Rope splitting equipment for efficient production of ropes and belts with warp knitting machines

By installing the Y-shaped arm and an elastic self-tensioning rope-traveling mechanism in the rope splitting equipment, the guide rope belt enters the claw rope splitter and the Z-direction rope tube, the problem of interweaving and entanglement of rope belts is solved, and the stability of the production line and the winding quality of the rope belt are improved.

CN118992702BActive Publication Date: 2025-03-21XUZHOU HENGHUI BRAIDING MACHINE
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Patent Information

Application Number
CN202411483295.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-03-21
Estimated Expiration
2044-10-23

AI Technical Summary

Technical Problem

Existing rope splitting equipment is prone to interweaving and entanglement of rope splitting and winding during rope splitting and winding. This problem will be more significant, resulting in stagnation of the production line or damage to the rope.

Method used

By installing several Y-arms and an elastic self-tensioning rope-traveling mechanism for guiding the rope straps through these components into the claw rope splitter and the Z-guide rope barrel and finally connected to the geared multi-axis synchronous winding module.

Benefits of technology

The interlacing and entanglement problems of rope belts during entry and distribution are effectively avoided. Each rope belt maintains a relatively independent movement trajectory, reduces the rope belt winding caused by the same direction, improves the stability of the rope belt production line, and ensures the correct position and tension control of the rope belt during the winding process.

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Abstract

The present invention discloses a rope splitting device for efficiently producing ropes and belts in cooperation with a warp knitting machine, comprising a support disk, a Z-guide rope drum is installed at the center position inside the support disk, the outer peripheral surface of the Z-guide rope drum is provided with a plurality of rope holes three that completely penetrate, one end of the surface of the Z-guide rope drum is provided with a claw-type rope splitter for separating a plurality of wire ropes, the claw-type rope splitter allows the wire rope to enter the Z-guide rope drum through the rope hole three; a Y-shaped arm, a plurality of the Y-shaped arms are fixed at an annular edge position at the bottom end of the support disk at equal intervals, and an elastic self-tensioning rope walking mechanism is installed at one end of the Y-shaped arm away from the support disk. The present invention can effectively avoid the interlacing and entanglement of the ropes and belts during the entry and rope splitting process by allowing the ropes and belts to enter the claw-type rope splitter and the Z-guide rope drum from different positions and angles, each rope and belt can maintain a relatively independent motion trajectory, reducing the winding of the ropes and belts caused by the same direction movement, and improving the stability of the rope and belt production line.
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Description

Technical Field

[0001] The invention relates to the technical field of rope and tape textiles, in particular to rope-splitting equipment for efficiently producing rope and tape in cooperation with a warp knitting machine. Background Art

[0002] The rope splitting equipment plays a key role in the rope weaving production line. Its main function is to separate and reel several ropes continuously produced by the warp knitting machine for subsequent storage, transportation and processing. The rope splitting equipment uses advanced conveying systems such as conveyor belts or rollers to stably transport the ropes from the output part of the knitting machine to the rope splitting part. In the rope splitting mechanism, the equipment is equipped with a precise transmission device and tension control system to control the movement and tension of the rope, ensuring that the rope can be accurately cut into independent rolls of the required length.

[0003] For example, a rope splitting device disclosed in the authorization announcement number CN112607518B includes a reeling device and at least one group of rope splitting devices, the rope splitting device includes a bracket body, a first rope pulling roller group is arranged on the bracket body, the first rope pulling roller group includes a rotating roller and a pressure roller that can be close to the rotating roller, and a bag rack for supporting a rope collection bag is arranged below the first rope pulling roller group, which is configured according to the number of ropes on the reeling device, so that the ropes on the reeling device are gradually pulled out and separated into corresponding rope collection bags. However, in the process of rope splitting, all the ropes wound on the drum head need to be connected to several groups of rope splitting devices in the same direction, but several ropes are all drawn out from one direction, and there are few gaps between the ropes, and there is a risk of the ropes being intertwined and entangled during the rope splitting and winding process. Even if the equipment operates normally, the natural tension and movement trajectory between the ropes will cause them to be entangled, causing the production line to stagnate or the ropes to be damaged. Especially when running at high speed, this problem will be more significant. Summary of the invention

