A channel slope protection construction equipment and construction method thereof
By designing a comprehensive equipment for the construction of the slope protection, the problem of complex operation, difficulty, and long construction cycle in the existing construction process has been solved, and a more efficient and higher quality construction effect is achieved.
Patent Information
- Application Number
- CN202411523399.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-30
AI Technical Summary
During the construction of existing channel slope protection, the construction operation after concrete laying is complicated and difficult, which can easily affect the construction quality and a long construction cycle.
Design a channel -slope protection construction equipment including the frame, track, mobile device, scraping device, vibration device, flattening device, and switching device. Through the use of the device, it can easily scrape, vibrate and vibrate and vibrate the concrete. Found.
This equipment makes the construction of channel slope protection more convenient, effectively improves the construction efficiency and effect, reduces the construction period, and improves the quality and aesthetics of the final slope protection.
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Figure CN119041438B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of concrete slope protection, and in particular to a channel slope protection construction device and a construction method thereof. Background Art
[0002] Concrete slope protection is a commonly used slope protection structure in water conservancy channels. It is used to prevent soil loss from the foundation and effectively reduce the probability of damage to the foundation caused by water erosion, wind and rain.
[0003] In the existing process of channel slope protection construction, it is necessary to first cut the slopes of the foundations on both sides of the channel to form the required slope, so as to facilitate the subsequent pouring of the required concrete slope protection; then, based on the slope, complete the operations of supporting the formwork, burying steel bars, and then evenly lay concrete on the slope.
[0004] After concrete is laid, in order to improve the appearance and quality of the channel slope protection after the concrete solidifies and forms, the concrete surface needs to be scraped flat first to make the concrete laid more evenly on the slope; then the concrete is vibrated to make the concrete laying more compact and reduce the bubbles in the concrete; finally, the concrete surface is smoothed to improve the aesthetics of the concrete slope protection.
[0005] Therefore, in the existing channel slope protection construction, the construction after the concrete is laid on the slope surface is not only complicated and difficult to operate, but also easily affects the final construction quality of the channel slope protection, and the construction period is long. Summary of the invention
[0006] The present application provides a channel slope protection construction device and a construction method thereof, which can make the channel slope protection construction more convenient and can effectively improve the efficiency and effect of the channel slope protection construction.
[0007] On the one hand, the present application provides a channel slope protection construction equipment, which adopts the following technical solution:
[0008] A channel slope protection construction equipment, comprising a frame, two tracks, a moving device, a scraping device, a vibrating device, a smoothing device and a switching device;
[0009] The two tracks are respectively arranged at the top and the bottom of the slope, and the extension track of the tracks is the same as the extension track of the slope; the frame includes a cantilever, an upper seat and a lower seat, the upper seat and the lower seat are respectively slidably connected to the track at the top of the slope and the track at the bottom of the slope, the two ends of the cantilever are respectively connected to the upper seat and the lower seat, and the length direction of the cantilever is parallel to the slope surface;
[0010] The switching device comprises a rotating frame and a first driving member, wherein the rotating frame is rotatably connected to the upper seat, and the rotating axis of the rotating frame is perpendicular to the sliding direction of the upper seat; the first driving member is disposed on the upper seat and can drive the rotating frame to rotate;
[0011] The moving device includes multiple moving seats and multiple second driving members. Slide rails for the moving seats to slide with are arranged on the rotating frame and the side of the cantilever close to the slope surface. The multiple second driving members are respectively arranged on the multiple moving seats. The second driving members can drive the moving seats to slide along the slide rails, and the scraping device, the vibrating device and the smoothing device are respectively arranged on the multiple moving seats.
[0012] By adopting the above technical solution, after laying concrete on the slope, the frame is first controlled to move to the area where the concrete is to be processed, and then the scraping device, vibrating device and smoothing device are switched for use through the switching device according to needs, and the corresponding scraping device, vibrating device or smoothing device is driven by the moving device to move and process the concrete, thereby making the channel slope protection construction more convenient and effectively improving the efficiency and effect of the channel slope protection construction.
[0013] Optionally, the moving device comprises two moving seats and two second driving members, the scraping device and the vibrating device are arranged on the same moving seat, and the smoothing device is arranged on another moving seat.
[0014] By adopting the above technical scheme, the scraping device can scrape the concrete surface downward along the slope, the vibrating device can vibrate the concrete multiple times upward along the slope, and the smoothing device can smooth the concrete twice along the slope, thereby further improving the effect of channel slope protection construction; at the same time, the time required for switching can be reduced, thereby further improving the efficiency of channel slope protection construction.
[0015] Optionally, the scraping device comprises a scraper and a third driving member, the scraper is movably connected to the moving seat, the third driving member is arranged on the moving seat and can control the movement of the scraper; during the movement of the scraper, the distance between the scraper and the slope surface changes;
[0016] The vibrating device comprises a movable frame, a fourth driving member and a plurality of vibrating rods; the movable frame is movably connected to the movable seat, the movable direction of the movable frame is perpendicular to the slope surface, the fourth driving member is arranged on the movable seat and can drive the movable frame to move; the vibrating rods are arranged on the movable frame, and the vibrating rods can vibrate;
[0017] The movable frame is located at a side of the scraper close to the cantilever, and the scraper is provided with a plurality of clearance openings for the vibrating rod to pass through.
[0018] By adopting the above technical solution, the scraping device and the vibrating device can be conveniently switched for use on the same movable seat, reducing the probability of interference between the two, so as to ensure the effects of the scraping device and the vibrating device when they are used separately.
[0019] Optionally, the scraper is rotatably connected to the movable seat, and the rotation axis of the scraper is perpendicular to the length direction of the cantilever and parallel to the slope surface; the scraper includes a flattening portion and a shielding portion, and the flattening portion and the shielding portion are respectively located on both sides of the rotation axis of the scraper;
[0020] The clearance opening is opened on the shielding part, and when the flattening part contacts the concrete surface on the slope, a distance is maintained between the shielding part and the concrete; when there is a distance between the flattening part and the concrete, the vibrating rod is aligned with the clearance opening along the moving direction of the movable frame.
