; 29, the worm; 30, the worm wheel; 31, the sealing ring; 32, the first valve; 33, the second valve; 34, the optimization module; 35, the grinding component; 36, the removal component; 37, the weight sensor; 38, the closing component; 39, the holder; 40, the rotating unit; 41, the grinding head; 42, the second rotating shaft; 43, the second baffle; 44, the second motor; 45, the third superconducting magnet block; 46, the arrangement channel. DETAILED DESCRIPTION

[0061] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0062] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0063] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0064] Example 1

[0065] See also Figure 1 , Figure 2 and Figure 6 , a blocking-proof feeding mechanism of a magnetic ring assembly machine, comprising a main body 1, a processor 3, a power supply 4, a cleaning module and a collection box 7, wherein the cleaning module is connected to the processor 3 through a signal line, and the cleaning module is connected to the power supply 4 through a signal line;

[0066] The upper part of the inner wall of the main body 1 is equipped with a cleaning module, the lower part of the inner wall of the main body 1 is equipped with a processor 3, the lower part of the inner wall of the main body 1 is equipped with a power supply 4, and the lower part of the inner wall of the main body 1 is equipped with a collection box 7;

[0067] The impurity removal module includes: a magnetic field generator 8, a first controller 9 and a separation component 10, wherein the magnetic field generator 8 is connected to the first controller 9 via a signal line, the first controller 9 is connected to the processor 3 via a signal line, and the separation component 10 is connected to the processor 3 via a signal line;

[0068] A magnetic field generator 8 is installed on the upper part of the inner wall of the main body 1, a first controller 9 is installed on the upper part of the inner wall of the main body 1, and a separation component 10 is installed on the upper part of the inner wall of the main body 1;

[0069] The magnetic field generator 8 is provided with a coil, an iron core, an iron derivative and a spring. When the coil is energized, the iron core and the iron derivative are magnetized to form two magnets with opposite polarities to generate electromagnetic attraction. When the attraction is greater than the reaction force of the spring, the iron derivative moves toward the iron core. When the electromagnetic attraction is less than the reaction force of the spring, the iron derivative moves away from the iron core under the action of the reaction force.

[0070] The separation assembly 10 includes a first superconducting magnet block 24, a first baffle 25, a first rotating shaft 26 and a first motor 27. The first superconducting magnet block 24 is connected to the processor 3 through a signal line, and the first motor 27 is connected to the processor 3 through a signal line.

[0071] A first superconducting magnet block 24 is installed at the upper part of the inner wall of the main body 1, a first baffle 25 is installed at the middle part of the inner wall of the main body 1, a first rotating shaft 26 is installed at the middle part of the inner wall of the main body 1, and a first motor 27 is installed at the middle part of the inner wall of the main body 1;

[0072] Further, the magnetic ring enters the impurity removal module, and the processor 3 controls the magnetic field generator 8 through the first controller 9 to excite the magnetic field to apply magnetic force to the magnetic ring. The movements of the complete magnetic ring and the incomplete magnetic ring under the same magnetic force are different. Under the magnetic force applied by the magnetic field generator 8, the complete magnetic ring and the incomplete magnetic ring are separated. When the incomplete magnetic ring passes through the separation component 10, the processor 3 controls the first motor 27 to drive the first rotating shaft 26, open the first baffle 25, and collect the incomplete magnetic ring into the collection box 7, thereby realizing the function of selecting the magnetic ring, solving the problem of substandard performance of the incomplete magnetic ring after processing and reducing the service life of the equipment, being able to remove defective products in the magnetic ring, improving the qualification rate and yield rate of the finished products assembled by the magnetic ring assembly machine, reducing the use of human resources, and improving the safety and durability of the equipment.

