A collecting device for preparing reflective film

By designing a collection device for preparation of reflective films including multi-layer unwinding assembly, bonding hot pressing unit and multi-layer winding adjustment mechanism, the bead drop or fracture caused by increasing tension during the winding process of reflective bead planting film is solved, and high-quality bead planting layer and effective winding tension adjustment are achieved.

CN119036995BActive Publication Date: 2025-04-18JIANGSU MINGTU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411535360.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-04-18
Estimated Expiration
2044-10-31

AI Technical Summary

Technical Problem

During the winding process, the reflective bead planting film is cooled and contracted due to the cooling and shrinking of the bead planting resin, which increases the winding tension, resulting in the problem of bead loss or breakage of the outer bead planting layer.

Method used

A collection device for preparation of reflective films is designed, including a multi-layer unwinding assembly, a bonding hot pressing unit and a multi-layer winding adjustment mechanism. The tension between the layers after winding is adjusted by the hot pressing bonding of the protective film and the release film, the uniform coating of the colloidal layer and the tension adjustment.

Benefits of technology

It effectively avoids bead drop or fracture caused by increasing tension during the winding process of reflective bead planting film, improves the finished product quality of the bead planting layer, and effectively adjusts the winding tension.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a collection device for preparing reflective film, which belongs to the field of preparing and collecting reflective beaded film, and includes a collection table, a laminating and hot pressing unit is arranged on the top of the collection table, which is used to coat a colloid layer on the surface of the reflective beaded film and hot press and laminate a protective film and a release film to its surface, and a multi-layer winding adjustment mechanism is arranged on the right side of the laminating and hot pressing mechanism, which is used to adjust the tension between each layer of the reflective beaded film after laminating. The present invention is provided with a multi-roll winding adjustment mechanism with a winding adjustment component, which can change the diameter of each layer of the reflective beaded film and the tension of each layer during winding to adapt to the change of winding tension occurring during the winding process of the reflective beaded film, thereby achieving the effect of buffering and adjusting the winding tension between each layer after winding, protecting the reflective beaded film, and through a colloid uniform support, the colloid layer between each film layer can be reciprocated and driven to make it uniform, thereby improving the finished product quality of the beaded layer of the reflective beaded film.
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Description

Technical Field

[0001] The invention relates to the technical field of preparation and collection of reflective beaded films, and in particular to a collection device for preparing reflective films. Background Art

[0002] Reflective film is a kind of retro-reflective material that can be directly used after being made into a thin film. It is made through glass bead technology, microprism technology, synthetic resin technology, thin film technology, coating technology and micro-replication technology. It is widely used as a sign in various aspects of life, such as road signs, truck body identification, clothing with warning functions, etc.

[0003] Among them, the reflective film made by glass microbead technology is called reflective beaded film, which is composed of a reflective layer, a resin layer, a substrate film layer and glass microbeads. During the preparation process, the reflective layer and the substrate film layer are compounded by hot pressing film equipment, and then the outer beaded layer is formed by planting glass microbeads in the resin layer. However, the beaded layer of the reflective beaded film will reduce its ductility after adding glass microbeads. When the existing reflective film winding equipment directly winds and collects the reflective beaded film and the release film until completion, the resin of the outer beaded layer of the reflective beaded film will cool down and shrink, which increases the winding tension between the layers, causing the outer beaded layer and the release film to shrink and deform laterally at the bonding site, resulting in the beading layer falling off or even breaking.

