A reducer with lubrication function
By setting up a narrow flowable channel in the reducer and combining oil dripping and oil injection methods, the loss problems caused by uneven lubrication and excessive flow space are solved, and uniform lubrication and effective utilization of lubricating oil under different rotation directions and inclination angles are achieved.
Patent Information
- Application Number
- CN202411100228.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-08-12
AI Technical Summary
The prior art cannot maintain uniform lubrication when the input shaft rotates clockwise or counterclockwise, and cannot tilt according to the working conditions to ensure normal flow of lubricating oil, and the lubricating oil flow space is too large to cause losses.
By setting up a narrow flowable channel and combining oil dripping and oil injection, the fluidity and uniformity of the lubricating oil are maintained at different rotation directions and different inclination angles, reducing waste and ensuring lubricating effect. The specific implementation includes providing a lubricating flow housing and a lubricating guide inner shell in the reduction lubricating mechanism, circulating the lubricating oil internally, and adjusting the flow of lubricating oil through the adjustment component and the oil injection device.
The effect of uniform lubrication can be achieved at different rotation directions and different inclination angles, reducing the waste of lubricating oil, reducing the risk of wear and extending service life.
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Figure CN119042302B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of reducers, and in particular to a reducer with a lubrication function. Background Art
[0002] Reducers with lubrication function are usually called "self-lubricating reducers" or "lubricated reducers". This type of reducer design has a built-in lubrication system that can automatically maintain the flow of lubricating oil or grease to reduce friction and wear, improve operating efficiency and service life. Common lubricating reducers are splash lubrication reducers, which splash oil through the rotation of the gears and distribute it to the gear and bearing surfaces. They are suitable for high-speed reducers.
[0003] Patent publication number CN114811012A discloses a steering reducer with a lubrication function. Lubricating oil is injected into the housing, and the lubricating oil flows into the housing through the oil outlet pipe and soaks into the sponge sheet, so that the sponge sheet is in a full state. When the reducer body is working, the vibration of the mechanical movement shakes the full sponge sheet, causing the lubricating oil in the sponge sheet to continuously drip downward, and the oil is continuously replenished to the parts in the reducer body, so that the reducer body can achieve the effect of automatic lubrication inside.
[0004] The prior art has the following defects:
[0005] Unable to maintain uniform lubrication when the input shaft rotates clockwise or counterclockwise: During rotation in different directions, the lubricating oil will be biased to one side due to gravity, centrifugal force or other factors, resulting in uneven lubrication. In particular, when the internal structure design of the device is not suitable for bidirectional operation, the lubrication system will be unable to evenly distribute the lubricating oil in both rotation directions. Therefore, it is necessary to set a lubricating oil flow channel that can flow in both directions to accommodate the input shaft to maintain uniform lubrication when it rotates clockwise or counterclockwise.
[0006] Unable to ensure normal flow of lubricating oil according to the working condition tilt: In the fields of ships, aviation, mining machinery, etc., the equipment will run in a tilted state, resulting in uneven distribution of lubricating oil, increasing the risk of wear and failure. Therefore, it is necessary to set up a multi-angle lubrication system and gravity compensation system to ensure the normal flow of lubricating oil at any angle.
[0007] The loss caused by the large flow space of lubricating oil: Under high-speed operation or high-pressure environment, the loss caused by the large flow space of lubricating oil will lead to the inability of lubricating oil to effectively cover all parts that need lubrication, increasing friction and wear. Therefore, it is necessary to reduce the space for lubricating oil to flow, and then use dripping and spraying methods to reduce oil waste and ensure the lubrication effect. Summary of the invention
[0008] In view of the problems in the prior art, such as the inability to maintain uniform lubrication when the input shaft rotates clockwise or counterclockwise, the inability to ensure normal flow of lubricating oil according to the working conditions, and the excessive flow space of lubricating oil causing loss, a reducer with lubrication function is proposed.
[0009] The present application provides a reducer with a lubrication function, the purpose of which is to maintain good fluidity and uniformity in different rotation directions and different inclination angles by setting a narrow flowable channel and combining oil dripping and oil spraying, and to achieve the effect of reducing waste and ensuring lubrication.