[0073] Example 2

[0074] See also Figure 1 , Figure 2 and Figure 3 , a feeding mechanism of a magnetic ring assembly machine for preventing blocking, a cleaning module 2 is installed on the left side of the outer wall of the main body 1, the cleaning module 2 is connected to the processor 3 through a signal line, and the cleaning module 2 is connected to the power supply 4 through a signal line;

[0075] The cleaning module 2 includes: a water tank 5, a transmitter 11, a transducer 12 and a mesh box 13, wherein the transmitter 11 is connected to the processor 3 via a signal line, the transmitter 11 is connected to the power supply 4 via a signal line, the transducer 12 is connected to the processor 3 via a signal line, and the transducer 12 is connected to the power supply 4 via a signal line;

[0076] A water tank 5 is installed on the left side of the outer wall of the main body 1, a transmitter 11 is installed on the left side of the outer wall of the main body 1, a transducer 12 is installed on the left side of the outer wall of the main body 1, and a net box 13 is installed on the left side of the outer wall of the main body 1;

[0077] The transmitter 11 is internally provided with piezoelectric material, a vibration unit and a driving unit. Based on the piezoelectric effect and the inverse piezoelectric effect, the mains electricity is converted into direct current through a rectifier and filter circuit, and high-frequency alternating current is generated through an oscillator. After being amplified by a power amplifier, it is transmitted to the transducer 12 through an output transformer and a matching network.

[0078] The transducer 12 is provided with piezoelectric ceramics, a transmission unit, a receiving unit and a supporting unit. Based on the piezoelectric effect and the resonance principle, after receiving the high-frequency alternating current transmitted from the transmitter 11, an alternating voltage is applied to the piezoelectric ceramics to cause alternating strain in the piezoelectric ceramics, generating alternating stress to cause vibration;

[0079] Furthermore, the magnetic ring is placed in the cleaning module 2, and the processor 3 controls the transmitter 11 and the transducer 12 to clean the magnetic ring placed in the mesh box 13. The transmitter 11 converts the AC power into DC power through a rectifier and filter circuit, generates high-frequency AC power through an oscillator, and after amplification by a power amplifier, it is transmitted to the transducer 12 through an output transformer and a matching network. After receiving the high-frequency AC power transmitted from the transmitter 11, the transducer 12 applies an alternating voltage to the piezoelectric ceramic to cause the piezoelectric ceramic to undergo alternating strain, generate alternating stress and cause vibration, thereby realizing the function of cleaning the magnetic ring, solving the problem of the influence of dirt, burrs and burrs on the surface of the magnetic ring on subsequent processing, making the surface of the magnetic ring smoother, improving the quality and appearance of the product, improving the reliability and durability of the product, reducing the use of manual labor and improving work efficiency.

[0080] Example 3

[0081] See also Figure 1 , and 2 and Figure 4 , a feeding mechanism of a magnetic ring assembly machine for preventing blocking, a shunt module 14 is installed in the middle of the inner wall of the main body 1, the shunt module 14 is connected to the processor 3 through a signal line, and the shunt module 14 is connected to the power supply 4 through a signal line;

[0082] The diversion module 14 includes: a traction component 15 and a diversion channel 16, and the traction component 15 is connected to the processor 3 through a signal line;

[0083] The traction assembly 15 includes: a magnet unit 17 and a shielding unit 18, and the magnet unit 17 is connected to the processor 3 through a signal line;

[0084] The same magnets are arranged inside the magnet unit 17, and the magnetic field strength and distribution are formed by the magnets surrounding each other, and the range and strength of the magnetic field are set by the arrangement of the magnets;

[0085] A high magnetic permeability material layer is provided inside the shielding unit 18, which weakens the magnetic field strength based on the eddy current effect, interferes with the magnetic flux bypass, and causes the refraction and convergence of magnetic flux lines at the interface;

[0086] Furthermore, after the intact magnetic ring enters the diversion module 14, the processor 3 controls the traction component 15 to divert the magnetic ring through the magnet unit 17. Based on the different movements of magnetic rings of different materials and sizes under the action of the same magnetic field, different magnetic rings are introduced into the diversion channel 16, thereby realizing the function of diverting different types of magnetic rings, solving the problems of magnetic ring accumulation during the operation of the feeding mechanism, reducing the working efficiency of the magnetic ring assembly machine, and the quality affected by magnetic ring accumulation and scratches. It can improve the working efficiency of the magnetic ring assembly machine, reduce the losses caused by magnetic ring scratches, and improve the economic benefits of the magnetic ring assembly machine.