[0004] Therefore, a collecting device for preparing a reflective film is now proposed. Summary of the invention

[0005] The purpose of the present invention is to solve the problem in the prior art that direct winding of reflective beaded film will cause the resin in the beaded layer to cool and shrink, which will increase the winding tension between the layers after winding, causing the outer beaded layer to fall off or even break, and to propose a collecting device for preparing reflective film.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A collection device for preparing reflective film, comprising a collection platform for winding and collecting reflective beaded film, a multi-layer unwinding assembly is arranged on the top of the collection platform, the multi-layer unwinding assembly is composed of a protective film unwinding roller and a release film unwinding roller, a laminating and hot pressing unit is arranged on the top of the collection platform, the laminating and hot pressing unit is composed of a protective glue coating mechanism and a laminating and hot pressing mechanism, the protective glue coating mechanism is used to coat a glue layer on the surface of the reflective beaded film, and the laminating and hot pressing mechanism is used to hot-press the protective film and the release film to the surface of the reflective beaded film;

[0008] The protective glue coating mechanism comprises a double-sided coating bracket arranged on the top of the collecting table, the double-sided coating bracket is connected with a protective film glue layer coating tube and a release film glue layer coating tube through an adhesive glue tube, and the inner walls of the protective film glue layer coating tube and the release film glue layer coating tube are both rotatably connected with a coating roller, and the outer surface of the coating roller is provided with a liquid storage tank;

[0009] A multi-layer winding adjustment mechanism is arranged on the right side of the laminating and hot pressing mechanism, and the multi-layer winding adjustment mechanism is used to adjust the tension between the layers of the reflective bead-embedded films after laminating.

[0010] Preferably, the protective film gelatinous layer coating tube and the release film gelatinous layer coating tube are respectively located on the upper and lower sides of the reflective beaded film, a liquid storage groove is provided on the outer surface of the coating roller, and the reflective beaded film forms an "S" shaped curved surface through the protective film gelatinous layer coating tube and the release film gelatinous layer coating tube.

[0011] Preferably, the laminating hot pressing mechanism is composed of a protective layer hot pressing component and a uniform laminating component, the protective layer hot pressing component includes a hot pressing platform arranged on the right side of the double-sided coating bracket, an electric lifting hydraulic cylinder is arranged on the top of the hot pressing platform, the bottom of the electric lifting hydraulic cylinder is connected to a hot pressing adjustment seat through a hydraulic connecting rod, the inner wall of the hot pressure adjustment seat is rotatably connected to a hot pressure adjustment roller, and a resistance heating component is arranged in the hot pressure adjustment seat.

[0012] Preferably, the heat pressure regulating rollers are arranged opposite to each other, and the heights of the opposite sides of the two heat pressure regulating rollers are adjusted by electric hydraulic cylinders, and the protective film, reflective bead film and release film are arranged from high to low and are bonded in the heat pressure regulating seat.

[0013] Preferably, the uniform lamination component comprises a colloid uniform bracket arranged on the right side of the hot pressing platform, two groups of symmetrically arranged driving oblique slides are fixed on the inner wall of the colloid uniform bracket, and a cleaning conical groove is opened on the left side of the driving oblique slide.

[0014] Preferably, the driving oblique slide is composed of a forward driving slide and a reverse driving slide, and driving arc-shaped sliding blocks are fixed on opposite sides of the forward driving slide and the reverse driving slide.

[0015] Preferably, the multi-layer winding adjustment mechanism is composed of a winding drive component and a winding adjustment component, the winding drive component includes a winding bracket arranged on the right side of the colloid uniform bracket, a winding servo motor is arranged on the back of the winding bracket, and the winding servo motor is fixed to the winding roller shaft through the output shaft, the inner wall of the winding bracket is slidably provided with a fitting seat through a compression assembly, and the fitting seat is fitted with the winding roller shaft through a fitting slide column.

[0016] Preferably, the winding adjustment component includes a tension adjustment sleeve sleeved on the outer surface of the winding roller shaft, the outer side of the tension adjustment sleeve is slidably connected to a tension initial adjustment slide through an elastic component, and the tension adjustment sleeve is fixed with an internal tension adjustment fixed slider through a fixing bolt, and an internal tension adjustment dividing strip is clamped on the opposite side of the internal tension adjustment fixed slider.