[0021] By adopting the above technical solution, it is possible to effectively ensure the leveling effect of the leveling device on the concrete surface while ensuring that the leveling device and the vibrating device do not interfere with each other when used separately.
[0022] Optionally, a groove is formed between the scraping portion and the shielding portion on the side of the scraper facing away from the slope, and the clearance opening is connected to the groove; when the scraping portion contacts the concrete surface, part of the concrete can enter the groove along the scraping portion.
[0023] By adopting the above technical solution, when the scraping device is scraping the concrete surface, excess concrete in the scraping process can enter the groove along the scraping part, and the concrete in the groove can return to the slope surface through the yielding opening during the vibration process, thereby reducing the influence of excess concrete on the subsequent concrete scraping effect and effectively reducing the waste of concrete.
[0024] Optionally, it also includes a power device, which is arranged on the rotating frame; the power device includes a power source and a plurality of power pipelines, one ends of the plurality of power pipelines are connected to the power source, and the other ends of the plurality of power pipelines are respectively connected to the moving device, the scraping device, the vibrating device, the smoothing device and the switching device, the rotating frame has a clearance groove for accommodating the plurality of power pipelines, and the slide rail is provided with a clearance space for the power pipelines to pass through.
[0025] By adopting the above technical solution, the moving device, scraping device, vibrating device, smoothing device and switching device can conveniently realize their respective functions, and at the same time, the probability of the quality of concrete construction being affected due to the contact between the chaotic arrangement of the power pipelines and the concrete can be reduced.
[0026] Optionally, the power device further comprises two winding assemblies for winding the power pipeline, and the two winding assemblies correspond to the two movable seats one by one respectively;
[0027] The winding assembly includes a winding member and a fifth driving member; the winding member is located in the give way groove and is rotatably connected to the rotating frame, the fifth driving member is arranged on the rotating frame, and the fifth driving member can drive the winding member to rotate; the power pipeline can be wound on the winding member, and the fifth driving member is connected to the corresponding second driving member signal.
[0028] By adopting the above technical solution, the power pipeline can be kept in a stable position when the moving device, the scraping device, the vibrating device, the smoothing device and the switching device are in use, thereby further reducing the probability of the power pipeline contacting the concrete.
[0029] Optionally, it also includes a control console, which is arranged on the lower seat body, and the control console is signal-connected with the moving device, the scraping device, the vibrating device, the smoothing device, the switching device and the power device.
[0030] By adopting the above technical solution, it is convenient for the workers to control the moving device, the scraping device, the vibrating device, the smoothing device and the switching device while observing the condition of the concrete on the slope, thereby further making the channel slope protection construction more convenient.
[0031] Optionally, the movable seat is detachably connected to the rotating frame, and one side of the upper seat body has a disassembly opening, and the scraping device, the vibrating device and the smoothing device can all pass through the disassembly opening along with the movable seat;
[0032] The upper seat body is also provided with a cover plate for controlling the opening and closing of the disassembly and assembly port, and the cover plate is movably connected to the upper seat body.
[0033] By adopting the above technical scheme, it is convenient for the staff to disassemble and assemble the mobile device, scraping device, vibrating device and smoothing device; at the same time, it is convenient for the staff to clean, inspect and perform other operations on the mobile device, scraping device, vibrating device and smoothing device when other devices are in use, so as to facilitate their next use.
[0034] On the other hand, the present application provides a channel slope protection construction method, which adopts the following technical solution:
[0035] A channel slope protection construction method, based on the above-mentioned channel slope protection construction equipment, comprises the following steps:
[0036] Cutting and trimming the slope to form the desired slope surface;
[0037] Forming and laying steel bar structures on the slope, and building the channel slope protection construction equipment on the slope;
[0038] Laying concrete on the slope;
[0039] Controlling the scraping device to move toward the lower base to scrape the surface of the concrete;
[0040] Controlling the vibrating device to intermittently move toward the direction close to the upper base body while vibrating the concrete;
[0041] Control the smoothing device to move toward the lower base to smooth the surface of the concrete, and then control the smoothing device to move toward the upper base to smooth the surface of the concrete again;
[0042] After the concrete solidifies, the channel slope protection construction equipment is removed.
[0043] In summary, the present application includes at least one of the following beneficial effects:
[0044] 1. It is convenient for workers to switch between the scraping device, vibrating device and trowel device according to their needs, so that the channel slope protection construction can be more convenient and the efficiency and effect of the channel slope protection construction can be effectively improved;
[0045] 2. It can effectively improve the scraping, vibrating and smoothing effects of the scraping device, vibrating device and smoothing device on concrete, thereby further improving the effect of channel slope protection construction;
[0046] 3. It is convenient for workers to observe the condition of concrete on the slope and control different devices to perform different treatments on the concrete, thus making the operation of channel slope protection construction more convenient;
[0047] 4. It can ensure the concrete leveling effect while reducing the concrete waste generated during the leveling process;
[0048] 5. It can reduce the impact of the concrete surface flatness during the vibration process after it is scraped and leveled, thereby facilitating the subsequent leveling of the concrete surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] Figure 1This is a schematic diagram of the structure of a channel slope protection construction device after being installed on a slope according to an embodiment of the present application;
[0050] Figure 2 This is a cross-sectional view of a channel slope protection construction device after being installed on a slope according to an embodiment of the present application;
[0051] Figure 3 It is a schematic diagram of the local structure of a channel slope protection construction equipment near the upper base in an embodiment of the present application;
[0052] Figure 4 It is a schematic diagram of the structure of a movable base equipped with a scraping device and a vibrating device in an embodiment of the present application;
[0053] Figure 5 is a schematic diagram of a scraping device in an embodiment of the present application performing a scraping process on concrete;
[0054] Figure 6 is a schematic diagram of a vibrating device in an embodiment of the present application vibrating concrete;
[0055] Figure 7 It is a schematic diagram of the structure of a mobile base equipped with a smoothing device in an embodiment of the present application;
[0056] Figure 8 It is a schematic diagram of the smoothing device in the embodiment of the present application performing a smoothing process on concrete.