[0004] The object of the present invention is to provide a rope dividing device for efficiently producing ropes and belts in cooperation with a warp knitting machine. A plurality of Y-arms and an elastic self-tensioning rope-guiding mechanism for guiding the ropes and belts are installed in a circular array on the lower surface of a support plate. The ropes and belts enter into a claw-type rope divider through the elastic self-tensioning rope-guiding mechanism, a conical rope guide seat and the Y-arm, and then enter into a Z-guide rope cylinder through the claw-type rope divider. Finally, the ropes and belts are connected to a gear-type multi-axis synchronous winding module. In this process, the ropes and belts enter into the gear-type multi-axis synchronous winding module from the elastic self-tensioning rope-guiding mechanism, the conical rope guide seat, the Y-arm and other components at different directions to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A rope splitting device for efficiently producing ropes and belts in cooperation with a warp knitting machine, comprising:

[0007] A support plate, wherein a Z-guide rope drum is installed at the center of the support plate, and the outer peripheral surface of the Z-guide rope drum is provided with a plurality of rope holes three that completely penetrate the outer peripheral surface of the Z-guide rope drum, and a claw-type rope divider for separating a plurality of ropes is provided at one end of the surface of the Z-guide rope drum, and the claw-type rope divider allows the rope to pass through the rope hole three and enter the Z-guide rope drum;

[0008] A Y-shaped arm, wherein a plurality of the Y-shaped arms are fixed at an annular edge position at the bottom of the support plate at equal intervals, an elastic self-tensioning rope-walking mechanism is installed at one end of the Y-shaped arm away from the support plate, a conical rope guide seat is installed on one side of the top end of the Y-shaped arm, and a rope hole 2 which is interconnected with the conical rope guide seat is arranged at the edge position of the top end of the support plate;

[0009] Square-mouth columns, four of which are installed at equal intervals at the edge of the bottom of the support plate, a lower support ring is installed between the four square-mouth columns, a gear-type multi-axis synchronous winding module for synchronously winding multiple ropes is provided on the top of the lower support ring, a PLC controller is installed on the outer wall of one side of one of the square-mouth columns, and the output end of the PLC controller is electrically connected to the input end of the gear-type multi-axis synchronous winding module.

[0010] Preferably, a rope hole 1 for connecting the conical rope guide seat and the rope hole 2 is provided inside the Y-shaped arm, and the central axes of the conical rope guide seat and the rope hole 2 are on the same plane.

[0011] Preferably, the claw-type rope splitter includes a tray fixed on one end of the Z-direction rope guide tube surface, a rope running sleeve fixed on the upper surface of the tray, and a plurality of right-angled claws fixed at equal intervals on the outer circumference of the rope running sleeve. The number of right-angled claws is equal to the number of Y-arms, and the vertical center axis of the right-angled claws is collinear with the center axis of the second rope hole.

[0012] Preferably, the tray, the rope guide sleeve, the rope guide sleeve and the Z-guide rope cylinder are all made of stainless steel components.

[0013] Preferably, a connecting beam is fixed between the opposite outer walls of two adjacent square-mouth columns, and the upper surface of the connecting beam is in contact with the lower surface of the lower support ring.

[0014] Preferably, the elastic self-tensioning rope-walking mechanism includes a horizontal column fixed inside the Y-arm, two vertical shafts rotatably installed on the top of the horizontal column, and a swing arm fixed at one end of the surface of the vertical shaft. A pressure wheel with an annular groove is rotatably installed at the end of the swing arm away from the Y-arm, and a tension spring is jointly installed at the top of the two swing arms through a T-pin.

