A battery material unloading and conveying device
By designing a battery material unloading and transportation device that integrates components such as sealed mechanism, main control module, AGV trolley, etc., the problems of inefficient transportation methods of traditional battery material and damaged workers' health are solved, automatic dust removal and stacking are achieved, and transportation efficiency and safety are improved.
Patent Information
- Application Number
- CN202411090796.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-08-09
AI Technical Summary
Traditional battery materials are inefficient and manual handling may lead to material damage and workers' health, especially because the fine particles on the surface of the bagged material are suspended in the air, which has adverse effects on workers' health.
A battery material unloading and conveying device is designed, including a sealed mechanism, a main control module, an AGV cart, a telescopic conveying mechanism, a robot, a sorting and conveying mechanism, a dust removal mechanism, a re-inspection table, a return conveying mechanism and a stacking mechanism. Through the coordinated work of these components, automatic dust removal and stacking of bagged materials can be realized to ensure the safe and efficient transportation of materials.
Mechanized dust removal and stacking operations of bagged battery production materials have been realized, material transportation efficiency has been improved, material damage and the risks of workers inhaling fine particles, and workers have improved their health and safety.
Smart Images

Figure CN118992568B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery material transportation, and in particular to a battery material unloading and transportation device. Background Art
[0002] Various materials are needed in the battery production process, and their safe and efficient transportation to the production workshop is crucial. These materials, such as lithium cobalt oxide, lithium manganese oxide and ternary materials, are used for the positive electrode of lithium-ion batteries, and graphite, metallic lithium or graphene are used for the negative electrode.
[0003] However, the traditional material transportation method mainly relies on trucks to transport bagged materials from outside the factory, and then relies on manual handling, which has obvious shortcomings in efficiency and safety. Manual handling is not only inefficient, but may also cause bagged materials to be damaged during the handling process, increasing production costs.
[0004] The material manufacturers do not thoroughly clean the material bags before loading and transportation, and the surface of the bags will be stained with fine particles of the material. Due to their small size, these particles can be suspended in the air and form aerosols. When workers move bagged materials, they inhale these fine particles suspended in the air, which has an adverse effect on their health. Therefore, it is necessary to improve this. Summary of the invention
[0005] The purpose of the present invention is to provide a battery material unloading and conveying device in view of the deficiencies in the prior art, which conveys and determines whether the bagged materials are damaged through a sorting conveying mechanism and a reflux conveying mechanism, removes dust from the bagged materials with intact appearance, determines the cleanliness of the surface of the bagged materials, and conveys the clean bagged materials to a stacking mechanism for stacking; removes dust from the unclean bagged materials again, determines the cleanliness, and then conveys the clean bagged materials to a stacking mechanism for stacking, so that the dust removal and stacking operations of the bagged battery production materials can be completed mechanized, thereby improving the efficiency of transporting the battery production materials and preventing workers from inhaling fine particles on the surface of the bagged materials.
[0006] To achieve the above-mentioned purpose, a battery material unloading and conveying device of the present invention includes a sealing mechanism, a main control module, an AGV trolley, a telescopic conveying mechanism, a manipulator, a first sensing module, a sorting and conveying mechanism, a second sensing module, a dust removal mechanism, a re-inspection table, a third sensing module, a reflux conveying mechanism, and a stacking mechanism;
[0007] The AGV trolley, telescopic conveying mechanism, manipulator, first sensing module, sorting conveying mechanism, second sensing module, dust removal mechanism, third sensing module, reflux conveying mechanism and stacking mechanism are all electrically connected to the main control module;
[0008] The sealing mechanism is connected to the external truck box to provide a closed conveying space;
[0009] The AGV trolley is arranged at the bottom of the closed mechanism and is used to drive the closed mechanism to move;
[0010] The sorting and conveying mechanism, dust removal mechanism, re-inspection table and reflux conveying mechanism are all arranged inside the closed mechanism;
[0011] The telescopic conveying mechanism telescopically moves between the inside and outside of the enclosed mechanism and is used to convey the bagged material to the sorting conveying mechanism;
[0012] The sorting and conveying mechanism is used to convey the bagged materials through the dust removal mechanism, the re-inspection table and the stacking mechanism in sequence;
[0013] The dust removal mechanism is used to remove dust from the surface of the bagged material to remove fine particles on the surface of the bagged material;
[0014] The reflux conveying mechanism is used to convey the bagged materials to the dust removal mechanism, re-inspection table and stacking mechanism;
[0015] The manipulator is fixed to the sorting conveying mechanism and is used to carry the bagged materials to the telescopic conveying mechanism;
[0016] The first sensing module is fixed to the manipulator and is used to obtain an image of the bagged material in the truck box;
[0017] The second sensing module is disposed on the sorting and conveying mechanism and is used to obtain an appearance image of the bagged material;
[0018] The third sensing module is disposed in the re-inspection station and is used to obtain an image of the appearance of the bagged material and airborne particles on the surface of the bagged material;
[0019] The stacking mechanism is arranged outside the sealing mechanism and is used for stacking the bagged materials;
[0020] The unloading conveying device also includes a working method:
[0021] A. The AGV drives the sealing mechanism to move close to the truck box, and the sealing mechanism is connected to the truck box;
[0022] B. The telescopic conveying mechanism extends into the interior of the vehicle, and the manipulator enters the vehicle along with the movement of the telescopic conveying mechanism;
[0023] C. The first sensing module obtains the image of the interior of the vehicle and feeds it back to the main control module, and the main control module extracts the image of the bagged material and the position of the bagged material according to the image of the interior of the vehicle;
[0024] D. The main control module controls the telescopic conveying mechanism to approach the bagged material according to the position of the bagged material, and the robot moves the bagged material to the telescopic conveying mechanism, and then the telescopic conveying mechanism transports the bagged material to the sorting conveying mechanism;
[0025] E. The sorting and conveying mechanism conveys the bagged material to the second sensing module, and the second sensing module obtains the appearance image of the bagged material and feeds it back to the main control module; the main control module compares the appearance image with the preset appearance integrity image database to determine whether the outer packaging of the bagged material is damaged. If it is determined to be damaged, the main control module controls the sorting and conveying mechanism to convey the damaged bagged material and store it inside the sorting and conveying mechanism, otherwise, execute step F;
[0026] F. The main control module controls the sorting and conveying mechanism to convey the bagged materials to the dust removal mechanism. The dust removal mechanism performs dust removal on the surface of the bagged materials. After the dust removal operation is completed, the sorting and conveying mechanism conveys the bagged materials to the re-inspection table;
[0027] G. The third sensing module of the re-inspection station is used to obtain the appearance image of the bagged material and the suspended particles in the air on the surface of the bagged material and feed it back to the main control module. The main control module compares the appearance image of the bagged material and the suspended particles in the air on the surface of the bagged material with the preset appearance cleanliness database; determines whether the outer packaging of the bagged material is clean. If it is determined to be unclean, step H is executed; otherwise, the sorting and conveying mechanism conveys the bagged material to the stacking mechanism and step I is executed;
[0028] H. The main control module controls the sorting conveying mechanism to convey the bagged materials to the reflux conveying mechanism, and the reflux conveying mechanism conveys the bagged materials to the dust removal mechanism for dust removal again. After the dust removal operation is completed, the reflux conveying mechanism conveys the bagged materials to the re-inspection station for cleanliness judgment again. If the cleanliness of the bagged materials is judged to be clean, the reflux conveying mechanism conveys the bagged materials to the stacking mechanism, and executes step I;
[0029] If the cleanliness of the bagged material is judged to be unclean, the reflux conveying mechanism conveys the unclean bagged material and stores it inside the reflux conveying mechanism;
[0030] I. The main control module controls the stacking mechanism to stack the bagged materials.
