An electrostatic anti-rust spraying device for engine cylinder block and cylinder head

By designing the electrostatic anti-rust spraying device of the engine cylinder block and cylinder head, the spray pitch positioning components and reciprocating lifting components are used to solve the problem of rust in the storage and use of the cylinder block and cylinder head, and uniform spraying and efficient production are achieved.

CN119034967BActive Publication Date: 2025-05-23NANTONG PRATT MACHINERY
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Patent Information

Application Number
CN202411554789.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-05-23
Estimated Expiration
2044-11-04

AI Technical Summary

Technical Problem

The engine cylinder block and cylinder head are prone to rust during storage and use. The existing electrostatic anti-rust spraying technology is difficult to achieve uniform spraying on complex-shaped components, resulting in slipping or peeling of the coating, affecting product quality.

Method used

An electrostatic anti-rust spraying device for the engine cylinder block and cylinder head is designed, including a spray chamber, a lifting plate, a sliding frame, a spray pitch positioning assembly, a reciprocating lifting assembly and an electrostatic spray gun. Through the spraying spacing positioning assembly and spacing adjustment assembly, it is ensured that the electrostatic spray gun has a fixed distance between the pit protrusions of the outer wall of the cylinder. The driving assembly, roller conveying assembly and reciprocating lifting assembly improve the spraying continuity and efficiency.

Benefits of technology

The uniform spraying of the outer wall of the engine cylinders of different specifications is achieved, the quality of electrostatic spraying and production continuity is improved, and the stability of the coating and product quality are ensured.

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Abstract

The present invention discloses an electrostatic anti-rust spraying device for an engine cylinder block and a cylinder head, and relates to the technical field of anti-rust spraying for engine cylinder blocks; the present invention comprises a spraying bin, a lifting plate is slidably provided in the spraying bin, two symmetrically distributed sliding frames are slidably provided on the lifting plate, a spraying spacing positioning component and a reciprocating lifting component are provided on the sliding frame, a spacing adjustment component is provided at the middle of the top end of the lifting plate, a roller conveying component is provided in the middle of the spraying bin, and a driving component is provided at the top end of the spraying bin; the present invention arranges a spraying spacing positioning component and a spacing adjustment component, so that the spacing adjustment drives the two spraying spacing positioning components to approach each other so that the two groups of positioning guide rods are respectively fitted with the outer wall of the engine cylinder body, and the positioning guide rod drives the corresponding electrostatic spray gun to move synchronously through a reset spring and a sliding positioning frame, so that the electrostatic spray gun and the outer wall of the engine cylinder body always maintain a fixed spacing, thereby improving the quality of electrostatic spraying.
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Description

Technical Field

[0001] The invention relates to the technical field of engine cylinder block anti-rust spraying, in particular to an electrostatic anti-rust spraying device for an engine cylinder block and a cylinder head. Background Art

[0002] The engine block and cylinder head are very critical components of the internal combustion engine. The cylinder block is the main structural part of the engine, mainly used to accommodate the piston, crankshaft and cylinder. It provides the working space inside the engine and bears the pressure from combustion. The cylinder head is located on the top of the cylinder block, closing the cylinder and providing a closed environment for the combustion chamber. It also accommodates the intake and exhaust valves, ignition devices and other components. The cylinder block and cylinder head are usually made of cast iron or aluminum alloy. In the production process of the internal combustion engine, in order to prevent the cylinder block and cylinder head from rusting during storage and use, a layer of powder coating is usually sprayed with electrostatic anti-rust. The outer side of the engine block has an irregular surface with obvious pits and protrusions, resulting in an uneven overall appearance. On parts with complex shapes, the powder coating may have insufficient adhesion, causing the coating to slip or peel off, affecting product quality, and the spraying spacing needs to be adjusted. Secondly, the engine block and cylinder head lack an appropriate synchronization system during the anti-rust spraying process, resulting in discontinuity in the production process, affecting the overall production arrangement and production efficiency. In response to the above problems, the inventor proposes an electrostatic anti-rust spraying device for engine blocks and cylinder heads to solve the above problems. Summary of the invention

[0003] In order to solve the problem of uniformly spraying anti-rust paint on the outer wall of engine cylinder blocks of different specifications and improve the continuity of spraying production; the purpose of the present invention is to provide an electrostatic anti-rust spraying device for engine cylinder blocks and cylinder heads.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: an electrostatic anti-rust spraying device for an engine cylinder block and a cylinder head, comprising a spraying bin, a lifting plate is slidably provided in the spraying bin, two symmetrically distributed sliding frames are slidably provided on the lifting plate, a spraying spacing positioning assembly and a reciprocating lifting assembly are provided on the sliding frame, an electrostatic spray gun is provided in the reciprocating lifting assembly, a spacing adjustment assembly is provided in the middle of the top end of the lifting plate, a roller conveying assembly is provided in the middle of the spraying bin, a driving assembly is provided at the top end of the spraying bin, and a lifting assembly used in conjunction with the lifting plate is provided in the spraying bin.