[0015] Preferably, both ends of the vertical shaft surface are fixed with stop tongues, and the bottom end of the swing arm is equipped with a stop rod extending downward.

[0016] Preferably, the gear-type multi-axis synchronous winding module includes a plurality of spline winding rollers rotatably mounted on the upper surface of a lower support ring, an I-shaped internal spline sleeve mounted on the surface of the spline winding roller, a driven gear fixed to the bottom end of the spline winding roller, and an active gear ring rotatably mounted on the lower surface of the lower support ring and meshing with the plurality of driven gears. The gear-type multi-axis synchronous winding module also includes a motor seat fixed on the outer wall of one of the square mouth columns and a stepper motor mounted on the outer wall of one side of the motor seat, and the output shaft of the stepper motor is fixedly connected to the bottom end of one of the spline winding rollers.

[0017] Preferably, a winding limit structure is provided inside the lower support ring on one side of the gear-type multi-axis synchronous winding module, and the winding limit structure includes a bearing seat slidably installed inside the lower support ring, a nut fixed on the outer wall of one side of the lower support ring, and a threaded rod rotatably installed inside the nut, one end of the threaded rod extends to the interior of the lower support ring and is rotatably connected to the outer wall of one side of the bearing seat, and a limiting roller is rotatably installed inside the bearing seat.

[0018] Preferably, one end of the surface of the limiting roller is sleeved with a rubber sleeve.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention can enable the rope to enter the claw-type rope divider and Z-guide rope drum from different positions and angles by installing components such as an elastic self-tensioning rope walking mechanism, a conical rope guide seat and a Y-arm. This design effectively avoids the problems of interlacing and entanglement of the ropes during the entry and rope dividing processes. Each rope can maintain a relatively independent motion trajectory, reducing the entanglement of the ropes caused by the same-direction movement, thereby improving the stability of the rope production line. The design of the elastic self-tensioning rope walking mechanism can adjust its own position and angle according to the tension and movement of the rope, ensuring that the rope can smoothly enter the subsequent claw-type rope divider and Z-guide rope drum, ensuring the correct position and tension control of the rope during the winding process, and avoiding uneven rope reel quality or rope damage due to poor winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0022] Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ;

[0023] Figure 3 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ;

[0024] Figure 4 The three-dimensional structure of the present invention is shown in FIG. Figure 3 ;

[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the claw-type rope splitter of the present invention;

[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of a Y-arm according to the second embodiment of the present invention;

[0027] Figure 7 It is a schematic diagram of the three-dimensional structure of the elastic self-tensioning rope-walking mechanism according to the second embodiment of the present invention;

[0028] Figure 8 This is a schematic diagram of the three-dimensional structure of the lower support ring of the third embodiment of the present invention;

[0029] Fig. 9 It is a schematic diagram of the three-dimensional structure of the gear-type multi-axis synchronous winding module according to the third embodiment of the present invention.

[0030] In the figure: 1, support plate; 101, rope hole 2; 2, Z-guide rope drum; 201, rope hole 3; 3, claw-type rope splitter; 301, tray; 302, rope guide sleeve; 303, right-angle bent claw; 4, Y-arm; 401, cone-shaped rope guide seat; 402, rope hole 1; 5, square-mouth column; 6, connecting beam; 7, lower support ring; 8, elastic self-tensioning rope walking mechanism; 801, horizontal column; 802, vertical axis; 803, swing arm; 804, pressure wheel; 805, tension spring; 806, tongue; 9, winding limit structure; 901, bearing seat; 902, limit roller; 903, threaded rod; 10, gear-type multi-axis synchronous winding module; 1001, spline winding roller; 1002, internal spline sleeve of the I-type; 1003, driven gear; 1004, driving gear ring; 1005, motor seat; 1006, stepping motor; 11, PLC controller. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Embodiment 1

[0033] Depend on Figures 1 to 4 It is given that the rope dividing device of the present invention for cooperating with a warp knitting machine to efficiently produce rope belts includes a support plate 1, a Y-arm 4 and a square-mouth column 5, a Z-guide rope drum 2 is installed at the center position inside the support plate 1, the outer peripheral surface of the Z-guide rope drum 2 is provided with a plurality of rope holes three 201 that completely penetrate through, a claw-type rope divider 3 for separating a plurality of ropes is provided at one end of the surface of the Z-guide rope drum 2, and the claw-type rope divider 3 allows the rope to pass through the rope hole three 201 and enter the Z-guide rope drum 2.

