An automated grinding system for electrode column processing
By designing an automated grinding system, the dust filter water in the cooling control mechanism and the dust filter box absorbs graphite powder, combined with the combined effect of water and air flow, the problem of excessive temperature during the grinding of graphite electrode columns is solved, and the grinding quality is improved. The efficient collection of graphite powder is achieved.
Patent Information
- Application Number
- CN202411532287.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-10-30
AI Technical Summary
During the grinding process of graphite electrode columns, the temperature of the contact surface between the grinding parts and the electrode column is high, which affects the grinding quality and causes loss of the grinding parts.
An automated grinding system for electrode column processing is designed, including a cooling control mechanism, a grinding mechanism and an electrode column positioning mechanism. The dust filter water in the dust filter box absorbs graphite powder, and combines the combined action of water and air flow to achieve cooling of the grinding roller and graphite electrode column.
It effectively reduces the temperature of graphite electrode columns and grinding rollers during the grinding process, improves the grinding quality, reduces the loss of grinding parts, and realizes efficient collection of graphite powder.
Smart Images

Figure CN119036219B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of electrode column processing, and in particular relates to an automatic grinding system for electrode column processing. Background Art
[0002] Electrode columns are used as two ends for inputting or outputting current in a conductive medium. One pole for inputting current is called anode or positive pole, and one pole for releasing current is called cathode or negative pole. Electrode columns include copper electrode, graphite electrode, etc. Graphite electrode refers to a high temperature resistant graphite conductive material made of petroleum coke and asphalt coke as aggregate, coal tar as binder, through raw material calcination, crushing and grinding, batching, kneading, molding, roasting, impregnation, graphitization and mechanical processing. In order to ensure the smoothness of the graphite electrode surface, the surface of the graphite electrode needs to be optimized after its production, and the graphite electrode is usually polished by a grinder.
[0003] In the prior art, during the graphite electrode column grinding process, it is necessary to maintain the close contact between the graphite electrode column and the grinding component to improve the grinding effect of the graphite electrode column. Since the grinding component is always in contact with the side surface of the graphite electrode column, the long-term grinding causes the contact surface temperature of the grinding component and the graphite electrode column to be high, which not only affects the grinding quality of the graphite electrode column, but also causes the loss of the grinding component. To this end, we provide an automated grinding system for electrode column processing to solve the above problems. Summary of the invention
[0004] The object of the present invention is to provide an automated grinding system for electrode column processing, which solves the above-mentioned problems in the background technology through the specific structural design of a temperature reduction control mechanism, a grinding mechanism and an electrode column positioning mechanism.
[0005] To solve the above technical problems, the present invention is implemented through the following technical solutions: the present invention is an automated grinding system for electrode column processing, including a temperature reduction control mechanism; wherein the temperature reduction control mechanism includes a horizontal magnetic seat, a push electromagnet is installed on the top of the horizontal magnetic seat, and a vertically arranged conveying control screw is rotatably arranged on the horizontal magnetic seat; a column grinding box, the side surface of the column grinding box is symmetrically provided with two vertically arranged grinding closed openings, and one side of the column grinding box is equipped with a gear air supply box connected thereto; and an air supply impeller, the air supply impeller is rotatably installed inside the gear air supply box, and the air supply impeller rotates synchronously with the conveying control screw, and the other side of the column grinding box is equipped with a dust filter box connected thereto, and the grinding dust in the column grinding box is transported to the dust filter box for collection through the air supply impeller.
[0006] Grinding mechanisms are installed on opposite sides of the column grinding box, and the grinding mechanism includes an axial sealing plate that is tightly plugged into the corresponding grinding sealing port, and a grinding roller is installed on one side of the axial sealing plate, and an axially extending cooling cavity is opened inside the grinding roller, and a water inlet pipe and a water outlet pipe are respectively installed on the circumferential side of the grinding roller from top to bottom; an electrode column positioning mechanism that can move up and down is installed above the column grinding box, and the electrode column positioning mechanism includes a vertical guide seat and a first positioning seat and a second positioning seat that are rotatably arranged, the vertical guide seat is sleeved on the conveying control screw and the two are threadedly matched, a graphite electrode column is clamped and fixed between the first positioning seat and the second positioning seat, and the first positioning seat and the second positioning seat rotate synchronously, and a pushing permanent magnet that magnetically repels the pushing electromagnet is installed at the bottom of the vertical guide seat, and when the vertical guide seat is attached to the horizontal magnetic seat, the vertical guide seat releases the threaded matching relationship with the conveying control screw.
[0007] The present invention is further configured as follows: the cooling control mechanism also includes a cooling control frame, a conveying control motor is fixedly installed on the top of the cooling control frame, the output end of the conveying control motor is connected to the conveying control screw, the horizontal magnetic seat and the gear air supply box are both fixedly installed on one side of the cooling control frame, and the horizontal magnetic seat is directly above the gear air supply box; the lower end of the conveying control screw extends into the interior of the gear air supply box and the two are rotatably matched, a first gear located inside the gear air supply box is fixedly installed on the peripheral side of the conveying control screw, a linkage shaft is rotatably arranged inside the gear air supply box, a second gear meshing with the first gear is fixedly installed on the peripheral side of the linkage shaft, the air supply impeller is fixedly installed on the top of the linkage shaft, and a dust filter screen is installed on the top of the gear air supply box.