[0010] The technical solution of the present invention is: a reducer with a lubrication function, comprising a housing, an input shaft and an output shaft rotatably connected to the outer wall of the housing, and a reduction lubrication mechanism arranged inside the housing, wherein the reduction lubrication mechanism comprises two lubrication flow outer shells fixedly connected to the inside of the housing, and a lubrication guide inner shell fixedly connected between the two lubrication flow outer shells;
[0011] The inner wall of the lubrication guide inner shell is provided with a small gear oil storage tank and a large gear oil storage tank, the inner wall of the small gear oil storage tank is rotatably connected with an input small gear, the input small gear is sleeved on the outer wall of the input shaft, the inner wall of the large gear oil storage tank is rotatably connected with an output large gear, the output large gear is sleeved on the outer wall of the output shaft, and an input sealing ring and an output sealing ring are fixedly connected between the inner walls of the two lubrication flow outer shells and the inner wall of the shell.
[0012] By adopting the above scheme, lubricating oil is added to the pinion oil storage tank and the large gear oil storage tank, and the input shaft and the output shaft drive the input pinion and the output large gear to rotate to splash the lubricating oil to the position where the gears rub for lubrication, and then the lubricating oil is circulated internally through the lubricating flow outer shell and the lubricating guide inner shell, so that the device can achieve uniform lubrication in different rotation directions and different inclination angles.
[0013] Furthermore, the inner wall of the lubrication guide inner shell is also provided with a middle guide groove, a first guide groove, a second guide groove and an output guide groove, the inner wall of the first guide groove is fixedly connected to the inner wall of the pinion oil storage tank, and the inner wall of the second guide groove is fixedly connected to the inner wall of the large gear oil storage tank.
[0014] By adopting the above scheme, the lubricating oil is splashed to the position where the gears rub and drips into the middle guide groove through the rotation of the input pinion and the output gear. The lubricating oil in the middle guide groove flows through the lubricating flow shell. When the input shaft rotates clockwise and the output shaft rotates counterclockwise, the lubricating oil flows out from the middle guide groove to the pinion oil storage tank and the gear oil storage tank, thereby achieving a lubrication cycle. When the input shaft rotates counterclockwise and the output shaft rotates clockwise, the lubricating oil flows out through the output guide groove to the pinion oil storage tank and the gear oil storage tank, thereby achieving a lubrication cycle.
[0015] Furthermore, the inner wall of the lubricating flow shell is provided with a middle flow groove and an output flow groove, the inner wall of the middle flow groove is fixedly connected to the inner wall of the middle guide groove, and the inner wall of the output flow groove is fixedly connected to the inner wall of the output guide groove.
[0016] Furthermore, the inner wall of the lubricating flow shell is also provided with a first flow groove and a second flow groove, the inner wall of the first flow groove is fixedly connected to the inner wall of the first guide groove, and the inner wall of the second flow groove is fixedly connected to the inner wall of the second guide groove.
[0017] Furthermore, a merging flow groove is fixedly connected between the inner walls of the first flow groove, the second flow groove and the middle flow groove, the inner wall of the merging flow groove is fixedly connected to a driving adjustment groove, and the inner wall of the driving adjustment groove is fixedly connected to the inner wall of the output flow groove.
[0018] Furthermore, the inner walls of the first flow groove and the second flow groove are fixedly connected with a one-way adjustment groove.
[0019] By adopting the above scheme, the input pinion and the output gear rotate, and the input pinion and the output gear rotate accordingly, splashing the lubricating oil to the position where the gears rub and dripping into the middle guide groove. The lubricating oil in the middle guide groove reaches the combined flow groove through the middle flow groove, and the adjustment assembly is adjusted differently according to the different rotation directions, so that the lubricating oil flows out from the middle guide groove to the pinion oil storage tank and the gear oil storage tank, or flows out through the output guide groove to the pinion oil storage tank and the gear oil storage tank.
[0020] Furthermore, the inner wall of the lubricating flow shell is provided with an adjustment component, which includes a one-way adjustment wheel rotatably connected to the inner wall of the one-way adjustment groove, and a driving shaft rotatably connected to the inner wall of the driving adjustment groove, and the outer wall of the driving shaft is fixedly connected to the driving adjustment wheel.
