A pipe mold spraying device and use method thereof
By designing a pipe spraying device that contains positioning components, coaxial adjustment components, and tiramium components, the problem of uneven spraying caused by insufficient spray pipe length and tedious operations, and achieve efficient and uniform spraying effects.
Patent Information
- Application Number
- CN202411559754.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-11-04
AI Technical Summary
The existing pipe mold spraying device may easily cause the end of the spraying tube to fall when the length of the spraying tube is insufficient, affecting the spraying effect and uniformity, and operating cumbersomely, reducing the spraying efficiency.
Design a tube spray coating device including the base, placing frame, positioning component, mobile spraying mechanism, and tiramium component. By positioning components and coaxial adjustment components, automatically adjust the coaxiality of the spray pipe and the pipe mode, and prevent the spraying pipe end of the tube from falling through the lifting component.
The spraying pipe end is consistent with the distance between the inner wall of the pipe mold, ensuring the uniform spraying and drying of the spraying solution, improving the spraying efficiency and effect, and simplifying the operating process.
Smart Images

Figure CN119056648B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tube mold processing, and in particular to a tube mold spraying device and a use method thereof. Background Art
[0002] Centrifugal casting is a technology and method that injects liquid metal into a high-speed rotating mold, causing the molten metal to perform centrifugal motion to fill the mold and form a casting. It can be used to manufacture steel pipes, which requires the use of a tubular mold. When the pipe mold is used, a spray device is required to spray its inner wall.
[0003] The existing spraying device generally drives the spray pipe to move and extend it into the mold for rotational spraying through a rail car. However, some pipe molds are relatively long, and the spray pipe also needs to have a corresponding length to fully cover the mold. Therefore, the front end of the spray pipe is easy to fall, so that the end of the spray pipe is no longer coaxial with the pipe mold, and the distance between the spray pipe and the inner wall of the pipe mold changes, which changes the spraying force and spraying distance of the spray liquid sprayed from the spray pipe, thereby affecting the spraying effect and poor uniformity. Moreover, when spraying pipe molds of different sizes, it is necessary not only to fix the spray pipe and limit it, but also to adjust the coaxiality of the spray pipe and the pipe mold. However, the staff needs to adjust it multiple times to make the coaxiality of the two uniform, which is cumbersome to operate and reduces the spraying efficiency. Summary of the invention
[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose a pipe mold spraying device and a method of using the same.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A pipe mold spraying device comprises a base and a spray tank device, wherein the top surface of the base is inclined, and further comprises:
[0007] A placement rack, the placement rack is fixed on the base, a positioning component for positioning the pipe mold body is arranged on the placement rack, and a baffle that movably resists the pipe mold body is arranged at the end of the base; and
[0008] A mobile spraying mechanism, the mobile spraying mechanism is connected to the positioning assembly and is used to spray the inner side wall of the tube mold body. The mobile spraying mechanism includes a threaded spraying pipe connected to the spray tank device through a conduit, a displacement assembly for driving the threaded spraying pipe to move, and a coaxial adjustment assembly for adjusting the coaxiality of the threaded spraying pipe and the tube mold body;
[0009] Wherein, the mobile spraying mechanism is provided with a lifting component for lifting the threaded spraying pipe.
[0010] Preferably, the positioning assembly includes a lower support plate fixedly mounted on the lower side of the placement rack and an upper support plate movably mounted on the upper side of the placement rack, the tube mold body is placed between the upper support plate and the lower support plate, the upper support plate and the lower support plate are both rotatably connected with a rotating shaft, a rotating roller is provided on the rotating shaft, a driving motor for driving the rotating shaft to rotate is fixed on the lower support plate, a screw is threadedly connected on the placement rack, and the screw is rotatably connected to the upper support plate.
[0011] Preferably, the coaxial adjustment assembly includes a lower connecting plate fixed on the lower support plate, an upper connecting plate fixed on the upper support plate, and an adjustment seat slidably connected between the lower connecting plate and the upper connecting plate. The placement frame is rotatably connected to a rotating rod, and the rotating rod is provided with a first gear and a second gear. The upper connecting plate is provided with a first rack meshing with the first gear, and the adjustment seat is fixed with a second rack meshing with the second gear.
[0012] Preferably, the outer diameter circumference of the first gear is twice the outer diameter circumference of the second gear.