[0008] The present invention is further configured such that the column polishing box and the dust filter box are both installed inside the cooling control frame, the gear air supply box and the column polishing box are connected via an air inlet pipe, the column polishing box and the dust filter box are connected via an air outlet pipe, and the lower port of the air outlet pipe is close to the bottom of the dust filter box, the output end of the polishing power motor installed at the bottom of the cooling control frame is connected to a polishing power shaft, a raised limiting portion is fixedly provided on the top of the polishing power shaft, and the raised limiting portion is located in the through opening at the bottom of the column polishing box.
[0009] The present invention is further configured such that the electrode column positioning mechanism also includes a first support plate, a second support plate coaxial with the first support plate is arranged above the first support plate, the first support plate and the second support plate are connected by an axial fixing plate, the peripheral side surface of the second support plate is gap-matched with the inner wall of the column grinding box, a support frame is fixedly arranged on the top of the second support plate, the vertical guide seat is fixedly arranged on one side of the support frame, a first limiting channel is opened on the side of the temperature cooling control frame close to the horizontal magnetic seat, and the support frame and the first limiting channel are slidingly matched.
[0010] The present invention is further configured such that a vertically arranged second limiting channel is opened on the peripheral side surface of the axial fixing plate, a lifting plate is slidably arranged between the two second limiting channels, the first positioning seat is rotatably arranged on the top of the first supporting plate, the second positioning seat is rotatably arranged on the bottom of the lifting plate, an adjusting screw that penetrates the second supporting plate is rotatably arranged on the top of the lifting plate, the adjusting screw is threadedly matched with the second supporting plate, a groove limiting portion fixedly connected to the first positioning seat is rotatably arranged on the first supporting plate, and the groove limiting portion is plug-fitted with the raised limiting portion.
[0011] The present invention is further configured such that the outer wall of the axial sealed plate is fixedly provided with a horizontally movable seat that slides with the cooling control frame, the surface of the cooling control frame is fixedly provided with an outer extension frame that corresponds to the horizontally movable seat one by one, the output end of the telescopic cylinder installed on the outer extension frame is connected to the corresponding horizontal movable seat, the bottom of the axial sealed plate is fixedly provided with an inner extension seat, the top of the inner extension seat is provided with a limiting groove, and the top of the inner extension seat is provided with a movable frame that is slidably connected to the limiting groove; a vertical mounting column is fixedly provided on the inner side of the movable frame, the graphite electrode column is tightly sleeved on the vertical mounting column, the water inlet pipe is horizontally slidably matched with the axial sealed plate, the water outlet pipe passes through the movable frame and is horizontally slidably matched with the axial sealed plate, the surface of the movable frame is fixedly provided with a first movable rod that slides horizontally matched with the axial sealed plate, and the connecting disk fixed at the end of the first movable rod is connected to the axial sealed plate by an elastic element.
[0012] The present invention is further configured such that a push flow water tank located above the dust filter box is fixedly installed inside the cooling control frame, a cooling water storage tank is fixedly installed on the side of the cooling control frame opposite to the gear air supply box, the push flow water tank and the dust filter box are connected by an air guide pipe, the cooling water storage tank and the push flow water tank are connected by an automatic water supply pipe, and the automatic water supply pipe is arranged close to the bottom of the cooling water storage tank.
[0013] The present invention is further configured as follows: a limit ring is fixedly provided on the inner wall of the plug-flow water tank, a plug-flow piston disk is fitted on the top of the limit ring, a second moving rod is fixedly provided on the top of the plug-flow piston disk and slides with the plug-flow water tank, a pressure triggering disk located above the plug-flow water tank is fixedly provided on the top of the second moving rod, a horizontal mounting plate located above the pressure triggering disk is fixedly provided on the inner wall of the temperature-lowering control frame, a first pressure sensor corresponding to the pressure triggering disk is installed on the bottom of the horizontal mounting plate; a horizontal support platform located on the front and rear sides of the plug-flow water tank is fixedly provided on the inner wall of the temperature-lowering control frame, a cooling guide box is installed on the top of the horizontal support platform, a water guide pipe connected to the plug-flow water tank is installed on the top of the cooling guide box, one end of the water inlet pipe slides through the corresponding cooling guide box, an exhaust pipe located below the limit ring is installed on the peripheral side of the plug-flow water tank, an electromagnetic valve is fixedly installed on the exhaust pipe, and a second pressure sensor is installed on the top of the limit ring.
