Energy-saving gas boiler
By designing the transfer part, heat exchange part, separation module and cleaning module in the gas boiler, the combination of water vapor and flue gas is used to auxiliary heat the newly added water and separate the steam and water, which solves the problem of direct discharge of water vapor during the operation of the gas boiler. problem, realizing water conservation and automatic cleaning of smoke pipes.
Patent Information
- Application Number
- CN202411493786.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-24
AI Technical Summary
The water vapor generated by existing gas boilers is directly discharged, resulting in a large amount of water loss in the boiler, wasting water resources, and may cause corrosion to the heating pipelines.
An energy-saving gas boiler is designed, which adopts a transfer part, a heat exchange part, a separation module and a cleaning module. The water vapor flows into the transfer part through the connecting valve tube, and then enters the heat exchange part and the separation module. The high-temperature water vapor is mixed with the transfer part. The flue gas is combined to auxiliary heat the newly added water and separate the steam and water so that the separated water flows back into the boiler, reducing the workload of the water pump mechanism. At the same time, the scale on the surface of the smoke pipe is automatically cleaned through the cleaning module.
The savings of water resources have been achieved, the workload of the pumping mechanism is reduced, the effect of scale is avoided by the heat exchange performance of scale, the efficiency of the burning machine is improved, and the operating cost is reduced.
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Figure CN119063245B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heating, in particular to an energy-saving gas boiler. Background Art
[0002] Gas boilers include gas-fired water boilers, gas-fired hot water boilers, gas-fired steam boilers, etc. Among them, gas-fired hot water boilers are also called gas-fired heating boilers and gas-fired bathing boilers. Gas-fired boilers are the most economical compared to oil-fired boilers and electric boilers, so most people choose gas-fired boilers as boiler equipment for steam, heating, and bathing, for heating residential or regional areas.
[0003] The water vapor generated by the existing gas boiler during operation will be directly discharged as the pressure increases. Since the water vapor contains water, a large amount of water in the boiler will be taken away with the discharge of the water vapor. Therefore, a large amount of water needs to be added to the boiler, which wastes water resources. At the same time, the condensed liquid during the subsequent transportation of the water vapor will cause corrosion to the subsequent heating pipeline. Therefore, based on the above problems, an energy-saving gas boiler is proposed. Summary of the invention
[0004] The purpose of the present invention is to provide an energy-saving gas boiler to solve the problem that the water vapor generated by the operation of the existing gas boiler is usually discharged directly, and the direct discharge of the water vapor will take away a large amount of water in the boiler, resulting in a relatively wasteful use of water resources.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] An energy-saving gas boiler comprises a transfer part, a heat exchange part, a separation module, a cleaning module and a boiler body for carrying the above-mentioned module mechanisms, wherein the boiler body comprises a furnace and a cylinder, a front tube plate is fixedly connected to the left side of the furnace, a front smoke box is fixedly connected to the left side of the cylinder, a rear smoke box is fixedly connected to the right side of the cylinder, a burner connected to the furnace is installed at the left hole of the front smoke box, a pressure gauge is installed at the upper hole of the cylinder, a water level gauge is installed at the front pipe of the cylinder, the transfer part is installed in the upper opening of the cylinder, the transfer part comprises a box, and the upper hole of the box Guide rods are slidably connected in the holes on both sides of the part, and the lower ends of the guide rods are fixedly connected to piston plates slidably connected to the inner wall of the box body. Reset springs are sleeved on the outer sides of the guide rods, and a folding airbag is fixedly connected to the upper side of the piston plate, and the upper end surface of the folding airbag is fixedly connected to the inner wall of the box body. A transmission pipe connected to the folding airbag is fixedly connected in the middle hole on the upper side of the box body, and a connecting valve pipe is connected to the lower side of the box body. The connecting valve pipe is arranged on the inner side of the cylinder body, and the connecting valve pipe is connected to the cylinder body. The right side of the box body is connected to a gas valve pipe, and the other end of the gas valve pipe passes through the cylinder body for installation There is a heat exchange part, which includes a flow divider shell connected to the gas delivery valve pipe, and the larger holes of the front tube plate are fixedly connected with heat exchange tubes whose right ends are connected to the flow divider shell. The left side of a group of heat exchange tubes is connected with a converging shell located on the inner side of the front smoke box, and the left side of the converging shell is connected with an air supply pipe. The upper end of the air supply pipe passes through the front smoke box and is connected with a separation module installed in the upper side opening of the front smoke box. The separation module includes a sleeve shell, and a liquid separation part is installed on the inner side of the sleeve shell. The liquid separation part includes a base pipe rotatably connected to the hole of the sleeve shell, and the outer side of the base pipe is fixedly connected with a group of upper end pipes connected to the air supply pipe The fan blades are at the same height position, the outer side of the base tube is fixedly connected with a spiral track, the inner wall of the base tube is fixedly connected with a limiting convex ring, the upper side of the casing is equipped with a filter part, the filter part includes a frame, the lower side of the frame is fixedly connected with a connecting rod, the lower end of the connecting rod is fixedly connected with a positioning wheel, the annular groove of the positioning wheel is fixedly connected with a filter pad located on the inner side of the limiting convex ring, the inner side of the casing is fixedly connected with a baffle located on the lower side of the liquid separation part, the lower side of the casing is connected with a drain valve pipe, the right end of the drain valve pipe passes through the front tube plate and is connected with the cylinder, and the front side of the cylinder is equipped with a control box.
