A combinable metal wire processing device
By designing a composable metal wire processing device, using connecting components, adjustment cam and moving adjustment components, the problem of straightening base plate tilting during the straightening process is solved, and more efficient wire straightening and surface cleaning is achieved.
Patent Information
- Application Number
- CN202411523402.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-10-30
AI Technical Summary
The existing wire processing devices can easily cause the straightening base plate to tilt during the straightening process, affecting the straightening effect.
A combinable metal wire processing device is designed to realize flexible combination and adjustment of the straightener by setting up connection components, adjusting cams and moving adjustment components, ensuring the stability of the straightener base plate and the effective contact of the straightener wheel.
It effectively avoids fixing the straightener length, improves the flexibility and stability of the straightening device, ensures effective straightening of wires and surface polishing and cleaning, and improves processing efficiency.
Smart Images

Figure CN119035407B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire processing, and in particular to a combinable metal wire processing device. Background Art
[0002] Wire straightening is an important step in the metal wire processing process. Its main purpose is to restore the wire deformation caused by stretching, bending or other processing processes to its original or nearly original straight state. Straightening can eliminate the bending and twisting of the wire. During straightening, the two straightening plates are brought close together so that the straightening wheels on the two straightening plates are close to each other to hold the cable tightly, and then an external force is applied to move the wire, and the straightening wheels rotate to straighten the bent wire.
[0003] When the existing wire is straightened by a straightener, a single cam or hydraulic cylinder is used to press the middle of the straightening base plate so that one of the straightening base plates is moved closer to the other straightening base plate. The two ends of the straightening base plates are not effectively fixed and may move, causing the straightening base plates to tilt. This will cause the straightening wheels on the straightening base plates to be unable to effectively contact the wire, affecting the straightening effect. For this reason, we propose a combinable metal wire processing device. Summary of the invention
[0004] The object of the present invention is to provide a combinable metal wire processing device to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a combinable metal wire processing device, comprising:
[0006] First straightener;
[0007] A second straightener is arranged at one end of the first straightener, and one end of the second straightener has a connecting assembly connected to the first straightener, so as to combine a plurality of first straighteners and second straighteners according to actual needs, and the first straightener and the second straightener have the same structure;
[0008] A straightening wheel, mounted on the first straightener by moving the adjustment assembly to straighten the wire;
[0009] A grinding assembly, detachably mounted on the first straightener to grind the wire during straightening;
[0010] Among them, the first straightener includes a first base plate, a second base plate and an adjusting cam. The first base plate and the second base plate are arranged side by side, and the two ends of the first base plate and the second base plate are slidably matched, and an adjusting cam is provided at the sliding match to press the first base plate and the second base plate to fix them.
[0011] Preferably, an observation port for observing the position of the straightening wheel is provided between the first bottom plate and the second bottom plate.
[0012] Preferably, a mounting plate is fixed to one end of the front surface of the second base plate, a connecting slider is arranged on the mounting plate, a connecting groove slidably matched with the connecting slider is opened on the lower surface of the first base plate, and the adjusting cam is rotatably matched with the mounting plate to push the first base plate to contact the second base plate.
[0013] Preferably, the connecting slider is dovetail-shaped.
[0014] Preferably, the movable adjustment component includes an adjusting slider, an axle rod and an adjusting screw. An adjusting groove is opened on the inner side of the first base plate. The adjusting slider is slidably arranged on the inner side of the adjusting groove. A axle rod that cooperates with the straightening wheel for rotation is fixed on the adjusting slider. The adjusting screw is rotatably installed on the inner side of the adjusting groove, and the outer surface of the adjusting screw has an external thread for rotating the adjusting slider to move.
[0015] Preferably, the adjusting slider is rectangular, and the shaft is perpendicular to the adjusting slider.
[0016] Preferably, the connecting assembly includes a connecting plate, a first connecting seat and a second connecting seat, one end surface of the connecting plate has a first connecting seat that cooperates with the first straightener and the second straightener, the second connecting seat is arranged on the other end surface of the connecting plate, and the two adjacent sides of the second connecting seat are respectively cooperated with the first straightener and the second straightener through bolts.
