A molding device for cable production
By designing a molding device for cable production, including splitting and rotating mechanisms and disassembly and replacement mechanisms, it solves the problem of existing equipment when replacing or repairing. The guarantee of the supply of tube replacement and fine iron wire improves the adaptability and efficiency of the equipment.
Patent Information
- Application Number
- CN202411525168.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-30
AI Technical Summary
The existing fine wire armored rotating equipment is generally a whole and is difficult to disassemble and operate, resulting in a shutdown during replacement or repair, affecting the efficiency of cable production.
Designed a forming equipment including splitting and rotating mechanisms and disassembly and replacement mechanisms. By driving the motor to drive the cross rod and the inner cross cylindrical rotation, use the transmission tooth ring to transmit the power to rotate Realize the spiral rotation and rotation of fine iron wires, and to disassemble and maintain the equipment through the electric telescopic rod and traction ring.
It realizes the replacement of the winding drum without stopping the machine, ensures the supply of fine wire, improves the adaptability and convenience of the equipment, and facilitates the inspection and maintenance of the rotating ring and collar, improving the overall efficiency and convenience. sex.
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Figure CN119049801B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cables, in particular to a molding device used for cable production. Background Art
[0002] Cables and wires are generally composed of three parts: core wire, insulating sheath and protective outer sheath. In the processing of wires and cables, a covering device is required to cover the surface of the metal conductor with an insulating layer, a protective layer, an armor layer, etc. The armor layer is generally divided into steel strip armor, fine steel wire armor and thick steel wire armor;
[0003] However, in the processing of existing fine steel wire armor, the rotating equipment is generally a whole and rotates together, which is not convenient to disassemble and operate. Therefore, when replacing or repairing, the equipment needs to be shut down, which affects the efficiency of cable production. Therefore, in order to avoid the above-mentioned technical problems, it is necessary to provide a molding equipment for cable production to overcome the above-mentioned defects in the prior art. Summary of the invention
[0004] The present invention provides a molding device for cable production, which can effectively solve the problem proposed in the above background technology that the rotating devices are generally a whole and rotate together, which is inconvenient to be disassembled and operated. Therefore, when replacing or repairing, the equipment needs to be shut down, which affects the efficiency of cable production.
[0005] To achieve the above object, the present invention provides the following technical solution: A forming device for cable production, comprising a bottom plate, the top of the bottom plate is equidistantly connected with a support seat by bolts, and a splitting and rotating mechanism is arranged between two corresponding support seats at the top of the bottom plate, and the splitting and rotating mechanism comprises a sleeve;
[0006] The two support seats are both rotatably connected with shaft sleeves, the two shaft sleeves are both fixedly sleeved with transverse tubes, the outside of the transverse tubes are equidistantly fixedly sleeved with sleeves, and threading holes are equidistantly opened inside the sleeves and inside the shaft sleeves at positions corresponding to the outside of the transverse tubes;
[0007] The top of the bottom plate is connected to a fixing frame by bolts at a position corresponding to the bottom of the sleeve, the top of the fixing frame is symmetrically connected to an electric telescopic rod by bolts, one end of the two electric telescopic rods are connected to a connecting plate by bolts, a traction ring is clamped between the two connecting plates, one end of the traction ring is rotatably connected to a rotating ring, a mounting frame is clamped inside the rotating ring, a sleeve ring is clamped at an inner wall of the mounting frame at a position corresponding to the outer side of the sleeve, and one end of the sleeve ring and the outer side of the sleeve are clamped with a flat gear ring;
[0008] A rotating drum is rotatably connected to the fixed frame at a position corresponding to the bottom of the rotating ring, and a driving gear is fixedly sleeved on the outside of the rotating drum, and a driven gear ring is fixedly sleeved on the outside of the rotating ring at a position corresponding to the top of the driving gear;
[0009] A driving motor is connected to the top of the base plate at a position corresponding to one side of the support seat through bolts, a cross rod is clamped at a position inside the rotating drum corresponding to the output shaft of the driving motor, a traction plate is clamped at a position on one side of the rotating drum corresponding to the bottom end of the rotating ring, and an inner cross cylinder is rotatably connected to the inside of the traction plate at a position corresponding to the outer side of the cross rod, and a transmission gear ring is clamped at one end of the inner cross cylinder and at a position on the inner wall of the rotating drum corresponding to the outer side of the cross rod.
[0010] According to the above technical solution, the electric telescopic rod is powered by an external power supply, the inner diameter of the traction ring is equal to the inner diameter of the rotating ring, the mounting frame is in a tic-tac-toe shape, the sleeve ring is movably sleeved on the outside of the sleeve, and the two opposite planar gear rings are meshed with each other.
[0011] According to the above technical solution, the top end of the driving gear and the bottom end of the driven gear ring are meshed with each other, the driving motor is powered by an external power supply, the inner cross cylinder is movably sleeved on the outside of the cross rod, the two transmission gear rings are meshed with each other, and the top end of the base plate is connected to a shaft seat by bolts at a position corresponding to the other side of the cross rod, and one end of the shaft seat is rotatably connected to one end of the cross rod.