[0034] A plurality of Y-arms 4 are fixed at equal intervals at the annular edge position of the bottom end of the support plate 1, an elastic self-tensioning rope walking mechanism 8 is installed at one end of the Y-arm 4 away from the support plate 1, a conical rope guide seat 401 is installed on one side of the top end of the Y-arm 4, and a rope hole 101 101 connected to the conical rope guide seat 401 is provided at the edge position of the top end of the support plate 1.

[0035] Four square-mouth columns 5 are installed at equal intervals at the edge position of the bottom end of the support plate 1, a lower support ring 7 is installed between the four square-mouth columns 5, a connecting beam 6 is fixed between the opposite outer walls of two adjacent square-mouth columns 5, the upper surface of the connecting beam 6 is in contact with the lower surface of the lower support ring 7, and a gear-type multi-axis synchronous winding module 10 for synchronously winding multiple ropes is arranged at the top of the lower support ring 7, a PLC controller 11 is installed on the outer wall of one side of one of the square-mouth columns 5, and the output end of the PLC controller 11 is electrically connected to the input end of the gear-type multi-axis synchronous winding module 10.

[0036] The interior of the Y-arm 4 is provided with a rope hole 1 402 for connecting the conical guide rope seat 401 and the rope hole 2 101. The central axes of the conical guide rope seat 401 and the rope hole 2 101 are on the same plane. The routing path of the rope in the device is to be introduced into the Y-arm 4 from the elastic self-tensioning rope routing mechanism 8 and the conical guide rope seat 401, and introduced into the claw-type rope divider 3 from the rope hole 1 402 and the rope hole 2 101, and then the end of the rope passes through the claw-type rope divider 3 and the rope hole 3 201 and enters the Z-guide rope cylinder 2, and finally the end of the rope moves down and is connected to the winding shaft of the gear-type multi-axis synchronous winding module 10. After the wiring of multiple ropes is completed, the staff starts the gear-type multi-axis synchronous winding module 10 through the PLC controller 11 to work, and the gear-type multi-axis synchronous winding module 10 winds up multiple ropes synchronously.

[0037] Embodiment 2

[0038] Based on the first embodiment, Figure 5 , Figure 6 and Figure 7 It is given that the claw-type rope splitter 3 includes a tray 301 fixed on one end of the surface of the Z-guide rope drum 2, a rope loop 302 fixed on the upper surface of the tray 301, and a plurality of right-angle claws 303 fixed at equal intervals on the outer peripheral surface of the rope loop 302. The number of the right-angle claws 303 is equal to the number of the Y-arms 4. The vertical center axis of the right-angle claws 303 is colinear with the center axis of the rope hole 2 101. The end of the rope is introduced into the right-angle claw 303 from the rope hole 2 101. Each right-angle claw 303 allows a rope to be routed, and then the rope passes through the right-angle claw 303, the rope loop 302 and the rope hole 3 201 into the Z-guide rope drum 2, thereby ensuring that each rope no longer contacts each other and each rope moves independently, which can perform the rope splitting and winding process more quickly.

[0039] It should be noted that the tray 301, the rope sleeve 302, the rope sleeve 302 and the Z-guide rope cylinder 2 are all made of stainless steel components. The stainless steel surface is smooth, not easy to adhere to dirt, easy to clean and disinfect, and can withstand high tension and frequent movement without deformation or wear.