[0017] Preferably, the internal tension adjustment partition strip is hollow, the fitting seat is connected to an internal tension driving slider via a fixed connecting rod, and the internal tension driving slider is contact-connected with the bottom of the internal tension adjustment partition strip, and the inner wall of the winding bracket is provided with a partition storage arc groove which is slidably connected to the internal tension adjustment partition strip.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. By providing a multi-roll winding adjustment mechanism with a winding adjustment component, the diameter of each layer and the tension of each layer of the reflective beaded film during winding can be changed to adapt to the change in winding tension that occurs during the winding process of the reflective beaded film, thereby achieving the effect of buffering and adjusting the winding tension between the layers after winding, and avoiding the outer beaded layer from falling off or even breaking due to the increase in winding tension between the outer beaded layer and the reflective beaded film.

[0020] 2. The colloid uniformity bracket equipped with a driving oblique slide can reciprocately drive the colloid layers between the film layers to make them uniform, and can drive away the glass microbeads with overlapping beads and floating beads in the bead layer after hot pressing and laminating, so that they fall into the planting gap or are removed outside, thereby achieving the effect of improving the quality of the finished product of the bead layer of the reflective bead film.

[0021] 3. The reflective beaded film is bent into an S shape by a double-sided coating bracket equipped with a coating roller, which can increase the coating area and coating contact time of the colloid layer of the reflective beaded film, avoid incomplete coating of the colloid layer due to short contact time and small coating area, and improve the coating quality of the colloid layer.

[0022] 4. The tension adjustment sleeve equipped with the initial tension adjustment slide can adjust the winding tension of each layer of reflective bead film during its winding process, to avoid the internal tension adjustment separator being damaged due to the accumulated winding tension of each layer being too large to adjust after cooling, thereby protecting the winding adjustment components.

[0023] 5. Through the tension adjustment sleeve equipped with the initial tension adjustment slide and the fitting seat equipped with the fitting slide column, the reflective bead-embedded film can always be flatly fitted to the tension adjustment sleeve during the winding process, avoiding bubbles generated during the winding process to change the winding tension between the layers of the film and making it impossible to conveniently adjust the winding tension.

[0024] 6. By making the fitting seat equipped with the internal tension driving slider touch the internal tension adjusting separator strip, each layer adjustment component, namely the internal tension adjusting separator strip, can be automatically driven to the specified position when winding each layer of reflective bead film. Therefore, there is no need to set a separate control component during the winding process to control the internal tension adjusting separator strip to slide, thereby achieving the effect of automatically controlling the winding adjustment component. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall structure of a collecting device for preparing a reflective film proposed by the present invention;

[0026] Figure 2 A schematic diagram of the top structure of a collecting table of a collecting device for preparing a reflective film proposed by the present invention;

[0027] Figure 3 An exploded view of a driving oblique slide structure of a collecting device for preparing a reflective film proposed by the present invention;

[0028] Figure 4 An exploded view of the structure of a multi-layer winding adjustment mechanism of a collecting device for preparing a reflective film proposed by the present invention;

[0029] Figure 5 A schematic diagram of the internal structure of a cross section of a laminating seat and a tension adjustment sleeve of a collecting device for preparing a reflective film proposed by the present invention;

[0030] Figure 6 An exploded view of an internal tension adjustment fixed slider and an internal tension adjustment dividing strip structure of a collecting device for preparing a reflective film proposed by the present invention.