[0012] According to the above technical solution, a disassembly and replacement mechanism is provided at a position on one side of the fixing frame corresponding to the top of the bottom plate, and the disassembly and replacement mechanism includes a protrusion;
[0013] The top of the bottom plate is equidistantly connected with a convex block at a position corresponding to one side of the fixed frame, the convex block is rotatably connected with a rotating rod inside, and a worm is equidistantly and fixedly sleeved on the outside of the rotating rod, the top of the bottom plate is equidistantly connected with a vertical cylinder at positions on both sides of the rotating rod, and a worm wheel is fixedly sleeved on the outside of the vertical cylinder corresponding to the outside of the worm, the top of the vertical cylinder is connected with a lifting rod through a thread, the top of the lifting rod is clamped with a supporting plate, the top of the supporting plate on the same side of the rotating rod is clamped with a supporting rod, and baffles are clamped at both ends of the two supporting rods;
[0014] The inner wall of the rotating ring is equidistantly connected with triangular plates, both ends of the triangular plates are connected with screws, the outer side of the screw is connected with a push rod through a threaded sleeve, the other end of the push rod is rotatably connected to a rotating block, the interior of the mounting frame is connected with a winding drum through two opposite push rods, the interior of the mounting frame is symmetrically rotatably connected with connecting rods at positions corresponding to the outer sides of the winding drum, telescopic sleeve rods are equidistantly connected with the inner wall of the rotating ring corresponding to the two connecting rods, and a concave plate is connected with one end of the telescopic sleeve rod, a smoothing roller is rotatably connected to the inside of the concave plate, and support springs are clamped at positions corresponding to the outer sides of the telescopic sleeve rod between the concave plate and the rotating ring.
[0015] According to the above technical solution, knobs are clamped at positions on one side of the protrusions at both ends of the rotating rod, the worm wheel and the worm are meshed with each other, and the support rod is in the shape of an arch bridge.
[0016] According to the above technical solution, one end of the push rod passes through one end of the mounting frame, and the outer side of the push rod is movably connected to the inner wall of the mounting frame, slots are provided at both ends of the winding drum, one end of the push rod is embedded in the slot, one end of the rotating block is in contact with the inner wall of the slot, the top end of the connecting rod is in contact with the bottom end of the winding drum, and the length of the concave plate is smaller than the distance between the inner walls of the winding drum.
[0017] According to the above technical solution, a traction and weaving mechanism is provided at a position on one side of the support seat corresponding to the top of the bottom plate, and the traction and weaving mechanism includes a traction frame;
[0018] The top of the bottom plate is connected to the traction frame by bolts at a position on one side of the support seat corresponding to the bottom plate, and the inner wall of the traction frame is symmetrically provided with vertical grooves, and the two vertical grooves are symmetrically rotatably connected with adjusting rods, and the outer top and bottom positions of the adjacent two adjusting rods are connected with movable blocks by threaded sleeves, and the two opposite movable blocks are rotatably connected with the extrusion wheels, and one end of the movable block is connected to the rotating motor by bolts at a position corresponding to one side of the extrusion wheel, and one end of the other movable block is rotatably connected to the transmission rod, and one end of the transmission rod and one end of the extrusion wheel rotating shaft are both clamped with the transmission gear, and one end of the other extrusion wheel rotating shaft is clamped with a traction disk at the outer position of the movable block, and one end of the traction disk and one end of the transmission gear are rotatably connected with a convex rod, and a connecting rod is clamped inside the convex rod on the traction disk, and one end of the convex rod on the transmission gear is connected with a latch by threading.
[0019] An extension frame is connected between the two extrusion wheels corresponding to one end of the traction frame through bolts, push rods are equidistantly connected inside the two extension frames through threads, and one end of two adjacent push rods are rotatably connected with a clamping plate, a stranded wire tube is clamped between the two clamping plates, an extension tube is clamped at a position corresponding to one side of the stranded wire tube at one end of the cross tube, a fixing ring is fixedly sleeved on the outside of the extension tube, a limiting rod is equidistantly movably connected to the outside of the fixing ring, a threading ring is clamped at one end of the limiting rod corresponding to the outside position of the fixing ring, and a tensioning spring is fixedly sleeved on the outside of the limiting rod corresponding to the inside position of the fixing ring.
[0020] According to the above technical solution, the top end of the adjusting rod passes through the top end of the traction frame, both ends of the movable block are slidably connected to the inner wall of the vertical groove, the output shaft of the rotating motor passes through the movable block and is connected to one end of the extrusion wheel rotating shaft, and the rotating motor is powered by an external power supply, and positioning holes are equidistantly provided at one end of the connecting rod, and the pin passes through the protruding rod and is connected to the inner wall of the positioning hole by threads.
[0021] According to the above technical solution, the axis center of the wire twisting tube and the axis center of the extension tube are located on the same horizontal line, the inner wall of the splint and the outer side of the wire twisting tube are provided with anti-slip grooves, the outer side of the limiting rod is symmetrically provided with grooves, the inner wall of the fixing ring is clamped with a block at the position inside the groove, and one end of the limiting rod is clamped with a baffle.
[0022] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use:
[0023] 1. A splitting and rotating mechanism is set up. The driving motor drives the cross rod and the inner cross cylinder to rotate, and the power is transmitted through two transmission gear rings to drive the rotating cylinder and the driving gear to rotate, so that the driving gear drives the driven gear ring, the rotating ring, the mounting frame and the sleeve ring to rotate outside the sleeve, and then the sleeve, the cross tube and the shaft sleeve are driven to rotate together through the plane gear ring. In the process of the cable pulling the thin iron wire, the thin iron wire is driven to rotate spirally outside the cable, which is convenient for winding a layer of thin iron wire armor on the outside of the cable;
[0024] The electric telescopic rod pushes the connecting plate, traction ring, rotating ring, installation frame and sleeve ring to slide, so that the driven gear ring and the driving gear are separated, the two plane gear rings are separated, the power transmission is released, and the rotation of the rotating ring is stopped, while the other rotating rings can still rotate, pushing the horizontal pipe to rotate and continue to work. The winding drum can be replaced without stopping the machine, which ensures the supply of thin iron wire and improves adaptability. At the same time, it is convenient to inspect and maintain the rotating ring and the sleeve ring, ensuring the effect of subsequent rotation and improving convenience.