[0021] Furthermore, the adjustment component also includes a driven gear fixedly connected to the outer wall of the driving shaft, and a large gear synchronous wheel fixedly connected to the outer wall of the output large gear, and a transmission belt is transmission-connected between the outer wall of the large gear synchronous wheel and the outer wall of the driven gear.
[0022] By adopting the above scheme, the drive adjustment wheel is set, and since the drive adjustment wheel rotates synchronously with the output large gear through the drive shaft, the driven gear, the transmission belt, the large gear synchronous wheel, the lubricating oil is regulated in the combined flow groove, blocked or output, and the lubricating oil is regulated to flow out from the middle guide groove to the small gear oil storage tank and the large gear oil storage tank, or flows out through the output guide groove to the small gear oil storage tank and the large gear oil storage tank.
[0023] Furthermore, the inner wall of the lubrication guide inner shell is provided with a plurality of offset grooves, a center of gravity offset block is slidably connected between the inner walls of two offset grooves on the same horizontal line, and a plurality of oil spray devices are fixedly connected to the outer wall of the lubrication guide inner shell.
[0024] By adopting the above scheme, the center of gravity offset block slides toward the offset groove in the direction of the output large gear under the action of gravity, so that the lubricating oil enters the small gear oil storage tank through the middle guide groove first for replenishment, thereby achieving lubrication circulation. Conversely, the lubricating oil is sprayed into the small gear oil storage tank through the output guide groove by the oil injection device in the direction of the output large gear for replenishment, thereby achieving lubrication circulation.
[0025] Beneficial effects of the present invention:
[0026] 1. By adding lubricating oil into the pinion oil storage tank and the large gear oil storage tank, the input shaft and the output shaft drive the input pinion and the output large gear to rotate, splashing the lubricating oil to the position where the gears rub for lubrication, and then the lubricating oil is circulated internally through the lubricating flow outer shell and the lubricating guide inner shell, so that the device can achieve uniform lubrication in different rotation directions and different inclination angles.
[0027] 2. Through the rotation of the input pinion and the output gear, the lubricating oil splashes to the position where the gears rub and drips into the middle guide groove. The lubricating oil in the middle guide groove flows through the lubricating flow shell. When the input shaft rotates clockwise and the output shaft rotates counterclockwise, the lubricating oil flows out from the middle guide groove to the pinion oil storage tank and the gear oil storage tank to achieve lubrication circulation. When the input shaft rotates counterclockwise and the output shaft rotates clockwise, the lubricating oil flows out through the output guide groove to the pinion oil storage tank and the gear oil storage tank to achieve lubrication circulation.
[0028] 3. Through the drive adjustment wheel, the drive adjustment wheel rotates synchronously with the output large gear through the drive shaft, the driven gear, the transmission belt, the large gear synchronous wheel, so that the lubricating oil is regulated in the combined flow groove to be blocked or output. The lubricating oil is regulated to flow out from the middle guide groove to the small gear oil storage tank and the large gear oil storage tank, or flows out through the output guide groove to the small gear oil storage tank and the large gear oil storage tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0030] Figure 2 It is a structural schematic diagram of the deceleration lubrication mechanism of the present invention;
[0031] Figure 3 This is a structural schematic diagram of the input sealing ring of the present invention;
[0032] Figure 4 It is a front view of the structure of the lubrication flow housing of the present invention;
[0033] Figure 5 It is a front view of the structure of the lubrication guide inner shell of the present invention;
[0034] Figure 6 It is a schematic cross-sectional view of the structure of the input pinion of the present invention;
[0035] Figure 7 For the present invention Figure 6 The structural diagram of the enlarged part at A in the middle;
[0036] Figure 8 It is a partial structural schematic diagram of the regulating component of the present invention;
[0037] Fig. 9 It is a schematic cross-sectional view of the structure of the drive shaft of the present invention;
[0038] Fig.10 For the present invention Fig. 9 The structural diagram of the enlarged part at B in the middle;
[0039] Fig.11 This is a schematic diagram of the clockwise rotating state of the input pinion of the present invention;
[0040] Fig.12 This is a schematic diagram of the input pinion of the present invention rotating counterclockwise;
[0041] Fig.13 It is a schematic diagram of the deceleration lubrication mechanism of the present invention in a counterclockwise tilted state;
[0042] Fig.14 It is a schematic diagram of the deceleration lubrication mechanism of the present invention in a clockwise tilted state;
[0043] Fig.15 Schematic diagram of different tilting states of the input pinion of the present invention when rotating clockwise;
[0044] Fig.16 It is a schematic diagram of different tilting states of the input pinion of the present invention when rotating counterclockwise.