[0005] Preferably, the spray spacing positioning assembly includes a positioning and fixing frame, which is fixedly mounted on the sliding frame, a positioning guide plate is fixedly provided on the side of the positioning and fixing frame away from the spraying bin, four symmetrically distributed rectangular blocks are slidably provided in the positioning and fixing frame, a sliding positioning frame is fixedly provided on the side of the rectangular block close to the positioning guide plate, and the sliding positioning frame and the positioning and fixing frame are slidably connected, a positioning guide rod is fixedly provided on the side of the sliding positioning frame close to the positioning guide plate, and the positioning guide rod passes through the positioning guide plate, a reset spring is sleeved on the outer wall of the positioning guide rod, and two ends of the reset spring are respectively fixedly connected to the positioning guide plate and the sliding positioning frame, and a number of steel balls are provided between the rectangular block and the positioning and fixing frame on the side away from the positioning guide rod.

[0006] Preferably, the reciprocating lifting assembly includes a fixed plate, which is fixedly mounted on a sliding frame, a rotating shaft is rotatably provided in the middle of the fixed plate, a rotating rod is fixedly provided at one end of the rotating shaft away from the spray chamber, a lifting frame is slidably provided on the side of the sliding frame close to the rotating rod, a guide groove is fixedly provided on the side of the lifting frame close to the rotating rod, and the rotating rod is slidably connected to the guide groove, four symmetrically distributed transverse rods are fixedly provided on the side of the lifting frame away from the rotating rod, a movable plate is slidably provided on the outer walls of the four transverse rods, and the electrostatic spray gun is fixedly connected to the movable plate.

[0007] Preferably, the spacing adjustment assembly includes four symmetrically distributed No. 3 guide rails, the four No. 3 guide rails are fixedly installed on the top of the lifting plate, and the sliding frame is slidably connected to the No. 3 guide rails, two symmetrically distributed sliding rods are fixedly provided on the top of the lifting plate, and a sliding plate is slidably provided on the sliding rods, and the two sliding frames are rotatably provided with connecting rods close to the sliding plate, and the other end of the connecting rod is rotatably connected to the sliding plate, an electric cylinder is fixedly provided in the middle of the top of the lifting plate close to the sliding plate, and the driving end of the electric cylinder is fixedly connected to the sliding plate.

[0008] Preferably, the driving assembly includes a driving shaft, which is rotatably mounted on the top of the spray bin, a half gear is fixedly sleeved on the outer wall of the driving shaft, a No. 1 driven shaft is rotatably provided on the side of the spray bin close to the roller conveyor assembly, a No. 1 transmission gear is fixedly sleeved on the outer wall of the No. 1 driven shaft, two symmetrically distributed rotating shafts are rotatably provided in the spray bin, and the two rotating shafts are connected by a synchronous wheel transmission group, a No. 2 driven shaft is rotatably provided on the side of the driving shaft away from the No. 1 driven shaft, and the left rotating shaft is connected to the No. 2 driven shaft by a synchronous wheel transmission group, a No. 2 transmission gear is fixedly sleeved on the outer wall of the No. 2 driven shaft, and the No. 1 transmission gear and the No. 2 transmission gear are both meshed with the half gear, a motor is fixedly provided on the top of the spray bin close to the driving shaft, and the driving end of the motor is connected to the driving shaft by a pulley transmission group.

