A loading and unloading integrated machine for producing sealing rings
Through the design of the sealing ring production machine, the cutting and placement of the rubber strip is automatically completed, which solves the problem of low manual placement efficiency and improves production efficiency and accuracy.
Patent Information
- Application Number
- CN202411565962.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-11-05
AI Technical Summary
In the production of sealing rings, manual placement of rubber strips is low efficiency, resulting in low production efficiency.
A sealing ring production is designed, including coil support racks, coil transmission components, coil cutting devices, plastic strips, positioning conveyor belts, guide components, rubber handling components and sealing circles Die -casting mold. Through the coordinated work of these components, the automatic cutting, positioning and placement of rubber strips are realized, and production efficiency is improved.
The automated cutting and placement of rubber strips is realized, artificial operation is reduced, and the efficiency and accuracy of the production of sealing rings are improved.
Smart Images

Figure CN119058001B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of sealing ring production, and in particular to an integrated loading and unloading machine for sealing ring production. Background Art
[0002] Sealing rings are commonly used parts in industrial production. In the process of sealing ring production, the raw material roll of the sealing ring needs to be cut into strip structures of equal width, and then the rubber strips of equal width are placed on the mold at equal distances. After heating and pressurizing the mold, the rubber strips are melted to form a semi-finished rubber ring. After cooling and blowing, the rubber strips and waste materials are separated from each other to produce the rubber ring we need;
[0003] In traditional production, the sealing strips need to be placed on the mold at equal distances manually, and then die-casted at high temperature and high pressure;
[0004] In the process of equidistantly cutting the rubber strips and placing them in the mold, multiple operations such as manual cutting and manual placement are required, which requires more manpower and has low efficiency. Summary of the invention
[0005] The purpose of this application is to provide an integrated loading and unloading machine for sealing ring production to solve the technical problem of "low efficiency of manual placement of rubber strips".
[0006] The present application provides an integrated loading and unloading machine for sealing ring production, which adopts the following technical scheme: an integrated loading and unloading machine for sealing ring production comprises a coil support frame, a coil conveying assembly is arranged on one side of the coil support frame, a coil cutting device is arranged on the side of the coil conveying assembly away from the coil support frame, a rubber strip loading platform is arranged on the side of the coil cutting device away from the coil conveying assembly; a positioning conveyor belt is arranged at the lower side of the rubber strip loading platform; a material guiding assembly is arranged between the rubber strip loading platform and the positioning conveyor belt, a rubber strip transporting assembly is arranged above the positioning conveyor belt, and a sealing ring die-casting mold is arranged on the side of the positioning conveyor belt away from the rubber strip loading platform; a flip control assembly for controlling the flipping of the rubber strip loading platform is installed on the coil cutting device and the rubber strip loading platform; the rubber strip transporting assembly is used to transfer the rubber strip to the sealing ring die-casting mold; a grid measuring piece for measuring the width of the rubber strip is installed on the rubber strip loading platform; the grid measuring piece is used to control the action of the coil conveying assembly and the coil cutting device.
[0007] Optionally, the coil material cutting device includes a cutting platform, a lower cutting knife fixed on the cutting platform close to the side of the rubber strip platform, a cutting support platform arranged above the cutting platform, a cutting cylinder fixed on the cutting support platform, and a lower pressure plate fixed at the lower end of the cutting cylinder; an upper cutting knife is fixed on the lower pressure plate; a clamping assembly is installed on the lower pressure plate; a transmission shaft is installed on both sides of the rubber strip platform; the rubber strip platform; a carrier support frame is installed on both sides; the transmission shaft is rotatably connected to the carrier support frame; a flipping control assembly includes a ratchet fixed on the transmission shaft; a gear ring is installed on the ratchet, and racks are fixed at both ends of the lower pressure plate; the rack is meshed with the gear ring; the displacement distance of the rack is equal to the circumference of the gear ring; a stepping gear is installed on the transmission shaft; the stepping gear drives the positioning conveyor belt to rotate step by step through a driving chain.
[0008] Optionally, the clamping assembly includes a pressing sliding rod slidably mounted on the lower pressing plate; a pressing plate is fixed to the lower end of the pressing sliding rod; a pressing spring is sleeved on the pressing sliding rod; one end of the pressing spring abuts against the lower pressing plate, and the other end abuts against the pressing plate; a locking hoop is detachably mounted on the pressing sliding rod.
[0009] Optionally, the positioning conveyor belt includes a conveying support frame, with conveying shafts installed at both ends of the conveying support frame, conveying rollers fixed on the conveying shafts, conveying belts sleeved on the conveying rollers, and limiting strips equidistantly fixed on the conveying belts; the cross-section of the limiting strips is a trapezoidal structure with a small top and a large bottom; driven gears are fixed at both ends of the conveying shaft; and the driven gears are connected to the driving chain.