[0007] Preferably, a reburning chamber tube plate is fixedly connected to the right side of the furnace, a first return smoke pipe is fixedly connected between the reburning chamber tube plate and the middle hole of the front tube plate, a reburning chamber shell is fixedly connected to the right side of the reburning chamber tube plate, a rear tube plate is fixedly connected to the outside of the right inspection tube of the reburning chamber shell, a second return smoke pipe is fixedly connected between the front and rear side holes of the front tube plate and the holes of the rear tube plate, a cylinder is fixedly connected to the outside of the front and rear tube plates, a base is fixedly connected to the lower side of the cylinder, a drain valve pipe is connected to the front side of the cylinder, and a water pump mechanism is connected to the front side of the cylinder.
[0008] Preferably, the connecting valve pipe consists of a pipe body and an electric control valve, and the electric control valve, pressure gauge, water pump mechanism, burner and water level gauge of the connecting valve pipe are electrically connected to the control box, and the drain valve pipe consists of a pipe body and a one-way valve connected from left to right.
[0009] Preferably, the return springs are arranged between the upper end surface of the piston plate and the inner wall of the box body, the return springs and the guide rods are arranged on the left and right sides of the folding airbag, and the air supply valve pipe is composed of a folded pipe and a one-way valve connected from left to right.
[0010] Preferably, the heat exchange tubes are all arranged on the inner side of the cylinder, and the heat exchange tubes are arranged between the spacing between the first return smoke tube and the second return smoke tube. A plurality of fan blades are provided, and the fan blades are all arranged at equal angles with the center of the base tube as the center of the circle. A spacing is left between the fan blades, the spiral path and the inner wall of the casing, and the spiral path is arranged on the lower side of the fan blades. The limiting convex ring is composed of a limiting ring and a group of protrusions, and a notch is opened on the edge of the baffle.
[0011] Preferably, the cleaning module is arranged on the inner side of the boiler body, and the cleaning module includes a transmission part installed on the inner side of the front smoke box, and the transmission part includes a gas delivery shell connected to the lower end of the transmission pipe, and the gas delivery shell is fixed on the inner side of the front smoke box, and both sides of the right end surface of the gas delivery shell are fixedly connected with the storage pipe located on the inner side of the hole position of the front tube plate, and both sides of the right end surface of the gas delivery shell are connected with the first metal folded hose located on the inner side of the storage pipe, and the right end of the first metal folded hose is connected with the adapter plate shell, and the right side of the adapter plate shell is fixedly connected with a sleeve arranged on A cleaning connecting plate is arranged on the outside of each heat exchange tube, and a group of outer end surfaces of the cleaning connecting plates are fixedly connected with a cleaning middle plate sleeved on the outside of each first return smoke tube, and the side of the cleaning connecting plate away from the cleaning middle plate is fixedly connected with a cleaning side plate, and the cleaning side plates are sleeved on the outside of each second return smoke tube, and the right side of the adapter plate shell is connected with a joint passing through the cleaning side plate, and the right side of the joint is connected with a second metal folded hose, and the right end of the second metal folded hose is fixedly connected with an extended cleaning plate sleeved on the outside of each second return smoke tube.