[0025] In addition, the traction ring drives the traction plate and the inner cross cylinder to move, so that the inner cross cylinder slides out of the rotating cylinder and releases the meshing of the two transmission gears, so that the cross cylinder idles and the rotation of the driving gear is stopped, so that it is convenient for the subsequent electric telescopic rod to carry the traction ring, rotating ring, mounting frame and sleeve ring to be reset, so that the driven gear ring and the driving gear are re-engaged, and the two plane gear rings and the two transmission gears are also restored to mesh, and the power is transmitted again, driving the rotating ring and the mounting frame to rotate.
[0026] 2. A disassembly and assembly replacement mechanism is set up. Through the cooperation of the worm and the worm gear, it is convenient to rotate the rotating rod to push the vertical cylinder to rotate, push the lifting rod, the support plate and the support rod to correspond to the installation frame, and then push the winding drum to move along the support rod, adjust the position of the winding drum, and move the winding drum to one side of the connecting rod, so as to facilitate the subsequent pushing of the winding drum to roll onto the connecting rod inside the installation frame, and then push the rotating block to embed into the slots on both sides of the winding drum when the top rod is rotated, so as to limit the winding drum, thereby improving the convenience of installation. When replacing, the reverse top rod releases the clamping of the winding drum, which is convenient for rolling the winding drum onto the support rod, thereby increasing the efficiency of replacement. In addition, through the telescopic characteristics of the support spring, the concave plate and the leveling roller are pushed to move, and the thin iron wire inside the winding drum is supported to prevent the thin iron wire on the winding drum from falling off.
[0027] 3. A traction and weaving mechanism is set up. By rotating the adjustment rod, the two movable blocks on the same side are driven to move relative to each other. The distance between the two extrusion wheels is adjusted as needed, which is convenient for clamping cables of different diameters and improves adaptability. The limit on the connecting rod is released by rotating the latch. When the extrusion wheel drives the traction disk to move, the connecting rod is pulled to slide along the inner wall of the convex rod on the transmission gear, changing the length of the connecting rod. The connecting rod is then positioned by the latch to ensure the transmission effect. When the motor is rotated, one extrusion wheel is driven to rotate. The transmission rod, transmission gear, convex rod, connecting rod and traction disk are used to transmit power, driving the other extrusion wheel to reverse synchronously, thereby improving the traction and transmission effect of the cable.
[0028] In addition, through the contraction characteristics of the tensioning spring, the limit rod and the threading ring are pulled to move, and the thin iron wire passing through the threading ring is tightened to prevent relaxation, thereby ensuring the winding effect.
[0029] In summary, by cooperating with the splitting and rotating mechanism and the disassembly and replacement mechanism, it is convenient to replace the reel without stopping the machine to meet the supply of thin iron wire, thereby ensuring the efficiency of production and processing, and at the same time, it is convenient to carry out individual inspection of each rotating ring without affecting the normal operation of the equipment, thereby improving convenience. In addition, through the cooperation of the traction and braiding mechanism, during the process of traction of the cable, the thin iron wire armor is wound on the outside of the cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0031] In the attached picture:
[0032] Figure 1 It is a schematic diagram of the structure of the present invention;
[0033] Figure 2It is a schematic diagram of the installation structure of the fixing frame of the present invention;
[0034] Figure 3 It is a structural schematic diagram of the splitting and rotating mechanism of the present invention;
[0035] Figure 4 It is a schematic diagram of the installation structure of the winding drum of the present invention;
[0036] Figure 5 It is a structural schematic diagram of the disassembly, assembly and replacement mechanism of the present invention;
[0037] Figure 6 It is a structural schematic diagram of the extension tube of the present invention;
[0038] Figure 7 It is a structural schematic diagram of the traction and weaving mechanism of the present invention;
[0039] Figure 8 It is a schematic diagram of the installation structure of the threading ring of the present invention;
[0040] Numbers in the figure: 1, bottom plate; 2, support seat;
[0041] 3. Splitting and rotating mechanism; 301. Bushing; 302. Horizontal tube; 303. Sleeve; 304. Threading hole; 305. Fixed frame; 306. Electric telescopic rod; 307. Connecting plate; 308. Traction ring; 309. Rotating ring; 310. Mounting frame; 311. Sleeve ring; 312. Planar gear ring; 313. Rotating drum; 314. Driving gear; 315. Driven gear ring; 316. Driving motor; 317. Cross rod; 318. Traction plate; 319. Inner cross cylinder; 320. Transmission gear ring;
[0042] 4. Disassembly and replacement mechanism; 401, convex block; 402, rotating rod; 403, worm; 404, vertical cylinder; 405, worm wheel; 406, lifting rod; 407, supporting plate; 408, supporting rod; 409, baffle; 410, triangular plate; 411, screw rod; 412, push rod; 413, rotating block; 414, winding drum; 415, connecting rod; 416, telescopic sleeve rod; 417, concave plate; 418, leveling roller; 419, supporting spring;
[0043] 5. Traction and weaving mechanism; 501. Traction frame; 502. Vertical slot; 503. Adjustment rod; 504. Movable block; 505. Extrusion wheel; 506. Rotating motor; 507. Transmission rod; 508. Transmission gear; 509. Traction disc; 510. Protruding rod; 511. Connecting rod; 512. Latch; 513. Extension frame; 514. Push rod; 515. Clamp; 516. Wire tube; 517. Extension tube; 518. Fixed ring; 519. Limit rod; 520. Threading ring; 521. Tension spring. DETAILED DESCRIPTION