[0087] Example 4

[0088] See also Figure 1 and Figure 7 , a blocking-proof feeding mechanism of a magnetic ring assembly machine, a calibration module 19 is installed in the middle of the inner wall of the main body 1, the calibration module 19 is connected to the processor 3 through a signal line, and the calibration module 19 is connected to the power supply 4 through a signal line;

[0089] The calibration module 19 includes: a rotating assembly 20 and a lifting assembly 6, wherein the rotating assembly 20 is connected to the processor 3 via a signal line, and the lifting assembly 6 is connected to the processor 3 via a signal line;

[0090] A rotating assembly 20 is installed in the middle of the inner wall of the main body 1, and a lifting assembly 6 is installed in the middle of the inner wall of the main body 1;

[0091] The rotating assembly 20 includes: a second controller 21, a second superconducting magnet block 22 and a rotating platform 23, the second controller 21 is connected to the processor 3 through a signal line, the second superconducting magnet block 22 is connected to the second controller 21 through a signal line, and the rotating platform 23 is connected to the processor 3 through a signal line;

[0092] A second controller 21 is installed in the middle of the inner wall of the main body 1, a second superconducting magnet block 22 is installed in the middle of the inner wall of the main body 1, and a rotating platform 23 is installed in the middle of the inner wall of the main body 1;

[0093] The lifting assembly 6 includes: a screw 28, a worm 29, a worm wheel 30, a sealing ring 31, a first valve 32 and a second valve 33;

[0094] A screw 28 is installed in the middle of the inner wall of the main body 1, a worm 29 is installed in the middle of the inner wall of the main body 1, a worm wheel 30 is installed in the middle of the inner wall of the main body 1, a sealing ring 31 is installed in the middle of the inner wall of the main body 1, a first valve 32 is installed in the middle of the inner wall of the main body 1, and a second valve 33 is installed in the middle of the inner wall of the main body 1;

[0095] Further, after the magnetic ring enters the calibration module 19, the processor 3 controls the second superconducting magnet block 22 to generate a magnetic field through the second controller 21, and the magnetic ring placed on the rotating table 23 rotates under the action of the magnetic field. After reaching the specified angle, the processor 3 controls the second superconducting magnet block 22 to stop exciting the magnetic field. The processor 3 controls the lifting assembly 6 to transport the magnetic ring upward to the specified position, and provides it to the magnetic ring assembly machine for subsequent processing, thereby realizing the function of aligning the magnetic ring with the assembly, solving the problems of magnetic field imbalance, equipment loss of control and low assembly efficiency caused by incorrect assembly position, avoiding losses caused by human errors, improving the assembly accuracy and efficiency of the magnetic ring assembly machine, ensuring the performance and stability of the product, and meeting the market demand for high-quality products.

[0096] Example 5

[0097] See also Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 , a blocking-proof feeding mechanism of a magnetic ring assembly machine, comprising a main body 1, a processor 3, a power supply 4, a cleaning module and a collection box 7, wherein the cleaning module is connected to the processor 3 through a signal line, and the cleaning module is connected to the power supply 4 through a signal line;

[0098] The upper part of the inner wall of the main body 1 is equipped with a cleaning module, the lower part of the inner wall of the main body 1 is equipped with a processor 3, the lower part of the inner wall of the main body 1 is equipped with a power supply 4, and the lower part of the inner wall of the main body 1 is equipped with a collection box 7;

[0099] The impurity removal module includes: a magnetic field generator 8, a first controller 9 and a separation component 10, wherein the magnetic field generator 8 is connected to the first controller 9 via a signal line, the first controller 9 is connected to the processor 3 via a signal line, and the separation component 10 is connected to the processor 3 via a signal line;

[0100] A magnetic field generator 8 is installed on the upper part of the inner wall of the main body 1, a first controller 9 is installed on the upper part of the inner wall of the main body 1, and a separation component 10 is installed on the upper part of the inner wall of the main body 1;

[0101] The magnetic field generator 8 is provided with a coil, an iron core, an iron derivative and a spring. When the coil is energized, the iron core and the iron derivative are magnetized to form two magnets with opposite polarities to generate electromagnetic attraction. When the attraction is greater than the reaction force of the spring, the iron derivative moves toward the iron core. When the electromagnetic attraction is less than the reaction force of the spring, the iron derivative moves away from the iron core under the action of the reaction force.

[0102] The separation assembly 10 includes a first superconducting magnet block 24, a first baffle 25, a first rotating shaft 26 and a first motor 27. The first superconducting magnet block 24 is connected to the processor 3 through a signal line, and the first motor 27 is connected to the processor 3 through a signal line.