[0009] Preferably, the roller conveyor assembly includes a conveyor fixing frame, which is fixedly installed in the spray chamber, and the No. 1 driven shaft is rotatably connected to the conveyor fixing frame, and a plurality of symmetrically distributed conveyor rollers are rotatably provided on the conveyor fixing frame, and a transmission shaft is rotatably provided on the conveyor fixing frame close to the No. 1 driven shaft, and a No. 3 bevel gear is fixedly provided on the side of the conveyor roller close to the transmission shaft, and a plurality of No. 4 bevel gears used in conjunction with the No. 3 bevel gear are fixedly provided on the outer wall of the transmission shaft, and the adjacent No. 3 bevel gears and No. 4 bevel gears are meshingly connected, a No. 5 bevel gear is fixedly provided at the bottom end of the No. 1 driven shaft, and a No. 6 bevel gear is fixedly provided on the outer wall of the transmission shaft close to the No. 5 bevel gear, and the No. 5 bevel gear is meshingly connected with the No. 6 bevel gear.

[0010] Preferably, the lifting assembly includes four symmetrically distributed lifting rails, which are respectively fixedly mounted on the inner wall of the spray chamber, the lifting plate is slidably connected to the lifting rails, a screw-type lifting device is fixedly provided in the middle of one side of the spray chamber close to the lifting plate, and the driving end of the screw-type lifting device is fixedly connected to the lifting plate.

[0011] Preferably, eight symmetrically distributed No. 1 guide rails are fixed on the top of the positioning and fixing frame, a moving frame is slidably provided on two adjacent No. 1 guide rails, and the top of the sliding positioning frame is fixedly connected to the moving frame, and a threaded bolt used in conjunction with the rectangular block is threadedly installed on the outer side of the positioning and fixing frame.

[0012] Preferably, the sliding frame is fixedly provided with a side plate at the middle part of one side close to the lifting frame, two symmetrically distributed guide rods are fixedly provided at the top of the side plate, and the lifting frame is slidably connected to the guide rods, a No. 1 bevel gear is fixedly provided at one end of the rotating shaft close to the rotating shaft, a No. 2 bevel gear is slidably sleeved on the outer wall of the rotating shaft, and the No. 1 bevel gear is meshed with the No. 2 bevel gear, and the No. 2 bevel gear is rotatably mounted on the fixed plate.

[0013] Preferably, a No. 2 guide rail is fixedly provided on the side of the movable frame away from the positioning guide rod, and the movable plate is slidably connected to the No. 2 guide rail, and two symmetrically distributed sliding bars are fixedly provided on the side of the movable plate close to the No. 2 guide rail, and the sliding bars are slidably connected to the movable frame.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The present invention sets a spray spacing positioning component and a spacing adjustment component, so that the spacing adjustment drives the two spray spacing positioning components to approach each other so that the two groups of positioning guide rods are respectively fitted with the outer wall of the engine cylinder body. The positioning guide rod drives the corresponding electrostatic spray gun to move synchronously through the reset spring, the sliding positioning frame, the rectangular block and the steel ball. According to the production spraying needs, the motor cylinders of different specifications are adaptively adjusted, so that the electrostatic spray gun and the pits and protrusions on the outer wall of the engine cylinder body always maintain a fixed distance, thereby improving the quality of electrostatic spraying;

[0016] 2. The present invention is provided with a driving assembly, a roller conveying assembly and a reciprocating lifting assembly, so that the driving assembly first drives the roller conveying assembly to convey the engine cylinder to the corresponding position, and then drives the corresponding electrostatic spray guns on both sides to rise and fall synchronously once through the reciprocating lifting assembly, and the powder coating is sprayed on the outer wall of the engine cylinder by the electrostatic spray gun, so that the production spraying continuity and production stability are improved by this cycle of reciprocating, and the spraying efficiency is improved;

[0017] 3. The present invention sets a spray spacing positioning component and a reciprocating lifting component, so that the spray spacing positioning component drives the moving frame to move while driving the moving plate to move synchronously on the transverse rod. When the reciprocating lifting component is lifted and moved through the lifting frame, the lifting frame drives the moving plate and the electrostatic spray gun to move synchronously through the transverse rod, so that the electrostatic spray gun can continue to move up and down through the reciprocating lifting component after adjusting the spacing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the structure of the driving component in the present invention;

[0021] Figure 3 It is a structural schematic diagram of the internal framework of the present invention;

[0022] Figure 4 It is a structural schematic diagram of the spacing adjustment component in the present invention;

[0023] Figure 5 It is a schematic diagram of the structure of the lifting frame, the transverse rod and the movable plate in the present invention;

[0024] Figure 6 It is a structural schematic diagram of the spray spacing positioning component in the present invention;

[0025] Figure 7 This is a schematic diagram of the internal structure of the spray spacing positioning component in the present invention;

[0026] Figure 8 It is a structural schematic diagram of the roller conveyor assembly in the present invention;

[0027] Fig. 9 for Figure 3 A schematic diagram of the structure enlargement at the center A;

[0028] Fig.10 for Figure 6 A schematic diagram of the structure enlarged at B in the middle;

[0029] Fig.11 for Figure 8 Enlarged schematic diagram of the structure at C in the middle.