[0031] The beneficial effects of the present invention are as follows: the present invention conveys and determines whether the bagged materials are damaged through the sorting conveying mechanism and the reflux conveying mechanism, removes dust from the bagged materials with intact appearance, determines the cleanliness of the surface of the bagged materials, and conveys the clean bagged materials to the stacking mechanism for stacking; removes dust from the unclean bagged materials again, determines the cleanliness, and then conveys the clean bagged materials to the stacking mechanism for stacking, so that the dust removal and stacking operations of the bagged battery production materials are mechanized, thereby improving the efficiency of transporting the battery production materials and preventing workers from inhaling fine particles on the surface of the bagged materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the internal structure of the present invention from a top view.
[0033] Figure 2 It is a schematic diagram of a partial cross-sectional structure of the sealing frame of the present invention.
[0034] Figure 3 It is a structural schematic diagram of the telescopic conveying mechanism of the present invention.
[0035] Figure 4 It is a structural schematic diagram of the turning mechanism of the present invention.
[0036] Figure 5 It is a schematic structural diagram of the storage box of the present invention.
[0037] Figure 6 It is a structural schematic diagram of the switch structure of the present invention.
[0038] Reference numerals include:
[0039] 1. Sealing mechanism; 11. External bin; 12. Sealing frame; 121. Frame groove; 122. Inflatable expansion body; 123. Air compressor; 124. Air release valve; 13. Detection and sorting section; 14. First dust removal section; 15. Second dust removal section; 16. First re-inspection section; 17. Second re-inspection section; 18. Transfer table; 19. Material receiving section;
[0040] 2. Telescopic conveying mechanism; 21. Transverse moving frame; 22. Transverse moving driver; 23. First conveyor; 24. Telescopic support; 25. Telescopic driver; 26. Second conveyor; 27. Ion wind rod; 28. Inclined conveyor; 29. Incline adjustment driver;
[0041] 3. Robotic arm;
[0042] 4. Sorting and conveying mechanism; 41. Material guide conveyor; 42. Transmitter; 43. Turning mechanism; 431. Turntable structure; 432. Input structure; 433. Output structure; 434. First lifting drive; 435. Second lifting drive; 44. Storage box; 441. Magnetic sealing cover; 45. Recycling conveyor line; 46. Cover push drive;
[0043] 5. Dust removal mechanism; 51. First dust collector; 52. Second dust collector;
[0044] 6. Re-inspection station; 61. First re-inspection station; 62. Second re-inspection station;
[0045] 7. Reflux conveying mechanism;
[0046] 8. Switch structure; 81. Package frame; 82. Connecting plate; 83. Connecting plate driver; 84. Scraping seal dust suction strip; 85. Telescopic actuator; 86. Dust collector; 87. Dust suction nozzle. DETAILED DESCRIPTION
[0047] The present invention is described in detail below with reference to the accompanying drawings.
[0048] like Figures 1 to 6 As shown, a battery material unloading and conveying device of the present invention includes a sealing mechanism 1, a main control module, an AGV trolley, a telescopic conveying mechanism 2, a manipulator 3, a first sensing module, a sorting and conveying mechanism 4, a second sensing module, a dust removal mechanism 5, a re-inspection table 6, a third sensing module, a reflux conveying mechanism 7, and a stacking mechanism.
[0049] The AGV trolley, telescopic conveying mechanism 2, manipulator 3, first sensing module, sorting conveying mechanism 4, second sensing module, dust removal mechanism 5, third sensing module, reflux conveying mechanism 7 and stacking mechanism are all electrically connected to the main control module, so that the main control module can control the AGV trolley, telescopic conveying mechanism 2, manipulator 3, first sensing module, sorting conveying mechanism 4, second sensing module, dust removal mechanism 5, third sensing module, reflux conveying mechanism 7 and stacking mechanism.
[0050] The sealing mechanism 1 is connected to an external truck box to provide a sealed transportation space.
[0051] The AGV trolley is arranged at the bottom of the enclosed mechanism 1 and is used to drive the enclosed mechanism 1 to move.
[0052] The sorting and conveying mechanism 4 , the dust removal mechanism 5 , the re-inspection table 6 and the reflux conveying mechanism 7 are all arranged inside the closed mechanism 1 .
[0053] The telescopic conveying mechanism 2 telescopically moves between the inside and outside of the sealing mechanism 1 and is used to convey the bagged materials to the sorting conveying mechanism 4 .
[0054] The sorting and conveying mechanism 4 is used to convey the bagged materials to pass through the dust removal mechanism 5, the re-inspection platform 6 and the stacking mechanism in sequence.
[0055] The dust removal mechanism 5 is used to remove dust from the surface of the bagged material to remove fine particles on the surface of the bagged material. Specifically, the dust removal mechanism 5 is an air shower dust removal device, which generally includes a fan, a nozzle and a filter. The fan blows air to the fine particles on the surface of the bagged material through the nozzle, and the filter is used to absorb the fine particles in the wind to achieve the purpose of removing the fine particles on the surface of the bagged material.
[0056] The reflux conveying mechanism 7 is used to convey the bagged materials to the dust removal mechanism 5, the re-inspection table 6 and the stacking mechanism.
[0057] The robot arm 3 is fixed to the sorting and conveying mechanism 4 and is used to carry the bagged materials to the telescopic conveying mechanism 2 .
[0058] The first sensing module is fixed to the manipulator 3 and is used to obtain the image of the bagged material in the truck box. Specifically, the first sensing module is an industrial camera.
[0059] The second sensing module is arranged on the sorting and conveying mechanism 4 and is used to obtain the appearance image of the bagged material. Specifically, the second sensing module is an industrial camera.
[0060] The third sensing module is disposed in the re-inspection station 6 and is used to obtain the appearance image of the bagged material and the airborne particles on the surface of the bagged material. Specifically, the third sensing module is one or more of an infrared industrial camera, a dust particle counter, a laser dust particle counter, an aerosol generator, a clean room filter leak detector, an air filter efficiency detector or a suspended matter analyzer.
[0061] The stacking mechanism is arranged outside the sealing mechanism 1 and is used to stack the bagged materials. Specifically, the stacking mechanism is a stacking manipulator.
[0062] The unloading and conveying device of the present invention also includes a working method:
[0063] A. The AGV drives the sealing mechanism 1 to move and approach the box of the truck, and the sealing mechanism 1 is connected to the box.
[0064] B. The telescopic conveying mechanism 2 extends into the interior of the vehicle, and the manipulator 3 enters the vehicle along with the movement of the telescopic conveying mechanism 2.
[0065] C. The first sensing module obtains the image of the interior of the vehicle and feeds it back to the main control module. The main control module extracts the image of the bagged material and the position of the bagged material in the vehicle based on the image of the interior of the vehicle.