[0017] Preferably, the grinding assembly includes a fixed plate, a guide plate, a guide column, a spring, a support plate, an adjusting nut and a grinding block. The fixed plate is installed on the top of the shaft rod. The fixed plate has a guide plate. A guide column is slidably arranged on the inner side of the guide plate. A spring and an adjusting nut are sequentially arranged on the guide column along its axial direction, and the spring and the adjusting nut are respectively located on both sides of the guide plate. The grinding block is fixed to one end of the guide column through the support plate so as to contact with the wire for grinding.
[0018] Preferably, a sponge body in contact with the wire is provided on one end surface of the grinding block, and a hose corresponding to the sponge body and connected to an external cleaning liquid is provided on the inner side of the grinding block.
[0019] Preferably, a guide groove is formed on the side wall of the guide column, and a protrusion is formed on the inner side of the guide plate corresponding to the guide groove, and the protrusion cooperates with the guide groove to guide the movement of the guide column so that the guide column moves along the expansion and contraction direction of the spring.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] (1) The present invention avoids the problem of fixing the length of the straightener and making it inconvenient to combine multiple straighteners according to actual needs to form a longer straightening device by providing a connecting component, a first base plate, a second base plate, an adjusting cam and a movable adjusting component. The device has a simple structure and can well combine and use multiple first straighteners and second straighteners. The first base plate and the second base plate can be brought close to each other through two adjusting cams, and the two ends of the first base plate and the second base plate can be fixed to avoid tilting and affecting the straightening effect, thereby improving stability. In addition, the position of the straightening wheel can be adjusted individually by rotating the adjusting screw, thereby improving the good contact and straightening effect of the straightening wheel on the wire in the later stage.
[0022] (2) The present invention is provided with a fixing plate, a guide plate, a guide column, a spring, a support plate, an adjusting nut and a grinding block, thereby avoiding the inconvenience of cleaning the dirt on the surface of the wire during the straightening process. The device can conveniently grind and clean the oxide layer or rust on the surface of the wire, which can well ensure the smooth effect of the wire surface, reduce the steps of subsequent cleaning, and improve the wire processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the present invention;
[0024] Figure 2 It is a schematic diagram of the connection structure between the first bottom plate and the second bottom plate of the present invention;
[0025] Figure 3 It is a schematic diagram of the installation structure of the adjusting cam of the present invention;
[0026] Figure 4 It is a schematic diagram of the matching structure of the adjusting screw and the adjusting slider of the present invention;
[0027] Figure 5 It is a schematic diagram of the structure of the connection assembly of the present invention;
[0028] Figure 6 It is a schematic diagram of the structure of the grinding assembly of the present invention;
[0029] Figure 7 It is a schematic diagram of the guide column structure of the present invention.
[0030] In the figure: 1. first straightener; 101. first base plate; 102. second base plate; 103. mounting plate; 104. connecting slider; 105. adjusting cam; 106. connecting slide groove; 107. adjusting slider; 108. shaft rod; 109. adjusting screw; 2. second straightener; 3. grinding assembly; 301. fixing plate; 302. guide plate; 303. guide column; 304. spring; 305. guide groove; 306. support plate; 307. grinding block; 308. hose; 4. connecting assembly; 401. connecting plate; 402. first connecting seat; 403. second connecting seat; 5. straightening wheel; 6. observation port. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-Figure 7 The present invention provides a technical solution: a combinable metal wire processing device, comprising:
[0033] The first straightener 1;
[0034] The second straightener 2 is arranged at one end of the first straightener 1, and one end of the second straightener 2 has a connecting assembly 4 connected to the first straightener 1, so as to combine a plurality of first straighteners 1 and second straighteners 2 according to actual needs, and the first straightener 1 and the second straightener 2 have the same structure to improve the straightening effect;
[0035] A straightening wheel 5 is mounted on the first straightener 1 by moving the adjustment assembly to straighten the wire;
[0036] A grinding assembly 3 is detachably arranged on the first straightener 1 to grind the wire during straightening, so as to facilitate cleaning of the surface of the wire during straightening;
[0037] Among them, the first straightener 1 includes a first base plate 101, a second base plate 102 and an adjusting cam 105. The first base plate 101 and the second base plate 102 are arranged side by side, and the two ends of the first base plate 101 and the second base plate 102 are slidably matched, so as to facilitate pushing the two ends of the first base plate 101 and the second base plate 102 closer together, so as to reduce the risk of tilting caused by the existing straightener driving the two straightening base plates closer together from the middle, and thus facilitate the approach so that multiple straightening wheels 5 are close to each other to clamp the wire for straightening, and an adjusting cam 105 is provided at the sliding match to press the first base plate 101 and the second base plate 102 for fixing.