[0031] In the figure: 1, collecting table; 11, multi-layer unwinding assembly; 2, double-sided coating bracket; 21, adhesive glue tube; 22, protective film glue layer coating tube; 23, release film glue layer coating tube; 24, coating roller; 3, hot pressing table; 31, electric lifting hydraulic cylinder; 32, hot pressing adjustment seat; 33, hot pressing adjustment roller; 331, electric hydraulic cylinder; 4, glue uniform bracket; 41, driving oblique slide seat; 411, positive drive Driving slide seat; 412, back-driving slide seat; 413, driving arc-shaped slider; 42, cleaning conical groove; 5, winding bracket; 51, winding servo motor; 52, winding roller; 53, fitting seat; 531, fitting slide column; 532, internal tension driving slider; 54, partitioning storage arc groove; 6, tension adjustment sleeve; 61, initial tension adjustment slider; 62, internal tension adjustment fixed slider; 63, internal tension adjustment separator. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0033] Reference Figure 1-Figure 6 A collecting device for preparing reflective film comprises a collecting table 1 for winding and collecting reflective beaded film, a multi-layer unwinding assembly 11 is arranged on the top of the collecting table 1, and the multi-layer unwinding assembly 11 is composed of a protective film unwinding roller and a release film unwinding roller, a laminating hot pressing unit is arranged on the top of the collecting table 1, and the laminating hot pressing unit is composed of a protective glue coating mechanism and a laminating hot pressing mechanism, the protective glue coating mechanism is used to coat a glue layer on the surface of the reflective beaded film, the laminating hot pressing mechanism is used to hot-press the protective film and the release film to the surface of the reflective beaded film, and a multi-layer winding adjustment mechanism is arranged on the right side of the laminating hot pressing mechanism, and the multi-layer winding adjustment mechanism is used to adjust the tension between the layers of reflective beaded film after laminating.

[0034] Through the above technical scheme, when the reflective bead-embedded film is wound, the reflective bead-embedded film is pulled by the existing pulling equipment, and the protective film and the release film are released by the multi-layer unwinding component 11 to adhere the matching colloid layer to the outer surface of the reflective bead-embedded film, and then it is hot-pressed and laminated by a laminating and hot-pressing mechanism to form a reflective bead-embedded composite film, and then the winding tension of each layer of the reflective bead-embedded composite film during the winding process is adjusted by the multi-layer winding adjustment mechanism, and the winding tension of each layer after the winding is completed and cooled is buffered and adjusted.

[0035] like Figure 1 and Figure 2 As shown, the protective glue coating mechanism includes a double-sided coating bracket 2 arranged on the top of the collecting platform 1, and the double-sided coating bracket 2 is connected to the protective film glue layer coating tube 22 and the release film glue layer coating tube 23 through an adhesive glue tube 21, and the inner walls of the protective film glue layer coating tube 22 and the release film glue layer coating tube 23 are rotatably connected to a coating roller 24, and a liquid storage tank is provided on the outer surface of the coating roller 24.

[0036] Through the above technical scheme, the protective film gelatinous layer coating tube 22 and the release film gelatinous layer coating tube 23 are respectively located on the upper and lower sides of the reflective beaded film, a liquid storage groove is opened on the outer surface of the coating roller 24, and the reflective beaded film forms an "S" shaped curved surface through the protective film gelatinous layer coating tube 22 and the release film gelatinous layer coating tube 23, thereby increasing the contact area between the coating roller 24 and the coating surface.

[0037] Based on the above, when the reflective beaded film is driven by the existing traction equipment to pass through the double-sided coating bracket 2, the protective film gelatin layer coating tube 22 contacts the top of the reflective beaded film, and the release film gelatin layer coating tube 23 contacts the bottom of the reflective beaded film, thereby bending the reflective beaded film into an S shape, and then the adhesive glue is injected into the protective film gelatin layer coating tube 22 and the release film gelatin layer coating tube 23 through the adhesive glue tube 21, and coated on the upper and lower sides of the reflective beaded film, thereby completing the coating operation of the gelatin layers on the upper and lower sides of the reflective beaded film.

[0038] like Figure 2 As shown, the laminating hot pressing mechanism consists of a protective layer hot pressing component and a uniform laminating component. The protective layer hot pressing component includes a hot pressing platform 3 arranged on the right side of the double-sided coating bracket 2. An electric lifting hydraulic cylinder 31 is arranged on the top of the hot pressing platform 3. The bottom of the electric lifting hydraulic cylinder 31 is connected to a hot pressing adjustment seat 32 through a hydraulic connecting rod. The inner wall of the hot pressing adjustment seat 32 is rotatably connected to a hot pressing adjustment roller 33, and a resistance heating component is arranged in the hot pressing adjustment seat 32.