[0040] More specifically, the elastic self-tensioning rope-walking mechanism 8 comprises a horizontal column 801 fixed inside the Y-arm 4, two vertical shafts 802 rotatably mounted on the top of the horizontal column 801, and a swing arm 803 fixed at one end of the surface of the vertical shaft 802. A pressure wheel 804 with an annular groove is rotatably mounted on the end of the swing arm 803 away from the Y-arm 4. A tension spring 805 is commonly mounted on the top of the two swing arms 803 through a T-pin. Stop tongues 806 are fixed at both ends of the surface of the vertical shaft 802. A stop rod extending downward is installed at the bottom end of the swing arm 803. The rope body is located in the annular grooves of the two pressure wheels 804. The thickness of the rope itself will force the two pressure wheels 80 4 are away from each other, that is, the pressure wheel 804 drives the swing arm 803 and deflects with the vertical axis 802 as the central axis. At this time, the tension spring 805 is stretched to a certain extent, and the deformation and stretching amount of the tension spring 805 is proportional to the thickness of the rope, so as to ensure that the rope can smoothly enter the subsequent equipment. During the movement of the rope, the elastic self-tensioning rope walking mechanism 8 effectively controls the guidance and positioning of the rope through its elasticity and adjustable characteristics, thereby avoiding the deviation and entanglement of the rope during the movement; during the deflection of the swing arm 803, the tongue 806 is used to limit the side of the swing arm 803 to prevent the swing arm 803 and the pressure wheel 804 from excessive deflection.

[0041] Embodiment 3

[0042] Based on the second embodiment, Figure 8 and Fig. 9 The gear-type multi-axis synchronous winding module 10 includes a plurality of spline winding rollers 1001 rotatably mounted on the upper surface of the lower support ring 7, an inner spline sleeve 1002 mounted on the surface of the spline winding roller 1001, a driven gear 1003 fixed at the bottom end of the spline winding roller 1001, and a driving gear ring 1004 rotatably mounted on the lower surface of the lower support ring 7 and meshing with the plurality of driven gears 1003. The gear-type multi-axis synchronous winding module 10 also includes a motor seat 1005 fixed on the outer wall of one of the square mouth columns 5. And a stepper motor 1006 is installed on the outer wall of one side of the motor seat 1005, and the output shaft of the stepper motor 1006 is fixedly connected to the bottom end of one of the splined winding rollers 1001. The staff takes out the internal spline sleeve 1002 of the I-shaped structure, so that the internal spline sleeve 1002 of the I-shaped structure can be slidably assembled onto the splined winding roller 1001, and the key slot is used to make the splined winding roller 1001 and the internal spline sleeve 1002 of the I-shaped structure rotate together. The staff can manually wrap the end of the rope around the internal spline sleeve 1002 of the I-shaped structure for subsequent winding.

[0043] The staff turns on the stepper motor 1006 through the PLC controller 11, and then the stepper motor 1006 provides a rotational driving force to one of the spline winding rollers 1001 and the driven gear 1003. The driven gear 1003 drives the other driven gears 1003 and the spline winding roller 1001 to rotate through the active gear ring 1004, so that the rope is wound by the spline sleeve 1002 inside the mold. Compared with processing each rope individually, the throughput and efficiency of the production line can be effectively improved, and each rope can undergo the same winding process at the same time, thereby ensuring the consistency of the rope length, curl and winding tension.

[0044] A winding limit structure 9 is arranged inside the lower support ring 7 on one side of the gear-type multi-axis synchronous winding module 10. The winding limit structure 9 includes a bearing seat 901 slidably mounted inside the lower support ring 7, a nut fixed on the outer wall of one side of the lower support ring 7, and a threaded rod 903 rotatably mounted inside the nut. One end of the threaded rod 903 extends to the interior of the lower support ring 7 and is rotatably connected to the outer wall of one side of the bearing seat 901. A limit roller 902 is rotatably mounted inside the bearing seat 901. When the key sleeve 1002 is winding up the rope or on the way, the staff can manually rotate the threaded rod 903, and the threaded rod 903 will drive the bearing seat 901 and the limiting roller 902 to slide, so that the limiting roller 902 is close to or away from the spline winding roller 1001, so that the rope is located between the limiting roller 902 and the spline sleeve 1002 inside the mold and is wound up, thereby ensuring that the tension and tightness of each rope remain consistent during the winding process, and the sliding and adjustable structural design can adapt to the winding needs of ropes of different specifications and sizes.