[0038] Preferably, an observation port 6 for observing the position of the straightening wheels 5 is provided between the first bottom plate 101 and the second bottom plate 102, so as to facilitate observation of whether the plurality of straightening wheels 5 are in a straight line, thereby ensuring the straightening effect.
[0039] Preferably, a mounting plate 103 is fixed to one end of the front surface of the second base plate 102, a connecting slider 104 is provided on the mounting plate 103, a connecting groove 106 slidably matched with the connecting slider 104 is provided on the lower surface of the first base plate 101, and an adjusting cam 105 is rotatably matched with the mounting plate 103 to push the first base plate 101 and the second base plate 102 to contact each other, so as to facilitate the rapid approach of the two ends of the first base plate 101 and the second base plate 102 for fixing.
[0040] Preferably, the connecting slider 104 is dovetail-shaped to facilitate horizontal movement of the first base plate 101 and the second base plate 102 .
[0041] Preferably, the movable adjustment component includes an adjustment slider 107, an axle rod 108 and an adjustment screw 109. An adjustment slot is opened on the inner side of the first base plate 101. The adjustment slider 107 is slidably arranged on the inner side of the adjustment slot, and a axle rod 108 that cooperates with the straightening wheel 5 for rotation is fixed on the adjustment slider 107. The adjustment screw 109 is rotatably installed on the inner side of the adjustment slot, and the outer surface of the adjustment screw 109 has an external thread for rotating the adjustment slider 107, which is convenient for adjusting the position of one of the straightening wheels 5 separately, thereby improving the convenience of maintaining the straightening wheel 5 in the later stage.
[0042] Preferably, the adjusting slider 107 is rectangular, and the shaft 108 is perpendicular to the adjusting slider 107 .
[0043] Preferably, the connecting assembly 4 includes a connecting plate 401, a first connecting seat 402 and a second connecting seat 403. One end surface of the connecting plate 401 has a first connecting seat 402 that cooperates with the first straightener 1 and the second straightener 2. The second connecting seat 403 is arranged on the other end surface of the connecting plate 401, and the two adjacent sides of the second connecting seat 403 are respectively cooperated with the first straightener 1 and the second straightener 2 by bolts, so as to facilitate the connection and fixation of multiple first straighteners 1 and second straighteners 2 through the connecting assembly 4.
[0044] Preferably, the grinding assembly 3 includes a fixed plate 301, a guide plate 302, a guide column 303, a spring 304, a support plate 306, an adjusting nut and a grinding block 307. The fixed plate 301 is installed at the top of the shaft 108. The fixed plate 301 has a guide plate 302, and a guide column 303 is slidably arranged on the inner side of the guide plate 302. The guide column 303 is sequentially arranged with a spring 304 and an adjusting nut along its axial direction, and the spring 304 and the adjusting nut are respectively located on both sides of the guide plate 302. The grinding block 307 is fixed to one end of the guide column 303 through the support plate 306 so as to contact with the wire for grinding, which is convenient for grinding and cleaning the surface of the wire to improve the cleaning effect of the wire surface.
[0045] Preferably, a sponge body in contact with the wire is provided on one end face of the grinding block 307, and a hose 308 corresponding to the sponge body and connected to the external cleaning liquid is provided on the inner side of the grinding block 307, so as to achieve a better grinding and cleaning effect.
[0046] Preferably, a guide groove 305 is provided on the side wall of the guide column 303 , and a protrusion is provided on the inner side of the guide plate 302 corresponding to the guide groove 305 , and the protrusion cooperates with the guide groove 305 to guide the movement of the guide column 303 so that the guide column 303 moves along the extension and contraction direction of the spring 304 .