[0013] Preferably, the threaded spray pipe is threadedly connected to the adjustment seat, the displacement assembly includes a main bevel gear rotatably connected to the adjustment seat, a guide strip is fixedly provided on the inner side wall of the main bevel gear, and a guide groove for the guide strip to slide is opened on the threaded spray pipe.
[0014] Preferably, the main bevel gear and the rotating shaft are both provided with synchronous wheels, a synchronous belt is provided between the two synchronous wheels, an elastic telescopic plate is provided on the adjustment seat through a connecting plate, and the elastic telescopic plate is connected to a tensioning wheel slidably connected to the synchronous belt through a rotating shaft.
[0015] Preferably, the threaded spray pipe comprises a threaded pipe threadedly connected to the adjustment seat, and a spray head and a rotating joint respectively arranged at both ends of the threaded pipe, and the rotating joint is fixedly connected to the catheter and rotatably connected to the threaded pipe.
[0016] Preferably, the lifting assembly includes a support plate fixed on the adjustment seat in a circle with the threaded spray pipe as the center, each of the support plates is rotatably connected to a rotating rod, the rotating rod is provided with a secondary bevel gear meshing with the main bevel gear, the rotating rod is provided with a first reel and a second reel, the first reel and the second reel are both wound with a pull rope, the ends of the two pull ropes are connected to connecting rings, and the two connecting rings are respectively rotatably connected to the front end and the rear end of the threaded spray pipe.
[0017] Preferably, a fan blade portion is provided on the outer side of the threaded spray pipe.
[0018] The present invention also discloses a method for using the pipe mold spraying device, comprising the following steps:
[0019] S1: The tube mold body is placed between the upper support plate and the lower support plate, the bottom of the tube mold body abuts against the baffle, and then the screw is rotated, the screw drives the upper support plate to move downward, and the rotating roller on the upper support plate abuts against the tube mold body to achieve the positioning of the tube mold body;
[0020] When the upper supporting plate moves downward, it drives the upper connecting plate downward, the first rack on the outer side of the upper connecting plate meshes with the first gear on the rotating rod, the first gear drives the rotating rod and the second gear on the outer side of the rotating rod to rotate, the second gear meshes with the second rack on the adjusting seat, the second rack drives the adjusting seat downward, so that the threaded spray pipe at the center of the adjusting seat is automatically adjusted and placed coaxially with the pipe mold body between the upper supporting plate and the lower supporting plate;
[0021] S2: Then the driving motor is controlled to run, and the driving motor drives the rotating shaft to rotate when running, and the rotating roller outside the rotating shaft drives the pipe mold body in the placement rack to rotate;
[0022] When the rotating shaft rotates, the outer synchronous wheel cooperates with the synchronous belt to drive the main bevel gear to rotate, and the main bevel gear drives the threaded spray pipe to rotate through the guide bar. The threaded spray pipe is threadedly connected to the adjustment seat, so that the threaded spray pipe moves axially during rotation, and the threaded pipe drives the nozzle to move toward the top of the tube mold body;
[0023] When the main bevel gear rotates, it meshes with the auxiliary bevel gear for transmission, and the auxiliary bevel gear drives the rotating rod to rotate. The first reel and the second reel on the outer side of the rotating rod release and reel the pull rope respectively, so that the pull rope cooperates with the connecting ring to pull the front and rear ends of the threaded pipe, thereby limiting the end of the threaded pipe from falling.
[0024] S3: After the nozzle at the end of the threaded pipe moves to the end of the pipe mold body, the spray tank equipment is controlled to work, and the spray tank equipment transports the spray liquid into the threaded pipe through the conduit;
[0025] As the threaded pipe continues to rotate and move laterally along its axial direction, the nozzle sprays evenly on the inner side wall of the pipe mold body;
[0026] When the threaded tube rotates, the fan blade part is driven to rotate, and the fan blade part blows air toward the spray liquid on the inner wall of the tube mold body to accelerate the drying of the spray liquid;
[0027] S4: After the nozzle moves to the bottom end of the tube mold body, the spraying work on the inner wall of the tube mold body is completed. At this time, the spray tank equipment is controlled to stop working, and the drive motor is controlled to drive the rotating shaft to reverse, so that the threaded spray tube moves out of the tube mold body. The staff releases the limit of the upper support plate on the tube mold body by rotating the screw, and the staff completes the disassembly of the tube mold body from the placement rack.