[0039] Through the above technical solution, the heat pressing adjustment rollers 33 are arranged opposite to each other, and the heights of the opposite sides of the two heat pressing adjustment rollers 33 are adjusted by the electric hydraulic cylinder 331. The protective film, reflective bead film and release film are arranged from high to low and are bonded in the heat pressing adjustment seat 32.

[0040] Based on the above, after the colloid layer on the upper and lower sides of the reflective bead-embedded film is coated, the protective film and the release film are released outward through the multi-layer unwinding component 11, and are respectively bonded to the top and bottom of the reflective bead-embedded film, and then when passing through the hot pressing adjustment seat 32, the protective film, the reflective bead-embedded film and the release film are hot-pressed and bonded by the hot pressing adjustment roller 33, and the bonding gap is filled by the colloid layer in the bonding gap, so that the protective film, the reflective bead-embedded film and the release film are hot-pressed and bonded into a reflective bead-embedded composite film.

[0041] Based on the above, further Figure 2 and Figure 3 As shown, the uniform fitting component includes a colloid uniform support 4 arranged on the right side of the hot pressing table 3, and two groups of symmetrically arranged driving oblique slides 41 are fixed to the inner wall of the colloid uniform support 4, and a cleaning conical groove 42 is opened on the left side of the driving oblique slide 41, and the driving oblique slide 41 is composed of a forward driving slide 411 and a reverse driving slide 412, and a driving arc slider 413 is fixed on the opposite side of the forward driving slide 411 and the reverse driving slide 412, so that when the reflective implanted bead composite film passes between the driving arc sliders 413, the excess colloid layer in the reflective implanted bead composite film is slid and removed through the cleaning conical groove 42, so as to avoid the colloid layers sticking to each other during winding, thereby reducing the quality of the reflective implanted bead composite film.

[0042] Through the above technical scheme, after the protective film and the release film are bonded to the surface of the reflective bead-embedded film, they are passed through the colloid uniform bracket 4, and the colloid layer at the bonding position is driven to move by the inclined driving inclined slide 41, so that in the process of driving the colloid layer front and back in sequence, the thickness of the colloid layer at the bonding position is made to be the distance between the two driving arc-shaped slide blocks 413, so that the colloid layer is coated more evenly, and in the driving process, the excess glass beads in the bead-embedded layer with stacked beads and floating beads during the hot pressing process can be moved to the glass bead planting interval or removed from the front and back sides of the colloid layer, so as to achieve the effect of improving the quality of the reflective bead-embedded film.

[0043] like Figure 2 and Figure 4 As shown, the multi-layer winding adjustment mechanism is composed of a winding drive component and a winding adjustment component. The winding drive component includes a winding bracket 5 arranged on the right side of the colloid uniform bracket 4. A winding servo motor 51 is arranged on the back of the winding bracket 5, and the winding servo motor 51 is fixed with a winding roller shaft 52 through an output shaft. The inner wall of the winding bracket 5 is slidably provided with a fitting seat 53 through a compression assembly, and the fitting seat 53 is fitted with the winding roller shaft 52 through a fitting slide column 531.

[0044] Through the above technical solution, during the rotation of the tension adjusting sleeve 6, the fitting slide column 531 is always fitted with the surface of the tension adjusting sleeve 6, so that the reflective bead-embedded composite film can always fit with the outer surface of the tension adjusting sleeve 6 during the winding process, avoiding the generation of bubbles that affect the winding tension between the layers of the film.

[0045] like Figure 4-Figure 6 As shown, the winding adjustment component includes a tension adjustment sleeve 6 which is sleeved on the outer surface of the winding roller shaft 52, and the outer side of the tension adjustment sleeve 6 is slidably connected to a tension initial adjustment slide 61 through an elastic component, and the tension adjustment sleeve 6 is fixed with an internal tension adjustment fixed slider 62 through a fixing bolt, and the opposite side of the internal tension adjustment fixed slider 62 is clamped with an internal tension adjustment dividing strip 63, so that when it is necessary to remove the internal tension adjustment dividing strip 63 or when unwinding the reflective bead film, the internal tension adjustment fixed slider 62 is removed from the tension adjustment sleeve 6 by rotating the fixing bolt, and the clamping constraint of the internal tension adjustment dividing strip 63 is released, so that the internal tension adjustment dividing strip 63 at the corresponding position can be removed from the tension adjustment sleeve 6, ensuring that the reflective bead film can be unwound and used normally.