[0012] Preferably, scraping holes are provided on the inner sides of the cleaning middle plate, the cleaning connecting plate, the cleaning side plate and the extended cleaning plate; the scraping holes of the cleaning middle plate are fitted with the outer curved surface of the first return smoke pipe; the scraping holes of the cleaning connecting plate are fitted with the outer curved surface of the heat exchange tube; and the scraping holes of the cleaning side plate and the extended cleaning plate are fitted with the outer curved surface of the second return smoke pipe.
[0013] Preferably, the transmission pipe is arranged on the rear side of the guide rod, the gas transmission shell and the first metal folded hose are fixedly connected, the right end face of the adapter plate shell is fixedly connected to the left end face of the cleaning side plate, and the right end of the first metal folded hose and the adapter plate shell are fixedly connected.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. In the present invention, by setting the structures such as the boiler body, the transfer part, the heat exchange part and the separation module, a large amount of water vapor will be generated after the boiler body heats the internal water. As the water vapor increases, the furnace pressure will increase accordingly. When it increases to a certain value, the pressure gauge will send an electrical signal to the control box, so that the control box controls the connecting valve pipe of the transfer part to open, so that the water vapor in the boiler body flows into the box body of the transfer part through the connecting valve pipe, and pushes up the piston plate, so that the water vapor enters the heat exchange part through the gas transmission valve pipe, and then enters the separation module through the heat exchange part. When passing through the heat exchange tube, the high-temperature water vapor will cooperate with the high-temperature flue gas in the first return smoke pipe and the second return smoke pipe to assist in heating the newly added water, so that the burner can quickly heat the newly added water through a low-power small fire, and the separation module can The incoming water vapor is separated into steam and water, and the separated water flows back into the cylinder through the drain valve pipe, reducing the amount of new water that needs to be added to the water pump mechanism, thereby saving the use of water resources. The separated hot air flow can be connected to the heating pipe for heating a residence or a certain area. The high-temperature water vapor generated during the operation of the energy-saving gas boiler can cooperate with the high-temperature flue gas in the smoke pipe to assist in heating the new water, so that the burner can quickly heat the new water at a lower power. The water vapor can be separated into steam and water so that the separated water can be recycled to save the use of water resources. This solves the problem that the water vapor generated by the operation of the existing gas boiler is usually discharged directly, and the direct discharge of water vapor will take away a large amount of water in the boiler, resulting in a waste of water resources.
[0016] 2. In the present invention, by setting up the structures such as the boiler body, the transfer part and the cleaning module, after the steam in the boiler body enters the box of the transfer part, it will push up the piston plate, and then squeeze the folded airbag, so that the gas in the folded airbag is transported to the transmission part of the cleaning module through the transmission pipe, so that the first metal folded hose of the transmission part will expand and extend after receiving the gas, and the second metal folded hose that receives the gas through the first metal folded hose, the adapter plate shell and the joint will also expand and extend, and the extension of the first metal folded hose will push the cleaning connecting plate, the cleaning side plate, the extended cleaning plate and the cleaning middle plate to move to the right, and the extension of the second metal folded hose will additionally push the extended cleaning plate to move an additional distance, so that the cleaning connecting plate can clean the tube surface of the heat exchange tube, so that the cleaning The middle plate can clean the first return smoke tube, and the cleaning side plate and the extended cleaning plate can clean the second return smoke tube, thereby preventing scale from adhering to the surfaces of the first return smoke tube, the second return smoke tube and the heat exchange tube, and affecting the heat exchange performance of the first return smoke tube, the second return smoke tube and the heat exchange tube. The energy-saving gas boiler can automatically clean the scale on the outer surface of the smoke tube to ensure the heat exchange performance of the smoke tube, and avoid increasing the operating power of the burner due to the reduction of the heat exchange performance. The problem that the existing gas boiler will form scale on the outer surface of the smoke tube after heating the moisture in the furnace, thereby affecting the heat exchange efficiency of the smoke tube and further affecting the heating efficiency, and in order to ensure the heating efficiency of the moisture, it is necessary to increase the power consumption of the boiler, resulting in a continuous increase in the power consumption of the boiler with use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 For the present invention Figure 1 A schematic cross-sectional structure diagram of ;
[0019] Figure 3 It is a structural schematic diagram of the boiler body of the present invention;
[0020] Figure 4 For the present invention Figure 3 A schematic cross-sectional structure diagram of ;
[0021] Figure 5 For the present invention Figure 4 Another perspective structural diagram of;
[0022] Figure 6 It is a structural schematic diagram of the shell of the rewinding chamber of the present invention;
[0023] Figure 7 It is a schematic cross-sectional structure diagram of the transfer part of the present invention;
[0024] Figure 8It is a structural schematic diagram of the heat exchange part of the present invention;
[0025] Fig. 9 It is a structural schematic diagram of the separation module of the present invention;
[0026] Fig.10 For the present invention Fig. 9 A schematic cross-sectional structure diagram of ;
[0027] Fig.11 It is a structural schematic diagram of the liquid separation part of the present invention;
[0028] Fig.12 It is a structural schematic diagram of the limiting convex ring of the present invention;
[0029] Fig.13 It is a structural schematic diagram of the filter unit of the present invention;
[0030] Fig.14 This is a schematic diagram of the structure of the installation location of the cleaning module of the present invention;
[0031] Fig.15 It is a structural schematic diagram of the cleaning module of the present invention;
[0032] Fig.16 For the present invention Fig.15 A schematic cross-sectional structure diagram of ;
[0033] Fig.17 It is a schematic diagram of the structure of the cleaning side plate of the present invention;
[0034] Fig.18 It is a schematic diagram of the structure of the adapter plate shell of the present invention.