[0014] The present invention has the following beneficial effects:
[0015] 1. The present invention absorbs the graphite powder in the air flow through the dust filter water in the dust filter box, so as to realize the water absorption and filtration of the graphite powder in the grinding process. The treated air flow goes upward along the air guide pipe into the push flow water tank. As the air pressure in the push flow water tank gradually increases, the push flow piston disc is pushed to move upward and disengage from the limit ring. When the pressure trigger disc presses against the first pressure sensor, the conveying control motor is controlled to stop running and the solenoid valve is controlled to open, so as to realize the internal pressure relief of the push flow water tank through the exhaust pipe until the push flow piston disc moves downward again and presses against the first pressure sensor. On the limit ring, the control conveying control motor is restarted at this time, and the push flow water tank is automatically filled through the automatic water supply pipe. Such cyclic control can realize the powder collection and cooling treatment during the grinding process of the graphite electrode column. The water entering the cooling guide box enters the water inlet pipe under the action of gravity, and is finally discharged from the water outlet pipe to realize the collection of cooling water. The continuous flow of water in the cooling cavity can realize the continuous cooling of the grinding roller. Combined with the air cooling effect generated by the air flow, the cooling effect of the graphite electrode column and the grinding roller during the grinding process can be greatly improved.
[0016] 2. The present invention installs a certain amount of dust filter water in the dust filter box. During the rotation of the air supply impeller, the air entering the gear air supply box enters the column polishing box along the air inlet pipe. The airflow entering the column polishing box carries the graphite powder generated during the polishing process through the air outlet pipe into the dust filter box. The graphite powder in the airflow is absorbed by the dust filter water in the dust filter box, thereby achieving water absorption and filtration of the graphite powder during the polishing process. The treated airflow flows upward out of the dust filter box. This polishing control method can achieve efficient collection of graphite powder. At the same time, in the process of collecting graphite powder, the graphite electrode column and the polishing roller are cooled by air, thereby ensuring the polishing quality of the graphite electrode column.
[0017] 3. According to the present invention, after the electrode column positioning mechanism clamping and fixing the graphite electrode column is lowered into the column polishing box until the groove limit portion and the protruding limit portion are tightly plugged into each other, the vertical guide seat is separated from the threaded structure on the conveying control screw and fits on the top of the horizontal magnetic seat, and then the telescopic cylinder is used to drive the horizontal movable seat to move horizontally until the horizontal movable seat abuts against the outer wall of the column polishing box. At this time, the axial sealing plate just fits tightly in the corresponding polishing sealed port to achieve the sealing of the polishing sealed port. In this process, after the polishing roller abuts against the peripheral side of the graphite electrode column, as the horizontal movable seat continues to move, the polishing roller gradually approaches the axial sealing plate. Under the action of the first moving rod, the elastic element is stretched by force. After the axial sealing plate is tightly fitted in the corresponding polishing sealed port, the elastic force of the elastic element causes the two relatively arranged polishing rollers to press tightly against the peripheral side of the graphite electrode column, thereby ensuring the polishing quality of the graphite electrode column.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0020] Figure 1 The figure is a schematic diagram of the structure of an automated grinding system for electrode column processing.
[0021] Figure 2 for Figure 1 Top view of the structure.
[0022] Figure 3 It is a structural schematic diagram of the temperature reduction control mechanism in the present invention.
[0023] Figure 4 for Figure 3 Side view of the structure.
[0024] Figure 5 for Figure 4 Longitudinal structural cross-sectional view.
[0025] Figure 6 This is a diagram showing the matching relationship between the electrode column positioning mechanism and the graphite electrode column in the present invention.
[0026] Figure 7 It is a structural schematic diagram of the electrode column positioning mechanism in the present invention.
[0027] Figure 8 for Figure 7 Schematic diagram of the structure from an upward perspective.
[0028] Fig. 9 It is a structural schematic diagram of the grinding mechanism in the present invention.
[0029] Fig.10 for Fig. 9 Longitudinal structural cross-sectional view.
[0030] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0031] 1-cooling control mechanism, 101-horizontal magnetic seat, 102-transport control screw, 103-column polishing box, 104-polishing sealing port, 105-gear air supply box, 106-air supply impeller, 107-dust filter box, 108-cooling control frame, 109-transport control motor, 110-first gear, 111-second gear, 112-dust filter net plate, 113-air inlet pipe, 114-air outlet pipe, 115-grinding power motor, 116-grinding power shaft, 117-raised limiter, 118-first limiter channel, 119-pushing water tank, 120-cooling water tank, 121-air guide pipe, 122-automatic water supply pipe, 123-limiting ring, 124-pushing piston disc, 125-second moving rod, 126-pressure trigger disc, 127-horizontal mounting plate, 1 28-horizontal support platform, 129-cooling guide box, 130-water guide pipe, 131-exhaust pipe, 132-solenoid valve, 2-grinding mechanism, 201-axial sealing plate, 202-grinding roller, 203-water inlet pipe, 204-water outlet pipe, 205-horizontal moving seat, 206-inner extension seat, 207-limiting groove, 208-moving frame, 209-vertical mounting column, 210-first moving rod, 211-elastic element, 3-electrode column positioning mechanism, 301-vertical guide seat, 302-first positioning seat, 303-second positioning seat, 304-first support plate, 305-second support plate, 306-axial fixing plate, 307-support frame, 308-second limiting channel, 309-lifting plate, 310-regulating screw, 311-groove limiting part, 4-graphite electrode column. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] For specific embodiment 1, please refer to Figure 1-10The present invention is an automatic grinding system for electrode column processing, comprising a cooling control mechanism 1; wherein the cooling control mechanism 1 comprises a horizontal magnetic seat 101, a column grinding box 103 and an air supply impeller 106; a push electromagnet is installed on the top of the horizontal magnetic seat 101, and a vertically arranged conveying control screw 102 is rotatably arranged on the horizontal magnetic seat 101; two vertically arranged grinding sealed openings 104 are symmetrically opened on the side surface of the column grinding box 103, and a gear air supply box 105 connected thereto is installed on one side of the column grinding box 103; the air supply impeller 106 is rotatably installed inside the gear air supply box 105, and the air supply impeller 106 rotates synchronously with the conveying control screw 102, and a dust filter box 107 connected thereto is installed on the other side of the column grinding box 103, and the grinding dust in the column grinding box 103 is transported to the dust filter box 107 for collection through the air supply impeller 106;
[0034] Grinding mechanisms 2 are installed on opposite sides of the column polishing box 103. The polishing mechanism 2 includes an axial sealing plate 201 tightly plugged with the corresponding polishing sealing port 104. A grinding roller 202 is installed on one side of the axial sealing plate 201. An axially extending cooling cavity is opened inside the grinding roller 202. A water inlet pipe 203 and a water outlet pipe 204 are installed on the side surface of the grinding roller 202 from top to bottom. An electrode column positioning mechanism 3 that can move up and down is installed above the column polishing box 103. The electrode column positioning mechanism 3 includes a vertical guide seat 301 and a rotatably arranged The first positioning seat 302 and the second positioning seat 303, and the vertical guide seat 301 are sleeved on the conveying control screw 102 and the two are threadedly matched, a graphite electrode column 4 is clamped and fixed between the first positioning seat 302 and the second positioning seat 303, and the first positioning seat 302 and the second positioning seat 303 rotate synchronously, and a pushing permanent magnet that repel the pushing electromagnet is installed at the bottom of the vertical guide seat 301. When the vertical guide seat 301 is attached to the horizontal magnetic seat 101, the vertical guide seat 301 releases the threaded matching relationship with the conveying control screw 102.
[0035] In this embodiment of the present invention, the cooling control mechanism 1 also includes a cooling control frame 108, a conveying control motor 109 is fixedly installed on the top of the cooling control frame 108, the output end of the conveying control motor 109 is connected to the conveying control screw 102, the horizontal magnetic seat 101 and the gear air supply box 105 are both fixedly installed on one side of the cooling control frame 108, and the horizontal magnetic seat 101 is directly above the gear air supply box 105; the lower end of the conveying control screw 102 extends to the inside of the gear air supply box 105 and the two rotate in coordination, and the first gear 110 located inside the gear air supply box 105 is fixedly installed on the side surface of the conveying control screw 102, and a linkage shaft is rotatably arranged inside the gear air supply box 105, and the linkage shaft is rotatably arranged around the linkage shaft A second gear 111 meshing with the first gear 110 is fixedly installed on the side, the air supply impeller 106 is fixedly installed on the top of the linkage shaft, and a dust filter screen 112 is installed on the top of the gear air supply box 105; when the conveying control screw 102 is controlled by the conveying control motor 109 to rotate forward and drive the entire electrode column positioning mechanism 3 to move downward, the first gear 110 that rotates synchronously with the conveying control screw 102 drives the second gear 111 to rotate, and the air supply impeller 106 is rotated under the action of the linkage shaft, so that the external air of the gear air supply box 105 enters the gear air supply box 105 after passing through the dust filter screen 112, and then flows into the column polishing box 103 from the gear air supply box 105.
[0036] In this embodiment of the present invention, the column polishing box 103 and the dust filter box 107 are both installed inside the cooling control frame 108, the gear air supply box 105 is connected to the column polishing box 103 through the air inlet pipe 113, and the column polishing box 103 is connected to the dust filter box 107 through the air outlet pipe 114 (a one-way valve is installed on the air outlet pipe 114 to ensure that when the air supply impeller 106 rotates in the opposite direction, the water in the dust filter box 107 will not flow back into the column polishing box 103 along the air outlet pipe 114), and the lower end of the air outlet pipe 114 is close to the bottom of the dust filter box 107, and the output end of the polishing power motor 115 installed at the bottom of the cooling control frame 108 is connected to the polishing power shaft 116, and a raised limiting portion 117 is fixedly provided on the top of the polishing power shaft 116, and the raised limiting portion 117 is located at the column polishing box 1 03 at the bottom; a certain amount of dust filter water is installed in the dust filter box 107, and during the rotation of the air supply impeller 106, the air entering the gear air supply box 105 enters the column polishing box 103 along the air inlet pipe 113, and the airflow entering the column polishing box 103 carries the graphite powder generated during the polishing process through the air outlet pipe 114 into the dust filter box 107, and the graphite powder in the airflow is absorbed by the dust filter water in the dust filter box 107, thereby realizing the water absorption and filtration of the graphite powder during the polishing process, and the treated airflow flows upward out of the dust filter box 107, and this polishing control method can realize efficient collection of graphite powder, and at the same time, the graphite electrode column 4 and the polishing roller 202 are cooled by air in the process of collecting the graphite powder, thereby ensuring the polishing quality of the graphite electrode column 4.