[0044] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0045] Example: Figure 1-8 As shown, the present invention provides a technical solution, a forming device for cable production, comprising a base plate 1, the top of the base plate 1 is equidistantly connected with a support seat 2 by bolts, and a splitting and rotating mechanism 3 is arranged between two corresponding support seats 2 at the top of the base plate 1, and the driving motor 316 is started to drive the cross rod 317 and the inner cross cylinder 319 to rotate, and then through the cooperation of two transmission gear rings 320, the rotating cylinder 313 and the driving gear 314 are driven to rotate, forcing the driving gear 314 to drive the driven gear ring 315, the rotating ring 309, the mounting frame 310 and the sleeve ring 311 to rotate, and in addition, the traction ring 308 moves with the traction plate 318 and the inner cross cylinder 319, releases the meshing of the two transmission gear rings 320, makes the inner cross cylinder 319 idle, and stops transmitting power;
[0046] A disassembly and replacement mechanism 4 is provided at the top of the bottom plate 1 at a position corresponding to one side of the fixed frame 305. The cooperation between the worm 403 and the worm wheel 405 facilitates the rotation of the rotating rod 402 to drive the vertical cylinder 404 to rotate, so that the lifting rod 406 pushes the supporting plate 407, the supporting rod 408 and the winding drum 414 to rise, so that the winding drum 414 corresponds to the installation frame 310, and pushes the winding drum 414 to roll onto the connecting rod 415 inside the installation frame 310, and then the rotating top rod 412 pushes the rotating block 413 to be embedded in the slots on both sides of the winding drum 414 to limit the winding drum 414;
[0047] A traction and weaving mechanism 5 is provided at a position on one side of the support seat 2 corresponding to the top of the bottom plate 1. The adjusting rod 503 is rotated to drive the two movable blocks 504 in the same vertical slot 502 to move relative to each other, and the distance between the two extrusion wheels 505 is adjusted as needed. In addition, when adjusting the extrusion wheel 505, the latch 512 is rotated to release the limit on the connecting rod 511, so that the extrusion wheel 505 drives the traction plate 509 and the connecting rod 511 to move together, so that the connecting rod 511 slides along the inner wall of the protruding rod 510 on the transmission gear 508, thereby changing the length of the connecting rod 511.
[0048] The splitting and rotating mechanism 3 includes a sleeve 301, a transverse tube 302, a sleeve 303, a threading hole 304, a fixing frame 305, an electric telescopic rod 306, a connecting plate 307, a traction ring 308, a rotating ring 309, a mounting frame 310, a sleeve 311, a plane gear ring 312, a rotating cylinder 313, a driving gear 314, a driven gear ring 315, a driving motor 316, a cross rod 317, a traction plate 318, an inner cross cylinder 319 and a transmission gear ring 320;
[0049] The two support seats 2 are rotatably connected with shaft sleeves 301, and the two shaft sleeves 301 are fixedly sleeved with transverse tubes 302. The outside of the transverse tube 302 is equidistantly fixedly sleeved with sleeves 303, and the sleeves 303 and the shaft sleeves 301 are equidistantly provided with threading holes 304 at positions corresponding to the outside of the transverse tube 302. The top of the bottom plate 1 is connected with a fixing frame 305 by bolts at a position corresponding to the bottom of the sleeve 303. The top of the fixing frame 305 is symmetrically connected with electric telescopic rods 306 by bolts. One end of the two electric telescopic rods 306 is connected with a connecting plate 307 by bolts, and the two connecting plates 307 are clamped with A traction ring 308, one end of which is rotatably connected to a rotating ring 309, a mounting frame 310 is clamped inside the rotating ring 309, a collar 311 is clamped at the inner wall of the mounting frame 310 corresponding to the outer position of the sleeve 303, one end of the collar 311 and the outer side of the sleeve 303 are clamped with a flat toothed ring 312, in order to facilitate pulling the rotating ring 309 to move, the electric telescopic rod 306 is powered by an external power supply, the inner diameter of the traction ring 308 is equal to the inner diameter of the rotating ring 309, the mounting frame 310 is in a well shape, the collar 311 is movably sleeved on the outer side of the sleeve 303, and the two opposite flat toothed rings 312 are meshed with each other;
[0050] A rotating drum 313 is rotatably connected to the fixed frame 305 at the bottom position of the rotating ring 309, and a driving gear 314 is fixedly sleeved on the outside of the rotating drum 313. A driven gear ring 315 is fixedly sleeved on the top position of the driving gear 314 on the outside of the rotating ring 309. A driving motor 316 is bolted to the top position of the bottom plate 1 corresponding to the side position of the support seat 2. A cross rod 317 is clamped at the output shaft of the driving motor 316 corresponding to the inside position of the rotating drum 313. A traction plate 318 is clamped at the bottom end of the rotating ring 309 corresponding to the side position of the rotating drum 313, and the inside of the traction plate 318 corresponds to the cross rod 317. 7 is rotatably connected with an inner cross cylinder 319 at the outer position, and a transmission gear ring 320 is clamped at one end of the inner cross cylinder 319 and the outer position of the cross rod 317 corresponding to the inner wall of the rotating cylinder 313. In order to facilitate the transmission of power, the top of the driving gear 314 and the bottom of the driven gear ring 315 are meshed with each other, and the driving motor 316 is powered by an external power supply. The inner cross cylinder 319 is movably sleeved on the outer side of the cross rod 317, and the two transmission gear rings 320 are meshed with each other. The top of the bottom plate 1 is connected with a shaft seat at the other side of the cross rod 317 through bolts, and one end of the shaft seat is rotatably connected with one end of the cross rod 317;
[0051] The disassembly and replacement mechanism 4 includes a protrusion 401, a rotating rod 402, a worm 403, a vertical cylinder 404, a worm wheel 405, a lifting rod 406, a supporting plate 407, a supporting rod 408, a baffle 409, a triangular plate 410, a screw 411, a push rod 412, a rotating block 413, a winding drum 414, a connecting rod 415, a telescopic sleeve rod 416, a concave plate 417, a leveling roller 418 and a supporting spring 419;