[0035] In the figure: 1. Boiler body; 101. Furnace; 102. Front tube sheet; 103. Rewind chamber tube sheet; 104. First return smoke pipe; 105. Rewind chamber shell; 106. Rear tube sheet; 107. Second return smoke pipe; 108. Cylinder; 109. Front smoke box; 110. Rear smoke box; 111. Burner; 112. Base; 113. Pressure gauge; 114. Drain valve pipe; 115. Water level gauge; 2. Transfer part; 21. Box; 22. Guide rod; 23. Piston plate; 24. Return spring; 25. Folding airbag; 26. Connecting valve pipe; 27. Gas valve pipe; 28. Transmission pipe; 3. Heat exchange part; 31. Diverter shell; 32. Heat exchange pipe; 33. Confluence shell; 34, air supply pipe; 4, separation module; 41, sleeve shell; 42, liquid separation part; 421, base pipe; 422, fan blade; 423, spiral path; 424, limiting convex ring; 43, filter part; 431, frame; 432, connecting rod; 433, positioning wheel; 434, filter pad; 44, baffle; 45, drain valve pipe; 5, cleaning module; 51, transmission part; 511, air supply shell; 512, storage tube; 513, first metal folding hose; 52, adapter plate shell; 53, cleaning connecting plate; 54, cleaning side plate; 55, joint; 56, second metal folding hose; 57, extension cleaning plate; 58, cleaning middle plate; 6, water pump mechanism; 7, control box. DETAILED DESCRIPTION
[0036] See also Figure 1-18 , the present invention provides a technical solution:
[0037] An energy-saving gas boiler comprises a transfer part 2, a heat exchange part 3, a separation module 4, a cleaning module 5 and a boiler body 1 for carrying the above-mentioned module mechanism, the boiler body 1 comprises a furnace 101 and a cylinder 108, the left side of the furnace 101 is fixedly connected with a front tube plate 102, the left side of the cylinder 108 is fixedly connected with a front smoke box 109, the right side of the cylinder 108 is fixedly connected with a rear smoke box 110, a burner 111 connected to the furnace 101 is installed at the left hole of the front smoke box 109, a pressure gauge 113 is installed at the upper hole of the cylinder 108, a water level gauge 115 is installed at the front pipe of the cylinder 108, the transfer part 2 is installed in the upper side opening of the cylinder 108, the transfer part 2 comprises a box 21, and both sides of the upper part of the box 21 A guide rod 22 is slidably connected in the hole, and a piston plate 23 slidably connected to the inner wall of the box body 21 is fixedly connected at the lower end of the guide rod 22. A return spring 24 is sleeved on the outer side of the guide rod 22, and a folding airbag 25 is fixedly connected to the upper side of the piston plate 23. The upper end surface of the folding airbag 25 is fixedly connected to the inner wall of the box body 21, and a transmission pipe 28 connected to the folding airbag 25 is fixedly connected in the middle hole on the upper side of the box body 21. A connecting valve pipe 26 is connected to the lower side of the box body 21. The connecting valve pipe 26 is arranged on the inner side of the cylinder 108, and the connecting valve pipe 26 is connected to the cylinder 108. The right side of the box body 21 is connected to a gas transmission valve pipe 27. The other end of the gas transmission valve pipe 27 passes through the cylinder 108 and is installed with a heat exchange unit 3. The heat exchange unit 3 includes a gas transmission valve pipe 26 connected to the cylinder 108. The flow divider shell 31 connected to the valve tube 27, the larger holes of the front tube plate 102 are all fixedly connected with heat exchange tubes 32 whose right ends are connected to the flow divider shell 31, the left side of a group of heat exchange tubes 32 is connected with a converging shell 33 located on the inner side of the front smoke box 109, the left side of the converging shell 33 is connected with an air supply pipe 34, the upper end of the air supply pipe 34 passes through the front smoke box 109 and is connected with a separation module 4 installed in the upper side opening of the front smoke box 109, the separation module 4 includes a casing 41, a liquid separation part 42 is installed on the inner side of the casing 41, the liquid separation part 42 includes a base tube 421 rotatably connected to the hole of the casing 41, a group of fan blades 422 at the same height position as the upper end of the air supply pipe 34 are fixedly connected to the outer side of the base tube 421, and the outer side of the base tube 421 