[0045] In the figure:
[0046] 1. Housing; 2. Input shaft; 3. Output shaft; 4. Speed reduction lubrication mechanism; 41. Lubricating flow outer shell; 411. Middle flow groove; 412. First flow groove; 413. Second flow groove; 414. Combined flow groove; 415. Drive adjustment groove; 416. Output flow groove; 417. One-way adjustment groove; 42. Lubricating guide inner shell; 421. Middle guide groove; 422. First guide groove; 423. Second guide groove; 424. Output guide groove; 43. Input sealing ring; 44. Output sealing ring; 45. Input pinion; 46. Pinion oil storage tank; 47. Output large gear; 48. Large gear oil storage tank; 5. Adjustment assembly; 51. Large gear synchronous wheel; 52. Transmission belt; 53. Drive shaft; 54. Drive adjustment wheel; 55. One-way adjustment wheel; 56. Driven gear; 57. Center of gravity offset block; 58. Offset groove; 59. Oil injection device. DETAILED DESCRIPTION
[0047] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0048] Example 1, reference Figure 1 - Fig. 9 , which is the first embodiment of the present invention, provides a reducer with lubrication function, including a shell 1, an input shaft 2 and an output shaft 3 rotatably connected to the outer wall of the shell 1, and a reduction lubrication mechanism 4 arranged inside the shell 1, the reduction lubrication mechanism 4 includes two lubrication flow outer shells 41 fixedly connected to the inside of the shell 1, and a lubrication guide inner shell 42 fixedly connected between the two lubrication flow outer shells 41.
[0049] Reference Figure 3 - Figure 5 The inner wall of the lubrication guide inner shell 42 is provided with a small gear oil storage groove 46 and a large gear oil storage groove 48. The inner wall of the small gear oil storage groove 46 is rotatably connected with an input small gear 45, and the input small gear 45 is sleeved on the outer wall of the input shaft 2. The inner wall of the large gear oil storage groove 48 is rotatably connected with an output large gear 47, and the output large gear 47 is sleeved on the outer wall of the output shaft 3. An input sealing ring 43 and an output sealing ring 44 are fixedly connected between the inner walls of the two lubrication flow outer shells 41 and the inner wall of the shell 1.
[0050] Specifically, the outer wall of the shell 1 is connected to the input shaft 2 and the output shaft 3, and the interior is connected to the deceleration lubrication mechanism 4, which is composed of two lubrication flow outer shells 41 and a lubrication guide inner shell 42, wherein the lubrication guide inner shell 42 is provided with a small gear oil storage tank 46 and a large gear oil storage tank 48, the small gear oil storage tank 46 is provided with an input small gear 45 sleeved on the input shaft 2, and the large gear oil storage tank 48 is provided with an output large gear 47 sleeved on the output shaft 3, and the deceleration lubrication mechanism 4 is sealed by an input sealing ring 43 and an output sealing ring 44.
[0051] By adding lubricating oil into the pinion oil reservoir 46 and the gear oil reservoir 48, the input shaft 2 and the output shaft 3 drive the input pinion 45 and the output gear 47 to rotate, splashing the lubricating oil to the position where the gears rub for lubrication, and then the lubricating oil is internally circulated through the lubricating flow outer shell 41 and the lubricating guide inner shell 42, so that the device can achieve uniform lubrication in different rotation directions and different tilt angles.