[0057] Explanation of reference numerals: 1. slope; 11. slope surface; 12. concrete; 2. frame; 21. upper seat; 211. cylinder structure; 212. through port; 213. disassembly port; 214. cover plate; 22. lower seat; 23. cantilever; 24. sixth driving member; 3. track; 4. scraping device; 41. scraper; 411. scraping portion; 412. shielding portion; 413. groove; 414. yield port; 42. third driving member; 5. vibrating device; 51. movable frame; 52. the first Four driving members; 53, vibrating rod; 6, smoothing device; 61, lifting platform; 62, seventh driving member; 63, trowel; 7, switching device; 71, rotating frame; 711, yielding groove; 72, first driving member; 8, moving device; 81, moving seat; 82, second driving member; 83, slide rail; 831, yielding space; 9, power device; 91, power source; 92, power pipeline; 93, winding assembly; 931, winding member; 932, fifth driving member; 10, control console. DETAILED DESCRIPTION
[0058] The following is combined with Figure 1-8 This application is described in further detail.
[0059] Embodiment 1:
[0060] The embodiment of the present application discloses a channel slope protection construction equipment, which is used to successively scrape, vibrate and smooth the concrete laid on the slope surface, so that the concrete is laid more evenly on the slope surface, and at the same time can improve the laying quality of the concrete, thereby improving the quality and aesthetics of the channel slope protection after the final concrete solidifies.
[0061] Reference Figure 1 and Figure 2 The channel slope protection construction equipment includes a frame 2, two tracks 3, a scraping device 4, a vibrating device 5, a smoothing device 6, a switching device 7, a moving device 8, a power device 9 and a control console 10. Among them, the frame 2, as a carrier of other structures, can facilitate the workers to process the concrete 12 at different positions on the slope 11; the track 3 plays a guiding role for the frame 2, and can guide the frame 2 to move on the slope 1; the scraping device 4 is used to scrape the surface of the concrete 12, so that the concrete 12 is laid more evenly on the slope 11; the vibrating device 5 is used to vibrate the scraped concrete 12, so that the concrete 12 is laid more firmly on the slope 11, and reduce the bubbles inside the concrete 12, so as to improve the structural strength of the final concrete 12 after solidification; the smoothing device 6 is used to smooth the surface of the vibrated concrete 12, To improve the aesthetics of the channel slope protection after the final concrete 12 solidifies; the switching device 7 is used for the staff to switch the scraping device 4, the vibrating device 5 and the smoothing device 6 according to needs; the moving device 8 is used to drive the scraping device 4, the vibrating device 5 and the smoothing device 6 to move and perform corresponding treatment on the concrete 12 at different positions on the slope 11; the power device 9 is used to provide power to the scraping device 4, the vibrating device 5, the smoothing device 6, the switching device 7 and the moving device 8; the control console 10 is used to control the scraping device 4, the vibrating device 5, the smoothing device 6, the switching device 7, the moving device 8 and the power device 9.
[0062] The top and bottom of the slope 1 both have planes for laying tracks 3 , and two tracks 3 are laid at the top and bottom of the slope 1 respectively. The extension track of the track 3 is the same as the extension track of the slope 1 , and the extension tracks of the two tracks 3 are parallel to each other.
[0063] The frame 2 includes an upper seat 21, a lower seat 22 and a cantilever 23. The upper seat 21 and the lower seat 22 are respectively slidably connected to the two tracks 3 located at the top and bottom of the slope 1, and the sliding directions of the upper seat 21 and the lower seat 22 are the same as the extension track directions of the corresponding tracks 3. The cantilever 23 is a rectangular frame structure as a whole, and the two ends of the cantilever 23 in the length direction are respectively fixedly connected to the upper seat 21 and the lower seat 22. At this time, the length direction of the cantilever 23 is parallel to the slope 11 and perpendicular to the sliding direction of the upper seat 21 and the lower seat 22, and at this time, the cantilever 23 can slide with the upper seat 21 and the lower seat 22 and move above the slope 11. In this embodiment, since the cantilever 23 of the frame structure is a common prior art, the frame structure of the cantilever 23 is omitted in the drawings for the convenience of expression.
[0064] The upper seat 21 and the lower seat 22 are both provided with a sixth driving member 24 for driving them to slide along the corresponding track 3. The opening and closing and operation of the two sixth driving members 24 are synchronized, so that the frame 2 can move as a whole along the extension track of the slope 1, and the two sixth driving members 24 are connected to the control console 10 by signal, so that the staff can control the overall movement of the frame 2 through the control console 10. In this embodiment, the sixth driving member 24 is preferably a servo motor, and the sixth driving member 24 is preferably used to achieve the sliding of the upper seat 21 or the lower seat 22 along the track 3 by means of a roller and the track 3; since the servo motor and the above-mentioned driving method are common existing technologies, they will not be described in detail here. The sixth driving member 24 is only briefly shown in the drawings, and the structure related to the above-mentioned driving method is omitted.
[0065] Reference Figure 2 and Figure 3 The switching device 7 is installed on the upper base body 21, which is convenient for the staff to complete the installation of the scraping device 4, the vibrating device 5, the smoothing device 6, the switching device 7, the moving device 8 and the power device 9 on the top of the slope 1; the control console 10 is installed on the lower base body 22, so that the staff can operate the control console 10 while facing the slope surface 11, so that the staff can control the scraping device 4, the vibrating device 5 or the smoothing device 6 to process the concrete 12 on the slope surface 11 according to the situation of the concrete 12.