[0103] A first superconducting magnet block 24 is installed at the upper part of the inner wall of the main body 1, a first baffle 25 is installed at the middle part of the inner wall of the main body 1, a first rotating shaft 26 is installed at the middle part of the inner wall of the main body 1, and a first motor 27 is installed at the middle part of the inner wall of the main body 1;

[0104] A cleaning module 2 is installed on the left side of the outer wall of the main body 1, and the cleaning module 2 is connected to the processor 3 through a signal line, and the cleaning module 2 is connected to the power supply 4 through a signal line;

[0105] The cleaning module 2 includes: a water tank 5, a transmitter 11, a transducer 12 and a mesh box 13, wherein the transmitter 11 is connected to the processor 3 via a signal line, the transmitter 11 is connected to the power supply 4 via a signal line, the transducer 12 is connected to the processor 3 via a signal line, and the transducer 12 is connected to the power supply 4 via a signal line;

[0106] A water tank 5 is installed on the left side of the outer wall of the main body 1, a transmitter 11 is installed on the left side of the outer wall of the main body 1, a transducer 12 is installed on the left side of the outer wall of the main body 1, and a net box 13 is installed on the left side of the outer wall of the main body 1;

[0107] The transmitter 11 is internally provided with piezoelectric material, a vibration unit and a driving unit. Based on the piezoelectric effect and the inverse piezoelectric effect, the mains electricity is converted into direct current through a rectifier and filter circuit, and high-frequency alternating current is generated through an oscillator. After being amplified by a power amplifier, it is transmitted to the transducer 12 through an output transformer and a matching network.

[0108] The transducer 12 is provided with piezoelectric ceramics, a transmission unit, a receiving unit and a supporting unit. Based on the piezoelectric effect and the resonance principle, after receiving the high-frequency alternating current transmitted from the transmitter 11, an alternating voltage is applied to the piezoelectric ceramics to cause alternating strain in the piezoelectric ceramics, generating alternating stress to cause vibration;

[0109] Furthermore, after the magnetic ring enters the cleaning module 2, the transmitter 11 converts the AC power into DC power through a rectifier and filter circuit, generates high-frequency AC power through an oscillator, and after being amplified by a power amplifier, it is transmitted to the transducer 12 through an output transformer and a matching network. After the transducer 12 receives the high-frequency AC power transmitted from the transmitter 11, it applies an alternating voltage to the piezoelectric ceramic to cause the piezoelectric ceramic to undergo alternating strain, generate alternating stress to cause vibration, and remove the burrs on the magnetic ring. After the burrs are removed, the magnetic ring enters the impurity removal module, which realizes the function of removing burrs to prevent interference with the magnetic field, solves the problem of impurities on the magnetic ring affecting the magnetic field distribution in subsequent processing, can improve the quality of the finished product, avoid the interference of burrs on the magnetic field distribution, and cause interference and loss to the performance of the equipment and the finished product, thereby improving the economic benefits of the equipment.

[0110] Example 6

[0111] Please refer to 9, a blocking-proof feeding mechanism of a magnetic ring assembly machine, comprising: a main body 1, a processor 3, a power supply 4, a collection box 7 and a selection module 34, wherein the selection module 34 is connected to the processor 3 via a signal line, and the module is connected to the power supply 4 via a signal line;

[0112] A processor 3 is installed at the lower part of the inner wall of the main body 1, a power supply 4 is installed at the lower part of the inner wall of the main body 1, a collection box 7 is installed at the lower part of the inner wall of the main body 1, and a selection module 34 is installed at the middle part of the inner wall of the main body 1;

[0113] The optimization module 34 includes: a grinding component 35, a removal component 36, a weight sensor 37 and a closing component 38, wherein the grinding component 35 is connected to the processor 3 via a signal line, the removal component 36 is connected to the processor 3 via a signal line, the weight sensor 37 is connected to the processor 3 via a signal line, and the closing component 38 is connected to the processor 3 via a signal line;

[0114] A grinding component 35 is installed in the middle of the inner wall of the main body 1, a removal component 36 is installed in the middle of the inner wall of the main body 1, a weight sensor 37 is installed in the middle of the inner wall of the main body 1, and a closing component 38 is installed in the middle of the inner wall of the main body 1;

[0115] The grinding assembly 35 includes: a fixer 39, a rotating unit 40 and a grinding head 41, wherein the fixer 39 is connected to the processor 3 via a signal line, and the rotating unit 40 is connected to the processor 3 via a signal line;