[0052] Reference Figure 5 The inner wall of the lubrication guide inner shell 42 is also provided with a middle guide groove 421, a first guide groove 422, a second guide groove 423 and an output guide groove 424. The inner wall of the first guide groove 422 is fixedly connected to the inner wall of the small gear oil storage groove 46, and the inner wall of the second guide groove 423 is fixedly connected to the inner wall of the large gear oil storage groove 48.
[0053] Specifically, the lubrication guide inner shell 42 is arranged between the two lubrication flow outer shells 41, and a middle guide groove 421, a first guide groove 422, a second guide groove 423 and an output guide groove 424 are opened inside the lubrication guide inner shell 42, wherein the first guide groove 422 is connected to the small gear oil storage groove 46, and the second guide groove 423 is connected to the large gear oil storage groove 48.
[0054] Through the rotation of the input pinion 45 and the output gear 47, the lubricating oil splashes to the position where the gears rub and drips into the middle guide groove 421. The lubricating oil in the middle guide groove 421 flows through the lubricating flow shell 41. When the input shaft 2 rotates clockwise and the output shaft 3 rotates counterclockwise, the lubricating oil flows out from the middle guide groove 421 to the pinion oil storage tank 46 and the gear oil storage tank 48, achieving a lubrication cycle. When the input shaft 2 rotates counterclockwise and the output shaft 3 rotates clockwise, the lubricating oil flows out through the output guide groove 424 to the pinion oil storage tank 46 and the gear oil storage tank 48, achieving a lubrication cycle.
[0055] Reference Figure 4The inner wall of the lubricating flow shell 41 is provided with a middle flow groove 411 and an output flow groove 416. The inner wall of the middle flow groove 411 is fixedly connected to the inner wall of the middle guide groove 421, and the inner wall of the output flow groove 416 is fixedly connected to the inner wall of the output guide groove 424. The inner wall of the lubricating flow shell 41 is also provided with a first flow groove 412 and a second flow groove 413. The inner wall of the first flow groove 412 is fixedly connected to the inner wall of the first guide groove 422, and the inner wall of the second flow groove 413 is fixedly connected to the inner wall of the second guide groove 423. A merging flow groove 414 is fixedly connected between the inner walls of the first flow groove 412, the second flow groove 413 and the middle flow groove 411. The inner wall of the merging flow groove 414 is fixedly connected to a driving adjustment groove 415. The inner wall of the driving adjustment groove 415 is fixedly connected to the inner wall of the output flow groove 416. The inner walls of the first flow groove 412 and the second flow groove 413 are both fixedly connected to a one-way adjustment groove 417.
[0056] Specifically, the lubricating flow outer shell 41 is arranged between the lubricating guide inner shell 42 and the shell body 1, and a middle flow groove 411, an output flow groove 416, a first flow groove 412 and a second flow groove 413 are opened inside the lubricating flow outer shell 41, wherein the middle flow groove 411 is connected with the middle guide groove 421, the output flow groove 416 is connected with the output guide groove 424, the first flow groove 412 is connected with the first guide groove 422, the second flow groove 413 is connected with the second guide groove 423, and the middle flow groove 411, the first flow groove 412 and the second flow groove 413 merge into a merged flow groove 414, the merged flow groove 414 is connected with the output flow groove 416, and a driving adjustment groove 415 is provided in the merged flow groove 414, and a one-way adjustment groove 417 is provided in the first flow groove 412 and the second flow groove 413.
[0057] Through the rotation of the input pinion 45 and the output gear 47, the input pinion 45 and the output gear 47 rotate accordingly, splashing the lubricating oil to the position where the gears rub and dripping into the middle guide groove 421. The lubricating oil in the middle guide groove 421 reaches the combined flow groove 414 through the middle flow groove 411, and the adjustment state of the adjustment component 5 is different according to the different rotation directions, so that the lubricating oil flows out from the middle guide groove 421 to the pinion oil storage groove 46 and the gear oil storage groove 48, or flows out through the output guide groove 424 to the pinion oil storage groove 46 and the gear oil storage groove 48.