is fixedly connected to the outer side of the base tube 421. A spiral path 423 is fixedly connected, a limiting convex ring 424 is fixedly connected to the inner wall of the base pipe 421, a filter part 43 is installed on the upper side of the casing 41, and the filter part 43 includes a frame 431, a connecting rod 432 is fixedly connected to the lower side of the frame 431, a positioning wheel 433 is fixedly connected to the lower end of the connecting rod 432, a filter pad 434 located on the inner side of the limiting convex ring 424 is fixedly connected in the annular groove of the positioning wheel 433, a baffle plate 44 located on the lower side of the liquid separation part 42 is fixedly connected to the inner side of the casing 41, a drain valve pipe 45 is connected to the lower side of the casing 41, and the right end of the drain valve pipe 45 passes through the front tube plate 102 and is connected to the cylinder 108, a control box 7 is installed on the front side of the cylinder 108, and the right side of the furnace 101 is fixedly connected to the backfire chamber tube plate 103,A first return smoke pipe 104 is fixedly connected between the backfire chamber tube sheet 103 and the middle hole of the front tube sheet 102, a backfire chamber shell 105 is fixedly connected to the right side of the backfire chamber tube sheet 103, a rear tube sheet 106 is fixedly connected to the outside of the right inspection tube of the backfire chamber shell 105, a second return smoke pipe 107 is fixedly connected between the front and rear side holes of the front tube sheet 102 and the hole of the rear tube sheet 106, a cylinder 108 is fixedly connected to the outside of the front tube sheet 102 and the rear tube sheet 106, a base 112 is fixedly connected to the lower side of the cylinder 108, a drain valve pipe 114 is connected to the front side of the cylinder 108, and a water pump mechanism 6 is connected to the front side of the cylinder 108. The general structure of the boiler body 1 is described above; the connecting valve pipe 26 is composed of a pipe body and an electric control valve, and the electric control valve, pressure gauge 113, water pump mechanism 6, burner 111 and water level gauge 115 of the connecting valve pipe 26 are all electrically connected to the control box 7. Through this setting, the control box 7 receives signals through the water level gauge 115 and the pressure gauge 113 to control various electrical equipment. The drain valve pipe 45 is composed of a pipe body and a one-way valve connected from left to right. Through this setting, the drain valve pipe 45 can only flow in one direction; the reset spring 24 is arranged between the upper end surface of the piston plate 23 and the inner wall of the box body 21, and the reset spring 24 and the guide rod 22 are arranged On the left and right sides of the folding airbag 25, through this arrangement, the reset spring 24 can reset the piston plate 23 and the folding airbag 25, and the guide rod 22 can guide the piston plate 23 and the folding airbag 25. The gas valve pipe 27 is composed of a folded pipe and a one-way valve connected from left to right. Through this arrangement, the gas valve pipe 27 can only flow in one direction; the heat exchange pipes 32 are all arranged on the inner side of the cylinder 108, and the heat exchange pipes 32 are arranged between the first return smoke pipe 104 and the second return smoke pipe 107. Through this arrangement, the position of the heat exchange pipe 32 can cooperate with the first return smoke pipe 104 and the second return smoke pipe 107 to assist in heating the liquid, and the fan There are a plurality of blades 422, and the blades 422 are all arranged at equal angles with the center of the base tube 421 as the center. Through this arrangement, the blades 422 affected by the airflow can drive the base tube 421 to rotate. There is a gap between the blades 422, the spiral path 423 and the inner wall of the casing 41. Through this arrangement, the rotation of the blades 422 is not interfered by the casing 41. The spiral path 423 is arranged on the lower side of the blades 422. The limiting convex ring 424 is composed of a limiting ring and a group of protrusions. Through this arrangement, the rotating limiting convex ring 424 can squeeze the filter pad 434. A notch is opened on the edge of the baffle 44. Through this arrangement, the baffle 44 allows liquid to pass through.