[0045] One end of the surface of the limiting roller 902 is covered with a rubber sleeve. The softness of the rubber sleeve helps to evenly distribute the winding tension, reduce the hardness and sharp parts of the surface of the limiting roller 902, and thus reduce the deformation or damage of the rope caused by concentrated tension.

[0046] When in use, the staff first introduces the ends of several ropes produced by the warp knitting machine into the elastic self-tensioning rope walking mechanism 8, and pushes them into the Y-shaped arm 4 from the conical rope guide seat 401. The elastic self-tensioning rope walking mechanism 8 maintains the appropriate tension of the rope to ensure that the rope can move smoothly and stably during the whole process, and automatically adjusts its clamping force according to the movement state of the rope. The conical rope guide seat 401 is intended to further guide the direction of the rope to ensure that the rope smoothly transitions to the next component, so that the end of the rope is introduced from the rope hole 101 into the claw-type rope splitter 3;

[0047] When the end of the rope is led out from the claw-type rope splitter 3 and enters the Z-guide rope drum 2 through the rope hole three 201, the rope hole two 101 and the rope hole three 201 allow the rope to maintain appropriate tension and stability before and after entering the claw-type rope splitter 3. The claw-type rope splitter 3 is used to separate several ropes to ensure that there is a sufficient isolation gap between the ropes and to avoid entanglement and winding between the ropes due to natural tension and movement trajectory. At this time, the staff pulls the end of the rope downward until the end of the rope can be wound onto one of the winding shafts of the gear-type multi-axis synchronous winding module 10. The design of the Z-guide rope drum 2 enables the rope to be vertically guided in the best way. The rope enters the gear-type multi-axis synchronous winding module 10, which is the end point of the entire rope dividing process. The winding module controls the synchronous winding of multiple winding shafts through a precise gear structure to ensure that each rope is tightly and neatly wound.

[0048] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rope splitting device for efficiently producing ropes and belts in cooperation with a warp knitting machine, characterized in that: include: A Z-guide rope drum is installed at the center of the support plate, and a plurality of completely penetrating rope holes three are arranged on the outer circumference of the Z-guide rope drum. A claw-type rope splitter is arranged at one end of the surface of the Z-guide rope drum, and the claw-type rope splitter allows the wire rope to pass through the rope hole three and enter the Z-guide rope drum. A plurality of Y-shaped arms are fixed at equal intervals at the annular edge position at the bottom of the support plate, an elastic self-tensioning rope walking mechanism is installed at one end of the Y-shaped arm away from the support plate, a conical rope guide seat is installed on one side of the top of the Y-shaped arm, and a rope hole 2 connected to the conical rope guide seat is arranged at the edge position of the top of the support plate; Four square-mouth columns are installed at equal intervals at the edge of the bottom of the support plate, a lower support ring is installed between the four square-mouth columns, a gear-type multi-axis synchronous winding module for synchronously winding multiple ropes is arranged at the top of the lower support ring, a PLC controller is installed on the outer wall of one side of a square-mouth column, and the output end of the PLC controller is electrically connected to the input end of the gear-type multi-axis synchronous winding module; A rope hole 1 for connecting the conical rope guide seat and the rope hole 2 is arranged inside the Y-shaped arm, and the central axes of the conical rope guide seat and the rope hole 2 are on the same plane; The claw-type rope splitter comprises a tray fixed on one end of the surface of the Z-guide rope cylinder, a rope guide sleeve fixed on the upper surface of the tray, and a plurality of right-angle bent claws fixed at equal intervals on the outer circumference of the rope guide sleeve. The number of the right-angle bent claws is equal to the number of the Y-shaped arms, and the vertical center axis of the right-angle bent claws is collinear with the center axis of the second rope hole. When in use, firstly introduce the ends of several ropes produced by the warp knitting machine into the elastic self-tensioning rope walking mechanism, the elastic self-tensioning rope walking mechanism maintains the tension of the rope, and the conical rope guide seat guides the direction of the rope, so that the ends of the rope are introduced into the claw-type rope splitter from the second rope hole; When the end of the rope is led out from the claw-type rope splitter, it enters the Z-guide rope drum through the rope hole 3. The rope holes 2 and 3 keep the rope tension before and after entering the claw-type rope splitter. The claw-type rope splitter is used to separate several ropes to ensure that there is an isolation gap between the ropes. Pull the end of the rope downward until the end of the rope is wound onto one of the winding shafts of the gear-type multi-axis synchronous winding module.