[0037] In this embodiment of the present invention, the electrode column positioning mechanism 3 also includes a first support plate 304, a second support plate 305 coaxial with the first support plate 304 is arranged above the first support plate 304, the first support plate 304 and the second support plate 305 are connected by an axial fixing plate 306, the side surface of the second support plate 305 is in clearance with the inner wall of the column polishing box 103 (that is, the second support plate 305 plays a role in sealing the top opening of the column polishing box 103), a support frame 307 is fixedly arranged on the top of the second support plate 305, and the vertical guide seat 301 is fixedly arranged on one side of the support frame 307. A first limiting channel 118 is provided on one side of the cooling control frame 108 close to the horizontal magnetic seat 101, and the support frame 307 is slidably matched with the first limiting channel 118. When the conveying control screw 102 is controlled to rotate forward, the electrode column positioning mechanism 3 clamping the graphite electrode column 4 can move downward smoothly until the electrode column positioning mechanism 3 clamping the graphite electrode column 4 is lowered into the column polishing box 103. During this process, the support frame 307 slides downward along the first limiting channel 118 to ensure that the entire electrode column positioning mechanism 3 will not be deflected.
[0038] In this embodiment of the present invention, a second limiting channel 308 arranged vertically is opened on the side surface of the axial fixing plate 306, and a lifting plate 309 is slidably arranged between the two second limiting channels 308. The first positioning seat 302 is rotatably arranged on the top of the first supporting plate 304, and the second positioning seat 303 is rotatably arranged at the bottom of the lifting plate 309. A regulating screw 310 that passes through the second supporting plate 305 is rotatably arranged on the top of the lifting plate 309. The regulating screw 310 is threadedly matched with the second supporting plate 305. After the bottom of the graphite electrode column 4 is pressed against the top of the first positioning seat 302, the lifting plate 309 is driven to move downward by rotating the regulating screw 310 until the second positioning seat 303 is tightly pressed against the top of the graphite electrode column 4, thereby achieving the clamping and fixing of the graphite electrode column 4. A groove limiting portion 311 fixedly connected to the first positioning seat 302 is rotatably arranged on the first supporting plate 304, and a groove limiting portion 311 is inserted between the groove limiting portion 311 and the protruding limiting portion 117. The second support plate 305 is then slid downward into the column polishing box 103 to seal the top opening, and the groove limiter 311 is just inserted into the raised limiter 117. Subsequently, the polishing power motor 115 controls the polishing power shaft 116 to rotate, and the raised limiter 117 that rotates synchronously with the polishing power shaft 116 drives the first positioning seat 302 to rotate, thereby making the first positioning seat 302 drive the graphite electrode column 4 thereon to rotate synchronously. During this process, the second positioning seat 303 rotates synchronously with the first positioning seat 302, that is, during the polishing process, the synchronously rotating first positioning seat 302 and second positioning seat 303 drive the graphite electrode column 4 thereon to rotate synchronously, thereby the polishing process can be realized by utilizing the friction between the graphite electrode column 4 and the polishing roller 202.
[0039] In this embodiment of the present invention, a horizontal moving seat 205 that is slidably matched with the cooling control frame 108 is fixedly provided on the outer wall of the axial sealing plate 201, and an outer extension frame corresponding to the horizontal moving seat 205 is fixedly provided on the surface of the cooling control frame 108. The output end of the telescopic cylinder installed on the outer extension frame is connected to the corresponding horizontal moving seat 205. The telescopic cylinder can drive the horizontal moving seat 205 to move horizontally, that is, the horizontal movement of the entire grinding mechanism 2 can be driven. An inner extension seat 206 is fixedly provided at the bottom of the axial sealing plate 201, and a limited position groove 20 is provided on the top of the inner extension seat 206. 7, a moving frame 208 slidably connected to the limiting groove 207 is arranged on the top of the inner extension seat 206; a vertical mounting column 209 is fixedly arranged on the inner side of the moving frame 208, and the graphite electrode column 4 is tightly sleeved on the vertical mounting column 209, the water inlet pipe 203 is horizontally slidably matched with the axial sealed plate 201, the water outlet pipe 204 passes through the moving frame 208 and is horizontally slidably matched with the axial sealed plate 201, and a first moving rod 210 is fixedly arranged on the surface of the moving frame 208 and is horizontally slidably matched with the axial sealed plate 201, and a connecting plate fixed at the end of the first moving rod 210 is connected to the axial sealed plate 201. The electrode column positioning mechanism 3 that clamps and fixes the graphite electrode column 4 is lowered into the column polishing box 103 until the groove limiter 311 is tightly plugged into the raised limiter 117. At this time, the vertical guide seat 301 is separated from the threaded structure on the conveying control screw 102 and fits on the top of the horizontal magnetic seat 101. Then, the horizontal moving seat 205 is driven by the telescopic cylinder to move horizontally until the horizontal moving seat 205 abuts against the outer wall of the column polishing box 103. At this time, the axial sealing plate 201 is just tightly fitted in the corresponding polishing sealing port 104 to realize the alignment. The sealing of the grinding sealed opening 104. During this process, after the grinding roller 202 abuts against the side surface of the graphite electrode column 4, as the horizontal movable seat 205 continues to move, the grinding roller 202 gradually approaches the axial sealed plate 201. Under the action of the first movable rod 210, the elastic element 211 is stretched by force. After the axial sealed plate 201 is tightly fitted in the corresponding grinding sealed opening 104, the elastic force of the elastic element 211 makes the two relatively arranged grinding rollers 202 tightly press against the side surface of the graphite electrode column 4, thereby ensuring the grinding quality of the graphite electrode column 4.