[0038] like Figure 2 , Figure 7 , Figure 14-18As shown, the cleaning module 5 is arranged on the inner side of the boiler body 1, and the cleaning module 5 includes a transmission part 51 installed on the inner side of the front smoke box 109, and the transmission part 51 includes a gas delivery shell 511 connected to the lower end of the transmission pipe 28, and the gas delivery shell 511 is fixed on the inner side of the front smoke box 109. The right end surface of the gas delivery shell 511 is fixedly connected to the receiving tube 512 located on the inner side of the hole of the front tube plate 102 on both sides, and the right end surface of the gas delivery shell 511 is connected to the first metal folded hose 513 located on the inner side of the receiving tube 512 on both sides, and the right end of the first metal folded hose 513 is connected to the adapter plate shell 52, and the right side of the adapter plate shell 52 is fixedly connected to the outer sleeve of each heat exchange tube 32. A cleaning connecting plate 53 on the side, a cleaning middle plate 58 sleeved on the outer side of each first return smoke tube 104 is fixedly connected between the outer end surfaces of a group of cleaning connecting plates 53, and a cleaning side plate 54 is fixedly connected to the side of the cleaning connecting plate 53 away from the cleaning middle plate 58, and the cleaning side plates 54 are sleeved on the outer side of each second return smoke tube 107. The right side of the adapter plate shell 52 is connected to a joint 55 passing through the cleaning side plate 54, and the right side of the joint 55 is connected to a second metal folding hose 56. The right end of the second metal folding hose 56 is fixedly connected to an extended cleaning plate 57 sleeved on the outer side of each second return smoke tube 107. Through this arrangement, the transfer part 2 receives water vapor and then the airbag 2 is folded. 5 will be squeezed, and the gas in the folded airbag 25 will enter the cleaning module 5, and the cleaning module 5 will be unfolded; the inner sides of the cleaning middle plate 58, the cleaning connecting plate 53, the cleaning side plate 54 and the extended cleaning plate 57 are all provided with scraping holes, and the scraping holes of the cleaning middle plate 58 are all in contact with the outer curved surface of the first return smoke pipe 104, the scraping holes of the cleaning connecting plate 53 are all in contact with the outer curved surface of the heat exchange tube 32, and the scraping holes of the cleaning side plate 54 and the extended cleaning plate 57 are all in contact with the outer curved surface of the second return smoke pipe 107. Through this arrangement, the cleaning module 5 can clean the outer surfaces of the first return smoke pipe 104, the second return smoke pipe 107 and the heat exchange tube 32 after being unfolded; the transmission pipe 28 is arranged on the guide The rear side of the rod 22 is configured so that the upward displacement of the guide rod 22 is not interfered with by the transmission tube 28. The gas delivery shell 511 and the first metal folded hose 513 are fixedly connected. Through this configuration, the first metal folded hose 513 remains connected to the gas delivery shell 511 after being unfolded. The right end face of the adapter plate shell 52 is fixedly connected to the left end face of the cleaning side plate 54. Through this configuration, the firmness of the connection between the cleaning connecting plate 53, the cleaning side plate 54 and the adapter plate shell 52 is improved. The right end of the first metal folded hose 513 is fixedly connected to the adapter plate shell 52. Through this configuration, the first metal folded hose 513 can pull the adapter plate shell 52 to move when it shrinks and resets.