[0058] Reference Figure 6 - Fig. 9An adjusting assembly 5 is provided on the inner wall of the lubricating flow housing 41, and the adjusting assembly 5 includes a one-way adjusting wheel 55 rotatably connected to the inner wall of the one-way adjusting groove 417, and a driving shaft 53 rotatably connected to the inner wall of the driving adjusting groove 415, and a driving adjusting wheel 54 is fixedly connected to the outer wall of the driving shaft 53. The adjusting assembly 5 also includes a driven gear 56 fixedly connected to the outer wall of the driving shaft 53, and a large gear synchronous wheel 51 fixedly connected to the outer wall of the output large gear 47, and a transmission belt 52 is transmission-connected between the outer wall of the large gear synchronous wheel 51 and the outer wall of the driven gear 56.
[0059] Specifically, the adjustment component 5 is arranged in the lubricating flow housing 41, and the adjustment component 5 consists of a one-way adjustment wheel 55 and a driving adjustment wheel 54, wherein the driving adjustment wheel 54 is controlled by a driving shaft 53, and the driving shaft 53 is driven by a large gear synchronous wheel 51 connected to the output large gear 47 through a driven gear 56 and a transmission belt 52.
[0060] By setting the driving adjustment wheel 54, since the driving adjustment wheel 54 rotates synchronously with the output large gear 47 through the driving shaft 53, the driven gear 56, the transmission belt 52, the large gear synchronous wheel 51, the lubricating oil is regulated in the combined flow groove 414, blocked or output, and the lubricating oil is regulated to flow out from the middle guide groove 421 to the small gear oil storage groove 46 and the large gear oil storage groove 48, or flows out through the output guide groove 424 to the small gear oil storage groove 46 and the large gear oil storage groove 48.
[0061] During use, lubricating oil is added to the pinion oil storage tank 46 and the large gear oil storage tank 48, and the lubricating oil is splashed to the position where the gears rub together for lubrication through the rotation of the input pinion 45 and the output large gear 47, and then the lubricating oil is internally circulated through the lubricating flow outer shell 41, the lubricating guide inner shell 42 and the adjustment component 5 to achieve a uniform lubrication effect. When the input shaft 2 rotates clockwise and the output shaft 3 rotates counterclockwise, the input pinion 45 and the output large gear 47 rotate accordingly, splashing the lubricating oil to the position where the gears rub together and dripping into the middle guide groove 421. The lubricating oil in the middle guide groove 421 reaches the merging flow groove 414 through the middle flow groove 411, but because the drive shaft 53, the driven gear 56, the transmission belt 52, the large gear synchronous wheel 51 and the output large gear 47 rotate counterclockwise synchronously, the lubricating oil The lubricating oil is blocked outside the driving adjustment groove 415, so that the lubricating oil flows out from the middle guide groove 421 to the pinion oil storage groove 46 and the large gear oil storage groove 48, thereby achieving a lubrication cycle. When the input shaft 2 rotates counterclockwise and the output shaft 3 rotates clockwise, the input pinion 45 and the output large gear 47 rotate accordingly. At this time, the driving adjustment wheel 54 rotates clockwise synchronously with the output large gear 47, and guides the lubricating oil from the combined flow groove 414 to the output flow groove 416, and then passes through the output guide groove 424 and is sprayed out by the oil spray device 59 to achieve a lubrication cycle. At the same time, when the input pinion 45 and the output large gear 47 rotate, a small amount of lubricating oil will enter the first guide groove 422 and the second guide groove 423, and then enter the combined flow groove 414 through the first flow groove 412 and the second flow groove 413 for replenishment under the help of the one-way adjustment wheel 55.
[0062] Example 2, reference Fig.10 - Fig.16 , which is the second embodiment of the present invention, and which is different from the first embodiment in that: Fig.10 The inner wall of the lubrication guide inner shell 42 is provided with a plurality of offset grooves 58 , a center of gravity offset block 57 is slidably connected between the inner walls of two offset grooves 58 on the same horizontal line, and a plurality of oil injection devices 59 are fixedly connected to the outer wall of the lubrication guide inner shell 42 .
[0063] Specifically, a plurality of offset grooves 58 are provided on the lubrication guide inner shell 42 , center of gravity offset blocks 57 are provided in two offset grooves 58 on the same horizontal line, and a plurality of oil spray devices 59 are provided outside the lubrication guide inner shell 42 .