[0010] Optionally, a positioning turntable is fixed on the transmission shaft, and a counterweight is arranged on the positioning turntable; the counterweight is connected to the positioning turntable via a traction rope; the counterweight is used to make the side of the rubber strip stage on which the grid measuring piece is installed face upward.
[0011] Optionally, the material guiding assembly includes a material receiving hopper installed on the lower side of the rubber strip loading platform and a material guiding channel fixed at the lower end of the material receiving hopper; the lower end of the material guiding channel is close to the upper side of the limiting strip.
[0012] Optionally, the rubber strip transport assembly includes a transport bracket, a movable platform is installed on the upper end of the transport bracket, a lifting cylinder is installed on the movable platform, a needle plate is fixed on the lower end of the lifting cylinder, a push plate is installed on the lower side of the needle plate, and the push plate and the needle plate are connected through a push cylinder;
[0013] Moving gears are installed on both sides of the moving platform; a tooth groove meshing with the moving gear is installed on the upper end of the transport bracket; a moving motor is installed on the transport bracket; a moving screw is fixed to the output end of the moving motor; and a moving sleeve threadedly connected to the moving screw is installed on the moving platform.
[0014] Optionally, the coil conveying assembly includes a coil conveying frame, on which a pair of traction rollers are rotatably mounted, a conveying motor fixed to the coil conveying frame, conveying gears fixed to the traction rollers, and the conveying gears are connected by chains; the conveying motor is used to drive the traction rollers to rotate.
[0015] Optionally, the coil support frame includes a supporting base, a rotating table is rotatably mounted on the supporting base, a pair of trapezoidal loading platforms are vertically fixed on the rotating table, a plurality of U-shaped bearing parts are fixed on both sides of the trapezoidal loading platform, a coil support rod is placed on the U-shaped bearing part, bearings are detachably mounted at both ends of the coil support rod, and the bearings are clamped in the U-shaped bearing part; pin shaft holes are provided on the rotating table and the supporting base; a locking pin shaft is detachably mounted in the pin shaft hole.
[0016] Optionally, the sealing ring die-casting mold includes a sealing ring die-casting frame. A sliding table is slidably installed on the sealing ring die-casting frame, a lower mold is rotatably installed on the sliding table, and a mold flipping motor for controlling the flipping of the lower mold is fixed on the sliding table; a flip limiter is slidably installed on the lower side of the sliding table, and the flip limiter is controlled by a limit cylinder; the limit cylinder is fixed on the lower side of the sliding table; a lifting platform is installed on the upper end of the sealing ring die-casting frame, and a lifting member is installed on the lifting platform; an upper mold is fixed on the lower end of the lifting member, and a mold traction assembly is installed on the sealing ring die-casting frame; the mold traction assembly is used to control the horizontal movement of the lower mold; the mold traction assembly includes a traction motor fixed on the sealing ring die-casting frame, a traction screw is fixed on the output end of the traction motor, and the traction screw is threadedly connected to the sliding table.
[0017] In summary, the present application includes at least one of the following beneficial technical effects:
[0018] 1. During the production of the sealing ring, the rubber roll is placed on the roll support frame, and the rubber material is conveyed to the rubber strip stage through the roll conveying assembly. After the width of the rubber material is measured by the grid measuring piece, the roll conveying assembly is controlled to stop conveying, and the roll cutting device is controlled to complete cutting, and the cut rubber strip is placed on the rubber strip stage; during the cutting process of the cutting device, the rubber strip stage is controlled to flip 360 degrees through the flipping control assembly, and the rubber strip is placed on the positioning conveyor belt. During the flipping process of the rubber strip stage, the positioning conveyor belt is controlled to move step by step, so that the rubber strip is evenly spaced on the positioning conveyor belt; then the evenly spaced rubber strips are placed on the mold through the rubber strip handling assembly, so that the evenly spaced cutting and evenly spaced placement of the rubber strips are completed, thereby reducing manual labor and improving production efficiency.