[0116] A fixer 39 is installed in the middle of the inner wall of the main body 1, a rotating unit 40 is installed in the middle of the inner wall of the main body 1, and a grinding head 41 is installed in the middle of the inner wall of the main body 1;

[0117] The removal assembly 36 includes: a third superconducting magnet block 45 and an arrangement channel 46, wherein the third superconducting magnet block 45 is connected to the processor 3 via a signal line;

[0118] A third superconducting magnet block 45 is installed in the middle of the inner wall of the main body 1, and an arrangement channel 46 is installed in the middle of the inner wall of the main body 1;

[0119] The weight sensor 37 is provided with an elastic body, a strain gauge and an AD conversion unit. Under the action of gravity, the object passing through the weight sensor 37 transmits the gravity to the elastic body, causing the elastic body to deform, and the strain gauge attached to the elastic body loses balance, outputting an electrical signal proportional to the weight. The AD conversion unit amplifies and processes the electrical signal, and transmits the signal to the processor 3.

[0120] The closing assembly 38 includes: a second rotating shaft 42, a second baffle 43 and a second motor 44, the second motor 44 is connected to the processor 3 through a signal line, and the second baffle 43 is connected to the second motor 44 through the second rotating shaft 42;

[0121] A second rotating shaft 42 is installed in the middle of the inner wall of the main body 1, a second baffle 43 is installed in the middle of the inner wall of the main body 1, and a second motor 44 is installed in the middle of the inner wall of the main body 1;

[0122] Further, the magnetic ring cleaned by the cleaning module 2 enters the optimization module 34, the processor 3 controls the fixer 39 to fix the magnetic ring, the processor 3 controls the rotating unit 40 to drive the grinding head 41 to grind the magnetic ring, the processor 3 controls the removal component 36 to arrange the magnetic ring, and when the magnetic ring passes through the weight sensor 37, the weight sensor 37 records the weight of the magnetic ring and compares it with the preset value. When the unqualified magnetic ring passes through, the processor 3 controls the second motor 44 to drive the second rotating shaft 42 to rotate, open the second baffle 43, remove the unqualified magnetic ring and collect it in the collection box 7. When the qualified magnetic ring passes through, the processor 3 does not control the second motor 44 to ensure that the magnetic ring passes normally, thereby realizing the function of grinding and optimizing the magnetic ring, solving the problem of poor product performance and reduced user experience after the uneven surface of the magnetic ring is processed, reducing the wear of the magnetic ring on the equipment, improving the assembly efficiency and service life of the magnetic ring assembly machine, and improving the performance of the product.

[0123] Working principle: the magnetic ring enters the impurity removal module, the processor 3 controls the magnetic field generator 8 through the first controller 9 to excite the magnetic field to apply magnetic force to the magnetic ring, the movement of the complete magnetic ring and the incomplete magnetic ring under the same magnetic force is different, under the magnetic force applied by the magnetic field generator 8, the complete magnetic ring and the incomplete magnetic ring are separated, when the incomplete magnetic ring passes through the separation component 10, the processor 3 controls the first motor 27 to drive the first rotating shaft 26, open the first baffle 25, and collect the incomplete magnetic ring into the collection box 7;

[0124] The magnetic ring is placed in the cleaning module 2, and the processor 3 controls the transmitter 11 and the transducer 12 to clean the magnetic ring placed in the mesh box 13. The transmitter 11 converts the mains electricity into direct current through a rectifier and filter circuit, generates high-frequency alternating current through an oscillator, amplifies it through a power amplifier, and transmits it to the transducer 12 through an output transformer and a matching network. After receiving the high-frequency alternating current transmitted from the transmitter 11, the transducer 12 applies an alternating voltage to the piezoelectric ceramic, causing the piezoelectric ceramic to undergo alternating strain, generating alternating stress and causing vibration;

[0125] After the intact magnetic ring enters the diversion module 14, the processor 3 controls the traction assembly 15 to divert the magnetic ring through the magnet unit 17. Based on the different movements of magnetic rings of different materials and sizes under the same magnetic field, different magnetic rings are introduced into the diversion channel 16;

[0126] After the magnetic ring enters the calibration module 19, the processor 3 controls the second superconducting magnet block 22 to generate a magnetic field through the second controller 21. The magnetic ring placed on the rotating table 23 rotates under the action of the magnetic field. After reaching the specified angle, the processor 3 controls the second superconducting magnet block 22 to stop exciting the magnetic field. The processor 3 controls the lifting assembly 6 to transport the magnetic ring upward to the specified position and provide it to the magnetic ring assembly machine for subsequent processing.