[0040] Specific embodiment 2, on the basis of specific embodiment 1, a push flow water tank 119 located above the dust filter box 107 is fixedly installed inside the cooling control frame 108, and a cooling water storage tank 120 is fixedly installed on the side of the cooling control frame 108 relative to the gear air supply box 105, and the push flow water tank 119 is connected to the dust filter box 107 through an air guide pipe 121, and the airflow treated by filtering dust enters the push flow water tank 119 upward along the air guide pipe 121, and the cooling water storage tank 120 is connected to the push flow water tank 119 through an automatic water supply pipe 122 (the water in the cooling water storage tank 120 in the initial state fills the push flow water tank 119 through the automatic water supply pipe 122), and the automatic water supply pipe 122 is arranged close to the bottom of the cooling water storage tank 120, and the structural design of the automatic water supply pipe 122 can ensure that the water in the cooling water storage tank 120 flows by itself to the low-position push flow water tank 119;
[0041] A limit ring 123 is fixedly provided on the inner wall of the plug flow water tank 119, a plug flow piston disc 124 is fitted on the top of the limit ring 123, a second moving rod 125 (sealed sliding fit) which is slidably matched with the plug flow water tank 119 is fixedly provided on the top of the plug flow piston disc 124, a pressure triggering disc 126 located above the plug flow water tank 119 is fixedly provided on the top of the second moving rod 125, a horizontal mounting plate 127 located above the pressure triggering disc 126 is fixedly provided on the inner wall of the temperature reduction control frame 108, and a first pressure sensor corresponding to the pressure triggering disc 126 is installed on the bottom of the horizontal mounting plate 127;
[0042] A horizontal support platform 128 located on the front and rear sides of the push flow water box 119 is fixedly arranged on the inner wall of the cooling control frame 108, a cooling guide box 129 is installed on the top of the horizontal support platform 128, a water guide pipe 130 connected to the push flow water box 119 is installed on the top of the cooling guide box 129, one end of the water inlet pipe 203 slides through the corresponding cooling guide box 129 (it should be noted that the end of the water inlet pipe 203 away from the grinding roller 202 is always located in the cooling guide box 129, ensuring that the water in the cooling guide box 129 can enter the water inlet pipe 203), an exhaust pipe 131 located below the limit ring 123 is installed on the side surface of the push flow water box 119, an electromagnetic valve 132 is fixedly installed on the exhaust pipe 131, and a second pressure sensor is installed on the top of the limit ring 123.
[0043] After the electrode column positioning mechanism 3 clamping and fixing the graphite electrode column 4 is lowered to the inside of the column grinding box 103 to complete the positioning, the vertical guide seat 301 is separated from the threaded structure on the conveying control screw 102 and fits on the top of the horizontal magnetic seat 101, and then the two relatively set grinding mechanisms 2 are moved to the specified position, so that the two relatively set grinding rollers 202 are tightly pressed against the side surfaces of the graphite electrode column 4, and then the conveying control screw 102 is controlled by the conveying control motor 109 to rotate forward, so that the external air enters the gear air supply box 105 after passing through the dust filter screen 112, and the air inside the gear air supply box 105 is The air passes through the air inlet pipe 113 and flows into the column polishing box 103. The airflow entering the column polishing box 103 carries the graphite powder generated during the polishing process through the air outlet pipe 114 and enters the dust filter box 107. The graphite powder in the airflow is absorbed by the dust filter water in the dust filter box 107, thereby achieving water absorption and filtration of the graphite powder during the polishing process. The treated airflow goes upward along the air guide pipe 121 into the push flow water tank 119. As the air pressure in the push flow water tank 119 gradually increases, the push flow piston disk 124 is pushed to move upward and disengage from the limit ring 123. In this process, the push flow piston disk 124 is used to push the push flow The water in the water tank 119 is pushed into the cooling guide box 129 along the water guide pipe 130. When the pressure trigger disk 126 that moves upward with the second moving rod 125 presses against the first pressure sensor at the bottom of the horizontal mounting plate 127, the controller receives the pressure signal and controls the delivery control motor 109 to stop running, and at the same time controls the solenoid valve 132 to open, and realizes the internal pressure relief of the push flow water tank 119 through the exhaust pipe 131, until the push flow piston disk 124 moves downward again and presses on the limit ring 123. At this time, the controller receives the pressure signal from the second pressure sensor and controls the delivery control motor 109 to restart, and at the same time controls the control solenoid valve 132 to open. 32 is closed, and the push flow water tank 119 is automatically filled through the automatic water supply pipe 122. In this way, the circulation control can realize the powder collection and cooling treatment during the grinding process of the graphite electrode column 4. The water entering the cooling guide box 129 enters the water inlet pipe 203 under the action of gravity, and then flows into the cooling cavity on the grinding roller 202 through the water inlet pipe 203, and finally is discharged from the water outlet pipe 204 to realize the collection of cooling water. The continuous flow of water in the cooling cavity can realize the continuous cooling of the grinding roller 202. Combined with the wind cooling effect generated by the air flow, the cooling effect of the graphite electrode column 4 and the grinding roller 202 during the grinding process can be greatly improved;
[0044] After the grinding process of the graphite electrode column 4 is completed, the controller controls the pushing electromagnet on the top of the horizontal magnetic seat 101 to be energized and magnetized, and the vertical guide seat 301 is moved upward and close to the threaded structure on the conveying control screw 102 under the action of the strong magnetic repulsion force, and then the conveying control screw 102 is controlled by the conveying control motor 109 to rotate in the opposite direction, so that the vertical guide seat 301 moves upward along the conveying control screw 102 until the entire electrode column positioning mechanism 3 is lifted to the initial position (i.e., above the column grinding box 103), and at this time, the pushing electromagnet on the top of the horizontal magnetic seat 101 is controlled to be powered off and demagnetized, and after the graphite electrode column 4 is disassembled, a graphite electrode column 4 to be ground is clamped and fixed again, and the grinding process of a graphite electrode column 4 can be realized again according to the same grinding control method as mentioned above.