[0028] Compared with the prior art, the present invention provides a pipe mold spraying device and a method of using the same, which have the following beneficial effects:
[0029] 1. The pipe mold spraying device and its use method, while the positioning component positions the pipe mold body, the coaxial adjustment component works automatically to quickly complete the coaxial setting of the threaded spray pipe and the pipe mold body, reducing the workload and difficulty of the staff, making the circumference of the end of the threaded spray pipe and the inner wall of the pipe mold body the same distance, ensuring that the spraying force and spraying distance of the spray liquid remain unchanged, and improving the spraying efficiency and spraying effect.
[0030] 2. The tube mold spraying device and its use method: when the threaded spray tube rotates and moves laterally, the main bevel gear and the sub-bevel gear mesh and transmit, the sub-bevel gear drives the rotating rod to rotate, and the first drum and the second drum on the outside of the rotating rod release and reel in the pull rope respectively, so that the pull rope cooperates with the connecting ring to pull the front and rear ends of the threaded tube to limit the end of the threaded tube from falling, and the lifting assembly works automatically to ensure that when the threaded spray tube is spraying, the distance between the end of the threaded spray tube and the inner wall of the tube mold body is always the same, so as to ensure that the spraying force and spraying distance of the spray liquid remain unchanged, thereby improving the spraying efficiency and spraying effect.
[0031] 3. The tube mold spraying device and its use method may cause different amounts of spray liquid sprayed from the nozzle on different parts of the inner wall of the tube mold body during actual operation. By tilting the tube mold body, the area on the inner wall of the tube mold body with more spray liquid can slide down automatically, and by driving the tube mold body to rotate during spraying, excess spray liquid can be automatically filled in the area on the inner wall of the tube mold body with less spray liquid, so that the amount of spray on the inner wall of the tube mold body is uniform, ensuring the spraying effect.
[0032] 4. The tube mold spraying device and its use method are characterized in that a fan blade portion is arranged on the threaded spraying tube so that the fan blade portion rotates with the threaded spraying tube. The rotation of the fan blade can blow the spraying liquid, which can accelerate the rapid flow of excess spraying liquid in the tube mold body on the one hand, and accelerate the drying of the spraying liquid on the inner wall of the tube mold body on the other hand, thereby improving the tube mold spraying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 The structure of the present invention is schematically shown Figure 1 ;
[0034] Figure 2 For the present invention Figure 1 A partial enlarged structural diagram of the middle part;
[0035] Figure 3 The structure of the present invention is schematically shown Figure 2 ;
[0036] Figure 4 For the present invention Figure 3 A schematic diagram of the partially enlarged structure of the middle B part;
[0037] Figure 5 It is a structural schematic diagram of the placement rack of the present invention;
[0038] Figure 6 It is a schematic diagram of the cross-sectional structure of the placement rack of the present invention;
[0039] Figure 7 The structure diagram of the mobile spraying mechanism of the present invention is shown in FIG. Figure 1 ;
[0040] Figure 8 The structure diagram of the mobile spraying mechanism of the present invention is shown in FIG. Figure 2 ;
[0041] Fig. 9 The structure diagram of the mobile spraying mechanism of the present invention is shown in FIG. Figure 3 ;
[0042] Fig.10 It is a structural schematic diagram of a synchronous wheel and a synchronous belt of the present invention;
[0043] Fig.11 It is a structural schematic diagram of the main bevel gear of the present invention.