[0030] In the figure: 1, spraying chamber; 2, lifting plate; 3, sliding frame; 4, spraying spacing positioning assembly; 401, positioning fixed frame; 402, positioning guide plate; 403, rectangular block; 404, sliding positioning frame; 405, positioning guide rod; 406, reset spring; 407, steel ball; 408, threaded bolt; 409, guide rail No. 1; 410, moving frame; 5, reciprocating lifting assembly; 501, fixed plate; 502, rotating shaft; 503, rotating rod; 504, side plate; 505, guide rod; 506, lifting frame; 507, guide groove; 508, bevel gear No. 1; 509, bevel gear No. 2; 510, transverse rod; 511, moving plate; 512, guide rail No. 2; 513, slide bar; 6, Spacing adjustment assembly; 601, guide rail No. 3; 602, slide bar; 603, slide plate; 604, connecting rod; 605, electric cylinder; 7, roller conveyor assembly; 701, conveyor fixing frame; 702, conveyor roller; 703, transmission shaft; 704, bevel gear No. 3; 705, bevel gear No. 4; 706, bevel gear No. 5; 707, bevel gear No. 6; 8, driving assembly; 801, driving shaft; 802, half gear; 803, driven shaft No. 1; 804, transmission gear No. 1; 805, driven shaft No. 2; 806, transmission gear No. 2; 807, rotating shaft; 808, motor; 9, lifting assembly; 901, lifting guide rail; 902, screw-type lifting device; 10, electrostatic spray gun. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Example: Figure 1-11 As shown, the present invention provides a technical solution: an electrostatic anti-rust spraying device for an engine cylinder block and a cylinder head, comprising a spraying bin 1, a lifting plate 2 is slidably provided in the spraying bin 1, two symmetrically distributed sliding frames 3 are slidably provided on the lifting plate 2, a spraying spacing positioning component 4 and a reciprocating lifting component 5 are provided on the sliding frame 3, an electrostatic spray gun 10 is provided in the reciprocating lifting component 5, a spacing adjustment component 6 is provided in the middle of the top end of the lifting plate 2, a roller conveying component 7 is provided in the middle of the spraying bin 1, a driving component 8 is provided at the top of the spraying bin 1, and a lifting component 9 used in conjunction with the lifting plate 2 is provided in the spraying bin 1.

[0033] The spray spacing positioning assembly 4 includes a positioning and fixing frame 401, which is fixedly installed on the sliding frame 3. A positioning guide plate 402 is fixedly provided on the side of the positioning and fixing frame 401 away from the spray chamber 1. Four symmetrically distributed rectangular blocks 403 are slidingly provided in the positioning and fixing frame 401. A sliding positioning frame 404 is fixedly provided on the side of the rectangular block 403 close to the positioning guide plate 402, and the sliding positioning frame 404 is slidingly connected to the positioning and fixing frame 401. A positioning guide rod 405 is fixedly provided on the side of the sliding positioning frame 404 close to the positioning guide plate 402, and the positioning guide rod 405 penetrates the positioning guide plate 402. A reset spring 406 is sleeved on the outer wall of the positioning guide rod 405, and two ends of the reset spring 406 are respectively fixedly connected to the positioning guide plate 402 and the sliding positioning frame 404, and a plurality of steel balls 407 are provided on the side of the rectangular block 403 and the positioning and fixing frame 401 away from the positioning guide rod 405.

[0034] By adopting the above technical solution, the positioning guide rod 405 moves through the sliding positioning frame 404 to drive the rectangular block 403 to move synchronously.