[0045] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0046] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An automated grinding system for electrode column processing, characterized in that: It comprises a cooling control mechanism (1); wherein the cooling control mechanism (1) comprises: A horizontal magnetic seat (101), a push electromagnet being installed on the top of the horizontal magnetic seat (101), and a vertically arranged conveying control screw (102) being rotatably arranged on the horizontal magnetic seat (101); A column polishing box (103), wherein two vertically arranged polishing sealed openings (104) are symmetrically provided on the circumferential side surface of the column polishing box (103), and a gear air supply box (105) connected thereto is installed on one side of the column polishing box (103); and an air supply impeller (106), the air supply impeller (106) being rotatably mounted inside the gear air supply box (105), and the air supply impeller (106) being synchronously rotated with the conveying control screw (102); a dust filter box (107) connected to the column polishing box (103) being mounted on the other side thereof, and the polishing dust in the column polishing box (103) is conveyed to the dust filter box (107) for collection via the air supply impeller (106); Grinding mechanisms (2) are installed on opposite sides of the columnar grinding box (103), the grinding mechanism (2) comprising an axial sealing plate (201) tightly plugged into the corresponding grinding sealing opening (104), a grinding roller (202) is installed on one side of the axial sealing plate (201), an axially extending cooling cavity is provided inside the grinding roller (202), and a water inlet pipe (203) and a water outlet pipe (204) are respectively installed on the peripheral side surfaces of the grinding roller (202) from top to bottom; An electrode column positioning mechanism (3) that can move up and down is installed above the column polishing box (103), and the electrode column positioning mechanism (3) comprises a vertical guide seat (301) and a first positioning seat (302) and a second positioning seat (303) that are rotatably arranged. The vertical guide seat (301) is sleeved on the conveying control screw (102) and the two are threadedly matched. A graphite electrode column (4) is clamped and fixed between the first positioning seat (302) and the second positioning seat (303), and the first positioning seat (302) and the second positioning seat (303) rotate synchronously. A pushing permanent magnet that repel the pushing electromagnet is installed at the bottom of the vertical guide seat (301). When the vertical guide seat (301) is attached to the horizontal magnetic seat (101), the vertical guide seat (301) releases the threaded matching relationship with the conveying control screw (102).
2. The automatic grinding system for electrode column processing according to claim 1, characterized in that: The temperature reduction control mechanism (1) further comprises a temperature reduction control frame (108), a conveying control motor (109) is fixedly mounted on the top of the temperature reduction control frame (108), an output end of the conveying control motor (109) is connected to the conveying control screw (102), the horizontal magnetic seat (101) and the gear air supply box (105) are both fixedly mounted on one side of the temperature reduction control frame (108), and the horizontal magnetic seat (101) is located directly above the gear air supply box (105); The lower end of the conveying control screw (102) extends into the interior of the gear air supply box (105) and the two are rotatably matched. A first gear (110) located inside the gear air supply box (105) is fixedly mounted on the peripheral side of the conveying control screw (102). A linkage shaft is rotatably arranged inside the gear air supply box (105). A second gear (111) meshing with the first gear (110) is fixedly mounted on the peripheral side of the linkage shaft. The air supply impeller (106) is fixedly mounted on the top of the linkage shaft. A dust filter disc (112) is mounted on the top of the gear air supply box (105).
3. The automatic grinding system for electrode column processing according to claim 2, characterized in that: The column polishing box (103) and the dust filter box (107) are both installed inside the cooling control frame (108); the gear air supply box (105) and the column polishing box (103) are connected via an air inlet pipe (113); the column polishing box (103) and the dust filter box (107) are connected via an air outlet pipe (114); and the lower end of the air outlet pipe (114) is close to the bottom of the dust filter box (107); the output end of the polishing power motor (115) installed at the bottom of the cooling control frame (108) is connected to a polishing power shaft (116); a protruding limit portion (117) is fixedly provided on the top of the polishing power shaft (116); and the protruding limit portion (117) is located in a through opening at the bottom of the column polishing box (103).