[0127] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An anti-blocking feeding mechanism for a magnetic ring assembly machine, characterized in that: It comprises a main body (1), a processor (3), a power source (4), a dust removal module and a collection box (7), wherein the dust removal module is connected to the processor (3) via a signal line, and the dust removal module is connected to the power source (4) via a signal line; A de-impurity module is installed at the upper part of the inner wall of the main body (1), a processor (3) is installed at the lower part of the inner wall of the main body (1), a power supply (4) is installed at the lower part of the inner wall of the main body (1), and a collection box (7) is installed at the lower part of the inner wall of the main body (1); The impurity removal module comprises: a magnetic field generator (8), a first controller (9) and a separation component (10), wherein the magnetic field generator (8) is connected to the first controller (9) via a signal line, the first controller (9) is connected to the processor (3) via a signal line, and the separation component (10) is connected to the processor (3) via a signal line; A magnetic field generator (8) is installed on the upper part of the inner wall of the main body (1), a first controller (9) is installed on the upper part of the inner wall of the main body (1), and a separation component (10) is installed on the upper part of the inner wall of the main body (1); The magnetic field generator (8) is provided with a coil, an iron core, an iron derivative and a spring. When the coil is energized, the iron core and the iron derivative are magnetized to form two magnets with opposite polarities to generate electromagnetic attraction. When the attraction is greater than the reaction force of the spring, the iron derivative moves toward the iron core. When the electromagnetic attraction is less than the reaction force of the spring, the iron derivative moves away from the iron core under the action of the reaction force. A shunt module (14) is installed in the middle of the inner wall of the main body (1), the shunt module (14) is connected to the processor (3) via a signal line, and the shunt module (14) is connected to the power supply (4) via a signal line; The diversion module (14) comprises: a traction component (15) and a diversion channel (16); the traction component (15) is connected to the processor (3) via a signal line; The traction assembly (15) comprises: a magnet unit (17) and a shielding unit (18); the magnet unit (17) is connected to the processor (3) via a signal line; The magnet unit (17) is provided with identical magnets inside, and the strength and distribution of the magnetic field are formed by the magnets surrounding it, and the range and strength of the magnetic field are set by the arrangement of the magnets; A high magnetic permeability material layer is arranged inside the shielding unit (18), which weakens the magnetic field strength based on the eddy current effect, interferes with the magnetic flux bypass, and causes refraction and convergence of magnetic flux lines at the interface; A calibration module (19) is installed in the middle of the inner wall of the main body (1), the calibration module (19) is connected to the processor (3) via a signal line, and the calibration module (19) is connected to the power supply (4) via a signal line; The calibration module (19) comprises: a rotating component (20) and a lifting component (6), wherein the rotating component (20) is connected to the processor (3) via a signal line, and the lifting component (6) is connected to the processor (3) via a signal line; A rotating assembly (20) is installed in the middle of the inner wall of the main body (1), and a lifting assembly (6) is installed in the middle of the inner wall of the main body (1); The rotating assembly (20) comprises: a second controller (21), a second superconducting magnet block (22) and a rotating table (23); the second controller (21) is connected to the processor (3) via a signal line; the second superconducting magnet block (22) is connected to the second controller (21) via a signal line; and the rotating table (23) is connected to the processor (3) via a signal line; A second controller (21) is installed in the middle of the inner wall of the main body (1), a second superconducting magnet block (22) is installed in the middle of the inner wall of the main body (1), and a rotating platform (23) is installed in the middle of the inner wall of the main body (1); The separation assembly (10) comprises a first superconducting magnet block (24), a first baffle (25), a first rotating shaft (26) and a first motor (27); the first superconducting magnet block (24) is connected to the processor (3) via a signal line, and the first motor (27) is connected to the processor (3) via a signal line; A first superconducting magnet block (24) is installed on the upper portion of the inner wall of the main body (1), a first baffle (25) is installed in the middle portion of the inner wall of the main body (1), a first rotating shaft (26) is installed in the middle portion of the inner wall of the main body (1), and a first motor (27) is installed in the middle portion of the inner wall of the main body (1).