[0035] The reciprocating lifting assembly 5 includes a fixed plate 501, which is fixedly mounted on the sliding frame 3. A rotating shaft 502 is rotatably provided in the middle of the fixed plate 501. A rotating rod 503 is fixedly provided at one end of the rotating shaft 502 away from the spray chamber 1. A lifting frame 506 is slidably provided on the side of the sliding frame 3 close to the rotating rod 503. A guide groove 507 is fixedly provided on the side of the lifting frame 506 close to the rotating rod 503, and the rotating rod 503 is slidably connected to the guide groove 507. Four symmetrically distributed transverse rods 510 are fixedly provided on the side of the lifting frame 506 away from the rotating rod 503. Moving plates 511 are slidably provided on the outer walls of the four transverse rods 510, and the electrostatic spray gun 10 is fixedly connected to the moving plate 511.

[0036] By adopting the above technical solution, the lifting frame 506 is lifted and moved under the guidance of the guide rod 505 , and the lifting frame 506 drives the moving plate 511 to move synchronously up and down through the transverse rod 510 .

[0037] The spacing adjustment component 6 includes four symmetrically distributed No. 3 guide rails 601, and the four No. 3 guide rails 601 are fixedly installed on the top of the lifting plate 2, and the sliding frame 3 is slidably connected to the No. 3 guide rails 601. Two symmetrically distributed sliding rods 602 are fixed on the top of the lifting plate 2, and a sliding plate 603 is slidably provided on the sliding rods 602. The two sliding frames 3 are rotatably provided with connecting rods 604 on one side close to the sliding plate 603, and the other end of the connecting rod 604 is rotatably connected to the sliding plate 603. An electric cylinder 605 is fixedly provided on the middle part of the top of the lifting plate 2 close to the sliding plate 603, and the driving end of the electric cylinder 605 is fixedly connected to the sliding plate 603.

[0038] By adopting the above technical solution, the two sliding frames 3 are made to move closer to or farther away from each other.

[0039] The driving assembly 8 includes a driving shaft 801, which is rotatably mounted on the top of the spray chamber 1. A half gear 802 is fixedly sleeved on the outer wall of the driving shaft 801. A driven shaft 803 is rotatably mounted on the side of the spray chamber 1 close to the roller conveyor assembly 7. A transmission gear 804 is fixedly sleeved on the outer wall of the driven shaft 803. Two symmetrically distributed rotating shafts 807 are rotatably mounted in the spray chamber 1, and the two rotating shafts 807 are connected by a synchronous wheel transmission group. The driving shaft 801 is away from the driven shaft 803. A second driven shaft 805 is rotatably provided on one side of the shaft 803, and the left rotating shaft 807 is connected to the second driven shaft 805 through a synchronous wheel transmission group, a second transmission gear 806 is fixedly sleeved on the outer wall of the second driven shaft 805, and the first transmission gear 804 and the second transmission gear 806 are both meshed and connected with the half gear 802, and a motor 808 is fixedly provided on the top of the spray chamber 1 near the driving shaft 801, and the driving end of the motor 808 is connected to the driving shaft 801 through a pulley transmission group.

[0040] By adopting the above technical solution, the driving shaft 801 drives the first driven shaft 803 and the second driven shaft 805 to rotate respectively.

[0041] The roller conveyor assembly 7 includes a conveyor fixed frame 701, which is fixedly installed in the spray chamber 1, and the No. 1 driven shaft 803 is rotatably connected to the conveyor fixed frame 701. A number of symmetrically distributed conveyor rollers 702 are rotatably provided on the conveyor fixed frame 701. A transmission shaft 703 is rotatably provided on the side of the conveyor fixed frame 701 close to the No. 1 driven shaft 803. A No. 3 bevel gear 704 is fixedly provided on the side of the conveyor roller 702 close to the transmission shaft 703. A number of No. 4 bevel gears 705 used in conjunction with the No. 3 bevel gear 704 are fixedly provided on the outer wall of the transmission shaft 703, and the adjacent No. 3 bevel gears 704 and No. 4 bevel gears 705 are meshingly connected. A No. 5 bevel gear 706 is fixedly provided at the bottom end of the No. 1 driven shaft 803, and a No. 6 bevel gear 707 is fixedly provided on the outer wall of the transmission shaft 703 close to the No. 5 bevel gear 706, and the No. 5 bevel gear 706 is meshingly connected with the No. 6 bevel gear 707.

[0042] By adopting the above technical solution, the first driven shaft 803 drives the conveying roller 702 to rotate through the transmission shaft 703 .

[0043] The lifting assembly 9 includes four symmetrically distributed lifting rails 901, which are respectively fixedly installed on the inner wall of the spray chamber 1, and the lifting plate 2 is slidably connected to the lifting rails 901. A screw-type lifting device 902 is fixedly provided in the middle part of the spray chamber 1 close to the lifting plate 2, and the driving end of the screw-type lifting device 902 is fixedly connected to the lifting plate 2.