[0019] 2. The rubber coil is placed on the coil support frame, and the rubber coil is pulled by the coil conveying assembly to be conveyed to the rubber strip loading platform. The length of the rubber strip is measured by the grid measuring piece to control the coil cutting device to cut it, and at the same time the coil conveying assembly is controlled to stop conveying, thereby reducing the error of the width of the cut rubber strip. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the present application;
[0021] Figure 2 This is a schematic diagram of the structure of the rubber strip stage of the embodiment of the present application;
[0022] Figure 3 This is a schematic diagram of the structure of the flip control component of the embodiment of the present application;
[0023] Figure 4 This is an embodiment of the present application Figure 3 A schematic diagram of the partially enlarged structure at center A;
[0024] Figure 5 It is a schematic structural diagram of a coil cutting device according to an embodiment of the present application;
[0025] Figure 6 This is a schematic diagram of the positioning conveyor belt structure of an embodiment of the present application;
[0026] Figure 7 This is a schematic diagram of the side view structure of the positioning conveyor belt in an embodiment of the present application;
[0027] Figure 8 This is a schematic diagram of the structure of the rubber strip handling assembly of the embodiment of the present application;
[0028] Fig. 9 This is a schematic diagram of the side view of the rubber strip handling assembly of an embodiment of the present application;
[0029] Fig.10 It is a schematic diagram of the structure of the coil conveying assembly of an embodiment of the present application;
[0030] Fig.11 This is a schematic diagram of the structure of the coil support frame of the embodiment of the present application;
[0031] Fig.12 This is a schematic diagram of the structure of the die-casting mold for the sealing ring of the embodiment of the present application;
[0032] Fig.13 It is a schematic diagram of the structure of the sliding platform in the embodiment of the present application;
[0033] Fig.14 is a schematic diagram of the transverse cross-sectional structure of the sliding platform in an embodiment of the present application;
[0034] Fig.15 It is a schematic diagram of the longitudinal cross-sectional structure of the sliding platform according to an embodiment of the present application.
[0035] In the figure, 1, coil support frame; 11, support base; 12, rotating table; 13, trapezoidal loading platform; 14, U-shaped bearing portion; 15, coil support rod; 16, bearing; 17, pin hole; 18, locking pin; 2, coil conveying assembly; 21, coil conveying frame; 22, traction roller; 23, conveying motor; 24, conveying gear; 3, coil cutting device; 31, cutting loading platform; 32, lower cutting knife; 33, cutting support Support platform; 34, cutting cylinder; 35, lower pressure plate; 36, upper cutting knife; 37, clamping assembly; 371, lower pressure sliding rod; 372, clamping plate; 373, clamping spring; 374, locking hoop; 4, rubber strip loading platform; 41, transmission shaft; 42, loading support frame; 43, grid measuring piece; 44, stepping gear; 45, positioning turntable; 46, counterweight block; 47, driving chain; 5, positioning conveyor belt; 51, conveying support Support frame; 52, conveying shaft; 53, conveying roller; 54, conveying belt; 55, limit strip; 56, driven gear; 6, material guide assembly; 61, receiving hopper; 62, material guide channel; 7, rubber strip transport assembly; 71, transport bracket; 72, moving platform; 721, moving gear; 722, tooth groove; 723, moving motor; 724, moving screw; 725, moving sleeve; 73, lifting cylinder; 74, needle plate; 75, push Material plate; 76, push cylinder; 8, sealing ring die-casting mold; 80, sliding table; 81, sealing ring die-casting frame; 82, lower mold; 83, lifting platform; 84, lifting part; 85, upper mold; 86, mold traction assembly; 861, traction motor; 862, traction screw; 87, mold flip motor; 88, flip limiter; 89, limit cylinder; 9, flip control assembly; 91, ratchet; 92, gear ring; 93, rack. DETAILED DESCRIPTION
[0036] The following is combined with Figure 1 -Attached Fig.15 , further details of this application are given.
[0037] Reference Figure 1 , Figure 2, a loading and unloading integrated machine for sealing ring production, comprising a coil support frame 1, a coil conveying assembly 2 is arranged on one side of the coil support frame 1, a coil cutting device 3 is arranged on the side of the coil conveying assembly 2 away from the coil support frame 1, and a rubber strip loading platform 4 is arranged on the side of the coil cutting device 3 away from the coil conveying assembly 2; a positioning conveyor belt 5 is arranged on the lower side of the rubber strip loading platform 4; a material guide assembly 6 is arranged between the rubber strip loading platform 4 and the positioning conveyor belt 5, a rubber strip handling assembly 7 is arranged above the positioning conveyor belt 5, and a sealing ring die-casting mold 8 is arranged on the side of the positioning conveyor belt 5 away from the rubber strip loading platform 4; a turnover control assembly 9 for controlling the turnover of the rubber strip loading platform 4 is installed on the coil cutting device 3 and the rubber strip loading platform 4; the rubber strip handling assembly 7 is used to transfer the rubber strip to the sealing ring die-casting mold 8; a grid measuring component 43 is used to control the action of the coil conveying assembly 2 and the coil cutting device 3;
[0038] The rubber coil is placed on the coil support frame 1, and the rubber coil is pulled by the coil conveying component 2 to be conveyed to the rubber strip loading platform 4. The length of the rubber strip is measured by the grid measuring piece 43 to control the coil cutting device 3 to cut it, and at the same time, the coil conveying component 2 is controlled to stop conveying, thereby reducing the error of the width of the cut rubber strip.