[0052] At the top of the bottom plate 1, a convex block 401 is equidistantly connected at a position on one side of the fixed frame 305, a rotating rod 402 is rotatably connected inside the convex block 401, and a worm 403 is equidistantly fixedly sleeved on the outside of the rotating rod 402, a vertical cylinder 404 is equidistantly connected to the positions on both sides of the rotating rod 402 at the top of the bottom plate 1, and a worm wheel 405 is fixedly sleeved at the position on the outside of the vertical cylinder 404 corresponding to the outside of the worm 403, a lifting rod 406 is threadedly connected to the top of the vertical cylinder 404, a supporting plate 407 is clamped at the top of the lifting rod 406, and support rods 408 are clamped at the top of the supporting plates 407 on the same side of the rotating rod 402, and baffles 409 are clamped at both ends of the two support rods 408. In order to facilitate the adjustment of the height of the support rods 408, knobs are clamped at the positions on one side of the convex block 401 at both ends of the rotating rod 402, the worm wheel 405 and the worm 403 are meshed with each other, and the support rods 408 are arch bridge-shaped;
[0053] The inner wall of the rotating ring 309 is equidistantly connected with a triangular plate 410, and screws 411 are connected at both ends of the triangular plate 410. A push rod 412 is connected to the outer side of the screw 411 through a threaded sleeve, and the other end of the push rod 412 is rotatably connected to a rotating block 413. A winding drum 414 is connected to the inside of the installation frame 310 through two opposite push rods 412. A connecting rod 415 is symmetrically rotatably connected to the outer position of the winding drum 414 in the installation frame 310. A telescopic sleeve rod 416 is equidistantly connected between the two connecting rods 415 on the inner wall of the rotating ring 309, and a concave plate 417 is connected to one end of the telescopic sleeve rod 416. The concave plate 417 is connected to the inner wall of the rotating ring 309. 7 is rotatably connected with a leveling roller 418 inside, and a support spring 419 is clamped at the outer position of the telescopic sleeve rod 416 corresponding to the concave plate 417 and the rotating ring 309. In order to facilitate the limiting of the winding drum 414, one end of the top rod 412 passes through the installation frame 310, and the outer side of the top rod 412 is movably connected to the inner wall of the installation frame 310. Slots are opened at both ends of the winding drum 414, one end of the top rod 412 is embedded in the slot, one end of the rotating block 413 is in contact with the inner wall of the slot, the top end of the connecting rod 415 is in contact with the bottom end of the winding drum 414, and the length of the concave plate 417 is less than the distance between the inner walls of the winding drum 414;
[0054] The traction and weaving mechanism 5 includes a traction frame 501, a vertical slot 502, an adjustment rod 503, a movable block 504, an extrusion wheel 505, a rotating motor 506, a transmission rod 507, a transmission gear 508, a traction disc 509, a protruding rod 510, a connecting rod 511, a latch 512, an extension frame 513, a push rod 514, a clamping plate 515, a twisted wire tube 516, an extension tube 517, a fixing ring 518, a limiting rod 519, a threading ring 520 and a tensioning spring 521;
[0055] A traction frame 501 is connected by bolts at a position corresponding to one side of the support seat 2 at the top of the bottom plate 1. Vertical grooves 502 are symmetrically opened on the inner wall of the traction frame 501. Adjustment rods 503 are symmetrically rotatably connected inside the two vertical grooves 502. Movable blocks 504 are threadedly sleeved at the top and bottom positions of the outer sides of the two adjacent adjustment rods 503. Extrusion wheels 505 are rotatably connected between the two opposite movable blocks 504. A rotating motor 506 is bolted to one end of the movable block 504 at a position corresponding to one side of the extrusion wheel 505. A transmission rod 507 is rotatably connected to one end of the other movable block 504. A transmission gear 508 is clamped at one end of the transmission rod 507 and one end of the rotating shaft of the extrusion wheel 505. A rotating shaft of the other extrusion wheel 505 corresponds to the outer side of the movable block 504. A traction disc 509 is clamped at the position, and one end of the traction disc 509 and one end of a transmission gear 508 are both rotatably connected with a protruding rod 510, and a connecting rod 511 is clamped inside the protruding rod 510 on the traction disc 509, and one end of the protruding rod 510 on the transmission gear 508 is connected with a latch 512 through a thread. In order to facilitate the adjustment of the distance between the two extrusion wheels 505, the top of the adjustment rod 503 passes through the top of the traction frame 501, and both ends of the movable block 504 are slidably connected to the inner wall of the vertical groove 502, and the output shaft of the rotating motor 506 passes through the movable block 504 and is connected to one end of the rotating shaft of the extrusion wheel 505, and the rotating motor 506 is powered by an external power supply, and positioning holes are equidistantly opened at one end of the connecting rod 511, and the latch 512 passes through the protruding rod 510 and is connected to the inner wall of the positioning hole through a thread;
[0056] An extension frame 513 is connected between two extrusion wheels 505 at one end of the traction frame 501 by bolts, and push rods 514 are equidistantly connected to the inside of the two extension frames 513 by threads, and one end of two adjacent push rods 514 is rotatably connected to a clamping plate 515, and a stranded wire tube 516 is clamped between the two clamping plates 515. An extension tube 517 is clamped at a position corresponding to one side of the stranded wire tube 516 at one end of the horizontal tube 302, and a fixing ring 518 is fixedly sleeved on the outside of the extension tube 517. A limit rod 519 is equidistantly and movably connected to the outside of the fixing ring 518. The limit rod 519 is equidistantly and movably connected to the outside of the fixing ring 518. A threading ring 520 is clamped at one end of the fixing ring 518, and a tensioning spring 521 is fixedly sleeved at the outer side of the limiting rod 519 corresponding to the inner side of the fixing ring 518. In order to facilitate the replacement of the stranded wire tube 516, the axis of the stranded wire tube 516 and the axis of the extension tube 517 are located on the same horizontal line, the inner wall of the splint 515 and the outer side of the stranded wire tube 516 are provided with anti-slip grooves, the outer side of the limiting rod 519 is symmetrically provided with slots, the inner wall of the fixing ring 518 is clamped with a block at the inner position of the slot, and a baffle is clamped at one end of the limiting rod 519.