[0044] By adopting the above technical solution, the lifting plate 2 is moved under the guidance of the lifting guide rail 901.

[0045] Eight symmetrically distributed No. 1 guide rails 409 are fixed on the top of the positioning and fixing frame 401, and a moving frame 410 is slidably provided on two adjacent No. 1 guide rails 409, and the top of the sliding positioning frame 404 is fixedly connected to the moving frame 410, and a threaded bolt 408 used in conjunction with the rectangular block 403 is threadedly installed on the outer side of the positioning and fixing frame 401.

[0046] By adopting the above technical solution, the sliding positioning frame 404 drives the moving frame 410 to move under the guidance of the first guide rail 409 .

[0047] A side plate 504 is fixedly provided on the middle part of the sliding frame 3 near the lifting frame 506, two symmetrically distributed guide rods 505 are fixedly provided on the top of the side plate 504, and the lifting frame 506 is slidably connected to the guide rods 505, and a first bevel gear 508 is fixedly provided on one end of the rotating shaft 502 near the rotating shaft 807, a second bevel gear 509 is slidably sleeved on the outer wall of the rotating shaft 807, and the first bevel gear 508 is meshed with the second bevel gear 509, and the second bevel gear 509 is rotatably installed on the fixed plate 501.

[0048] By adopting the above technical solution, the rotating shaft 807 drives the rotating shaft 502 to rotate.

[0049] A second guide rail 512 is fixedly provided on the side of the moving frame 410 away from the positioning guide rod 405, and the moving plate 511 is slidably connected to the second guide rail 512. Two symmetrically distributed slide bars 513 are fixedly provided on the side of the moving plate 511 close to the second guide rail 512, and the slide bars 513 are slidably connected to the moving frame 410.

[0050] By adopting the above technical solution, the moving plate 511 slides on the moving frame 410 .

[0051] Working principle: First, the engine cylinder block and cylinder head are transported to the roller conveyor assembly 7 through the external conveying device, and then Figure 2 As shown, the motor 808 is controlled to be turned on, and the motor 808 drives the half gear 802 to rotate counterclockwise through the driving shaft 801. The half gear 802 rotates counterclockwise and first meshes with the first transmission gear 804. The half gear 802 drives the first driven shaft 803 to rotate clockwise for three circles through the first transmission gear 804. Figure 8 As shown, the first driven shaft 803 drives the transmission shaft 703 to rotate counterclockwise for three circles through the fifth bevel gear 706 and the sixth bevel gear 707, and the transmission shaft 703 drives the corresponding conveying rollers 702 to rotate clockwise for three circles synchronously through multiple sets of third bevel gears 704 and fourth bevel gears 705, and the engine cylinder block and cylinder head are conveyed to the spraying position by the rotation of the conveying rollers 702, as shown in FIG. Figure 3 As shown, the screw type lifting device 902 is controlled to be opened, and the lifting plate 2 is driven to rise under the guidance of the lifting guide rail 901 by the screw type lifting device 902, so that the positioning guide rod 405 is flush with the middle of the engine cylinder body, as shown in FIG. Figure 4 As shown, the electric cylinder 605 is controlled to be turned on, and the driving end of the electric cylinder 605 pushes the sliding plate 603 to move under the guidance of the sliding rod 602. The sliding plate 603 drives the two sliding frames 3 to approach each other through the connecting rods 604 on both sides, and the two sets of positioning guide rods 405 are respectively in contact with the two sides of the engine cylinder body. At this time, due to the obvious pits and protrusions on the outer wall of the cylinder body, as shown in FIG. Figure 7 As shown, under the action of the sliding positioning frame 404, the positioning guide rod 405 and the return spring 406, the rectangular block 403 is slidably adjusted in the positioning fixing frame 401, and the steel ball 407 is filled according to the unevenness of the outer wall of the engine cylinder body. The threaded bolt 408 is manually rotated, and the threaded bolt 408 moves to squeeze the rectangular block 403 to position the rectangular block 403. During the adjustment process of the sliding positioning frame 404, as shown in FIG. Figure 6As shown, the sliding positioning frame 404 drives the corresponding moving frame 410 to move under the guidance of the first guide rail 409, and the moving frame 410 drives the corresponding electrostatic spray gun 10 to move synchronously under the guidance of the transverse rod 510 through the moving plate 511. After the spacing of the electrostatic spray gun 10 is adjusted, the driving end of the electric cylinder 605 is controlled to retract, and the two sliding frames 3 are driven to reset according to the reverse steps above, and the screw-type lifting device 902 is controlled to drive the lifting plate 2 to reset. At this time, the electrostatic spray gun 10 is located below the cylinder body, as shown in FIG. Figure 2 As shown, the driving shaft 801 drives the half gear 802 to continue rotating and separates from the first transmission gear 804 and then meshes with the second transmission gear 806. The half gear 802 drives the second driven shaft 805 to rotate one circle through the second transmission gear 806. The second driven shaft 805 drives the left rotating shaft 807 to rotate through the synchronous wheel transmission group. The left rotating shaft 807 drives the right rotating shaft 807 to rotate through the synchronous wheel transmission group. Figure 3 As shown, the two rotating shafts 807 respectively drive the rotating shaft 502 to rotate through the corresponding No. 1 bevel gear 508 and No. 2 bevel gear 509, and the rotating shaft 502 drives the lifting frame 506 to lift and reciprocate once under the guidance of the guide rod 505 through the rotating rod 503 and the guide groove 507. The lifting and lowering movement of the lifting frame 506 drives the electrostatic spray gun 10 to lift and reciprocate to spray the outer wall of the cylinder body. After the spraying is completed, the threaded bolt 408 is manually rotated in the opposite direction, and the positioning guide rod 405 is reset under the action of the reset spring 406.