[0064] During use, when the housing 1 tilts toward the output shaft 3 according to the working condition, the large gear oil storage tank 48 contains more lubricating oil, and the small gear oil storage tank 46 contains less lubricating oil. Under the action of gravity, the lubricating oil flows from the second guide groove 423 through the second flow groove 413 into the combined flow groove 414 with the help of the one-way adjustment wheel 55. At this time, when the input shaft 2 rotates clockwise and the output shaft 3 rotates counterclockwise, the input small gear 45 and the output large gear 47 rotate accordingly, and the center of gravity offset block 57 slides toward the offset groove 58 in the direction of the output large gear 47 under the action of gravity. , so that the lubricating oil first enters the small gear oil storage tank 46 through the middle guide groove 421 for replenishment, so as to achieve lubrication circulation; on the contrary, the lubricating oil is sprayed into the small gear oil storage tank 46 through the output guide groove 424 by the oil spraying device 59 in the direction of the output large gear 47 for replenishment, so as to achieve lubrication circulation. When the housing 1 tilts toward the input shaft 2 according to the working condition, the lubricating oil in the large gear oil storage tank 48 is less, and the lubricating oil in the small gear oil storage tank 46 is more. According to different rotation directions, the lubricating oil enters the large gear oil storage tank 48 through different guide grooves for replenishment, so as to achieve lubrication circulation. The rest of the structure is the same as that of embodiment 1.
[0065] Working principle of the present invention:
[0066] During operation, lubricating oil is added to the pinion oil storage tank 46 and the large gear oil storage tank 48, and the lubricating oil is splashed to the position where the gears rub against each other through the rotation of the input pinion 45 and the output large gear 47 for lubrication, and then the lubricating oil is internally circulated through the lubricating flow outer shell 41, the lubricating guide inner shell 42 and the adjusting component 5 to achieve a uniform lubrication effect.
[0067] When the input shaft 2 rotates clockwise and the output shaft 3 rotates counterclockwise, the input pinion 45 and the output gear 47 rotate accordingly, splashing the lubricating oil to the position where the gears rub and dripping into the middle guide groove 421. The lubricating oil in the middle guide groove 421 reaches the combined flow groove 414 through the middle flow groove 411. However, since the driving shaft 53, the driven gear 56, the transmission belt 52, the gear synchronization wheel 51 and the output gear 47 rotate counterclockwise synchronously, the lubricating oil is blocked outside the driving adjustment groove 415, so that the lubricating oil flows out from the middle guide groove 421 to the pinion oil storage groove 46 and the gear oil storage groove 48, thereby achieving a lubrication cycle.
[0068] When the input shaft 2 rotates counterclockwise and the output shaft 3 rotates clockwise, the input pinion 45 and the output gear 47 rotate accordingly. At this time, the driving adjustment wheel 54 rotates clockwise synchronously with the output gear 47, guiding the lubricating oil from the combined flow groove 414 to the output flow groove 416, and then sprayed out by the oil spraying device 59 through the output guide groove 424 to achieve lubrication circulation. At the same time, when the input pinion 45 and the output gear 47 rotate, a small amount of lubricating oil will enter the first guide groove 422 and the second guide groove 423, and then enter the combined flow groove 414 through the first flow groove 412 and the second flow groove 413 for replenishment under the help of the one-way adjustment wheel 55.
[0069] When the housing 1 tilts toward the output shaft 3 according to the working condition, there is more lubricating oil in the large gear oil storage tank 48 and less lubricating oil in the small gear oil storage tank 46. Under the action of gravity, the lubricating oil enters the combined flow groove 414 from the second guide groove 423 through the second flow groove 413 with the help of the one-way adjustment wheel 55. At this time, when the input shaft 2 rotates clockwise and the output shaft 3 rotates counterclockwise, the input pinion 45 and the output large gear 47 rotate accordingly, and the center of gravity offset block 57 slides toward the offset groove 58 in the direction of the output large gear 47 under the action of gravity, so that the lubricating oil enters the small gear oil storage tank 46 first through the middle guide groove 421 for replenishment, thereby achieving lubrication circulation; on the contrary, the lubricating oil is sprayed into the small gear oil storage tank 46 through the output guide groove 424 by the oil spraying device 59 in the direction of the output large gear 47 for replenishment, thereby achieving lubrication circulation.