[0066] The switching device 7 includes a rotating frame 71 and a first driving member 72 .
[0067] The top of the upper seat body 21 has a cylindrical structure 211, and the axis of the cylindrical structure 211 is vertical; the rotating frame 71 is rotatably connected to the top of the upper seat body 21, located inside the cylindrical structure 211, and the rotation axis of the rotating frame 71 coincides with its own axis and the axis of the cylindrical structure 211.
[0068] The first driving member 72 is fixedly installed inside the upper base 21, and is connected to the bottom of the rotating frame 71, and can drive the rotating frame 71 to rotate relative to the upper base 21. In this embodiment, the first driving member 72 is preferably a servo motor; since the servo motor is a common prior art, it will not be described in detail here, and it is only briefly shown in the drawings.
[0069] The rotating frame 71 has a clearance groove 711 for installing the scraping device 4, the vibrating device 5, the smoothing device 6 and the moving device 8 inside the cylindrical structure 211 on one side close to the upper seat body 21, and a through opening 212 for the moving device 8 to drive the scraping device 4, the vibrating device 5 or the smoothing device 6 to move from the clearance groove 711 through the cylindrical structure 211 to the top of the slope 11 on the side of the cylindrical structure 211 close to the cantilever 23, and a disassembly opening is provided on the side of the cylindrical structure 211 away from the cantilever 23 for the staff to pass the scraping device 4, the vibrating device 5, the smoothing device 6 and the moving device 8 through the cylindrical structure 211 and enter and exit the clearance groove 711 to complete the disassembly and assembly.
[0070] Furthermore, in order to reduce the time that the scraping device 4, the vibrating device 5, the smoothing device 6 and the moving device 8 in the clearance groove 711 are directly exposed to the outside, it is preferred that a cover plate 214 for controlling the opening and closing of the disassembly port is movably installed on the outer side of the cylinder structure 211.
[0071] The cover plate 214 is an arc-shaped plate-like structure as a whole, and is installed on the outside of the cylinder structure 211. One end of its arc trajectory is rotatably connected to the cylinder structure 211, and the rotation axis is parallel to the axis of the cylinder structure 211. When the cover plate 214 rotates to abut against the cylinder structure 211, the surface of the cover plate 214 can fit against the outer side of the cylinder, and can completely cover the disassembly and assembly port to close the disassembly and assembly port. In this embodiment, it is preferred that the cover plate 214 can cover the disassembly and assembly port and can also lock the position on the cylinder structure 211 through a lock. Since the cover plate 214 with the above-mentioned function is a common prior art, it will not be described here in detail, and the lock and its related structures are omitted in the drawings.
[0072] Reference Figure 3 and Figure 4 The moving device 8 includes two moving seats 81 and two second driving members 82, and the two moving seats 81 correspond to the two second driving members 82. A slide rail 83 for slidingly cooperating with the moving seat 81 is installed at the bottom of the cantilever 23, and the track of the slide rail 83 is parallel to the length direction of the cantilever 23; two slide rails 83 for slidingly cooperating with the moving seat 81 are also installed at the top of the yielding groove 711 of the rotating frame 71, and the track of the slide rail 83 is perpendicular to the axis direction of the rotating frame 71, and the two slide rails 83 are distributed in a circular array on the rotating frame 71 with the axis of the rotating frame 71 as the axis.
[0073] The second driving member 82 is fixedly mounted on the corresponding moving seat 81, and the second driving member 82 can drive the corresponding moving seat 81 to slide along the track of the slide rail 83. In this embodiment, the second driving member 82 is preferably a servo motor, and the second driving member 82 preferably realizes the sliding of the moving seat 81 along the slide rail 83 by means of the cooperation of the roller and the track 3; since the servo motor and the above-mentioned driving method are common prior arts, they are not described here in detail, and the second driving member 82 is only briefly shown in the drawings, and the structure related to the above-mentioned driving method is omitted.
[0074] Reference Figure 2 and Figure 3 The first driving member 72 has limitations in the process of driving the rotating frame 71 to rotate. When the first driving member 72 rotates to the extreme positions in two directions, the two slide rails 83 on the rotating frame 71 are aligned with the slide rails 83 on the cantilever 23 along their own trajectories. At this time, the second driving member 82 can drive the moving seat 81 to slide along the slide rail 83 on the rotating frame 71 close to the cantilever 23 to the slide rail 83 on the cantilever 23.
[0075] Reference Figure 2 and Figure 4 The scraping device 4 and the vibrating device 5 are installed on the same moving seat 81 and are located below the moving seat 81. When the moving seat 81 moves from the top of the slope 1 to the bottom of the slope 1, the scraping device 4 scrapes the concrete 12 laid on the slope surface 11; when the moving seat 81 moves from the bottom of the slope 1 to the top of the slope 1, the vibrating device 5 vibrates the scraped concrete 12 for multiple times.
[0076] Reference Figure 4 and Figure 5 The scraping device 4 includes a scraper 41 and a third driving member 42; the scraper 41 is a plate-shaped structure as a whole, and is rotatably connected to the corresponding moving seat 81, and the rotation axis of the scraper 41 is perpendicular to the sliding direction of the corresponding moving seat 81 and parallel to the slope 11; the third driving member 42 is fixedly installed on the corresponding moving seat 81, and can drive the scraper 41 to rotate relative to the corresponding moving seat 81. In this embodiment, the third driving member 42 is preferably a servo motor; since the servo motor is a common prior art, it will not be described here, and it is only briefly shown in the drawings.
[0077] The scraper 41 includes a scraping portion 411 for scraping the surface of the concrete 12 and a shielding portion 412 for shielding the concrete 12. The scraping portion 411 and the shielding portion 412 are respectively located on both sides of the rotation axis of the scraper 41; when the scraping device 4 slides with the moving seat 81 and is located on the side of the cantilever 23 close to the slope 11, the scraping portion 411 is located on the side of the shielding portion 412 close to the lower seat body 22.