[0046] Through the above technical solution, the internal tension adjustment partition strip 63 is hollowly arranged, the fitting seat 53 is connected to the internal tension driving slider 532 through a fixed connecting rod, and the internal tension driving slider 532 is touched and connected with the bottom of the internal tension adjustment partition strip 63, and the inner wall of the winding bracket 5 is provided with a partition storage arc groove 54 which is slidably connected with the internal tension adjustment partition strip 63.

[0047] Based on the above, after the internal colloid layer of the reflective bead-embedded composite film is homogenized by the colloid uniformity mechanism, the winding roller 52 is driven to rotate continuously by the winding servo motor 51, which drives the tension adjustment sleeve 6 sleeved on its surface to rotate, thereby driving the reflective bead-embedded composite film to adhere to the outer surface of the tension adjustment sleeve 6 for winding. During this period, the tension of each layer of the wound reflective bead-embedded composite film is preliminarily adjusted by the initial tension adjustment slide 61, that is, when the reflective bead-embedded composite film shrinks, the initial tension adjustment slide 61 is driven to shrink, and when the reflective bead-embedded composite film expands, the initial tension adjustment slide 61 is driven to expand outward, thereby reducing the winding tension between the layers of the reflective bead-embedded composite film after the winding is completed;

[0048] Based on the above, when the initial tension adjustment slide 61 rotates to the bottom of the fitting slide 531, the compression fitting slide 531 slides inward, so that the internal tension driving slider 532 drives the internal tension adjustment dividing strip 63 to rise to the inner wall of the internal tension adjustment fixed slider 62, separating the layer from the next layer of the reflective bead-embedded composite film, forming an inwardly concave tension adjustment curved surface, which can buffer and adjust the tension between the layers of the reflective bead-embedded composite film after winding.

[0049] Working principle:

[0050] When the reflective beaded film is wound and collected by the present invention, it will go through a gelatin layer coating process, a hot pressing bonding process and a winding adjustment process in sequence according to the travel trajectory of the reflective beaded film, wherein the gelatin layer coating process is specifically as follows: when the reflective beaded film passes through the existing traction equipment and is driven to pass through the double-sided coating bracket 2, the protective film gelatin layer coating tube 22 contacts the top of the reflective beaded film, and the release film gelatin layer coating tube 23 contacts the bottom of the reflective beaded film, thereby bending the reflective beaded film into an S shape, and then the adhesive glue is injected into the protective film gelatin layer coating tube 22 and the release film gelatin layer coating tube 23 through the adhesive glue tube 21, and coated on the upper and lower sides of the reflective beaded film, thereby completing the coating operation of the gelatin layers on the upper and lower sides of the reflective beaded film.

[0051] Based on the above, the hot pressing bonding process is specifically as follows: after the colloid layer on the upper and lower sides of the reflective bead-planting film is coated, the protective film and the release film are released outward through the multi-layer unwinding component 11, and are respectively bonded to the top and bottom of the reflective bead-planting film, and then when passing through the hot pressing adjustment seat 32, the protective film, the reflective bead-planting film and the release film are hot pressed and bonded through the hot pressing adjustment roller 33, and the bonding gap is filled by the colloid layer in the bonding gap, so that the protective film, the reflective bead-planting film and the release film are hot pressed and bonded into a reflective bead-planting composite film;