[0044] In the figure: 1, base; 101, baffle; 2, placement rack; 3, pipe mold body; 4, threaded spray pipe; 401, threaded pipe; 402, nozzle; 403, rotating joint; 5, spray tank equipment; 501, guide tube; 6, lower support plate; 601, lower connecting plate; 7, upper support plate; 701, screw; 702, upper connecting plate; 7021, first rack; 8, rotating shaft; 801, rotating roller; 802, driving motor; 9, adjustment seat ; 901, second rack; 902, main bevel gear; 9021, guide bar; 10, rotating rod; 1001, first gear; 1002, second gear; 11, guide groove; 12, synchronous wheel; 13, elastic telescopic plate; 131, tensioning wheel; 14, support plate; 141, rotating rod; 142, secondary bevel gear; 143, first drum; 144, second drum; 145, pull rope; 146, connecting ring; 15, fan blade part. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0046] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0047] Example 1: Reference Figure 1 , Figure 3 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 A pipe mold spraying device comprises a base 1 and a spray tank device 5, wherein the top surface of the base 1 is inclined, and further comprises:
[0048] A placement rack 2, the placement rack 2 is fixed on the base 1, a positioning assembly for positioning the pipe mold body 3 is provided on the placement rack 2, and a baffle 101 that movably abuts against the pipe mold body 3 is provided at the end of the base 1; and
[0049] A mobile spraying mechanism, which is connected to the positioning assembly and is used to spray the inner wall of the tube mold body 3. The mobile spraying mechanism includes a threaded spraying pipe 4 connected to the spray tank device 5 through a conduit 501, a displacement assembly for driving the threaded spraying pipe 4 to move, and a coaxial adjustment assembly for adjusting the coaxiality of the threaded spraying pipe 4 and the tube mold body 3;
[0050] Wherein, a lifting component for lifting the threaded spray tube 4 is arranged on the mobile spraying mechanism.
[0051] Specifically, the placement rack 2 positions the pipe mold bodies 3 of different sizes through the positioning assembly. While the pipe mold body 3 is positioned, the coaxial adjustment assembly automatically works to automatically adjust the threaded spray tube 4 to be coaxial with the pipe mold body 3. Then, the mobile spraying mechanism and the spray tank equipment 5 are controlled to work. When the threaded spray tube 4 is controlled to move into the pipe mold body 3 for spraying, the lifting assembly lifts the end of the threaded spray tube 4 to prevent the end of the threaded spray tube 4 from falling, ensuring that the distance between the end of the threaded spray tube 4 and the inner wall of the pipe mold body 3 is always the same, ensuring that the spraying force and spraying distance of the sprayed spray liquid remain unchanged, thereby improving the spraying efficiency and spraying effect.
[0052] Example 2: Reference Figure 1 , Figure 3 , Figure 5 and Figure 6 , a pipe mold spraying device, based on Example 1, further, the positioning component includes a lower support plate 6 fixedly mounted on the lower side of the placement rack 2 and an upper support plate 7 movably mounted on the upper side of the placement rack 2, the pipe mold body 3 is placed between the upper support plate 7 and the lower support plate 6, and the upper support plate 7 and the lower support plate 6 are both rotatably connected with a rotating shaft 8, and a rotating roller 801 is arranged on the rotating shaft 8, and a driving motor 802 for driving the rotating shaft 8 to rotate is fixed on the lower support plate 6, and a screw 701 is threadedly connected to the placement rack 2, and the screw 701 is rotatably connected to the upper support plate 7.
[0053] Specifically, when initially positioning different tube mold bodies 3, the tube mold body 3 is placed between the upper support plate 7 and the lower support plate 6, the bottom of the tube mold body 3 abuts against the baffle 101, and then the screw 701 is rotated, the screw 701 drives the upper support plate 7 to move downward, and the rotating roller 801 on the upper support plate 7 abuts against the tube mold body 3 to achieve the positioning of the tube mold body 3. During spraying, the driving motor 802 is controlled to run, and the driving motor 802 drives the rotating roller 801 to rotate through the rotating shaft 8, so that the rotating roller 801 The tube mold body 3 is driven to rotate between the upper support plate 7 and the lower support plate 6. In actual operation, different amounts of spray liquid may be sprayed on the inner wall of the tube mold body 3. By tilting the tube mold body 3, the area on the inner wall of the tube mold body 3 with more spray liquid can slide down automatically. By driving the tube mold body 3 to rotate during spraying, excess spray liquid can be automatically filled in the area on the inner wall of the tube mold body 3 with less spray liquid, so that the spray amount on the inner wall of the tube mold body 3 is uniform, thereby ensuring the spraying effect.