[0052] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. An electrostatic anti-rust spraying device for an engine cylinder block and a cylinder head, comprising a spraying chamber, characterized in that: A lifting plate is slidably provided in the spraying chamber, two symmetrically distributed sliding frames are slidably provided on the lifting plate, a spraying spacing positioning component and a reciprocating lifting component are provided on the sliding frame, an electrostatic spray gun is provided in the reciprocating lifting component, a spacing adjustment component is provided in the middle of the top of the lifting plate, a roller conveying component is provided in the middle of the spraying chamber, a driving component is provided at the top of the spraying chamber, and a lifting component used in conjunction with the lifting plate is provided in the spraying chamber; The spray spacing positioning assembly includes a positioning fixing frame, which is fixedly mounted on the sliding frame, a positioning guide plate is fixedly arranged on the side of the positioning fixing frame away from the spraying chamber, four symmetrically distributed rectangular blocks are slidably arranged on the positioning fixing frame, a sliding positioning frame is fixedly arranged on the side of the rectangular block close to the positioning guide plate, and the sliding positioning frame and the positioning fixing frame are slidably connected, a positioning guide rod is fixedly arranged on the side of the sliding positioning frame close to the positioning guide plate, and the positioning guide rod penetrates the positioning guide plate, a reset spring is sleeved on the outer wall of the positioning guide rod, and two ends of the reset spring are respectively fixedly connected to the positioning guide plate and the sliding positioning frame, and a plurality of steel balls are arranged on the side of the rectangular block and the positioning fixing frame away from the positioning guide rod; The reciprocating lifting assembly includes a fixed plate, which is fixedly mounted on a sliding frame, a rotating shaft is rotatably arranged in the middle of the fixed plate, a rotating rod is fixedly arranged at one end of the rotating shaft away from the spray chamber, a lifting frame is slidably arranged on the side of the sliding frame close to the rotating rod, a guide groove is fixedly arranged on the side of the lifting frame close to the rotating rod, and the rotating rod is slidably connected to the guide groove, four symmetrically distributed transverse rods are fixedly arranged on the side of the lifting frame away from the rotating rod, and a movable plate is slidably arranged on the outer walls of the four transverse rods, and the electrostatic spray gun is fixedly connected to the movable plate; The spacing adjustment component includes four symmetrically distributed No. 3 guide rails, which are fixedly installed on the top of the lifting plate, and the sliding frame is slidably connected to the No. 3 guide rails. Two symmetrically distributed sliding rods are fixedly provided on the top of the lifting plate, and a sliding plate is slidably provided on the sliding rods. A connecting rod is rotatably provided on one side of the two sliding frames close to the sliding plate, and the other end of the connecting rod is rotatably connected to the sliding plate. An electric cylinder is fixedly provided in the middle part of the top of the lifting plate close to one side of the sliding plate, and the driving end of the electric cylinder is fixedly connected to the sliding plate.