2. The anti-blocking magnetic ring assembly machine feeding mechanism according to claim 1, characterized in that: A cleaning module (2) is installed on the left side of the outer wall of the main body (1), the cleaning module (2) is connected to the processor (3) via a signal line, and the cleaning module (2) is connected to the power supply (4) via a signal line; The cleaning module (2) comprises: a water tank (5), a transmitter (11), a transducer (12) and a mesh box (13); the transmitter (11) is connected to the processor (3) via a signal line, the transmitter (11) is connected to the power supply (4) via a signal line, the transducer (12) is connected to the processor (3) via a signal line, and the transducer (12) is connected to the power supply (4) via a signal line; A water tank (5) is installed on the left side of the outer wall of the main body (1), a transmitter (11) is installed on the left side of the outer wall of the main body (1), a transducer (12) is installed on the left side of the outer wall of the main body (1), and a net box (13) is installed on the left side of the outer wall of the main body (1).

3. The anti-blocking feeding mechanism of the magnetic ring assembly machine according to claim 2, characterized in that: The transmitter (11) is provided with a piezoelectric material, a vibration unit and a driving unit. Based on the piezoelectric effect and the inverse piezoelectric effect, the mains electricity is converted into direct current through a rectifier and filter circuit, and high-frequency alternating current is generated through an oscillator. After being amplified by a power amplifier, it is transmitted to the transducer (12) through an output transformer and a matching network.

4. The anti-blocking feeding mechanism of the magnetic ring assembly machine according to claim 2, characterized in that: The transducer (12) is provided with a piezoelectric ceramic, a transmission unit, a receiving unit and a supporting unit. Based on the piezoelectric effect and the resonance principle, after receiving the high-frequency alternating current transmitted from the transmitter (11), an alternating voltage is applied to the piezoelectric ceramic, causing the piezoelectric ceramic to undergo alternating strain, thereby generating alternating stress and causing vibration.

5. The anti-blocking feeding mechanism of the magnetic ring assembly machine according to claim 1, characterized in that: The lifting assembly (6) comprises: a screw (28), a worm (29), a worm wheel (30), a sealing ring (31), a first valve (32) and a second valve (33); A screw (28) is installed in the middle of the inner wall of the main body (1), a worm (29) is installed in the middle of the inner wall of the main body (1), a worm wheel (30) is installed in the middle of the inner wall of the main body (1), a sealing ring (31) is installed in the middle of the inner wall of the main body (1), a first valve (32) is installed in the middle of the inner wall of the main body (1), and a second valve (33) is installed in the middle of the inner wall of the main body (1).

6. A method for feeding a material feeding mechanism of a magnetic ring assembly machine with an anti-blocking property, applicable to the material feeding mechanism of a magnetic ring assembly machine with an anti-blocking property as claimed in any one of claims 1 to 5, characterized in that: The feeding method is: S1, placing the magnetic ring into the cleaning module (2), and the processor (3) controlling the cleaning module (2) to clean the magnetic ring; S2, the cleaned magnetic ring enters the impurity removal module, and the processor (3) and the magnetic field generator (8) control the screening of the magnetic ring; S2, the processor (3) controls the separation component (10) to separate the unqualified magnetic rings and collect them in the collection box (7); S3, the qualified magnetic ring enters the diversion module (14), the processor (3) controls the traction component (15) to divert the magnetic ring, and enters the calibration module (19) through the diversion channel (16); S4, after the magnetic ring enters the calibration module (19), the magnetic ring is placed on the rotating table (23), and the processor (3) controls the second superconducting magnet block (22) to generate a magnetic field through the first controller (9), so that the magnetic ring rotates; S5. When the preset angle is reached, the processor (3) controls the magnetic ring to stop rotating, and the processor (3) controls the lifting assembly (6) to transport the magnetic ring upward to the magnetic ring assembly machine.

7. The method for feeding a material feeding mechanism of a magnetic ring assembly machine with anti-clogging according to claim 6, characterized in that: The method in which the processor (3) controls the separation component (10) to separate unqualified magnetic rings is: S6, the processor (3) controls the magnetic field generator (8) to generate a magnetic field inside the impurity removal module to separate the intact magnetic ring from the defective magnetic ring; S7, the processor (3) controls the first motor (27) to drive the first rotating shaft (26) to rotate; S8. The first baffle (25) is opened to collect the incomplete magnetic rings in the collection box (7).

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