[0039] The cut rubber strips are placed on the positioning conveyor belt 5 through the material guide assembly 6, which reduces the height of the rubber strips falling, so that the rubber strips are placed on the positioning conveyor belt 5 more neatly;
[0040] When the rubber strips are placed on the equal-position conveyor belt 5 at equal distances, they are transported to the sealing ring die-casting mold 8 through the rubber strip transport component 7 and installed;
[0041] The rubber strip loading platform 4 is flipped by the roll material cutting device 3 and the flip control component 9 on the rubber strip loading platform 4, so that the rubber strip loading platform 4 flips once after each cutting, and the material guide component 6 completes one delivery, which can effectively prevent the rubber strip from getting stuck in the material guide component 6.
[0042] Reference Figure 2The coil cutting device 3 includes a cutting stage 31, a lower cutting knife 32 fixed on the cutting stage 31 near the side of the rubber strip stage 4, a cutting support platform 33 arranged above the cutting stage 31, a cutting cylinder 34 fixed on the cutting support platform 33, and a lower pressing plate 35 fixed at the lower end of the cutting cylinder 34; an upper cutting knife 36 is fixed on the lower pressing plate 35; a clamping assembly 37 is installed on the lower pressing plate 35; the lower side of the clamping assembly 37 is slightly lower than the lowermost end of the upper cutting knife 36. When cutting the rubber coil, the cutting cylinder 34 controls the lower pressing plate 35 to move downward, and the clamping assembly 37 first contacts the rubber coil to press the rubber coil on the cutting stage 31, and then the upper cutting knife 36 and the lower cutting knife 32 form a shear force to cut the coil into rubber strips; the rubber strips are placed on the rubber strip stage 4; thereby, the displacement of the rubber coil during the cutting process can be reduced, thereby effectively reducing the error of the rubber strip during the cutting process;
[0043] Reference Figure 2 , Figure 3 , Figure 4 , transmission shafts 41 are installed on both sides of the rubber strip stage 4; a loading support frame 42 is installed on both sides of the rubber strip stage 4; the transmission shaft 41 is rotatably connected with the loading support frame 42; the flip control assembly 9 includes a ratchet 91 fixed on the transmission shaft 41; a gear ring 92 is installed on the ratchet 91, and racks 93 are fixed at both ends of the lower pressure plate 35; the rack 93 is meshed with the gear ring 92;
[0044] When the lower pressing plate 35 moves downward, the rack 93 meshes with the toothed ring 92, and the toothed ring 92 rotates under the action of the ratchet 91. At this time, the rubber strip carrier 4 does not flip over. When the upper cutting knife 36 and the lower cutting knife 32 complete cutting, the lower pressing plate 35 moves upward. At this time, the rubber strip carrier 4 is flipped under the action of the rack 93, the toothed ring 92 and the ratchet 91; the displacement distance of the rack 93 is equal to the circumference of the toothed ring 92, so that the rubber strip carrier 4 completes a 360-degree flip;
[0045] The rubber strip loading platform 4 does not flip over during the process of the upper cutting knife 36 and the lower cutting knife 32 completing the cutting, so that the rubber strip is stably placed on the rubber strip loading platform 4;
[0046] Reference Figure 2 A stepping gear 44 is mounted on the transmission shaft 41; the stepping gear 44 drives the positioning conveyor belt 5 to rotate step by step through the driving chain 47;
[0047] The rubber strip loading platform 4 turns over once, and the stepping gear 44 rotates one circle, driving the positioning conveyor belt 5 to rotate through the driving chain 47, so that the positioning conveyor belt 5 rotates the same distance each time, so that the rubber strips are placed on the positioning conveyor belt 5 at equal distances.
[0048] Reference Figure 5The clamping assembly 37 includes a pressing sliding rod 371 slidably mounted on the lower pressing plate 35; a pressing plate 372 is fixed at the lower end of the pressing sliding rod 371; a pressing spring 373 is sleeved on the pressing sliding rod 371; one end of the pressing spring 373 abuts against the lower pressing plate 35, and the other end abuts against the pressing plate 372; a locking hoop 374 is detachably mounted on the pressing sliding rod 371; during the pressing process of the pressing assembly 37, after the pressing plate 372 contacts the rubber coil, the cutting cylinder 34 continues to move downward, and the rubber coil is pressed down under the action of the pressing sliding rod 371 and the pressing spring 373; the telescopic length of the pressing sliding rod 371 can be controlled by adjusting the position of the locking hoop 374, and at the same time, the pressing assembly 37 can be prevented from separating from the lower pressing plate 35 under the action of the locking hoop 374.