2. An electrostatic anti-rust spraying device for an engine cylinder block and a cylinder head as claimed in claim 1, characterized in that: The driving assembly includes a driving shaft, which is rotatably installed on the top of the spray chamber, a half gear is fixedly sleeved on the outer wall of the driving shaft, a No. 1 driven shaft is rotatably provided on the side of the spray chamber close to the roller conveyor assembly, a No. 1 transmission gear is fixedly sleeved on the outer wall of the No. 1 driven shaft, two symmetrically distributed rotating shafts are rotatably provided in the spray chamber, and the two rotating shafts are connected through a synchronous wheel transmission group, a No. 2 driven shaft is rotatably provided on the side of the driving shaft away from the No. 1 driven shaft, and the left rotating shaft is connected to the No. 2 driven shaft through a synchronous wheel transmission group, a No. 2 transmission gear is fixedly sleeved on the outer wall of the No. 2 driven shaft, and the No. 1 transmission gear and the No. 2 transmission gear are both meshed with the half gear, a motor is fixedly provided on the top of the spray chamber close to the driving shaft, and the driving end of the motor is connected to the driving shaft through a pulley transmission group.

3. An electrostatic anti-rust spraying device for an engine cylinder block and a cylinder head as claimed in claim 2, characterized in that: The roller conveyor assembly includes a conveyor fixing frame, which is fixedly installed in the spray chamber, and the No. 1 driven shaft is rotatably connected to the conveyor fixing frame, and a number of symmetrically distributed conveyor rollers are rotatably provided on the conveyor fixing frame, and a transmission shaft is rotatably provided on the side of the conveyor fixing frame close to the No. 1 driven shaft, and a No. 3 bevel gear is fixedly provided on the side of the conveyor roller close to the transmission shaft, and a number of No. 4 bevel gears used in conjunction with the No. 3 bevel gear are fixedly provided on the outer wall of the transmission shaft, and the adjacent No. 3 bevel gears and No. 4 bevel gears are meshingly connected, a No. 5 bevel gear is fixedly provided at the bottom end of the No. 1 driven shaft, and a No. 6 bevel gear is fixedly provided on the side of the outer wall of the transmission shaft close to the No. 5 bevel gear, and the No. 5 bevel gear is meshingly connected with the No. 6 bevel gear.

4. The electrostatic anti-rust spraying device for engine cylinder block and cylinder head according to claim 1, characterized in that: The lifting assembly includes four symmetrically distributed lifting rails, which are respectively fixedly installed on the inner wall of the spray chamber, the lifting plate is slidably connected to the lifting rails, a screw-type lifting device is fixedly provided in the middle part of the spray chamber close to the lifting plate, and the driving end of the screw-type lifting device is fixedly connected to the lifting plate.

5. The electrostatic anti-rust spraying device for engine cylinder block and cylinder head as claimed in claim 1, characterized in that: Eight symmetrically distributed No. 1 guide rails are fixed on the top of the positioning and fixing frame, and a moving frame is slidably provided on two adjacent No. 1 guide rails. The top of the sliding positioning frame is fixedly connected to the moving frame, and a threaded bolt used in conjunction with the rectangular block is threadedly installed on the outer side of the positioning and fixing frame.

6. An electrostatic anti-rust spraying device for an engine cylinder block and a cylinder head as claimed in claim 2, characterized in that: A side plate is fixedly provided on the middle part of the sliding frame near the lifting frame, two symmetrically distributed guide rods are fixedly provided on the top of the side plate, and the lifting frame is slidably connected to the guide rods, a No. 1 bevel gear is fixedly provided on one end of the rotating shaft near the rotating shaft, a No. 2 bevel gear is slidingly sleeved on the outer wall of the rotating shaft, and the No. 1 bevel gear is meshed with the No. 2 bevel gear, and the No. 2 bevel gear is rotatably installed on the fixed plate.

7. An electrostatic anti-rust spraying device for an engine cylinder block and a cylinder head as claimed in claim 5, characterized in that: A second guide rail is fixedly arranged on the side of the moving frame away from the positioning guide rod, and the moving plate is slidably connected to the second guide rail. Two symmetrically distributed slide bars are fixedly arranged on the side of the moving plate close to the second guide rail, and the slide bars are slidably connected to the moving frame.

Citation Information

Patent Citations

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