[0078] The flattening part 411 is a flat plate structure as a whole, and the shielding part 412 is an arc plate structure as a whole. One end of the arc track of the shielding part 412 is connected to one end of the flat plate, and the arc opening of the shielding part 412 faces the cantilever 23. The scraper 41 has a side plate structure on both sides of the scraper 41 along the direction of its own rotation axis, away from the slope surface 11. Between the two side plate structures, a groove 413 is formed at the junction of the shielding part 412 and the flattening part 411. The shielding part 412 is provided with a plurality of clearance openings 414, which penetrate the shielding part 412 and communicate with the groove 413.
[0079] Reference Figure 5 and Figure 6 The end of the scraping portion 411 away from the shielding portion 412 is used to scrape the surface of the concrete 12 laid on the slope 11. The third driving member 42 is controlled to drive the scraper 41 to rotate, and the distance between the end of the scraping portion 411 away from the shielding portion 412 and the cantilever 23 will change, so that the surface of the concrete 12 laid on the slope 11 can be scraped to different degrees.
[0080] When the end of the leveling portion 411 away from the shielding portion 412 is used to level the surface of the concrete 12 laid on the slope 11, a distance is maintained between the shielding portion 412 and the concrete 12 laid on the slope 11, and at this time, the portion of the concrete 12 in contact with the leveling portion 411 will move along the upper surface of the leveling portion 411 into the groove 413.
[0081] Reference Figure 4 and Figure 6 When the surface of the concrete 12 is finished being scraped, the third driving member 42 is controlled to drive the scraper 41 to rotate, so that the scraping portion 411 is separated from the concrete 12, the shielding portion 412 is closer to the concrete 12, and a certain distance is maintained between the shielding portion 412 and the surface of the scraped concrete 12. In the subsequent process of the vibrating device 5 vibrating the scraped concrete 12, the shielding portion 412 can reduce the splashing of the concrete 12 during the vibration process, and at the same time can limit the deformation degree of the concrete 12 during the vibration process, so that the surface of the concrete 12 can still maintain a certain flatness after the vibration process, so as to facilitate the surface of the concrete 12 to be smoothed after the vibration.
[0082] The vibrating device 5 includes a movable frame 51, a fourth driving member 52 and a plurality of vibrating rods 53; the movable frame 51 is movably connected to the corresponding moving seat 81, and is located between the corresponding moving seat 81 and the scraper 41, and the moving direction of the movable frame 51 is perpendicular to the length direction of the cantilever 23 and the rotation axis of the scraper 41; the fourth driving member 52 is fixedly mounted on the corresponding moving seat 81, and can drive the movable frame 51 to move relative to the corresponding moving seat 81. In this embodiment, the fourth driving member 52 is preferably an electric cylinder; since the electric cylinder is a common prior art, it will not be described in detail here, and it is only briefly shown in the drawings.
[0083] The plurality of vibrating rods 53 correspond to the plurality of clearance openings 414 on the shielding portion 412, and the clearance openings 414 can allow the vibrating rods 53 to pass through. The vibrating rods 53 are mounted on the movable frame 51, and the vibrating rods 53 can vibrate relative to the movable frame 51. In this embodiment, the vibrating device 5 preferably includes two vibrating rods 53; since the vibrating rods 53 are prior art in the art, they are not described in detail here, and are only briefly shown in the drawings.
[0084] The vibrating rod 53 is a cylindrical structure as a whole. After the vibrating rod 53 is installed on the movable frame 51, the axis of the vibrating rod 53 is parallel to the moving direction of the movable frame 51. When the third driving member 42 drives the scraper 41 to rotate so that the flattening portion 411 rotates to the extreme position in the direction away from the concrete 12, the vibrating rod 53 is aligned with the corresponding clearance opening 414 along the moving direction of the movable frame 51. The fourth driving member 52 controls the movable frame 51 to move and control the vibrating rod 53 to move through the corresponding clearance opening 414, so that the vibrating rod 53 can extend into the concrete 12 to vibrate it.
[0085] During the process of the vibrating device 5 vibrating the concrete 12, the movable seat 81 needs to intermittently move a certain distance toward the top of the slope 1, and then the vibrating rod 53 is extended into the concrete 12 to vibrate for a certain period of time, and then the vibrating rod 53 leaves the concrete 12, and the movable seat 81 moves again, and the cycle is repeated. At the same time, during the process of the vibrating device 5 vibrating the concrete 12, the concrete 12 previously located in the groove 413 can be moved back to the concrete 12 on the slope 11 through the clearance opening 414, thereby effectively reducing the waste of the concrete 12 material.
[0086] Reference Figure 2 and Figure 3, the smoothing device 6 is installed on another moving seat 81 and is also located below the moving seat 81. After the vibrating device 5 slides to the top of the slope 1 with the moving seat 81, the moving seat 81 slides to the slide rail 83 on the rotating frame 71, and the corresponding vibrating device 5 and the leveling device 4 return to the clearance groove 711; then the first driving member 72 is controlled to drive the rotating frame 71 to rotate, so that the other moving seat 81 moves to the side of the rotating frame 71 close to the cantilever 23; then the corresponding second driving member 82 is controlled to drive the moving seat 81 to drive the smoothing device 6 to move above the slope 11. In the process of the moving seat 81 moving from the top of the slope 1 to the bottom of the slope 1, the smoothing device 6 smoothes the vibrated concrete 12 for the first time; in the process of the moving seat 81 moving from the bottom of the slope 1 to the top of the slope 1, the smoothing device 6 smoothes the vibrated concrete 12 for the second time.
[0087] Reference Figure 3 and Figure 7 The smoothing device 6 includes a lifting platform 61, a seventh driving member 62 and a smoothing machine 63.