[0052] Based on the above, after the protective film and the release film are attached to the surface of the reflective bead-embedded film, they are passed through the colloid uniform support 4, and the colloid layer at the attached part is driven to move by the inclined driving inclined slide 41, so that in the process of driving the colloid layer front and back in sequence, the thickness of the colloid layer at the attached part is made to be the distance between the two driving arc-shaped slide blocks 413, so that the colloid layer is coated more evenly, and in the driving process, the excess glass beads in the bead-embedded layer with stacked beads and floating beads during the hot pressing process can be moved to the glass bead planting interval or removed from the front and back sides of the colloid layer, so as to achieve the effect of improving the quality of the reflective bead-embedded film;

[0053] Based on the above, when the reflective bead-embedded composite film passes between the driving arc sliders 413, the excess colloid layer in the reflective bead-embedded composite film is slid and removed by cleaning the conical groove 42 to avoid the colloid layers sticking to each other during winding, thereby reducing the quality of the reflective bead-embedded composite film.

[0054] Based on the above, the winding adjustment process is specifically as follows: after the reflective bead-embedded composite film has been homogenized by the colloid uniformity mechanism for the internal colloid layer, the winding servo motor 51 drives the winding roller 52 to rotate continuously, thereby driving the tension adjustment sleeve 6 sleeved on its surface to rotate, thereby driving the reflective bead-embedded composite film to adhere to the outer surface of the tension adjustment sleeve 6 for winding, during which the tension of each layer of the wound reflective bead-embedded composite film is preliminarily adjusted by the tension initial adjustment slide 61, that is, when the reflective bead-embedded composite film shrinks, the tension initial adjustment slide 61 is driven to shrink, and when the reflective bead-embedded composite film expands, the tension initial adjustment slide 61 is driven to expand outward, thereby reducing the winding tension between the layers of the reflective bead-embedded composite film after the winding is completed;

[0055] Further based on the above, during the rotation of the tension adjustment sleeve 6, the fitting slide 531 is always fitted with the surface of the tension adjustment sleeve 6, so that the reflective bead-embedded composite film can always fit the outer surface of the tension adjustment sleeve 6 during the winding process, avoiding the generation of bubbles that affect the winding tension between the layers of film. At the same time, when the initial tension adjustment slide 61 rotates to the bottom of the fitting slide 531, the fitting slide 531 is squeezed to slide inward, so that the internal tension driving slider 532 drives the internal tension adjustment dividing strip 63 to rise to the inner wall of the internal tension adjustment fixed slider 62, separating the layer from the next layer of the reflective bead-embedded composite film, forming an inwardly concave tension adjustment curved surface, which can buffer and adjust the tension between the layers of film after the reflective bead-embedded composite is wound;

[0056] Based on the above, after each layer of the reflective bead-embedded composite film is wound, when the winding tension increases, the internal tension adjustment dividing strip 63 is compressed to expand the winding area of ​​the layer and reduce its winding tension. Conversely, the distance between the internal tension adjustment dividing strips 63 is expanded to increase its winding tension. The winding tension of each layer of the reflective bead-embedded composite film is thereby controlled within an acceptable range, i.e., within the deformation amount of the hollow internal tension adjustment dividing strip 63, thereby completing the tension adjustment process of the reflective bead-embedded composite film.