[0054] Example 3: Reference Figure 1 , Figure 3 , Figure 4 , Figure 6 and Figure 7 , a pipe mold spraying device, based on Example 2, further, the coaxial adjustment component includes a lower connecting plate 601 fixed on the lower supporting plate 6, an upper connecting plate 702 fixed on the upper supporting plate 7, and an adjustment seat 9 slidably connected between the lower connecting plate 601 and the upper connecting plate 702, a rotating rod 10 is rotatably connected to the placement frame 2, the rotating rod 10 is provided with a first gear 1001 and a second gear 1002, the upper connecting plate 702 is provided with a first rack 7021 meshing with the first gear 1001, and the adjustment seat 9 is fixed with a second rack 901 meshing with the second gear 1002.
[0055] Furthermore, the outer diameter circumference of the first gear 1001 is twice the outer diameter circumference of the second gear 1002 .
[0056] Specifically, when the upper support plate 7 moves downward, it drives the upper connecting plate 702 downward, and the first rack 7021 on the outer side of the upper connecting plate 702 meshes with the first gear 1001 on the rotating rod 10 for transmission. The first gear 1001 drives the rotating rod 10 and the second gear 1002 on the outer side of the rotating rod 10 to rotate, and the second gear 1002 meshes with the second rack 901 on the adjusting seat 9 for transmission. The second rack 901 drives the adjusting seat 9 downward, and the moving distance of the adjusting seat 9 is half of the moving distance of the upper connecting plate 702, so that the threaded spray pipe 4 at the center of the adjusting seat 9 is automatically adjusted and coaxially placed with the pipe mold body 3 between the upper support plate 7 and the lower support plate 6. There is no need for the staff to make multiple manual adjustments, which reduces the workload and difficulty of the staff and improves the spraying efficiency of the pipe mold.
[0057] Example 4: Reference Figure 1-11A pipe mold spraying device, based on Example 3, further, the threaded spray pipe 4 is threadedly connected to the adjustment seat 9, the displacement assembly includes a main bevel gear 902 rotatably connected to the adjustment seat 9, the inner wall of the main bevel gear 902 is fixed with a guide strip 9021, and the threaded spray pipe 4 is provided with a guide groove 11 for the guide strip 9021 to slide.
[0058] Furthermore, a synchronous wheel 12 is provided on the main bevel gear 902 and the rotating shaft 8, a synchronous belt is provided between the two synchronous wheels 12, an elastic telescopic plate 13 is provided on the adjustment seat 9 through a connecting plate, and the elastic telescopic plate 13 is connected to a tensioning wheel 131 slidably connected to the synchronous belt through a rotating shaft.
[0059] Furthermore, the threaded spray pipe 4 includes a threaded pipe 401 threadedly connected to the adjustment seat 9 and a spray head 402 and a rotating joint 403 respectively arranged at both ends of the threaded pipe 401 . The rotating joint 403 is fixedly connected to the conduit 501 and is rotatably connected to the threaded pipe 401 .
[0060] Furthermore, the lifting assembly includes a support plate 14 fixedly arranged on the adjustment seat 9 in a circle with the threaded spray pipe 4 as the center, each support plate 14 is rotatably connected to a rotating rod 141, the rotating rod 141 is provided with a secondary bevel gear 142 meshing with the main bevel gear 902, the rotating rod 141 is provided with a first reel 143 and a second reel 144, the first reel 143 and the second reel 144 are both wound with a pull rope 145, the ends of the two pull ropes 145 are connected to connecting rings 146, and the two connecting rings 146 are respectively rotatably connected to the front end and the rear end of the threaded spray pipe 4.
[0061] Specifically, the driving motor 802 is controlled to run. When the driving motor 802 runs, it drives the rotating shaft 8 to rotate. The rotating roller 801 outside the rotating shaft 8 drives the tube mold body 3 in the placement rack 2 to rotate. When the rotating shaft 8 rotates, the outer synchronous wheel 12 cooperates with the synchronous belt to drive the main bevel gear 902 to rotate. The main bevel gear 902 drives the threaded spray pipe 4 to rotate through the guide strip 9021. The threaded spray pipe 4 is threadedly connected to the adjustment seat 9, so that the threaded spray pipe 4 moves axially during rotation. The threaded pipe 401 drives the nozzle 402 to move toward the top of the tube mold body 3. When the main bevel gear 902 rotates, it meshes with the secondary bevel gear 142 for transmission. The secondary bevel gear 142 drives the rotating rod 141 to rotate. The rotating rod 141 The first reel 143 and the second reel 144 on the outside release and reel the pull rope 145 respectively, so that the pull rope 145 cooperates with the connecting ring 146 to lift the front and rear ends of the threaded tube 401, and limits the end of the threaded tube 401 from falling, ensuring that when the threaded spray tube 4 is spraying, the distance between the end of the threaded spray tube 4 and the inner wall of the tube mold body 3 is always the same, ensuring that the spraying force and spraying distance of the sprayed spray liquid remain unchanged, thereby improving the spraying efficiency and spraying effect. After the nozzle 402 at the end of the threaded tube 401 moves to the end of the tube mold body 3, the spray tank equipment 5 is controlled to work, and the spray tank equipment 5 transports the spray liquid into the threaded tube 401 through the conduit 501, thereby ensuring the spraying quality of the inner wall of the tube mold body 3.