[0049] Reference Figure 6 , Figure 7 The positioning conveyor belt 5 includes a conveying support frame 51, and conveying shafts 52 are installed at both ends of the conveying support frame 51. Conveying rollers 53 are fixed on the conveying shafts 52. Conveying belts 54 are sleeved on the conveying rollers 53, and limiting strips 55 are fixed at equal intervals on the conveying belts 54; driven gears 56 are fixed at both ends of the conveying shafts 52; the driven gears 56 are connected to the driving chain 47; each time the rubber strip loading platform 4 is flipped, the stepping gear 44 rotates one circle, and the driving chain 47 acts on the driven gear 56 at the same angle each time, so the conveying belt 54 is displaced the same each time, so that the distance between the rubber strips put by the material guide component 6 on the conveying belt 54 is equal;
[0050] The cross section of the limiting strip 55 is a trapezoidal structure that is smaller at the top and larger at the bottom, so a trapezoidal groove is formed on the upper side of the conveyor belt 54 , and the rubber strip placed on the conveyor belt 54 is accurately positioned by the trapezoidal groove.
[0051] Reference Figure 2 , Figure 5 A positioning turntable 45 is fixed on the transmission shaft 41, and a counterweight 46 is arranged on the positioning turntable 45; the counterweight 46 is connected to the positioning turntable 45 by a traction rope; the counterweight 46 is used to make the side of the rubber strip stage 4 on which the grid measuring piece 43 is installed face upward; the gravity of the counterweight 46 is greater than the deflection force of the rubber strip stage 4;
[0052] Because the rubber strip carrier 4 can rotate unidirectionally under the action of the ratchet 91, the rack 93 and the gear ring 92, the rubber strip carrier 4 is a flat structure, and due to its own structural reasons, it will generate deflection force and cannot ensure that the plane is facing upward. By installing a turntable 45 on the transmission shaft 41, and connecting the counterweight 46 to the turntable 45 through a traction rope, the gravity generated by the counterweight 46 is perpendicular to one side of the plane of the rubber strip carrier 4. When the plane of the rubber strip carrier 4 is facing upward, the directions of the forces of the traction rope, the counterweight 46 and the transmission shaft 41 are in the same straight line. When the angle of the rubber strip carrier 4 is offset, the directions of the forces of the traction rope, the counterweight 46 and the transmission shaft 41 are not in the same straight line. Under the action of the counterweight 46, the directions of the forces of the traction rope, the counterweight 46 and the transmission shaft 41 are restored to the same straight line, thereby effectively preventing the rubber strip carrier 4 from deflecting and keeping the plane facing upward.
[0053] Reference Figure 3 , Figure 5 The material guiding assembly 6 includes a material receiving hopper 61 installed on the lower side of the rubber strip loading platform 4 and a material guiding channel 62 fixed at the lower end of the material receiving hopper 61; the lower end of the material guiding channel 62 is close to the upper side of the limiting strip 55; the distance between the lower end of the material guiding channel 62 and the upper side of the limiting strip 55 is less than the thickness of the rubber strip, and the distance between the lower end of the material guiding channel 62 and the upper side of the conveyor belt 54 is greater than the thickness of the rubber strip. During the rotation of the rubber strip loading platform 4, the cut rubber strip is placed on the conveyor belt 54, and when the groove is aligned with the material guiding channel 62, the rubber strip is accurately placed in the groove between the limiting strips 55, thereby further equidistantly arranging the rubber strips.
[0054] Reference Figure 8 , Fig. 9 The rubber strip transport assembly 7 includes a transport bracket 71, a moving platform 72 is installed on the upper end of the transport bracket 71, a lifting cylinder 73 is installed on the moving platform 72, a needle plate 74 is fixed on the lower end of the lifting cylinder 73, a push plate 75 is installed on the lower side of the needle plate 74, and the push plate 75 is connected to the needle plate 74 through a push cylinder 76;
[0055] When the rubber strip is transferred, the lifting cylinder 73 controls the needle plate 74 to move downward, and the pushing cylinder 76 controls the push plate 75 to move upward, so that the needles on the lower side of the needle plate 74 are exposed, so that the needles pierce the rubber strip and fix the rubber strip on the needle plate 74, so that the position of the rubber strip does not change significantly, so that the rubber strip can be placed on the mold at an equal distance;
[0056] Moving gears 721 are installed on both sides of the moving platform 72; a tooth groove 722 meshing with the moving gear 721 is installed on the upper end of the transport bracket 71; a moving motor 723 is installed on the transport bracket 71; a moving screw 724 is fixed to the output end of the moving motor 723; a moving sleeve 725 threadedly connected to the moving screw 724 is installed on the moving platform 72; the displacement error can be reduced by the cooperation between the moving screw 724 and the moving sleeve 725;
[0057] The moving motor 723 drives the moving screw 724 to rotate and control the displacement of the moving platform 72. When the moving platform 72 moves to the top of the sealing ring die-casting mold 8, the lifting cylinder 73 controls the needle plate 74 to move downward so that the rubber strip stuck on the needle plate 74 fits with the sealing ring die-casting mold 8. At this time, the moving cylinder 76 controls the push plate 75 to move downward so that the rubber strip is placed on the sealing ring die-casting mold 8. During the transfer of the rubber strips, the distance between the rubber strips does not change significantly, so that the rubber strips can be placed equidistantly on the sealing ring die-casting mold 8, thereby reducing the use of manual labor and improving production efficiency.