[0057] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A collection device for preparing a reflective film, comprising a collection table (1) for winding and collecting a reflective beaded film, a multi-layer unwinding assembly (11) being arranged on the top of the collection table (1), the multi-layer unwinding assembly (11) being composed of a protective film unwinding roller and a release film unwinding roller, characterized in that: A laminating and hot pressing unit is arranged on the top of the collecting table (1), and the laminating and hot pressing unit is composed of a protective glue coating mechanism and a laminating and hot pressing mechanism. The protective glue coating mechanism is used to coat a glue layer on the surface of the reflective bead-embedded film, and the laminating and hot pressing mechanism is used to hot-press the protective film and the release film to the surface of the reflective bead-embedded film; The protective glue coating mechanism comprises a double-sided coating bracket (2) arranged on the top of the collection platform (1), the double-sided coating bracket (2) being connected to a protective film glue layer coating tube (22) and a release film glue layer coating tube (23) through an adhesive glue tube (21), and the inner walls of the protective film glue layer coating tube (22) and the release film glue layer coating tube (23) are both rotatably connected to a coating roller (24), and the outer surface of the coating roller (24) is provided with a liquid storage tank; The laminating hot pressing mechanism is composed of a protective layer hot pressing component and a uniform laminating component, the protective layer hot pressing component comprises a hot pressing platform (3) arranged on the right side of the double-sided coating bracket (2), the hot pressing platform (3) is provided with an electric lifting hydraulic cylinder (31) on the top, the electric lifting hydraulic cylinder (31) is connected to a hot pressing adjustment seat (32) at the bottom via a hydraulic connecting rod, the hot pressing adjustment seat (32) is rotatably connected to a hot pressing adjustment roller (33) on the inner wall, and a resistance temperature rising component is provided in the hot pressing adjustment seat (32); The uniform lamination component comprises a colloid uniform bracket (4) arranged on the right side of the hot pressing platform (3), two groups of symmetrically arranged driving oblique slide seats (41) are fixed to the inner wall of the colloid uniform bracket (4), and a cleaning conical groove (42) is opened on the left side of the driving oblique slide seat (41); A multi-layer winding adjustment mechanism is arranged on the right side of the laminating and hot pressing mechanism, and the multi-layer winding adjustment mechanism is used to adjust the tension between the layers of the reflective bead-embedded film after laminating; The multi-layer winding adjustment mechanism is composed of a winding drive component and a winding adjustment component. The winding drive component comprises a winding support (5) arranged on the right side of the colloid uniform support (4). A winding servo motor (51) is arranged on the back of the winding support (5), and the winding servo motor (51) is fixed to a winding roller shaft (52) via an output shaft. A fitting seat (53) is slidably arranged on the inner wall of the winding support (5) via a compression assembly, and the fitting seat (53) fits with the winding roller shaft (52) via a fitting slide column (531). The winding adjustment component comprises a tension adjustment sleeve (6) sleeved on the outer surface of the winding roller shaft (52); the outer side of the tension adjustment sleeve (6) is slidably connected to a tension initial adjustment slide seat (61) via an elastic component; the tension adjustment sleeve (6) is fixed with an inner tension adjustment fixed slide block (62) via a fixing bolt; and an inner tension adjustment partition strip (63) is clamped on the opposite side of the inner tension adjustment fixed slide block (62); The internal tension regulating partition strip (63) is hollow, the fitting seat (53) is connected to the internal tension driving slider (532) via a fixed connecting rod, and the internal tension driving slider (532) is contact-connected with the bottom of the internal tension regulating partition strip (63), and the inner wall of the winding bracket (5) is provided with a partition storage arc groove (54) slidably connected to the internal tension regulating partition strip (63).

2. A collecting device for preparing a reflective film according to claim 1, characterized in that: The protective film colloid layer coating tube (22) and the release film colloid layer coating tube (23) are respectively located on the upper and lower sides of the reflective bead-embedded film, a liquid storage groove is provided on the outer surface of the coating roller (24), and the reflective bead-embedded film forms an "S"-shaped curved surface through the protective film colloid layer coating tube (22) and the release film colloid layer coating tube (23).

3. A collecting device for preparing a reflective film according to claim 1, characterized in that: The heat-pressing adjustment rollers (33) are arranged opposite to each other, and the heights of the opposite sides of the two heat-pressing adjustment rollers (33) are adjusted by an electric hydraulic cylinder (331). The protective film, the reflective bead-embedded film and the release film are arranged from high to low and are bonded together in the heat-pressing adjustment seat (32).

4. A collecting device for preparing a reflective film according to claim 1, characterized in that: The driving oblique slide (41) is composed of a forward driving slide (411) and a reverse driving slide (412), and a driving arc-shaped sliding block (413) is fixed on opposite sides of the forward driving slide (411) and the reverse driving slide (412).

Citation Information

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