[0062] Example 5: Reference Figure 1 , Figure 3 , Figure 7 , Figure 8 and Fig. 9 , a pipe mold spraying device, based on Example 4, further, a fan blade part 15 is provided on the outer side of the threaded spraying pipe 4.
[0063] Specifically, by arranging a fan blade portion 15 on the threaded spray tube 4, the fan blade portion 15 rotates with the threaded spray tube 4. The rotation of the fan blade can blow the spray liquid, which on the one hand accelerates the rapid flow of excess spray liquid in the tilted tube mold body 3, and on the other hand accelerates the drying of the spray liquid on the inner wall of the tube mold body 3, thereby improving the tube mold spraying efficiency.
[0064] The present invention also discloses a method for using the pipe mold spraying device, comprising the following steps:
[0065] S1: The tube mold body 3 is placed between the upper support plate 7 and the lower support plate 6, the bottom of the tube mold body 3 is in contact with the baffle 101, and then the screw 701 is rotated, the screw 701 drives the upper support plate 7 to move downward, and the rotating roller 801 on the upper support plate 7 is in contact with the tube mold body 3, so as to realize the positioning of the tube mold body 3;
[0066] When the upper supporting plate 7 moves downward, the upper connecting plate 702 is driven downward, the first rack 7021 on the outer side of the upper connecting plate 702 is meshed with the first gear 1001 on the rotating rod 10 for transmission, the first gear 1001 drives the rotating rod 10 and the second gear 1002 on the outer side of the rotating rod 10 to rotate, the second gear 1002 is meshed with the second rack 901 on the adjusting seat 9 for transmission, the second rack 901 drives the adjusting seat 9 to move downward, so that the threaded spray pipe 4 at the center of the adjusting seat 9 is automatically adjusted and placed coaxially with the pipe mold body 3 between the upper supporting plate 7 and the lower supporting plate 6;
[0067] S2: Then, the driving motor 802 is controlled to operate. When the driving motor 802 operates, the rotating shaft 8 is driven to rotate. The rotating roller 801 outside the rotating shaft 8 drives the pipe mold body 3 in the placement rack 2 to rotate.
[0068] When the rotating shaft 8 rotates, the outer synchronous wheel 12 cooperates with the synchronous belt to drive the main bevel gear 902 to rotate, and the main bevel gear 902 drives the threaded spray pipe 4 to rotate through the guide bar 9021. The threaded spray pipe 4 is threadedly connected with the adjustment seat 9, so that the threaded spray pipe 4 moves axially during rotation, and the threaded pipe 401 drives the nozzle 402 to move toward the top of the pipe mold body 3;
[0069] When the main bevel gear 902 rotates, it meshes with the auxiliary bevel gear 142 for transmission, and the auxiliary bevel gear 142 drives the rotating rod 141 to rotate. The first reel 143 and the second reel 144 on the outer side of the rotating rod 141 release and reel the pull rope 145 respectively, so that the pull rope 145 cooperates with the connecting ring 146 to pull the front and rear ends of the threaded tube 401, thereby limiting the end of the threaded tube 401 from falling.