[0057] The working principle and use process of the present invention are as follows: first, the winding drum 414 is placed between the two support rods 408, and then the rotating rod 402 is rotated, and the power is transmitted through the cooperation of the worm 403 and the worm wheel 405, so as to push the vertical cylinder 404 to rotate, forcing the lifting rod 406 to push the supporting plate 407, the support rod 408 and the winding drum 414 to rise, and then the winding drum 414 is pushed to move along the support rod 408, so that the winding drum 414 moves to the side of the connecting rod 415, so as to facilitate the subsequent pushing of the winding drum 414 to roll onto the connecting rod 415 inside the installation frame 310 Then, the rotating top rod 412 pushes the rotating block 413 to be embedded in the slots on both sides of the winding drum 414, thereby limiting the winding drum 414, which improves the convenience of installation. When replacing, the reverse top rod 412 releases the clamping of the winding drum 414, making it convenient to roll the winding drum 414 onto the support rod 408, thereby increasing the efficiency of replacement. In addition, through the telescopic characteristics of the support spring 419, the concave plate 417 and the smoothing roller 418 are pushed to move, and the thin iron wire inside the winding drum 414 is supported to prevent the thin iron wire on the winding drum 414 from falling off;
[0058] Next, one end of the cable is passed through the horizontal tube 302, the extension tube 517 and the stranded wire tube 516, and is clamped between the two extrusion wheels 505. At the same time, the adjusting rod 503 is rotated to drive the two movable blocks 504 in the same vertical slot 502 to move relative to each other, so that the distance between the two extrusion wheels 505 is adjusted as needed, which is convenient for clamping cables of different diameters and improves adaptability. Then, the rotating motor 506 is started to drive one extrusion wheel 505 to rotate, and drive the transmission rod 507 and the transmission gear 508 to rotate. Then, a transmission assembly is formed through the convex rod 510, the connecting rod 511 and the traction disc 509 to transmit power, drive the other extrusion wheel 505 to synchronously reverse, and improve the traction and transmission effect of the cable.
[0059] In addition, when adjusting the distance between the two extrusion wheels 505, the rotating latch 512 releases the limit on the connecting rod 511, so that the extrusion wheel 505 drives the traction plate 509 and the connecting rod 511 to move together during the movement, forcing the connecting rod 511 to slide along the inner wall of the protruding rod 510 on the transmission gear 508, thereby changing the length of the connecting rod 511. After the distance adjustment is completed, the latch 512 is turned in and re-embedded into the positioning hole on the connecting rod 511 to limit the connecting rod 511 and restore the transmission of power, thereby ensuring the transmission effect. In addition, the rotating push rod 514 drives the clamping plate 515 to move, so that the twisted wire tube 516 can be replaced according to needs, thereby improving convenience.
[0060] Next, the thin iron wire on the winding drum 414 is pulled, so that one end of the thin iron wire passes through the threading hole 304 and the threading ring 520 and is connected to the cable inside the twisted wire tube 516, so that when the cable moves, the thin iron wire is pulled to move together, and through the contraction characteristics of the tensioning spring 521, the limit rod 519 and the threading ring 520 are pulled to move, and the thin iron wire is tightened to prevent slack, thereby ensuring the winding effect;
[0061] Next, the driving motor 316 is started, so that the driving motor 316 drives the cross rod 317 to rotate, and the cross rod 317 drives the inner cross cylinder 319 to rotate, and then the power is transmitted through the cooperation of the two transmission gear rings 320, so as to drive the rotating cylinder 313 and the driving gear 314 to rotate, and the driving gear 314 is forced to drive the driven gear ring 315, the rotating ring 309, the mounting frame 310 and the sleeve ring 311 to rotate outside the sleeve 303, and the power is further transmitted through the cooperation of the plane gear ring 312, so as to drive the sleeve 303, the cross tube 302 and the shaft sleeve 301 to rotate together, and in the process of the cable pulling the thin iron wire, the thin iron wire is driven to rotate spirally outside the cable, and then a layer of thin iron wire armor is wound around the outside of the cable;
[0062] Next, when the thin iron wire on the winding drum 414 inside the installation frame 310 is consumed, the electric telescopic rod 306 is started to push the connecting plate 307 and the traction ring 308 to move, forcing the traction ring 308 to slide along the outer side of the sleeve 303 with the rotating ring 309, the installation frame 310 and the sleeve ring 311, so that the driven gear ring 315 and the driving gear 314 are separated, and the two plane gear rings 312 are separated, so as to release the power transmission, stop the rotation of the rotating ring 309, while the other rotating rings 309 can still rotate, push the cross tube 302 to rotate and continue to work, thereby improving the adaptability, facilitating the replacement of the winding drum 414 without stopping the machine, ensuring the supply of thin iron wire, and also facilitating the inspection and maintenance of the rotating ring 309 and the sleeve ring 311, ensuring the effect of subsequent rotation, and improving convenience;
[0063] Finally, during the movement of the traction ring 308, the traction plate 318 drives the inner cross cylinder 319 to move along the cross rod 317, so that the inner cross cylinder 319 slides out of the rotating drum 313, the meshing of the two transmission gear rings 320 is released, and the rotation of the driving gear 314 is stopped. After the replacement of the winding drum 414 is completed, the electric telescopic rod 306 brings the traction ring 308, the rotating ring 309, the mounting frame 310 and the sleeve ring 311 to reset, so that the driven gear ring 315 and the driving gear 314 are re-engaged, and the two planar gear rings 312 and the two transmission gear rings 320 are restored to mesh, and the power is transmitted again, so that the cross rod 317 can drive the rotating ring 309 and the mounting frame 310 to rotate.