[0088] Reference Figure 7 and Figure 8 , the lifting platform 61 is movably connected with the corresponding moving seat 81, and is located on the side of the corresponding moving seat 81 close to the slope 11, and the moving direction is perpendicular to the slope 11; the seventh driving member 62 is fixedly installed on the corresponding moving seat 81, and can drive the lifting platform 61 to move relative to the corresponding moving seat 81; the trowel 63 is fixedly installed on the lifting platform 61, and is located on the side of the lifting platform 61 close to the slope 11, and the working plane of the trowel 63 is located at the end of itself away from the lifting platform 61 and is perpendicular to the moving direction of the lifting platform 61. In this embodiment, the seventh driving member 62 is preferably an electric cylinder; since the electric cylinder and the trowel 63 are both common existing technologies, they are not described here in detail, and they are only briefly represented in the drawings.
[0089] Reference Figure 2 and Figure 3 The power device 9 includes a power source 91, a plurality of power pipelines 92 and two winding assemblies 93. The power source 91 is used to provide power uniformly; the power pipeline 92 is used to connect the power source 91 with the energy-consuming structure so that the power source 91 can provide energy to the energy-consuming structure; the winding assembly 93 is used to wind the power pipeline 92 so that the arrangement of the power pipeline 92 is more neat.
[0090] The power source 91 is fixedly mounted on the top of the rotating frame 71, and the first driving member 72, the second driving member 82, the third driving member 42, the fourth driving member 52, the fifth driving member 932, the sixth driving member 24, the seventh driving member 62, the vibrating rod 53 and the trowel 63 are all connected to the power source 91 by external power pipelines 92. In this embodiment, the power source 91 is preferably a generator; since the generator is a common prior art, it will not be described in detail here, and it is only briefly shown in the drawings.
[0091] The winding assembly 93 includes a winding member 931 and a fifth driving member 932. The winding member 931 is a cylindrical structure as a whole, and is rotatably connected to the rotating frame 71, located in the clearance groove 711, and the rotation axis is parallel to the rotation axis of the rotating frame 71; the fifth driving member 932 is fixedly installed on the top of the rotating frame 71, and can drive the winding member 931 to rotate relative to the rotating frame 71. In this embodiment, the fifth driving member 932 is preferably a servo motor; since the servo motor is a common prior art, it will not be described here, and it is only briefly shown in the drawings.
[0092] The two winding assemblies 93 correspond to the two moving seats 81 respectively. The winding members 931 are located on one side of the corresponding moving seat 81 close to the axis of the rotating frame 71 , and the positions of the two winding members 931 in the clearance slot 711 are close to the corresponding moving seat 81 .
[0093] The winding assembly 93 is used for winding the power pipeline 92 connected to the second driving member 82 on the corresponding moving seat 81, the third driving member 42 of the scraping device 4 on the corresponding moving seat 81, the fourth driving member 52 and a plurality of vibrating rods 53 of the vibrating device 5 on the corresponding moving seat 81, the seventh driving member 62 of the trowel device 6 on the corresponding moving seat 81, and the trowel 63. In this embodiment, it is preferred that the power pipelines 92 connected to the equipment on the corresponding moving seat 81 and the equipment installed thereon are gathered to form an integrated power pipeline 92, and only two power pipelines 92 corresponding to two moving seats 81 are shown in the drawings, and the remaining power pipelines 92 are omitted.
[0094] The slide rail 83 is also provided with a clearance space 831 for the power pipeline 92 to pass through and to limit the power pipeline 92. When the power pipeline 92 moves along with the sliding of the corresponding movable seat 81, the power pipeline 92 extending from the winding member 931 can move in the clearance space 831 along the same direction as the sliding direction of the corresponding movable seat 81, and remain in the clearance space 831, thereby reducing the probability that the power pipeline 92 will come into contact with the concrete 12 after sagging, thereby affecting the treatment effect of the concrete 12.
[0095] During the sliding of the movable seat 81 along the slide rail 83 on the cantilever 23, the power pipeline 92 can remain partially wound on the corresponding winding member 931, and the fifth driving member 932 is connected to the corresponding second driving member 82 by signal, so that during the process of the second driving member 82 driving the movable seat 81 to slide along the slide rail 83, the corresponding fifth driving member 932 can control the rotation of the winding member 931, so that the power pipeline 92 wound on the winding member 931 can be extended or retracted as the distance between the winding member 931 and the corresponding movable seat 81 changes, thereby keeping the position of the power pipeline 92 stable during the sliding of the corresponding movable seat 81, reducing the probability of the power pipeline 92 sagging and contacting the concrete 12 on the slope 11 or affecting the operation of the movable seat 81 and other devices.
[0096] Reference Figure 2 and Figure 3 The control console 10 is simultaneously connected to the first driving member 72 , the fourth driving member 52 , the fifth driving member 932 , the seventh driving member 62 , the vibrating rod 53 , the trowel 63 and the power source 91 by signals.
[0097] Reference Figure 2 and Figure 4 The control console 10 is also connected to the second drive member 82, the third drive member 42 and the sixth drive member 24 by signals, and can control the switches and operating states of the above components, so as to facilitate the staff to control the scraping device 4, the vibrating device 5, the trowel device 6, the switching device 7, the moving device 8 and the power device 9. In this embodiment, since the control console 10 with the above functions is a common prior art, it will not be described in detail here, and it is only briefly shown in the drawings.