[0066] D. The main control module controls the telescopic conveying mechanism 2 to approach the bagged materials according to the position of the bagged materials in the vehicle box, and the robot 3 moves the bagged materials to the telescopic conveying mechanism 2, and then the telescopic conveying mechanism 2 conveys the bagged materials to the sorting conveying mechanism 4.
[0067] E. The sorting and conveying mechanism 4 conveys the bagged material to the second sensing module, which obtains the appearance image of the bagged material and feeds it back to the main control module; the main control module compares the appearance image with the preset appearance integrity image database to determine whether the outer packaging of the bagged material is damaged. If it is determined to be damaged, the main control module controls the sorting and conveying mechanism 4 to convey the damaged bagged material and store it inside the sorting and conveying mechanism 4, otherwise execute step F.
[0068] F. The main control module controls the sorting and conveying mechanism 4 to convey the bagged materials to the dust removal mechanism 5 , and the dust removal mechanism 5 performs dust removal on the surface of the bagged materials. After the dust removal operation is completed, the sorting and conveying mechanism 4 conveys the bagged materials to the re-inspection station 6 .
[0069] G. The third sensing module of the re-inspection station 6 is used to obtain the appearance image of the bagged material and the suspended particles in the air on the surface of the bagged material and feed them back to the main control module. The main control module compares the appearance image of the bagged material and the suspended particles in the air on the surface of the bagged material with the preset appearance cleanliness database; determines whether the outer packaging of the bagged material is clean. If it is determined to be unclean, execute step H; otherwise, the sorting and conveying mechanism 4 conveys the bagged material to the stacking mechanism and executes step I.
[0070] H. The main control module controls the sorting conveying mechanism 4 to convey the bagged materials to the reflux conveying mechanism 7, and the reflux conveying mechanism 7 conveys the bagged materials to the dust removal mechanism 5 for dust removal again. After the dust removal operation is completed, the reflux conveying mechanism 7 conveys the bagged materials to the re-inspection station 6 for cleanliness judgment again. If the cleanliness of the bagged materials is judged to be clean, the reflux conveying mechanism 7 conveys the bagged materials to the stacking mechanism and executes step I.
[0071] If the cleanliness of the bagged material is determined to be unclean, the reflux conveying mechanism 7 conveys the unclean bagged material and stores it inside the reflux conveying mechanism 7 .
[0072] I. The main control module controls the stacking mechanism to stack the bagged materials.
[0073] The present invention realizes the mechanized dust removal and stacking operations of bagged battery production materials, improves the efficiency of transporting battery production materials, prevents workers from inhaling fine particles on the surface of bagged materials, and reduces adverse effects on workers' health.
[0074] Among them, the standard for judging the cleanliness of bagged materials is divided according to the ISO 14644-1 standard. The ISO 14644-1 standard defines nine cleanliness levels from ISO Class 1 to ISO Class 9. In this embodiment, if it meets the ISO Class 3 level standard, it is judged to be clean, and if it does not meet the ISO Class 3 level standard, it is judged to be unclean.
[0075] like Figure 1 As shown, the sealing mechanism 1 of this embodiment includes an outer compartment 11,
[0076] A sealing frame 12 is disposed at one end of the outer compartment 11 , and the sealing frame 12 is connected to the truck box.
[0077] The outer chamber 11 is internally provided with a detection and sorting section 13 , a first dust removal section 14 , a second dust removal section 15 , a first re-inspection section 16 and a second re-inspection section 17 .
[0078] The telescopic conveying mechanism 2 is provided in the detection and sorting section 13 .
[0079] The dust removal mechanism 5 includes a first dust collector 51 and a second dust collector 52. The first dust collector 51 is arranged in the first dust removal part 14, and the second dust collector 52 is arranged in the second dust removal part 15. The bagged material is cleaned for the first time by the first dust collector 51, and the bagged material is cleaned for the second time by the second dust collector 52, so that the dust removal mechanism 5 can remove dust from the bagged material.
[0080] The re-inspection station 6 includes a first re-inspection station 61 and a second re-inspection station 62, and the third sensing modules are respectively arranged on the first re-inspection station 61 and the second re-inspection station 62. The first re-inspection station 61 is arranged in the first re-inspection part 16, and the second re-inspection station 62 is arranged in the second re-inspection part 17. The cleanliness of the bagged materials that have been cleaned for the first time by the first dust collector 51 and the bagged materials that have been cleaned for the second time by the second dust collector 52 are judged by the third sensing module and the main control module.
[0081] A transfer table 18 is provided between the first re-inspection section 16 and the second re-inspection section 17. The transfer table 18 is used to connect the sorting and conveying mechanism 4 and the reflux conveying mechanism 7, so that the sorting and conveying mechanism 4 can convey the bagged materials judged as unclean to the reflux conveying mechanism 7, and the materials are refluxed to the second dust collector 52 through the reflux conveying mechanism 7 for a second cleaning. The transfer table 18 is electrically connected to the main control module.
[0082] A material receiving portion 19 is disposed outside the outer bin 11 . The material receiving portion 19 is used to store bagged materials that have been judged for cleanliness. The bagged materials that have been judged for cleanliness are collected through the material receiving portion 19 .
[0083] The sorting and conveying mechanism 4 is arranged between the detection and sorting section 13 , the first dust removal section 14 , the first re-inspection section 16 and the material receiving section 19 .
[0084] The reflux conveying mechanism 7 is disposed between the second dust removal section 15 , the second re-inspection section 17 and the material receiving section 19 .
[0085] The stacking mechanism is disposed at the material receiving portion 19 , and the bagged materials collected at the material receiving portion 19 can be stacked and stored conveniently by the stacking mechanism.
[0086] The connection between the sorting and conveying mechanism 4 and the detection and sorting part 13, the first dust removal part 14 and the first re-inspection part 16, and the connection between the reflux conveying mechanism 7 and the second dust removal part 15 and the second re-inspection part 17 are all provided with connection channels, and a plurality of switch structures 8 are provided in the connection channels. The switch structures 8 prevent the fine particles on the surface of the bagged material from flying between the detection and sorting part 13, the first dust removal part 14 and the first re-inspection part 16, and the second dust removal part 15 and the second re-inspection part 17.
[0087] like Figure 6As shown, the switch structure 8 of this embodiment includes a fourth sensing module, a package frame 81 , a connecting plate 82 , a connecting plate driver 83 , a scraping and sealing dust suction strip 84 , a telescopic actuator 85 and a dust collector 86 .
[0088] The fourth sensing module, the connecting plate driver 83, the telescopic actuator 85 and the vacuum cleaner 86 are all electrically connected to the main control module.
[0089] The fourth sensing module is fixed to the bag frame 81 and is used to obtain images of the bagged materials when they are being uploaded and conveyed by the sorting conveying mechanism 4 or the reflux conveying mechanism 7. Specifically, the fourth sensing module is an industrial camera.
[0090] The connecting plate driver 83 drives the connecting plate 82 to rise and fall on the upper part of the packaging frame 81. The connecting plate driver 83 is a cylinder. Specifically, the connecting plate driver 83 extends, and the connecting plate 82 descends along the upper part of the packaging frame 81. The connecting plate driver 83 retracts, and the connecting plate 82 rises along the upper part of the packaging frame 81.