[0064] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A forming device for cable production, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is equidistantly connected to support seats (2) via bolts, and a splitting and rotating mechanism (3) is provided between two corresponding support seats (2) at the top of the bottom plate (1), wherein the splitting and rotating mechanism (3) comprises a shaft sleeve (301); The two support seats (2) are both rotatably connected with shaft sleeves (301), the two shaft sleeves (301) are both fixedly sleeved with transverse tubes (302), the transverse tubes (302) are equidistantly and fixedly sleeved with sleeves (303) on the outside, and threading holes (304) are equidistantly provided inside the sleeves (303) and inside the shaft sleeves (301) at positions corresponding to the outside of the transverse tubes (302); A fixing frame (305) is connected to the top of the bottom plate (1) at a position corresponding to the bottom of the sleeve (303) by bolts, an electric telescopic rod (306) is symmetrically connected to the top of the fixing frame (305) by bolts, one end of the two electric telescopic rods (306) are connected to a connecting plate (307) by bolts, a traction ring (308) is clamped between the two connecting plates (307), one end of the traction ring (308) is rotatably connected to a rotating ring (309), an installation frame (310) is clamped inside the rotating ring (309), a sleeve ring (311) is clamped to the inner wall of the installation frame (310) at a position corresponding to the outer side of the sleeve (303), and one end of the sleeve ring (311) and the outer side of the sleeve (303) are clamped with a plane gear ring (312); A rotating drum (313) is rotatably connected to the interior of the fixed frame (305) at a position corresponding to the bottom of the rotating ring (309), and a driving gear (314) is fixedly sleeved on the exterior of the rotating drum (313), and a driven gear ring (315) is fixedly sleeved on the exterior of the rotating ring (309) at a position corresponding to the top of the driving gear (314); A driving motor (316) is connected to the top of the bottom plate (1) at a position corresponding to one side of the support seat (2) through bolts, a cross rod (317) is clamped at an output shaft of the driving motor (316) at a position corresponding to the inside of the rotating cylinder (313), a traction plate (318) is clamped at a position corresponding to one side of the rotating cylinder (313) at the bottom of the rotating ring (309), and an inner cross cylinder (319) is rotatably connected to the inside of the traction plate (318) at a position corresponding to the outside of the cross rod (317), and a transmission gear ring (320) is clamped at one end of the inner cross cylinder (319) and at a position corresponding to the outside of the cross rod (317) on the inner wall of the rotating cylinder (313); A disassembly and replacement mechanism (4) is provided at a position on one side of the fixing frame (305) corresponding to the top of the bottom plate (1), and the disassembly and replacement mechanism (4) comprises a protrusion (401); The top of the bottom plate (1) is equidistantly connected to a position on one side of the fixed frame (305), the inside of the convex block (401) is rotatably connected to a rotating rod (402), and the outside of the rotating rod (402) is equidistantly fixedly sleeved with a worm gear (403), the top of the bottom plate (1) is equidistantly connected to a vertical cylinder (404) at positions on both sides of the rotating rod (402), and the outside of the vertical cylinder (404) is fixedly sleeved with a worm gear (405) at a position on the outside of the worm gear (403), the top of the vertical cylinder (404) is threadedly connected to a lifting rod (406), the top of the lifting rod (406) is clamped with a support plate (407), the tops of the support plates (407) on the same side of the rotating rod (402) are clamped with support rods (408), and baffles (409) are clamped at both ends of the two support rods (408); The inner wall of the rotating ring (309) is equidistantly connected to a triangular plate (410), both ends of the triangular plate (410) are connected to a screw rod (411), the outer side of the screw rod (411) is connected to a push rod (412) via a threaded sleeve, the other end of the push rod (412) is rotatably connected to a rotating block (413), the interior of the installation frame (310) is connected to a winding drum (414) via two opposing push rods (412), and the interior of the installation frame (310) corresponds to the outer side of the winding drum (414). A connecting rod (415) is symmetrically rotatably connected at the side position, a telescopic sleeve rod (416) is equidistantly clamped between the two connecting rods (415) corresponding to the inner wall of the rotating ring (309), and a concave plate (417) is clamped at one end of the telescopic sleeve rod (416), a flattening roller (418) is rotatably connected inside the concave plate (417), and a support spring (419) is clamped at the outer position of the telescopic sleeve rod (416) corresponding to the concave plate (417) and the rotating ring (309).