[0098] The implementation principle of a channel slope protection construction equipment in the embodiment of the present application is:
[0099] After the channel slope protection construction equipment is built on the slope body 1, concrete 12 is first laid on the slope surface 11, and then the frame body 2 is controlled to move to the desired position on the slope body 1; then the moving seat 81 is controlled to slide downward along the slope surface 11, driving the scraping device 4 to change the moving side to scrape the surface of the concrete 12 on the path; then the same moving seat 81 is controlled to slide intermittently upward along the slope surface 11, driving the vibrating device 5 to vibrate the concrete 12 multiple times; then the switching device 7 is controlled to switch the moving seat 81 to use the smoothing device 6, and then the moving seat 81 is controlled to slide downward and then upward along the slope surface 11, and the surface of the concrete 12 is smoothed twice in succession;
[0100] The control frame 2 moves on the slope 1, and the above treatment is performed on the concrete 12 at different positions on the slope 11, and this cycle is repeated until the concrete 12 on the slope 11 is completely treated; finally, when the concrete 12 solidifies, the required channel slope protection can be obtained.
[0101] Embodiment 2:
[0102] The present application embodiment discloses a channel slope protection construction method, based on a channel slope protection construction equipment disclosed in embodiment 1, comprising the following steps:
[0103] S1, cutting and trimming the slope 1 to form a required slope surface 11.
[0104] Reference Figure 1 According to the size requirements of the channel slope protection, the foundation at the slope 1 is cut, and the excess soil, rocks, etc. are excavated to form a relatively flat slope surface 11, and the inclination, size and extension direction of the slope surface 11 meet the requirements.
[0105] S2. Formwork is supported on slope 1, steel bar structure is laid, and channel slope protection construction equipment is built on slope 1.
[0106] Reference Figure 1 and Figure 2 First, a template for forming the concrete slope protection 12 is built on the slope 1, and a steel bar structure is laid within the range enclosed by the template to improve the structural strength of the subsequent channel slope protection after forming; (In this embodiment, since the formwork and the laying of the steel bar structure are existing technologies in this field, they are not described here in detail, and they are omitted in the drawings).
[0107] Then, the track 3 is laid on the top and bottom of the slope 1, and the frame 2 is installed and constructed according to the track 3. Then, the control console 10 and the switching device 7 are installed, and then the moving device 8, the scraping device 4, the vibrating device 5, the smoothing device 6 and the power device 9 are installed, and finally the channel slope protection construction equipment is formed.
[0108] S3. Laying concrete 12 on the slope 11.
[0109] Reference Figure 1 and Figure 2 , concrete 12 is evenly poured on the slope surface 11 so that the concrete 12 fills the space formed by the template, thereby completing the preliminary laying of the concrete 12 on the slope surface 11.
[0110] S4, control the scraping device 4 to move toward the lower base 22 and scrape the surface of the concrete 12.
[0111] Reference Figure 2 and Figure 5After the frame 2 is controlled to move on the slope 1 until it is aligned with the concrete 12 to be processed on the slope surface 11, the moving seat 81 equipped with the leveling device 4 and the vibrating device 5 is first selected for use through the switching device 7, and the moving seat 81 is controlled to slide along the slide rail 83 on the cantilever 23 toward the bottom of the slope 1. The leveling device 4 moves along with the sliding of the moving seat 81 and level the surface of the concrete 12.
[0112] S5 , controlling the vibrating device 5 to intermittently move toward the upper base 21 while vibrating the concrete 12 .
[0113] Reference Figure 2 and Figure 6 , control the moving seat 81 to slide intermittently along the slide rail 83 on the cantilever 23 toward the top of the slope 1, and slide a specified distance each time; after each intermittent sliding of the moving seat 81, the vibrating device 5 vibrates the concrete 12 below it, so that the concrete 12 is laid more firmly and bubbles in the concrete 12 are effectively eliminated;
[0114] The concrete 12 is vibrated multiple times from bottom to top, and bubbles in the concrete 12 are effectively discharged during the vibration process (the effect of vibrating the concrete 12 from bottom to top is better than the effect of vibrating the concrete 12 from top to bottom).
[0115] S6, control the smoothing device 6 to move toward the direction close to the lower base body 22 while smoothing the surface of the concrete 12, and then control the smoothing device 6 to move toward the direction close to the upper base body 21 while smoothing the surface of the concrete 12 again.
[0116] Reference Figure 2 and Figure 8 After controlling the moving seat 81 equipped with the scraping device 4 and the vibrating device 5 to slide back to the clearance groove 711, the moving seat 81 equipped with the smoothing device 6 is selected for use through the switching device 7, and the moving seat 81 is controlled to slide along the slide rail 83 on the cantilever 23 first toward the bottom of the slope 1, and then toward the top of the slope 1, so as to smooth the surface of the vibrated concrete 12 twice in succession to ensure the aesthetics of the channel slope protection formed after the concrete 12 solidifies.
[0117] S7. After the concrete 12 solidifies, the channel slope protection construction equipment is removed.
[0118] Reference Figure 1 and Figure 2 , control the frame 2 to move along the track 3 on the slope 1, and repeat the steps S4-S6 to perform corresponding treatment on the concrete 12 on the slope 11, and wait for the concrete 12 to solidify to obtain the required channel slope protection;
[0119] Afterwards, after the channel slope protection is formed, the channel slope protection construction equipment is dismantled in the opposite steps to those in S2.