[0070] S3: After the spray head 402 at the end of the threaded tube 401 moves to the end of the tube mold body 3, the spray tank device 5 is controlled to work, and the spray tank device 5 transports the spray liquid into the threaded tube 401 through the conduit 501;
[0071] As the threaded tube 401 continues to rotate and move laterally along its axial direction, the spray head 402 sprays the inner wall of the tube mold body 3 evenly;
[0072] When the threaded tube 401 rotates, the fan blade portion 15 is driven to rotate, and the fan blade portion 15 blows air toward the spray liquid on the inner wall of the tube mold body 3 to accelerate the drying of the spray liquid;
[0073] S4: After the nozzle 402 moves to the bottom end of the tube mold body 3, the spraying work on the inner wall of the tube mold body 3 is completed. At this time, the spray tank equipment 5 is controlled to stop working, and the driving motor 802 is controlled to drive the rotating shaft 8 to reverse, so that the threaded spray tube 4 moves out of the tube mold body 3. The staff releases the limit of the upper support plate 7 on the tube mold body 3 by rotating the screw 701, and the staff completes the disassembly of the tube mold body 3 from the placement rack 2.
[0074] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A pipe mold spraying device, comprising a base (1) and a spray tank device (5), characterized in that: The top surface of the base (1) is arranged to be inclined, and further comprises: A placing frame (2), wherein the placing frame (2) is fixedly mounted on a base (1), a positioning assembly for positioning a pipe mold body (3) is arranged on the placing frame (2), a baffle (101) movably abutting against the pipe mold body (3) is arranged at the end of the base (1), the positioning assembly comprises a lower support plate (6) fixedly mounted on the lower side of the placing frame (2) and an upper support plate (7) movably mounted on the upper side of the placing frame (2), the pipe mold body (3) is placed between the upper support plate (7) and the lower support plate (6), a rotating shaft (8) is rotatably connected in the upper support plate (7) and the lower support plate (6), a rotating roller (801) is arranged on the rotating shaft (8), a driving motor (802) for driving the rotating shaft (8) to rotate is fixedly mounted on the lower support plate (6), a screw rod (701) is threadedly connected on the placing frame (2), and the screw rod (701) is rotatably connected to the upper support plate (7); A mobile spraying mechanism, the mobile spraying mechanism is connected to the positioning assembly and is used to spray the inner wall of the pipe mold body (3). The mobile spraying mechanism includes a threaded spraying pipe (4) connected to the spray tank device (5) through a guide tube (501), a displacement assembly for driving the threaded spraying pipe (4) to move, and a coaxial adjustment assembly for adjusting the coaxiality of the threaded spraying pipe (4) and the pipe mold body (3). The coaxial adjustment assembly includes a lower connecting plate (601) fixedly mounted on the lower supporting plate (6), an upper connecting plate (702) fixedly mounted on the upper supporting plate (7), and an adjustment seat (9) slidably connected between the lower connecting plate (601) and the upper connecting plate (702). The placement frame (2) is rotatably connected to a rotating rod ( 10), the rotating rod (10) is provided with a first gear (1001) and a second gear (1002), the upper connecting plate (702) is provided with a first rack (7021) meshing with the first gear (1001), the adjusting seat (9) is fixedly provided with a second rack (901) meshing with the second gear (1002), the threaded spray pipe (4) is threadedly connected to the adjusting seat (9), the displacement assembly comprises a main bevel gear (902) rotatably connected to the adjusting seat (9), a guide strip (9021) is fixedly provided on the inner side wall of the main bevel gear (902), and a guide groove (11) for the guide strip (9021) to slide is provided on the threaded spray pipe (4); The mobile spraying mechanism is provided with a lifting assembly for lifting the threaded spraying tube (4), the lifting assembly comprising a support plate (14) fixedly arranged on the adjustment seat (9) in a circle with the threaded spraying tube (4) as the center, each of the support plates (14) being rotatably connected to a rotating rod (141), the rotating rod (141) being provided with a secondary bevel gear (142) meshing with the main bevel gear (902), the rotating rod (141) being provided with a first reel (143) and a second reel (144), the first reel (143) and the second reel (144) being wound with a pull rope (145), the ends of the two pull ropes (145) being connected to a connecting ring (146), the two connecting rings (146) being rotatably connected to the front end and the rear end of the threaded spraying tube (4), respectively.
2. A pipe mold spraying device according to claim 1, characterized in that: The outer diameter circumference of the first gear (1001) is twice the outer diameter circumference of the second gear (1002).