[0091] There are multiple scraping and sealing dust suction strips 84 , which are spliced together and slidably connected to the connecting plate 82 . A dust suction nozzle 87 is provided at the end of the scraping and sealing dust suction strip 84 , and the dust suction nozzle 87 is connected to the dust collector 86 .
[0092] The number of telescopic actuators 85 is the same as the number of scraping and sealing dust absorbing strips 84. The telescopic actuators 85 are cylinders. Multiple telescopic actuators 85 are arranged in a one-to-one correspondence with multiple scraping and sealing dust absorbing strips 84. Each telescopic actuator 85 drives the corresponding scraping and sealing dust absorbing strip 84 to rise and fall along the connecting plate 82. Specifically, when the telescopic actuator 85 is extended, the corresponding scraping and sealing dust absorbing strip 84 is lowered along the connecting plate 82. When the telescopic actuator 85 is retracted, the corresponding scraping and sealing dust absorbing strip 84 is raised along the connecting plate 82.
[0093] The vacuum cleaner 86 is disposed at the lower portion of the packaging frame 81 . The vacuum cleaner 86 is provided with a conveying gap for the sorting conveying mechanism 4 or the reflux conveying mechanism 7 to pass through. The sorting conveying mechanism 4 or the reflux conveying mechanism 7 passes through the switch structure 8 through the conveying gap.
[0094] Specific working method of closed mechanism 1:
[0095] J1. The fourth sensing module obtains the image of the bagged material when it is being uploaded and conveyed by the sorting conveying mechanism 4 or the reflux conveying mechanism 7 and feeds it back to the main control module. The main control module analyzes the longitudinal cross-sectional profile of the bagged material passing through the switch structure 8 based on the image of the bagged material.
[0096] J2. The main control module controls the action of the connecting plate driver 83 and the telescopic actuator 85 according to the longitudinal cross-sectional profile of the bagged material, so that the multiple scraping sealing dust suction strips 84 and the dust collector 86 cooperate to form a material transfer channel that matches the longitudinal cross-sectional profile of the bagged material, thereby realizing the opening of the switch structure 8.
[0097] J3. When the bagged material passes through the material transfer channel, the plurality of scraping and sealing dust collecting strips 84 rub against the surface of the bagged material, and the dust collecting nozzles 87 and the dust collectors 86 of the scraping and sealing dust collecting strips 84 remove the fine particles on the surface of the bagged material.
[0098] J4. After the bagged material passes through the switch structure 8, the main control module controls the connecting plate driver 83 and the telescopic actuator 85 to operate so that the multiple scraping and sealing dust collecting strips 84 are close to the dust collector 86, so that the switch structure 8 is closed.
[0099] like Figure 1 and Figure 2 As shown, the sealing frame 12 of this embodiment includes a frame groove 121 , in which an inflatable expansion body 122 and an air compressor 123 for inflating the inflatable expansion body 122 are arranged.
[0100] The inflatable body 122 is provided with an air release valve 124, through which the air inside the inflatable body 122 can be emptied. The air outlet of the air compressor 123 is connected to the air inlet of the inflatable body 122, so as to inflate the inflatable body 122.
[0101] A first sensor is disposed outside the frame groove 121, and the first sensor is used to sense the distance between the sealing frame 12 and the truck box. Specifically, the first sensor is an infrared distance sensor, an ultrasonic distance sensor, or a laser distance sensor.
[0102] A second sensor is disposed outside the inflatable body 122, and the second sensor is used to sense the pressure between the inflatable body 122 and the truck box. Specifically, the second sensor is a pressure sensor.
[0103] The air compressor 123, the air release valve 124, the first sensor and the second sensor are all electrically connected to the main control module.
[0104] Specific method of connecting the sealing mechanism 1 to the vehicle box:
[0105] A1. The first sensor senses the distance between the sealing frame 12 and the truck box in real time and feeds it back to the main control module. The main control module compares the fed-back distance with the preset distance value. When the distance between the sealing frame 12 and the truck box matches the preset distance value, the main control module controls the AGV to stop.
[0106] Specifically, the preset distance is 10-15CM, and this embodiment takes the preset distance value of 10CM as an example.
[0107] A2. The main control module controls the air compressor 123 to inflate the inflatable expansion body 122, and the inflatable expansion body 122 expands and contacts the inner wall of the truck box, so that the connection between the sealing frame 12 and the inner wall of the truck box is sealed to prevent dust in the truck box from spreading outward.
[0108] A3. The second sensor senses the pressure value between the inflatable expansion body 122 and the truck box in real time and feeds it back to the main control module. The main control module compares the fed-back pressure value with the preset pressure value. When the pressure value matches the preset pressure value, the main control module controls the air compressor 123 to stop inflating the inflatable expansion body 122, so that the sealing mechanism 1 is connected to the box. Ensure that the sealing frame 12 is stably connected to the truck box.
[0109] Specifically, the preset pressure value is between 30-130 psi, and this embodiment takes the preset pressure value of 40 psi as an example.
[0110] Preferably, the inflatable body 122 includes a first chamber and a second chamber that are connected to each other, a partition is provided in the frame groove 121, and a limit block is provided at the connection between the first chamber and the second chamber, and the limit block is clamped on the partition.
[0111] like Figure 3 As shown, the telescopic conveying mechanism 2 of this embodiment includes a transverse frame 21, a transverse drive 22, a first conveyor 23, a telescopic support 24, a telescopic drive 25, a second conveyor 26, an ion wind rod 27, an inclined conveyor 28 and an inclination adjustment drive 29.
[0112] The transverse drive 22, the first conveyor 23, the telescopic drive 25, the second conveyor 26, the ion wind rod 27, the tilt conveyor 28 and the tilt adjustment drive 29 are all electrically connected to the main control module.
[0113] Specifically, the traverse drive 22, the telescopic drive 25 and the inclination adjustment drive 29 are all direct linear drives, such as conventional linear drive modules.
[0114] The first conveyor 23, the second conveyor 26 and the inclined conveyor 28 are all negative pressure conveyor belt modules, which can convey the bagged materials and remove fine particles on the surface of the bagged materials at the same time.
[0115] The transverse drive 22 drives the transverse frame 21 to slide along the width direction of the sealing mechanism 1, the first conveyor 23 is arranged on the transverse frame 21, the telescopic support member 24 is slidably connected with the transverse frame 21, and the telescopic drive 25 drives the telescopic support member 24 to telescope between the sealing mechanism 1 and the truck box. The telescopic conveying mechanism 2 can be adjusted along the width direction of the sealing mechanism 1 and between the sealing mechanism 1 and the truck box, so as to facilitate the conveyance of the bagged materials in the truck box.
[0116] The second conveyor 26 is disposed at one end of the telescopic support 24 , so that the second conveyor 26 moves along with the movement of the telescopic support 24 .
[0117] The output end of the inclined conveyor 28 is hinged to the telescopic support 24, and the inclination adjustment driver 29 drives the input end of the inclined conveyor 28 to rise and fall, so that the inclined conveyor 28 rotates up and down relative to the telescopic support 24. The manipulator 3 is arranged on the side of the telescopic support 24 close to the inclined conveyor 28, so as to facilitate moving the bagged materials to the inclined conveyor 28.