[0058] Moving gears 721 are installed on both sides of the moving platform 72; a tooth groove 722 meshing with the moving gear 721 is installed on the upper end of the transport bracket 71. With the cooperation of the moving gear 721 and the tooth groove 722, the error caused by the displacement of the moving platform 72 due to inertia during the movement process can be reduced, thereby making the error smaller when the rubber strip is placed on the sealing ring die-casting mold 8.
[0059] Reference Fig.10 The coil conveying assembly 2 includes a coil conveying frame 21, on which a pair of traction rollers 22 are rotatably mounted, a conveying motor 23 fixed on the coil conveying frame 21, and conveying gears 24 fixed on the traction rollers 22, which are connected by chains; the conveying motor 23 is used to drive the traction rollers 22 to rotate; the conveying motor 23 drives the traction rollers 22 to rotate, and the traction rollers 22 rotate synchronously through the conveying gears 24 and the chain, so that the rubber coil can be stably conveyed.
[0060] Reference Fig.11 The coil support frame 1 includes a support base 11, on which a rotating table 12 is rotatably installed, on which a pair of trapezoidal loading platforms 13 are vertically fixed, and on both sides of the trapezoidal loading platform 13 are fixed a plurality of U-shaped bearing parts 14, on which a coil support rod 15 is placed, and bearings 16 are detachably installed at both ends of the coil support rod 15, and the bearings 16 are clamped in the U-shaped bearing part 14; pin shaft holes 17 are provided on the rotating table 12 and the support base 11; and a locking pin shaft 18 is detachably installed in the pin shaft hole 17.
[0061] During the loading process of the rubber coil, the coil support rod 15 is placed on the U-shaped bearing portion 14, and the coil conveying assembly 2 pulls the coil to complete the conveying of the rubber coil;
[0062] During the process of loading the rubber coil, a new rubber coil can be installed on the U-shaped bearing portion 14 on the side of the trapezoidal loading platform 13 away from the coil conveying assembly 2. After the rubber coil on the side close to the coil conveying assembly 2 is delivered, the pin 18 is pulled out, and after the rotating platform 12 is rotated 180 degrees, the new coil is connected to the coil conveying assembly 2 by locking the pin again. During the process of loading the coil support frame 1, the coil can be installed on the trapezoidal loading platform 13, thereby improving the efficiency of the rubber coil replacement.
[0063] A bearing 16 is installed on the coil support rod 15 , and the bearing 16 is clamped on the U-shaped bearing portion 14 , so as to reduce the resistance of the coil support rod 15 and make the rubber coil conveying smoother.
[0064] Reference Fig.12 The sealing ring die-casting mold 8 includes a sealing ring die-casting frame 81. A sliding table 80 is slidably installed on the sealing ring die-casting frame 81, a lower mold 82 is rotatably installed on the sliding table 80, and a mold flipping motor 87 for controlling the flipping of the lower mold 82 is fixed on the sliding table 80; a flipping limiter 88 is slidably installed on the lower side of the sliding table 80, and the flipping limiter 88 is controlled by a limit cylinder 89; the limit cylinder 89 is fixed on the lower side of the sliding table 80; a lifting platform 83 is installed on the upper end of the sealing ring die-casting frame 81, and a lifting member 84 is installed on the lifting platform 83; an upper mold 85 is fixed on the lower end of the lifting member 84, and a mold traction assembly 86 is installed on the sealing ring die-casting frame 81; the mold traction assembly 86 is used to control the horizontal movement of the lower mold 82;
[0065] When placing the rubber strip on the sealing ring die-casting mold 8, the mold pulling component 86 controls the lower mold 82 to move to the empty position of the sealing ring die-casting frame 81. After the rubber strip conveying component 7 places the rubber strip on the lower mold 82 at equal intervals, the mold pulling component 86 controls the lower mold 82 to move to just below the upper mold 85. After the upper mold 85 is aligned with the lower mold 82, the lifting component 84 controls the upper mold 85 to move downward, so that the upper mold 85 and the lower mold 82 are accurately matched. After heating and pressurizing, the rubber is melted to form a semi-finished sealing ring. After the semi-finished sealing ring is taken off and processed, it forms a sealing ring.