2. A forming device for cable production according to claim 1, characterized in that: The electric telescopic rod (306) is powered by an external power source, the inner diameter of the traction ring (308) is equal to the inner diameter of the rotating ring (309), the mounting frame (310) is in a tic-tac-toe shape, the sleeve ring (311) is movably sleeved on the outside of the sleeve (303), and the two opposite planar gear rings (312) are meshed with each other.
3. A forming device for cable production according to claim 1, characterized in that: The top end of the driving gear (314) is meshed with the bottom end of the driven gear ring (315), the driving motor (316) is powered by an external power supply, the inner cross cylinder (319) is movably sleeved on the outside of the cross rod (317), the two transmission gear rings (320) are meshed with each other, and the top end of the bottom plate (1) is connected to a shaft seat at a position corresponding to the other side of the cross rod (317) by bolts, and one end of the shaft seat is rotatably connected to one end of the cross rod (317).
4. A forming device for cable production according to claim 1, characterized in that: Knobs are clamped at the two ends of the rotating rod (402) at positions corresponding to one side of the protrusion (401), the worm wheel (405) and the worm (403) are meshed with each other, and the support rod (408) is in the shape of an arch bridge.
5. The forming device for cable production according to claim 1, characterized in that: One end of the push rod (412) passes through one end of the installation frame (310), and the outer side of the push rod (412) is movably connected to the inner wall of the installation frame (310). Slots are provided at both ends of the winding drum (414), one end of the push rod (412) is embedded in the slot, one end of the rotating block (413) is fitted with the inner wall of the slot, the top end of the connecting rod (415) is fitted with the bottom end of the winding drum (414), and the length of the concave plate (417) is less than the distance between the inner walls of the winding drum (414).
6. A forming device for cable production according to claim 1, characterized in that: A traction and weaving mechanism (5) is provided at a position on one side of the support seat (2) corresponding to the top end of the bottom plate (1), and the traction and weaving mechanism (5) comprises a traction frame (501); A traction frame (501) is connected to the top of the bottom plate (1) at a position corresponding to one side of the support seat (2) by means of bolts. Vertical grooves (502) are symmetrically provided on the inner wall of the traction frame (501). Adjustment rods (503) are symmetrically rotatably connected to the inside of the two vertical grooves (502). Movable blocks (504) are threadedly sleeved at the top and bottom positions of the outer sides of two adjacent adjustment rods (503). Extrusion wheels (505) are rotatably connected between the two opposing movable blocks (504). A rotating motor (506) is connected to one end of one movable block (504) at a position corresponding to one side of the extrusion wheel (505) by means of bolts. The other movable block (504) is connected to the rotating motor (506) by means of bolts. One end of the movable block (504) is rotatably connected to a transmission rod (507), one end of the transmission rod (507) and one end of the rotation shaft of the extrusion wheel (505) are both clamped with a transmission gear (508), another end of the rotation shaft of the extrusion wheel (505) is clamped with a traction disc (509) at a position corresponding to the outer side of the movable block (504), one end of the traction disc (509) and one end of a transmission gear (508) are both rotatably connected to a protruding rod (510), a connecting rod (511) is clamped inside the protruding rod (510) on the traction disc (509), and one end of the protruding rod (510) on the transmission gear (508) is connected to a latch pin (512) via a thread. An extension frame (513) is connected between two extrusion wheels (505) at one end of the traction frame (501) by bolts, and push rods (514) are equidistantly connected inside the two extension frames (513) by threads, and one end of two adjacent push rods (514) is rotatably connected to a clamping plate (515), and a twisted wire tube (516) is clamped between the two clamping plates (515). An extension pipe (517) is clamped at a position corresponding to one side of the twisted wire tube (516) at one end of the transverse pipe (302), and a fixing ring (518) is fixedly sleeved on the outside of the extension pipe (517). A limiting rod (519) is equidistantly movably connected to the outside of the fixing ring (518), and a threading ring (520) is clamped at one end of the limiting rod (519) at a position corresponding to the outside of the fixing ring (518), and a tensioning spring (521) is fixedly sleeved on the outside of the limiting rod (519) at a position corresponding to the inside of the fixing ring (518).
7. A forming device for cable production according to claim 6, characterized in that: The top end of the adjusting rod (503) passes through the top end of the traction frame (501), both ends of the movable block (504) are slidably connected to the inner wall of the vertical slot (502), the output shaft of the rotating motor (506) passes through the movable block (504) and is connected to one end of the rotating shaft of the extrusion wheel (505), and the rotating motor (506) is powered by an external power supply, one end of the connecting rod (511) is provided with positioning holes at equal intervals, and the latch (512) passes through the protruding rod (510) and is connected to the inner wall of the positioning hole by means of a thread.
8. The forming device for cable production according to claim 6, characterized in that: The axis of the twisted wire tube (516) and the axis of the extension tube (517) are both located on the same horizontal line, the inner wall of the clamping plate (515) and the outer side of the twisted wire tube (516) are both provided with anti-slip grooves, the outer side of the limit rod (519) is symmetrically provided with slots, the inner wall of the fixing ring (518) is provided with a block at a position corresponding to the inner side of the slot, and one end of the limit rod (519) is provided with a blocking piece.
Citation Information
Patent Citations
Manufacturing equipment for rotary curved interlock armored cable
CN108231293A
Cabling machine for composite cable and processing technology
CN115472342A