[0118] When in use, the main control module controls the inclination adjustment driver 29 to drive the inclined conveyor 28 to rotate up and down according to the position where the robot 3 moves the bagged materials, thereby reducing the distance that the robot 3 moves the bagged materials.
[0119] The output end of the inclined conveyor 28 is connected to the input end of the second conveyor 26 , so that the bagged materials are conveyed to the second conveyor 26 along the inclined conveyor 28 .
[0120] The ion wind rod 27 is arranged along the conveying direction of the second conveyor 26 and blows ion wind toward the second conveyor 26 , so as to reduce the flying of fine particles on the surface of the bagged material during the conveying process of the bagged material by the ion wind.
[0121] like Figure 1 and Figure 4 As shown, the sorting conveying mechanism 4 and the reflux conveying mechanism 7 of this embodiment both include a material guiding conveyor 41 , a transmission device 42 and a plurality of turning mechanisms 43 .
[0122] Specifically, the material guiding conveyor 41 is a material guiding conveying platform, and the transmission device 42 is a conveying chain belt or a conveying belt.
[0123] The material guide conveyor 41 , the transmission device 42 and the plurality of turning mechanisms 43 are all electrically connected to the main control module.
[0124] The material guide conveyor 41 is used to guide the bagged material to move to the turning mechanism 43. The multiple turning mechanisms 43 are respectively arranged on the conveyor 42. The conveyor 42 drives the multiple turning mechanisms 43 to move. The turning mechanism 43 is used to rotate the direction, turn over and convey the bagged material.
[0125] The material guiding conveyor 41 of the sorting and conveying mechanism 4 is disposed in the detection and sorting portion 13 and docked with the telescopic conveying mechanism 2 , and the second sensing module is disposed in the material guiding conveyor 41 of the sorting and conveying mechanism 4 .
[0126] The guide conveyor 41 of the return conveying mechanism 7 is arranged at the second re-inspection part 17 and docked with the transfer platform 18. The flipping mechanism 43 of the sorting conveying mechanism 4 can transport the bagged materials judged as unclean to the flipping mechanism 43 of the return conveying mechanism 7 through the transfer platform 18.
[0127] The material guiding conveyor 41 of the present embodiment is provided with a first weighing module, and the first weighing module is used to sense whether bagged materials are loaded on the material guiding conveyor 41 .
[0128] like Figure 4 As shown, the turning mechanism 43 includes a turntable structure 431 , a positioning module, a second weighing module, an input structure 432 , an output structure 433 , a first lifting drive 434 and a second lifting drive 435 .
[0129] Specifically, the turntable structure 431 is a turntable, and the input structure 432 and the output structure 433 are both conveyor belt modules or conveyor roller modules.
[0130] The turntable structure 431 , the positioning module, the first weighing module, the second weighing module, the input structure 432 , the output structure 433 , the first lifting driver 434 and the second lifting driver 435 are electrically connected to the main control module.
[0131] The turntable structure 431 is rotatably disposed on the conveyor 42 and is used to rotate the direction of the bagged material.
[0132] The positioning module is disposed on the turntable structure 431 and is used to provide real-time feedback on the position of the flipping mechanism 43 .
[0133] The second weighing module is disposed on the turntable structure 431 and is used to sense whether bagged materials are loaded on the turntable structure 431 .
[0134] The input structure 432 is used to transport the bagged materials to the turntable structure 431 , and the output end of the input structure 432 is hinged to the turntable structure 431 .
[0135] The output structure 433 is used to transport the bagged material out of the turntable structure 431 , and the input end of the output structure 433 is hinged to the turntable structure 431 , and the output end of the input structure 432 is arranged opposite to the input end of the output structure 433 .
[0136] The first lifting driver 434 is disposed on the turntable structure 431 and is used to drive the input end of the input structure 432 to rise and fall. Specifically, the first lifting driver 434 is a reduction motor, and a transmission gear is disposed at the hinge between the output end of the input structure 432 and the turntable structure 431, and the first lifting driver 434 is connected to the input structure 432 through the transmission gear.
[0137] The second lifting driver 435 is disposed on the turntable structure 431 and is used to drive the output end of the output structure 433 to rise and fall. Specifically, the second lifting driver 435 is a reduction motor, and a transmission gear is disposed at the hinge between the input end of the output structure 433 and the turntable structure 431, and the second lifting driver 435 is connected to the output structure 433 through the transmission gear.
[0138] Preferably, both the input structure 432 and the output structure 433 are provided with a stop retractor, which is a cylinder, and is electrically connected to the main control module. The main control module controls the stop retractor to extend so that the stop retractor blocks the bagged material on the input structure 432 or the output structure 433 to prevent the bagged material from separating from the input structure 432 or the output structure 433. The main control module controls the stop retractor to retract, so that the input structure 432 or the output structure 433 can transport the bagged material.
[0139] The specific working method of the turnover mechanism 43 is as follows:
[0140] K1. The positioning module sends the position feedback of the flipping mechanism 43 to the main control module in real time, and the main control module monitors the flipping mechanism 43 in real time according to the position of the flipping mechanism 43.
[0141] K2. When the first weighing module feeds back weight information to the main control module, the main control module determines that bagged materials are loaded on the material guide conveyor 41 based on the weight information, and then the main control module controls the transmission 42 to drive the flipping mechanism 43 to the material guide conveyor 41, controls the transmission 42 to pause operation, and controls the turntable structure 431 to rotate so that the input end of the input structure 432 docks with the material guide conveyor 41.
[0142] The main control module starts the input structure 432 and the material guide conveyor 41, and the bagged material is conveyed to the input structure 432 along the material guide conveyor 41. The weight information is fed back to the main control module through the second weighing module. The main control module confirms that the turntable structure 431 is loaded with bagged material based on the weight information, and realizes the flipping mechanism 43 to input the bagged material.
[0143] K3. When the main control module determines that the flipping mechanism 43 is in the first dust removal section 14 or the second dust removal section 15 according to the position of the flipping mechanism 43, the main control module controls the second lifting driver 435 to drive the output structure 433 to rise. After the output structure 433 contacts the bagged material carried on the input structure 432, the main control module controls the second lifting driver 435 to stop rising, so that the input structure 432 and the output structure 433 clamp the bagged material together.
[0144] The main control module controls the second lifting driver 435 to drive the output structure 433 to descend, and at the same time controls the first lifting driver 434 to drive the input structure 432 to rise as the output structure 433 descends. The second lifting driver 435 stops after resetting, and controls the first lifting driver 434 to stop rising at the same time, so that the bagged material carried on the input structure 432 is turned over and carried on the output structure 433. The main control module controls the first lifting driver 434 to drive the input structure 432 to descend and stop after resetting, thereby realizing the flipping mechanism 43 to flip the bagged material.
[0145] K4. The main control module controls the conveyor 42 to drive the flip mechanism 43 to the material receiving part 19, controls the conveyor 42 to stop running, and controls the turntable structure 431 to rotate so that the output end of the output structure 433 docks with the material receiving part 19.
[0146] The main control module starts the input structure 432 and the delivery structure at the same time. If the bagged material is carried on the output structure 433, the bagged material is delivered to the receiving part 19 along the output structure 433. If the bagged material is carried on the input structure 432, the bagged material is delivered to the receiving part 19 along the input structure 432 through the output structure 433, so that the flip mechanism 43 delivers the bagged material.