[0066] Reference Fig.12 , Fig.13 , Fig.14 , Fig.15The upper end of the sliding table 80 is a frame-shaped structure, and the lower mold 82 is rotatably installed in the frame-shaped structure. The lower side of the sliding table 80 is a U-shaped structure. The mold flipping motor 87 is fixed on both sides of the frame-shaped structure to control the flipping of the lower mold 82; a groove is opened on the inner arm of the end where the U-shaped structure is connected to the frame-shaped structure, and a limit member 88 is slidably installed in the groove. The limit cylinder 89 is fixed at the upper end of the U-shaped structure to control the extension and retraction of the limit member 88. When the limit member 88 retracts into the groove, the mold flipping motor 87 can control the flipping of the lower mold 82. The unloading is completed; when the mold flipping motor 87 controls the lower mold 82 to be in a horizontal state, the limit cylinder 89 controls the limit member 88 to extend out of the groove. At this time, the mold traction assembly 86 controls the sliding platform 80 to move to the bottom of the upper mold 85. After the upper mold 85 is aligned with the lower mold 82, the lifting member 84 controls the lifting platform 83 to move downward, so that the upper mold 85 and the lower mold 82 are accurately matched. After heating and pressurizing, the rubber is melted to form a semi-finished sealing ring. After the semi-finished sealing ring is taken down and processed, it forms a sealing ring;
[0067] Reference Fig.12 , Fig.14 The mold traction assembly 86 includes a traction motor 861 fixed on the sealing ring die-casting frame 81, a traction screw 862 is fixed to the output end of the traction motor 861, and the traction screw 862 is threadedly connected to the sliding platform 80;
[0068] The traction screw 862 is threadedly connected to the lower end of the U-shaped structure, and the traction motor 861 is fixed to the lower side of the sealing ring die-casting frame 81 to drive the traction screw 862 to rotate and control the sliding platform 80 to move horizontally on the sealing ring die-casting frame 81;
[0069] Reference Fig.13 , Fig.14 When the lower mold 82 is moving and die-casting, the limit cylinder 89 controls the flip limiter 88 to limit the lower mold 82 from the lower side of the lower mold 82, so that the lower mold 82 does not flip. When the die-casting is completed, the limit cylinder 89 controls the limiter 88 to shrink. At this time, the lower mold 82 can flip. The mold flip motor 87 controls the lower mold 82 to flip 180 degrees and then put the die-cast semi-finished product into the collection box. After the unloading is completed, the mold flip motor 87 controls the lower mold 82 to flip 180 degrees again, and then the lower mold 82 is reset, the flip limiter 88 is reset, and the rubber strip conveying component 7 puts the rubber strip onto the lower mold 82 again for processing again.
[0070] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A loading and unloading integrated machine for producing sealing rings, characterized in that: The invention comprises a coil support frame (1), a coil conveying assembly (2) is arranged on one side of the coil support frame (1), a coil cutting device (3) is arranged on the side of the coil conveying assembly (2) away from the coil support frame (1), and a rubber strip loading platform (4) is arranged on the side of the coil cutting device (3) away from the coil conveying assembly (2); a positioning conveyor belt (5) is arranged on the lower side of the rubber strip loading platform (4); a material guide assembly (6) is arranged between the rubber strip loading platform (4) and the positioning conveyor belt (5), and a rubber strip transport assembly is arranged above the positioning conveyor belt (5). (7), a sealing ring die-casting mold (8) is arranged on the side of the positioning conveyor belt (5) away from the rubber strip loading platform (4); a flip control component (9) for controlling the flipping of the rubber strip loading platform (4) is installed on the coil cutting device (3) and the rubber strip loading platform (4); the rubber strip conveying component (7) is used to transfer the rubber strip to the sealing ring die-casting mold (8); a grid measuring component (43) for measuring the width of the rubber strip is installed on the rubber strip loading platform (4); the grid measuring component (43) is used to control the operation of the coil conveying component (2) and the coil cutting device (3); The coil cutting device (3) comprises a cutting platform (31), a lower cutting knife (32) fixed to a side of the cutting platform (31) close to the rubber strip platform (4), a cutting support platform (33) arranged above the cutting platform (31), a cutting cylinder (34) fixed to the cutting support platform (33), and a lower pressing plate (35) fixed to the lower end of the cutting cylinder (34); an upper cutting knife (36) is fixed to the lower pressing plate (35); a pressing assembly (37) is installed on the lower pressing plate (35); The rubber strip loading platform (4) is provided with a transmission shaft (41) on both sides; a loading support frame (42) is provided on both sides of the rubber strip loading platform (4); the transmission shaft (41) is rotatably connected to the loading support frame (42); the flip control component (9) comprises a ratchet (91) fixed on the transmission shaft (41); a toothed ring (92) is installed on the ratchet (91); racks (93) are fixed at both ends of the lower pressure plate (35); the racks (93) are meshed with the toothed ring (92); the racks (93) The displacement distance is equal to the circumference of the gear ring (92); a stepping gear (44) is installed on the transmission shaft (41); the stepping gear (44) drives the positioning conveyor belt (5) to rotate step by step through the driving chain (47); a positioning turntable (45) is fixed on the transmission shaft (41), and a counterweight (46) is arranged on the positioning turntable (45); the counterweight (46) is connected to the positioning turntable (45) by a traction rope; the counterweight (46) is used to place the rubber strip loading platform (4) The side on which the grid measuring member (43) is mounted faces upward; the clamping assembly (37) comprises a downward pressing sliding rod (371) slidably mounted on the downward pressing plate (35); a clamping plate (372) is fixed to the lower end of the downward pressing sliding rod (371); a clamping spring (373) is sleeved on the downward pressing sliding rod (371); one end of the clamping spring (373) abuts against the downward pressing plate (35), and the other end abuts against the clamping plate (372); a locking hoop (374) is detachably mounted on the downward pressing sliding rod (371).