[0070] When the housing 1 tilts toward the input shaft 2 according to the working condition, the lubricating oil in the large gear oil storage tank 48 is less, and the lubricating oil in the small gear oil storage tank 46 is more. According to different rotation directions, the lubricating oil passes through different guide grooves into the large gear oil storage tank 48 for replenishment to achieve lubrication circulation.
[0071] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A speed reducer with a lubrication function, comprising a housing (1), an input shaft (2) and an output shaft (3) rotatably connected to an outer wall of the housing (1), and a speed reduction lubrication mechanism (4) disposed inside the housing (1), characterized in that: The speed reduction lubrication mechanism (4) comprises two lubrication flow outer shells (41) fixedly connected to the inside of the housing (1), and a lubrication guide inner shell (42) fixedly connected between the two lubrication flow outer shells (41); The inner wall of the lubricating guide inner shell (42) is provided with a small gear oil storage groove (46) and a large gear oil storage groove (48); the inner wall of the small gear oil storage groove (46) is rotatably connected to an input small gear (45); the input small gear (45) is sleeved on the outer wall of the input shaft (2); the inner wall of the large gear oil storage groove (48) is rotatably connected to an output large gear (47); the output large gear (47) is sleeved on the outer wall of the output shaft (3); an input sealing ring (43) and an output sealing ring (44) are fixedly connected between the inner walls of the two lubricating flow outer shells (41) and the inner wall of the housing (1); The inner wall of the lubrication guide inner housing (42) is further provided with a middle guide groove (421), a first guide groove (422), a second guide groove (423) and an output guide groove (424); the inner wall of the first guide groove (422) is fixedly connected to the inner wall of the pinion gear oil storage groove (46), and the inner wall of the second guide groove (423) is fixedly connected to the inner wall of the large gear gear oil storage groove (48); The inner wall of the lubricating flow housing (41) is provided with a middle flow groove (411) and an output flow groove (416); the inner wall of the middle flow groove (411) is fixedly connected to the inner wall of the middle guide groove (421); and the inner wall of the output flow groove (416) is fixedly connected to the inner wall of the output guide groove (424); The inner wall of the lubricating flow housing (41) is further provided with a first flow groove (412) and a second flow groove (413); the inner wall of the first flow groove (412) is fixedly connected to the inner wall of the first guide groove (422); and the inner wall of the second flow groove (413) is fixedly connected to the inner wall of the second guide groove (423); A merging flow groove (414) is fixedly connected between the inner walls of the first flow groove (412), the second flow groove (413) and the middle flow groove (411); a driving adjustment groove (415) is fixedly connected to the inner wall of the merging flow groove (414); and the inner wall of the driving adjustment groove (415) is fixedly connected to the inner wall of the output flow groove (416); The inner walls of the first flow groove (412) and the second flow groove (413) are both fixedly connected with a one-way adjustment groove (417); The inner wall of the lubricating flow housing (41) is provided with an adjustment assembly (5), the adjustment assembly (5) comprising a one-way adjustment wheel (55) rotatably connected to the inner wall of the one-way adjustment groove (417), and a drive shaft (53) rotatably connected to the inner wall of the drive adjustment groove (415), the outer wall of the drive shaft (53) being fixedly connected to a drive adjustment wheel (54); The inner wall of the lubrication guide inner shell (42) is provided with a plurality of offset grooves (58), a center of gravity offset block (57) is slidably connected between the inner walls of two offset grooves (58) on the same horizontal line, and a plurality of oil spray devices (59) are fixedly connected to the outer wall of the lubrication guide inner shell (42).
2. The reducer with lubrication function according to claim 1, characterized in that: The adjustment assembly (5) further comprises a driven gear (56) fixedly connected to the outer wall of the drive shaft (53), and a large gear synchronous wheel (51) fixedly connected to the outer wall of the output large gear (47), and a transmission belt (52) is transmission-connected between the outer wall of the large gear synchronous wheel (51) and the outer wall of the driven gear (56).
Citation Information
Patent Citations
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