[0147] like Figure 1 and Figure 5 As shown, the sorting conveying mechanism 4 and the reflux conveying mechanism 7 of this embodiment are both provided with a storage box 44, a recycling conveying line 45 and a recycling conveying outlet.
[0148] The storage box 44 is used to store bagged materials whose outer packaging is damaged or unclean.
[0149] The recovery conveying line 45 is used to convey the storage box 44 .
[0150] The recovery delivery outlet is used to carry the storage box 44 .
[0151] The specific method of conveying damaged bagged materials by the sorting conveying mechanism 4 and storing them inside the sorting conveying mechanism 4 and conveying bagged materials with unclean outer packaging by the reflux conveying mechanism 7 and storing them inside the reflux conveying mechanism 7 is as follows:
[0152] E1. The main control module controls the conveyor 42 to drive the overturning mechanism 43 carrying the bagged material with damaged or unclean outer packaging to move and approach the storage box 44.
[0153] E2. The main control module controls the flipping mechanism 43 to convey the damaged bagged materials or bagged materials with unclean outer packaging into the storage box 44.
[0154] E3. The recovery conveying line 45 conveys the storage box 44 to the recovery conveying outlet, where the storage box 44 can be easily transported.
[0155] Preferably, the storage box 44 also includes a magnetic sealing cover 441, which is slidably connected to the open end of the storage box 44, a third weighing sensor is arranged in the storage box 44, and a cover pusher driver 46 is arranged in the sorting and conveying mechanism 4. The cover pusher driver 46 is a linear drive cylinder module, and the third weighing sensor and the cover pusher driver 46 are both communicatively connected to the main control module.
[0156] When the third weighing sensor feeds back weight information to the main control module, the main control module determines that the storage box 44 contains damaged bagged materials based on the weight information, and then the main control module controls the cover push driver 46 to push the magnetic sealing cover 441 to slide along the open end of the storage box 44, so that the magnetic sealing cover 441 is magnetically connected to the storage box 44, thereby sealing the storage box 44 to prevent leakage of the damaged bagged materials.
[0157] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The content of this specification should not be understood as limiting the present invention.
Claims
1. A battery material unloading and conveying device, characterized in that: It comprises a sealing mechanism (1), a main control module, an AGV trolley, a telescopic conveying mechanism (2), a manipulator (3), a first sensing module, a sorting conveying mechanism (4), a second sensing module, a dust removal mechanism (5), a re-inspection table (6), a third sensing module, a reflux conveying mechanism (7), and a stacking mechanism; The AGV trolley, the telescopic conveying mechanism (2), the manipulator (3), the first sensing module, the sorting conveying mechanism (4), the second sensing module, the dust removal mechanism (5), the third sensing module, the reflux conveying mechanism (7) and the stacking mechanism are all electrically connected to the main control module; The sealing mechanism (1) is connected to the external truck box to provide a sealed transport space; The AGV trolley is arranged at the bottom of the enclosed mechanism (1) and is used to drive the enclosed mechanism (1) to move; The sorting and conveying mechanism (4), the dust removal mechanism (5), the re-inspection platform (6) and the reflux conveying mechanism (7) are all arranged inside the closed mechanism (1); The telescopic conveying mechanism (2) telescopically moves between the inside and outside of the sealing mechanism (1) and is used to convey the bagged material to the sorting conveying mechanism (4); The sorting and conveying mechanism (4) is used to convey the bagged materials to pass through the dust removal mechanism (5), the re-inspection platform (6) and the stacking mechanism in sequence; The dust removal mechanism (5) is used to perform dust removal on the surface of the bagged material to remove fine particles on the surface of the bagged material; The reflux conveying mechanism (7) is used to convey the bagged materials to the dust removal mechanism (5), the re-inspection table (6) and the stacking mechanism; The robot (3) is fixed to the sorting and conveying mechanism (4) and is used to carry the bagged materials to the telescopic conveying mechanism (2); The first sensing module is fixed to the manipulator (3) and is used to obtain an image of the bagged material in the truck box; The second sensing module is arranged on the sorting and conveying mechanism (4) and is used to obtain an appearance image of the bagged material; The third sensing module is arranged in the re-inspection station (6) and is used to obtain an image of the appearance of the bagged material and airborne particles on the surface of the bagged material; The stacking mechanism is arranged outside the sealing mechanism (1) and is used to stack the bagged materials; The unloading conveying device also includes a working method: A. The AGV drives the sealing mechanism (1) to move close to the box of the truck, and the sealing mechanism (1) is connected to the box; B. The telescopic conveying mechanism (2) extends into the interior of the vehicle box, and the manipulator (3) enters the vehicle box along with the movement of the telescopic conveying mechanism (2); C. The first sensing module obtains the image of the interior of the vehicle and feeds it back to the main control module, and the main control module extracts the image of the bagged material and the position of the bagged material according to the image of the interior of the vehicle; D. The main control module controls the telescopic conveying mechanism (2) to approach the bagged material according to the position of the bagged material, and the robot (3) moves the bagged material to the telescopic conveying mechanism (2), and then the telescopic conveying mechanism (2) conveys the bagged material to the sorting conveying mechanism (4); E. The sorting and conveying mechanism (4) conveys the bagged material to the second sensing module, and the second sensing module obtains the appearance image of the bagged material and feeds it back to the main control module; the main control module compares the appearance image with the preset appearance integrity image database to determine whether the outer packaging of the bagged material is damaged. If it is determined to be damaged, the main control module controls the sorting and conveying mechanism (4) to convey the damaged bagged material and store it inside the sorting and conveying mechanism (4); otherwise, step F is executed; F. The main control module controls the sorting and conveying mechanism (4) to convey the bagged materials to the dust removal mechanism (5). The dust removal mechanism (5) performs dust removal on the surface of the bagged materials. After the dust removal is completed, the sorting and conveying mechanism (4) conveys the bagged materials to the re-inspection station (6); G. The third sensing module of the re-inspection station (6) is used to obtain the appearance image of the bagged material and the suspended particles in the air on the surface of the bagged material and feed it back to the main control module. The main control module compares the appearance image of the bagged material and the suspended particles in the air on the surface of the bagged material with the preset appearance cleanliness database; determines whether the outer packaging of the bagged material is clean. If it is determined to be unclean, step H is executed; otherwise, the sorting and conveying mechanism (4) conveys the bagged material to the stacking mechanism and step I is executed; H. The main control module controls the sorting conveying mechanism (4) to convey the bagged materials to the reflux conveying mechanism (7), and the reflux conveying mechanism (7) conveys the bagged materials to the dust removal mechanism (5) to perform dust removal again. After the dust removal is completed, the reflux conveying mechanism (7) conveys the bagged materials to the re-inspection station (6) to perform cleanliness judgment again. If the cleanliness of the bagged materials is judged to be clean, the reflux conveying mechanism (7) conveys the bagged materials to the stacking mechanism, and executes step I; If the cleanliness of the bagged material is judged to be unclean, the reflux conveying mechanism (7) conveys the unclean bagged material and stores it inside the reflux conveying mechanism (7); I. The main control module controls the stacking mechanism to stack the bagged materials.