2. The rope splitting device for efficiently producing ropes and belts in cooperation with a warp knitting machine according to claim 1, characterized in that: The tray, rope guide and Z-guide rope drum are all made of stainless steel.

3. The rope splitting device for efficiently producing ropes and belts in cooperation with a warp knitting machine according to claim 1, characterized in that: A connecting beam is fixed between the opposite outer walls of two adjacent square-mouth columns, and the upper surface of the connecting beam is in contact with the lower surface of the lower supporting ring.

4. The rope splitting device for efficiently producing ropes and belts in cooperation with a warp knitting machine according to claim 1, characterized in that: The elastic self-tensioning rope-walking mechanism includes a horizontal column fixed inside the Y-arm, two vertical shafts rotatably installed at the top of the horizontal column, and a swing arm fixed at one end of the surface of the vertical shaft. A pressure wheel with an annular groove is rotatably installed at the end of the swing arm away from the Y-arm, and a tension spring is jointly installed at the top of the two swing arms through a T-pin.

5. The rope splitting device for efficiently producing ropes and belts in cooperation with a warp knitting machine according to claim 4, characterized in that: Stop tongues are fixed on both ends of the vertical axis surface, and a stop rod extending downward is installed at the bottom end of the swing arm.

6. The rope splitting device for efficiently producing ropes and belts in cooperation with a warp knitting machine according to claim 1, characterized in that: The gear-type multi-axis synchronous winding module includes a plurality of spline winding rollers rotatably mounted on the upper surface of a lower support ring, an I-shaped internal spline sleeve mounted on the surface of the spline winding roller, a driven gear fixed to the bottom end of the spline winding roller, and an active gear ring rotatably mounted on the lower surface of the lower support ring and meshing with the plurality of driven gears. The gear-type multi-axis synchronous winding module also includes a motor seat fixed on the outer wall of a square-mouth column and a stepper motor mounted on the outer wall of one side of the motor seat, and the output shaft of the stepper motor is fixedly connected to the bottom end of a spline winding roller.

7. The rope splitting device for efficiently producing ropes and belts in cooperation with a warp knitting machine according to claim 6, characterized in that: A winding limit structure is arranged inside the lower support ring on one side of the gear-type multi-axis synchronous winding module. The winding limit structure includes a bearing seat slidably installed inside the lower support ring, a nut fixed on the outer wall of one side of the lower support ring, and a threaded rod rotatably installed inside the nut. One end of the threaded rod extends to the interior of the lower support ring and is rotatably connected to the outer wall of one side of the bearing seat. A limiting roller is rotatably installed inside the bearing seat.

8. The rope splitting device for efficiently producing ropes and belts in cooperation with a warp knitting machine according to claim 7, characterized in that: One end of the limiting roller surface is sleeved with a rubber sleeve.

Citation Information

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