3. A pipe mold spraying device according to claim 2, characterized in that: The main bevel gear (902) and the rotating shaft (8) are both provided with synchronous wheels (12), a synchronous belt is provided between the two synchronous wheels (12), an elastic telescopic plate (13) is provided on the adjustment seat (9) via a connecting plate, and the elastic telescopic plate (13) is connected to a tensioning wheel (131) slidably connected to the synchronous belt via a rotating shaft.
4. A pipe mold spraying device according to claim 3, characterized in that: The threaded spray pipe (4) comprises a threaded pipe (401) threadedly connected to an adjustment seat (9), and a spray head (402) and a rotating joint (403) respectively arranged at two ends of the threaded pipe (401); the rotating joint (403) is fixedly connected to the guide tube (501) and is rotatably connected to the threaded pipe (401).
5. A pipe mold spraying device according to claim 4, characterized in that: A fan blade portion (15) is provided on the outer side of the threaded spray pipe (4).
6. A method for using the tube mold spraying device according to claim 5, characterized in that: The following steps are involved: S1: The tube mold body (3) is placed between the upper supporting plate (7) and the lower supporting plate (6), the bottom of the tube mold body (3) is in contact with the baffle (101), and then the screw rod (701) is rotated, the screw rod (701) drives the upper supporting plate (7) to move downward, and the rotating roller (801) on the upper supporting plate (7) is in contact with the tube mold body (3), thereby achieving positioning of the tube mold body (3); When the upper supporting plate (7) moves downward, the upper connecting plate (702) is driven downward, the first rack (7021) on the outer side of the upper connecting plate (702) is meshed with the first gear (1001) on the rotating rod (10) for transmission, the first gear (1001) drives the rotating rod (10) and the second gear (1002) on the outer side of the rotating rod (10) to rotate, the second gear (1002) is meshed with the second rack (901) on the adjusting seat (9) for transmission, the second rack (901) drives the adjusting seat (9) to move downward, so that the threaded spray pipe (4) at the center of the adjusting seat (9) is automatically adjusted and placed coaxially with the pipe mold body (3) between the upper supporting plate (7) and the lower supporting plate (6); S2: Then, the driving motor (802) is controlled to operate. When the driving motor (802) operates, the rotating shaft (8) is driven to rotate. The rotating roller (801) outside the rotating shaft (8) drives the tube mold body (3) in the placement rack (2) to rotate. When the rotating shaft (8) rotates, the outer synchronous wheel (12) cooperates with the synchronous belt to drive the main bevel gear (902) to rotate, and the main bevel gear (902) drives the threaded spray pipe (4) to rotate through the guide strip (9021). The threaded spray pipe (4) is threadedly connected to the adjustment seat (9), so that the threaded spray pipe (4) moves axially during rotation, and the threaded pipe (401) drives the spray head (402) to move toward the top of the pipe mold body (3); When the main bevel gear (902) rotates, it meshes with the auxiliary bevel gear (142) to transmit the rotation, and the auxiliary bevel gear (142) drives the rotating rod (141) to rotate. The first reel (143) and the second reel (144) outside the rotating rod (141) respectively release and reel in the pull rope (145), so that the pull rope (145) cooperates with the connecting ring (146) to pull the front and rear ends of the threaded tube (401), thereby limiting the end of the threaded tube (401) from falling. S3: After the spray head (402) at the end of the threaded tube (401) moves to the end of the tube mold body (3), the spray tank device (5) is controlled to operate, and the spray tank device (5) transports the spray liquid into the threaded tube (401) through the conduit (501); As the threaded tube (401) continues to rotate and move laterally along its axial direction, the spray head (402) sprays the inner wall of the tube mold body (3) evenly; When the threaded tube (401) rotates, the fan blade portion (15) is driven to rotate, and the fan blade portion (15) blows air toward the spray liquid on the inner wall of the tube mold body (3), thereby accelerating the drying of the spray liquid; S4: After the nozzle (402) moves to the bottom end of the tube mold body (3), the spraying work on the inner wall of the tube mold body (3) is completed. At this time, the spray tank equipment (5) is controlled to stop working, and the drive motor (802) is controlled to drive the rotating shaft (8) to reverse, so that the threaded spray tube (4) moves out of the tube mold body (3). The staff releases the limit of the upper support plate (7) on the tube mold body (3) by rotating the screw (701), and the staff completes the disassembly of the tube mold body (3) from the placement rack (2).
Citation Information
Patent Citations
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