2. The integrated loading and unloading machine for producing sealing rings according to claim 1, characterized in that: The positioning conveyor belt (5) comprises a conveying support frame (51), a conveying shaft (52) is installed at both ends of the conveying support frame (51), a conveying roller (53) is fixed on the conveying shaft (52), a conveying belt (54) is sleeved on the conveying roller (53), and limiting strips (55) are fixed on the conveying belt (54) at equal intervals; the cross section of the limiting strip (55) is a trapezoidal structure with a small upper part and a large lower part; driven gears (56) are fixed at both ends of the conveying shaft (52); and the driven gear (56) is connected to the driving chain (47).
3. The integrated loading and unloading machine for producing sealing rings according to claim 2, characterized in that: The material guiding assembly (6) comprises a material receiving hopper (61) mounted on the lower side of the rubber strip loading platform (4) and a material guiding channel (62) fixed at the lower end of the material receiving hopper (61); the lower end of the material guiding channel (62) is close to the upper side of the limiting strip (55).
4. The integrated loading and unloading machine for producing sealing rings according to claim 1, characterized in that: The rubber strip transport assembly (7) comprises a transport bracket (71), a movable platform (72) is mounted on the upper end of the transport bracket (71), a lifting cylinder (73) is mounted on the movable platform (72), a needle plate (74) is fixed to the lower end of the lifting cylinder (73), a push plate (75) is mounted on the lower side of the needle plate (74), and the push plate (75) and the needle plate (74) are connected via a push cylinder (76); Moving gears (721) are installed on both sides of the moving platform (72); a tooth groove (722) meshing with the moving gear (721) is installed on the upper end of the transport bracket (71); a moving motor (723) is installed on the transport bracket (71); a moving screw (724) is fixed to the output end of the moving motor (723); and a moving sleeve (725) threadedly connected to the moving screw (724) is installed on the moving platform (72).
5. The integrated loading and unloading machine for producing sealing rings according to claim 1, characterized in that: The coiled material conveying assembly (2) comprises a coiled material conveying frame (21), a pair of traction rollers (22) being rotatably mounted on the coiled material conveying frame (21), a conveying motor (23) fixed on the coiled material conveying frame (21), conveying gears (24) being fixed on the traction rollers (22), and the conveying gears (24) being connected via a chain; the conveying motor (23) is used to drive the traction rollers (22) to rotate.
6. The integrated loading and unloading machine for producing sealing rings according to claim 1, characterized in that: The coil support frame (1) comprises a support base (11), a rotating table (12) is rotatably mounted on the support base (11), a pair of trapezoidal loading platforms (13) are vertically fixed on the rotating table (12), a plurality of U-shaped bearing parts (14) are fixed on both sides of the trapezoidal loading platform (13), a coil support rod (15) is placed on the U-shaped bearing part (14), bearings (16) are detachably mounted on both ends of the coil support rod (15), and the bearings (16) are clamped on the U-shaped bearing part (14); pin shaft holes (17) are provided on the rotating table (12) and the support base (11); and a locking pin shaft (18) is detachably mounted in the pin shaft hole (17).
7. The integrated loading and unloading machine for producing sealing rings according to claim 1, characterized in that: The sealing ring die-casting mold (8) comprises a sealing ring die-casting frame (81), a sliding table (80) is slidably mounted on the sealing ring die-casting frame (81), a lower mold (82) is rotatably mounted on the sliding table (80), and a mold flipping motor (87) for controlling the flipping of the lower mold (82) is fixed on the sliding table (80); a flipping limiter (88) is slidably mounted on the lower side of the sliding table (80), and the flipping limiter (88) is controlled by a limit cylinder (89); the limit cylinder (89) is fixed on the lower side of the sliding table (80); the sealing ring die-casting frame (81) is provided with a plurality of rotating shafts (87) on the upper end thereof; A lifting platform (83) is provided, and a lifting member (84) is installed on the lifting platform (83); an upper mold (85) is fixed at the lower end of the lifting member (84), and a mold traction assembly (86) is installed on the sealing ring die-casting frame (81); the mold traction assembly (86) is used to control the horizontal movement of the lower mold (82); the mold traction assembly (86) includes a traction motor (861) fixed on the sealing ring die-casting frame (81), and a traction screw (862) is fixed at the output end of the traction motor (861), and the traction screw (862) is threadedly connected to the sliding platform (80).
Citation Information
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