[0120] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A channel slope protection construction equipment, characterized in that: It comprises a frame (2), two tracks (3), a moving device (8), a scraping device (4), a vibrating device (5), a smoothing device (6) and a switching device (7); The two tracks (3) are respectively arranged at the top and bottom of the slope (1), and the extension track of the track (3) is the same as the extension track of the slope (1); the frame (2) comprises a cantilever (23), an upper seat (21) and a lower seat (22); the upper seat (21) and the lower seat (22) are respectively slidably connected to the track (3) at the top of the slope (1) and the track (3) at the bottom of the slope (1); the two ends of the cantilever (23) are respectively connected to the upper seat (21) and the lower seat (22), and the length direction of the cantilever (23) is parallel to the slope surface (11); The switching device (7) comprises a rotating frame (71) and a first driving member (72); the rotating frame (71) is rotatably connected to the upper seat (21), and the rotation axis of the rotating frame (71) is perpendicular to the sliding direction of the upper seat (21); the first driving member (72) is arranged on the upper seat (21) and is capable of driving the rotating frame (71) to rotate; The moving device (8) comprises a plurality of moving seats (81) and a plurality of second driving members (82); a slide rail (83) for slidingly cooperating with the moving seat (81) is arranged on the rotating frame (71) and on a side of the cantilever (23) close to the slope surface (11); the plurality of second driving members (82) are respectively arranged on the plurality of moving seats (81); the second driving members (82) can drive the moving seat (81) to slide along the slide rail (83); and the scraping device (4), the vibrating device (5) and the smoothing device (6) are respectively arranged on the plurality of moving seats (81); The moving device (8) comprises two moving seats (81) and two second driving members (82); the scraping device (4) and the vibrating device (5) are arranged on the same moving seat (81), and the smoothing device (6) is arranged on another moving seat (81); The scraping device (4) comprises a scraper (41) and a third driving member (42), wherein the scraper (41) is movably connected to the movable seat (81), and the third driving member (42) is arranged on the movable seat (81) and is capable of controlling the movement of the scraper (41); during the movement of the scraper (41), the distance between the scraper (41) and the slope surface (11) changes; The vibrating device (5) comprises a movable frame (51), a fourth driving member (52) and a plurality of vibrating rods (53); the movable frame (51) is movably connected to the movable seat (81), the movable direction of the movable frame (51) is perpendicular to the slope surface (11), the fourth driving member (52) is arranged on the movable seat (81) and can drive the movable frame (51) to move; the vibrating rods (53) are arranged on the movable frame (51), and the vibrating rods (53) can vibrate; The movable frame (51) is located on a side of the scraper (41) close to the cantilever (23), and the scraper (41) is provided with a plurality of clearance openings (414) for the vibrating rod (53) to pass through; The scraper (41) is rotatably connected to the movable seat (81), and the rotation axis of the scraper (41) is perpendicular to the length direction of the cantilever (23) and parallel to the slope surface (11); the scraper (41) comprises a flattening portion (411) and a shielding portion (412), and the flattening portion (411) and the shielding portion (412) are respectively located on both sides of the rotation axis of the scraper (41); The clearance opening (414) is formed on the shielding portion (412); when the flattening portion (411) contacts the surface of the concrete (12) on the slope (1), a distance is maintained between the shielding portion (412) and the concrete (12); when a distance exists between the flattening portion (411) and the concrete (12), the vibrating rod (53) is aligned with the clearance opening (414) along the moving direction of the movable frame (51); The utility model also comprises a power device (9), wherein the power device (9) is arranged on the rotating frame (71); the power device (9) comprises a power source (91) and a plurality of power pipelines (92), one end of each of the power pipelines (92) is connected to the power source (91), and the other ends of each of the power pipelines (92) are respectively connected to the moving device (8), the scraping device (4), the vibrating device (5), the smoothing device (6) and the switching device (7); the rotating frame (71) has a clearance groove (711) for accommodating the plurality of power pipelines (92), and the slide rail (83) is provided with a clearance space (831) for the power pipelines (92) to pass through.
2. A channel slope protection construction equipment according to claim 1, characterized in that: A groove (413) is formed between the flattening portion (411) and the shielding portion (412) on the side of the scraper (41) facing away from the slope surface (11), and the clearance opening (414) is in communication with the groove (413); when the flattening portion (411) contacts the surface of the concrete (12), part of the concrete (12) can enter the groove (413) along the flattening portion (411).
3. A channel slope protection construction equipment according to claim 1, characterized in that: The power device (9) further comprises two winding assemblies (93) for winding the power pipeline (92), and the two winding assemblies (93) correspond one to one with the two movable seats (81) respectively; The winding assembly (93) comprises a winding member (931) and a fifth driving member (932); the winding member (931) is located in the clearance groove (711) and is rotationally connected to the rotating frame (71); the fifth driving member (932) is arranged on the rotating frame (71), and the fifth driving member (932) can drive the winding member (931) to rotate; the power pipeline (92) can be wound on the winding member (931), and the fifth driving member (932) is signal-connected to the corresponding second driving member (82).
4. A channel slope protection construction equipment according to claim 1, characterized in that: It also includes a control console (10), which is arranged on the lower seat (22), and the control console (10) is signal-connected to the moving device (8), the scraping device (4), the vibrating device (5), the smoothing device (6), the switching device (7), and the power device (9).
5. A channel slope protection construction equipment according to claim 1, characterized in that: The movable seat (81) is detachably connected to the rotating frame (71); one side of the upper seat body (21) has a disassembly opening (213); the scraping device (4), the vibrating device (5) and the smoothing device (6) can all pass through the disassembly opening (213) along with the movable seat (81); The upper seat body (21) is also provided with a cover plate (214) for controlling the opening and closing of the disassembly and assembly opening (213), and the cover plate (214) is movably connected to the upper seat body (21).
6. A channel slope protection construction method, based on a channel slope protection construction equipment as claimed in any one of claims 1 to 5, characterized in that: The following steps are involved: Cutting and trimming the slope (1) to form the desired slope surface (11); Forming and laying a steel bar structure on the slope (1), and building the channel slope protection construction equipment on the slope (1); Laying concrete (12) on the slope surface (11); Controlling the scraping device (4) to move in a direction close to the lower seat (22) while scraping the surface of the concrete (12); Controlling the vibrating device (5) to intermittently move in a direction close to the upper base (21) while vibrating the concrete (12); Controlling the smoothing device (6) to move in a direction close to the lower seat (22) while smoothing the surface of the concrete (12), and then controlling the smoothing device (6) to move in a direction close to the upper seat (21) while smoothing the surface of the concrete (12) again; After the concrete (12) solidifies, the channel slope protection construction equipment is removed.
Citation Information
Patent Citations
Drilling equipment for side slope
CN117684874A
Tunnel inverted arch filling automatic leveling device and method
CN117988887A
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