2. A battery material unloading and conveying device according to claim 1, characterized in that: The sealing mechanism (1) comprises an outer compartment (11), A sealing frame (12) is provided at one end of the outer compartment (11), and the sealing frame (12) is connected to the truck box; The outer chamber (11) is provided with a detection and sorting section (13), a first dust removal section (14), a second dust removal section (15), a first re-inspection section (16) and a second re-inspection section (17); The telescopic conveying mechanism (2) is arranged in the detection and sorting section (13); The dust removal mechanism (5) comprises a first dust collector (51) and a second dust collector (52); the first dust collector (51) is arranged in the first dust removal section (14), and the second dust collector (52) is arranged in the second dust removal section (15); the bagged material is cleaned for the first time by the first dust collector (51), and the bagged material is cleaned for the second time by the second dust collector (52); The re-inspection platform (6) comprises a first re-inspection platform (61) and a second re-inspection platform (62), the third sensing module is respectively arranged on the first re-inspection platform (61) and the second re-inspection platform (62), the first re-inspection platform (61) is arranged on the first re-inspection part (16), and the second re-inspection platform (62) is arranged on the second re-inspection part (17); A transfer platform (18) is provided between the first re-inspection section (16) and the second re-inspection section (17). The transfer platform (18) is used to connect the sorting and conveying mechanism (4) and the reflux conveying mechanism (7), so that the sorting and conveying mechanism (4) can convey the bagged materials judged as unclean to the reflux conveying mechanism (7), and the bagged materials are refluxed to the second dust collector (52) through the reflux conveying mechanism (7) for a second cleaning. The transfer platform (18) is electrically connected to the main control module; A material receiving portion (19) is provided outside the outer bin (11), and the material receiving portion (19) is used to store bagged materials that have completed cleanliness determination; The sorting and conveying mechanism (4) is arranged between the detection and sorting section (13), the first dust removal section (14), the first re-inspection section (16) and the material receiving section (19); The reflux conveying mechanism (7) is arranged between the second dust removal section (15), the second re-inspection section (17) and the material receiving section (19); The stacking mechanism is arranged at the material receiving section (19); The connection points between the sorting and conveying mechanism (4) and the detection and sorting section (13), the first dust removal section (14) and the first re-inspection section (16), and the connection points between the reflux conveying mechanism (7) and the second dust removal section (15) and the second re-inspection section (17) are all provided with connection channels, and a plurality of switch structures (8) are provided in the connection channels.
3. A battery material unloading and conveying device according to claim 2, characterized in that: The switch structure (8) comprises a fourth sensing module, a package frame (81), a connecting plate (82), a connecting plate driver (83), a scraping and sealing dust suction strip (84), a telescopic actuator (85) and a dust collector (86). The fourth sensing module, the connecting plate driver (83), the telescopic actuator (85) and the vacuum cleaner (86) are all electrically connected to the main control module; The fourth sensing module is fixed to the bag frame (81) and is used to obtain images of the bagged material when it is being uploaded and conveyed by the sorting conveying mechanism (4) or the reflux conveying mechanism (7); The connecting plate driver (83) drives the connecting plate (82) to rise and fall on the upper part of the packaging frame (81); There are multiple scraping and sealing dust suction strips (84), which are spliced with each other and slidably connected to the connecting plate (82). A dust suction nozzle (87) is provided at the end of the scraping and sealing dust suction strip (84), and the dust suction nozzle (87) is connected to the dust collector (86); The number of the telescopic actuators (85) is the same as the number of the scraping and sealing dust absorbing strips (84), and the plurality of telescopic actuators (85) are arranged in a one-to-one correspondence with the plurality of scraping and sealing dust absorbing strips (84), and each telescopic actuator (85) drives the corresponding scraping and sealing dust absorbing strip (84) to rise and fall along the connecting plate (82); The dust collector (86) is arranged at the lower part of the bag frame (81), and the dust collector (86) is provided with a conveying gap for the sorting conveying mechanism (4) or the reflux conveying mechanism (7) to pass through; The specific working method of the sealing mechanism (1) is as follows: J1. The fourth sensing module obtains the image of the bagged material when it is uploaded and transported by the sorting conveying mechanism (4) or the reflux conveying mechanism (7) and feeds it back to the main control module. The main control module analyzes the longitudinal cross-sectional profile of the bagged material passing through the switch structure (8) based on the image of the bagged material; J2. The main control module controls the action of the connecting plate driver (83) and the telescopic actuator (85) according to the longitudinal cross-sectional profile of the bagged material, so that the plurality of scraping and sealing dust collecting strips (84) and the dust collector (86) cooperate to form a material passage matching the longitudinal cross-sectional profile of the bagged material, thereby realizing the opening of the switch structure (8); J3. When the bagged material passes through the material passage, the plurality of scraping and sealing dust collecting strips (84) rub against the surface of the bagged material, and the dust collecting nozzles (87) and the dust collectors (86) of the scraping and sealing dust collecting strips (84) remove fine particles on the surface of the bagged material; J4. After the bagged material passes through the switch structure (8), the main control module controls the connecting plate driver (83) and the telescopic actuator (85) to operate so that the plurality of scraping and sealing dust collecting strips (84) are close to the dust collector (86), thereby closing the switch structure (8).
4. A battery material unloading and conveying device according to claim 2, characterized in that: The sealing frame (12) includes a frame groove (121), and an inflatable expansion body (122) and an air compressor (123) for inflating the inflatable expansion body (122) are arranged in the frame groove (121); The inflatable expansion body (122) is provided with an air release valve (124), and the air outlet end of the air compressor (123) is connected to the air inlet end of the inflatable expansion body (122); A first sensor is arranged outside the frame groove (121), and the first sensor is used to sense the distance between the sealing frame (12) and the truck box; A second sensor is arranged on the outside of the inflatable body (122), and the second sensor is used to sense the pressure between the inflatable body (122) and the truck box; The air compressor (123), the air release valve (124), the first sensor and the second sensor are all electrically connected to the main control module; Specific method of connecting the sealing mechanism (1) to the vehicle box: A1. The first sensor senses the distance between the sealing frame (12) and the truck box in real time and feeds it back to the main control module. The main control module compares the feedback distance with the preset distance value. When the distance between the sealing frame (12) and the truck box matches the preset distance value, the main control module controls the AGV to stop. A2. The main control module controls the air compressor (123) to inflate the inflatable expansion body (122), and the inflatable expansion body (122) expands and contacts the inner wall of the truck compartment; A3. The second sensor senses the pressure value between the inflatable expansion body (122) and the truck box in real time and feeds it back to the main control module. The main control module compares the fed-back pressure value with a preset pressure value. When the pressure value matches the preset pressure value, the main control module controls the air compressor (123) to stop inflating the inflatable expansion body (122), so that the sealing mechanism (1) is connected to the box.