4. The automatic grinding system for electrode column processing according to claim 3, characterized in that: The electrode column positioning mechanism (3) further comprises a first support plate (304), a second support plate (305) coaxially arranged above the first support plate (304), the first support plate (304) and the second support plate (305) being connected via an axial fixing plate (306), the circumferential side surface of the second support plate (305) being gap-matched with the inner wall of the column polishing box (103), a support frame (307) being fixedly arranged on the top of the second support plate (305), the vertical guide seat (301) being fixedly arranged on one side of the support frame (307), a first limiting channel (118) being provided on a side of the temperature reduction control frame (108) close to the horizontal magnetic seat (101), and the support frame (307) and the first limiting channel (118) being slidably matched.
5. The automatic grinding system for electrode column processing according to claim 4, characterized in that: A second limiting channel (308) arranged vertically is provided on the peripheral side of the axial fixing plate (306); a lifting plate (309) is slidably arranged between the two second limiting channels (308); the first positioning seat (302) is rotatably arranged on the top of the first supporting plate (304); the second positioning seat (303) is rotatably arranged on the bottom of the lifting plate (309); a regulating screw (310) penetrating the second supporting plate (305) is rotatably arranged on the top of the lifting plate (309); the regulating screw (310) is threadedly engaged with the second supporting plate (305); a groove limiting portion (311) fixedly connected to the first positioning seat (302) is rotatably arranged on the first supporting plate (304); the groove limiting portion (311) is plug-engaged with the protruding limiting portion (117).
6. The automatic grinding system for electrode column processing according to claim 5, characterized in that: The outer wall of the axial sealed plate (201) is fixedly provided with a horizontal movable seat (205) that slidably cooperates with the cooling control frame (108); the surface of the cooling control frame (108) is fixedly provided with an outer extension frame that corresponds to the horizontal movable seat (205); the output end of the telescopic cylinder installed on the outer extension frame is connected to the corresponding horizontal movable seat (205); the bottom of the axial sealed plate (201) is fixedly provided with an inner extension seat (206); the top of the inner extension seat (206) is provided with a limiting groove (207); the top of the inner extension seat (206) is provided with a movable frame (208) that is slidably connected to the limiting groove (207); A vertical mounting column (209) is fixedly arranged on the inner side of the movable frame (208), the graphite electrode column (4) is tightly sleeved on the vertical mounting column (209), the water inlet pipe (203) is horizontally slidably matched with the axial sealed plate (201), the water outlet pipe (204) passes through the movable frame (208) and is horizontally slidably matched with the axial sealed plate (201), a first movable rod (210) is fixedly arranged on the surface of the movable frame (208) and is horizontally slidably matched with the axial sealed plate (201), and a connecting disk fixed at the end of the first movable rod (210) is connected to the axial sealed plate (201) via an elastic element (211).
7. The automatic grinding system for electrode column processing according to claim 6, characterized in that: A push flow water tank (119) located above the dust filter box (107) is fixedly installed inside the cooling control frame (108); a cooling water storage tank (120) is fixedly installed on a side of the cooling control frame (108) opposite to the gear air supply box (105); the push flow water tank (119) and the dust filter box (107) are connected via an air guide pipe (121); the cooling water storage tank (120) and the push flow water tank (119) are connected via an automatic water supply pipe (122), and the automatic water supply pipe (122) is arranged close to the bottom of the cooling water storage tank (120).
8. The automatic grinding system for electrode column processing according to claim 7, characterized in that: A limit ring (123) is fixedly provided on the inner wall of the push flow water tank (119), a push flow piston disc (124) is fitted on the top of the limit ring (123), a second moving rod (125) is fixedly provided on the top of the push flow piston disc (124) and is slidably matched with the push flow water tank (119), a pressure triggering disc (126) located above the push flow water tank (119) is fixedly provided on the top of the second moving rod (125), a horizontal mounting plate (127) located above the pressure triggering disc (126) is fixedly provided on the inner wall of the temperature reduction control frame (108), and a first pressure sensor corresponding to the pressure triggering disc (126) is installed on the bottom of the horizontal mounting plate (127); The inner wall of the cooling control frame (108) is fixedly provided with a horizontal support platform (128) located at the front and rear sides of the push flow water box (119); a cooling guide box (129) is installed on the top of the horizontal support platform (128); a water guide pipe (130) connected to the push flow water box (119) is installed on the top of the cooling guide box (129); one end of the water inlet pipe (203) slides through the inside of the corresponding cooling guide box (129); an exhaust pipe (131) located below the limit ring (123) is installed on the side surface of the push flow water box (119); a solenoid valve (132) is fixedly installed on the exhaust pipe (131); and a second pressure sensor is installed on the top of the limit ring (123).
Citation Information
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End grinding device for motor shaft machining
CN116638397A
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CN209520756U