[0047] The working principle and use process of the present invention are as follows: when in use, according to the required straightening length, multiple first straighteners 1 and second straighteners 2 are connected and assembled through the connecting assembly 4, and then the adjusting screw 109 is rotated to make the adjusting screw 109 drive the adjusting slider 107 to move, so as to drive the straightening wheel 5 to move, and the positions of the multiple straightening wheels 5 can be adjusted. Through the observation port 6, it can be observed whether the multiple straightening wheels 5 are in the same straight line, the wire is placed between the multiple straightening wheels 5, and then the adjusting cam 10 is rotated. 5, the first bottom plate 101 and the second bottom plate 102 are brought close to each other, so that the plurality of straightening wheels 5 are in contact with the wire, and the wire is pulled to move by external force, and the wire is straightened by the plurality of straightening wheels 5. During straightening, the grinding block 307 is tightly attached to the wire through the elastic force of the spring 304, so that the surface of the wire can be ground and polished, and at the same time, the external cleaning liquid enters the sponge inside the grinding block 307 through the hose 308, and the cleaning liquid is coated on the surface of the wire through the sponge to ensure the smooth effect of the surface of the wire.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A combinable metal wire processing device, characterized in that: include: A first straightener (1); A second straightener (2) is arranged at one end of the first straightener (1), and one end of the straightening wheel (5) has a connecting component (4) connected to the first straightener (1); A straightening wheel (5) is mounted on the first straightener (1) by moving the adjustment assembly to straighten the wire; A grinding assembly (3) is detachably mounted on the straightening wheel (5) for grinding the wire during straightening; The first straightener (1) comprises a first base plate (101), a second base plate (102) and an adjusting cam (105); the first base plate (101) and the second base plate (102) are arranged side by side, and the first base plate (101) and the second base plate (102) are slidably matched at both ends, and an adjusting cam (105) is provided at the slidably matched position to press the first base plate (101) and the second base plate (102) to fix them; A mounting plate (103) is fixed to one end of the front surface of the second bottom plate (102), a connecting slider (104) is provided on the mounting plate (103), a connecting slide groove (106) slidably matched with the connecting slider (104) is provided on the lower surface of the first bottom plate (101), and the adjusting cam (105) is rotatably matched with the mounting plate (103) to push the first bottom plate (101) to contact the second bottom plate (102); The grinding assembly (3) comprises a fixed plate (301), a guide plate (302), a guide column (303), a spring (304), a support plate (306), an adjusting nut and a grinding block (307); the fixed plate (301) is mounted on the straightening wheel (5); the lower surface of the fixed plate (301) has a guide plate (302); the inner side of the guide plate (302) is slidably provided with a guide column (303); the spring (304) is sleeved on the guide column (303) and is located on one side of the guide plate (302); the guide column (303) is provided with a spring (304) and an adjusting nut in sequence along its axial direction; the grinding block (307) is fixed to one end of the guide column (303) through the support plate (306) so as to contact with the wire for grinding; The connection assembly (4) comprises a connection plate (401), a first connection seat (402) and a second connection seat (403); one end surface of the connection plate (401) comprises a first connection seat (402) which matches with the first straightener (1) and the second straightener (2); the second connection seat (403) is arranged on the other end surface of the connection plate (401); and two adjacent sides of the second connection seat (403) are respectively matched with the first straightener (1) and the second straightener (2) by means of bolts.
2. A combinable metal wire processing device according to claim 1, characterized in that: An observation port (6) for observing the position of the straightening wheel (5) is provided between the first bottom plate (101) and the second bottom plate (102).
3. A combinable metal wire processing device according to claim 1, characterized in that: The connecting slider (104) is dovetail-shaped.
4. A combinable metal wire processing device according to claim 1, characterized in that: The movable adjustment component comprises an adjustment slider (107), a shaft (108) and an adjustment screw (109); an adjustment slot is provided on the inner side of the first base plate (101); the adjustment slider (107) is slidably arranged on the inner side of the adjustment slot; a shaft (108) which is rotatably matched with the straightening wheel (5) is fixed on the adjustment slider (107); the adjustment screw (109) is rotatably installed on the inner side of the adjustment slot; and the outer surface of the adjustment screw (109) has an external thread which is used to rotate the adjustment slider (107) to move.
5. A combinable metal wire processing device according to claim 4, characterized in that: The adjusting slider (107) is rectangular, and the shaft (108) is perpendicular to the adjusting slider (107).
6. A combinable metal wire processing device according to claim 1, characterized in that: A sponge body in contact with the wire is disposed on one end surface of the grinding block (307), and a hose (308) corresponding to the sponge body and connected to an external cleaning liquid is disposed on the inner side of the grinding block (307).
7. A combinable metal wire processing device according to claim 1, characterized in that: A guide groove (305) is provided on the side wall of the guide column (303).
Citation Information
Patent Citations
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CN113021964A
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CN115555499A
Coalignment of steel wire shrend production line
CN205289571U