5. A battery material unloading and conveying device according to claim 1, characterized in that: The telescopic conveying mechanism (2) comprises a transverse moving frame (21), a transverse moving driver (22), a first conveyor (23), a telescopic support member (24), a telescopic driver (25), a second conveyor (26), an ion wind rod (27), an inclined conveyor (28) and an inclination adjustment driver (29); The transverse drive (22), the first conveyor (23), the telescopic drive (25), the second conveyor (26), the ion wind rod (27), the tilt conveyor (28) and the tilt adjustment drive (29) are all electrically connected to the main control module; The transverse drive (22) drives the transverse frame (21) to slide along the width direction of the sealing mechanism (1), the first conveyor (23) is arranged on the transverse frame (21), the telescopic support member (24) is slidably connected to the transverse frame (21), and the telescopic drive (25) drives the telescopic support member (24) to extend and retract between the sealing mechanism (1) and the truck box; The second conveyor (26) is arranged at one end of the telescopic support (24), the output end of the inclined conveyor (28) is hinged to the telescopic support (24), the inclination adjustment driver (29) drives the input end of the inclined conveyor (28) to rise and fall, and the manipulator (3) is arranged on a side of the telescopic support (24) close to the inclined conveyor (28); The output end of the inclined conveyor (28) is connected to the input end of the second conveyor (26), and the ion wind rod (27) is arranged along the conveying direction of the second conveyor (26) and blows ion wind toward the second conveyor (26).
6. A battery material unloading and conveying device according to claim 2, characterized in that: The sorting conveying mechanism (4) and the reflux conveying mechanism (7) both include a material guide conveyor (41), a transmission device (42) and a plurality of turning mechanisms (43). The material guide conveyor (41), the transmission device (42) and the plurality of turning mechanisms (43) are all electrically connected to the main control module; The material guide conveyor (41) is used to guide the bagged material to move to the turning mechanism (43), and the plurality of turning mechanisms (43) are respectively arranged on the conveyor (42). The conveyor (42) drives the plurality of turning mechanisms (43) to move, and the turning mechanism (43) is used to rotate the direction, turn over, and convey the bagged material; The material guide conveyor (41) of the sorting and conveying mechanism (4) is arranged on the detection and sorting part (13) and docked with the telescopic conveying mechanism (2), and the second sensing module is arranged on the material guide conveyor (41) of the sorting and conveying mechanism (4); The material guide conveyor (41) of the reflux conveying mechanism (7) is arranged in the second re-inspection section (17) and docked with the transfer platform (18).
7. A battery material unloading and conveying device according to claim 6, characterized in that: The material guiding conveyor (41) is provided with a first weighing module, and the first weighing module is used to sense whether bagged materials are loaded on the material guiding conveyor (41); The turning mechanism (43) comprises a turntable structure (431), a positioning module, a second weighing module, an input structure (432), an output structure (433), a first lifting drive (434) and a second lifting drive (435); The turntable structure (431), the positioning module, the first weighing module, the second weighing module, the input structure (432), the output structure (433), the first lifting driver (434) and the second lifting driver (435) are electrically connected to the main control module; The turntable structure (431) is rotatably disposed on the conveyor (42) and is used to rotate the direction of the bagged material; The positioning module is arranged on the turntable structure (431) and is used to provide real-time feedback on the position of the flipping mechanism (43); The second weighing module is disposed on the turntable structure (431) and is used to sense whether bagged materials are loaded on the turntable structure (431); The input structure (432) is used to transport the bagged material to the turntable structure (431), and the output end of the input structure (432) is hinged to the turntable structure (431); The output structure (433) is used to transport the bagged material out of the turntable structure (431), and the input end of the output structure (433) is hinged to the turntable structure (431), and the output end of the input structure (432) is arranged opposite to the input end of the output structure (433); The first lifting driver (434) is disposed on the turntable structure (431) and is used to drive the input end of the input structure (432) to rise and fall; The second lifting driver (435) is disposed on the turntable structure (431) and is used to drive the output end of the output structure (433) to rise and fall; The specific working method of the turnover mechanism (43) is as follows: K1 positioning module sends real-time feedback of the position of the flip mechanism (43) to the main control module, the main control module monitors the flip mechanism (43) in real time according to the position of the flip mechanism (43); K2. When the first weighing module feeds back the weight information to the main control module, the main control module determines that the material guide conveyor (41) is loaded with bagged materials based on the weight information, and then the main control module controls the transmission device (42) to drive the flip mechanism (43) to the material guide conveyor (41), controls the transmission device (42) to stop running, and controls the turntable structure (431) to rotate so that the input end of the input structure (432) is connected to the material guide conveyor (41); The main control module starts the input structure (432) and the material guide conveyor (41), and the bagged material is conveyed to the input structure (432) along the material guide conveyor (41). The weight information is fed back to the main control module via the second weighing module. The main control module confirms that the turntable structure (431) is loaded with bagged material based on the weight information, and the turning mechanism (43) inputs the bagged material. K3. When the main control module determines that the turning mechanism (43) is in the first dust removal section (14) or the second dust removal section (15) according to the position of the turning mechanism (43), the main control module controls the second lifting driver (435) to drive the output structure (433) to rise, and after the output structure (433) abuts against the bagged material carried on the input structure (432), the main control module controls the second lifting driver (435) to stop rising, so that the input structure (432) and the output structure (433) clamp the bagged material together; The main control module controls the second lifting driver (435) to drive the output structure (433) to descend, and controls the first lifting driver (434) to drive the input structure (432) to ascend following the descent of the output structure (433). The second lifting driver (435) is reset and then stopped, and the first lifting driver (434) is controlled to stop ascending at the same time, so that the bagged material carried on the input structure (432) is turned over and carried on the output structure (433). The main control module controls the first lifting driver (434) to drive the input structure (432) to descend and reset and then stop, so that the flipping mechanism (43) turns over the bagged material. K4. The main control module controls the transmission device (42) to drive the flip mechanism (43) to the receiving portion (19), controls the transmission device (42) to suspend operation, and controls the turntable structure (431) to rotate so that the output end of the output structure (433) is docked with the receiving portion (19); The main control module simultaneously starts the input structure (432) and the delivery structure. If the bagged material is carried on the output structure (433), the bagged material is delivered to the material receiving section (19) along the output structure (433); if the bagged material is carried on the input structure (432), the bagged material is delivered to the material receiving section (19) along the input structure (432) through the output structure (433), thereby realizing the output of the bagged material by the flipping mechanism (43).
8. A battery material unloading and conveying device according to claim 6, characterized in that: The separation conveying mechanism (4) and the reflux conveying mechanism (7) are both provided with a storage box (44), a recovery conveying line (45) and a recovery conveying outlet. The storage box (44) is used to store bagged materials whose outer packaging is damaged or unclean; The recovery conveying line (45) is used to convey the storage box (44); The recovery delivery outlet is used to carry the storage box (44); The specific method of conveying damaged bagged materials by the sorting conveying mechanism (4) and storing them inside the sorting conveying mechanism (4) and conveying bagged materials with unclean outer packaging by the reflux conveying mechanism (7) and storing them inside the reflux conveying mechanism (7) is as follows: E1. The main control module controls the conveyor (42) to drive the flip mechanism (43) carrying the bagged material with damaged or unclean outer packaging to move and approach the storage box (44); E2. The main control module controls the flipping mechanism (43) to transport damaged bagged materials or bagged materials with unclean outer packaging into the storage box (44); E3. The recovery conveying line (45) conveys the storage box (44) to the recovery conveying outlet, where the storage box (44) can be easily transported.
Citation Information
Patent Citations
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