[0039] Workflow: The energy-saving gas boiler operates as follows: Note 1: All electrical appliances in this solution are powered by external power and are controlled by the control box 7; Note 2: The water level in the cylinder 108 is detected by the water level gauge 115. When the water level is insufficient, the water pump mechanism 6 is controlled to add new water to the cylinder 108; Note 3: The flame ejected by the control burner 111 is controlled to heat the furnace 101, and the furnace 101 heats the water in the cylinder 108. At the same time, the operation of the burner 111 generates The high-temperature flue gas will first enter the combustion chamber shell 105, then enter the front smoke box 109 through the first return smoke pipe 104, and then enter the rear smoke box 110 through the second return smoke pipe 107, and finally be discharged through the upper opening of the rear smoke box 110. When passing through the first return smoke pipe 104 and the second return smoke pipe 107, the high-temperature flue gas will exchange heat with the water to assist in heating the water. Note 4: The water vapor flow entering the separation module 4 through the air delivery pipe 34 of the heat exchange part 3 will first contact the fan blade 42 2. The high-speed water vapor flow will push the base tube 421, the spiral path 423 and the limiting convex ring 424 to rotate through the fan blades 422. After passing through the fan blades 422, the water vapor will move downward along the spiral path 423 to rotate. During the rotation process, the speed and direction of the water vapor change, so that most of the water in it is affected by the centrifugal force and is thrown onto the inner wall of the casing 41. The liquid moves downward along the inner wall of the casing 41, passes through the baffle plate 44, and flows back to the inner side of the cylinder 108 through the drain valve pipe 45. The separated high-temperature gas is discharged upward from the middle channel of the base tube 421. During the discharge process, it passes through the filter pad 434, and the filter pad 434 absorbs and filters the residual moisture in the high-temperature gas, thereby reducing the moisture in the high-temperature gas as much as possible. Note 5: The base tube 421 drives the limiting convex ring 424 to rotate, and the rotation of the limiting convex ring 424 can squeeze the limited filter pad 434, so that the moisture absorbed in the filter pad 434 can be squeezed out, so that the filter pad 434 maintains its dryness, water absorption and filtering performance;After the boiler body 1 heats the internal water, a large amount of water vapor will be generated. As the water vapor increases, the furnace pressure will increase accordingly. When it increases to a certain value, the pressure gauge 113 will send an electrical signal to the control box 7, so that the control box 7 controls the connecting valve pipe 26 of the transfer part 2 to open, so that the water vapor in the boiler body 1 flows into the box body 21 of the transfer part 2 through the connecting valve pipe 26, and pushes up the piston plate 23, so that the water vapor enters the heat exchange part 3 through the gas transmission valve pipe 27, and then enters the separation module 4 through the heat exchange part 3. When the high-temperature water vapor passes through the heat exchange tube 32, it will cooperate with the high-temperature flue gas in the first return smoke pipe 104 and the second return smoke pipe 107 to assist in heating the newly added water, so that the burner 111 can pass The newly added water is quickly heated by a small fire with relatively low power, and the separation module 4 can separate the steam and water from the incoming water vapor flow, so that the separated water flows back into the cylinder 108 through the drain valve pipe 45, reducing the amount of new water that the water pump mechanism 6 needs to add, thereby saving the use of water resources, and the separated hot air flow can be connected to the heating pipeline to heat the residence or a certain area, so that the high-temperature steam generated during the operation of the energy-saving gas boiler can cooperate with the high-temperature flue gas in the smoke pipe to assist in heating the new water, so that the burner 111 can quickly heat the new water with relatively low power, and can separate the steam and water from the water vapor so that the separated water can be recycled to save the use of water resources;When it is necessary to clean the scale, after the steam in the boiler body 1 enters the box 21 of the transfer part 2, it will push the piston plate 23 upward, and then squeeze the folded airbag 25, so that the gas in the folded airbag 25 is transported to the transmission part 51 of the cleaning module 5 through the transmission pipe 28, so that the first metal folded hose 513 of the transmission part 51 is unfolded and extended after receiving the gas, and the second metal folded hose 56 that receives the gas through the first metal folded hose 513, the adapter plate shell 52 and the joint 55 is also unfolded and extended. The extension of the first metal folded hose 513 will push the cleaning connecting plate 53, the cleaning side plate 54, the extended cleaning plate 57 and the cleaning middle plate 58 to move to the right, and the extension of the second metal folded hose 56 will additionally push the extended cleaning plate 57 to move an additional distance, so that the cleaning connecting plate 53 can clean the tube surface of the heat exchange tube 32, the cleaning middle plate 58 can clean the first return smoke pipe 104, and the cleaning side plate 54 and the extended cleaning plate 57 can clean the first return smoke pipe 104. The second return smoke pipe 107 is cleaned to prevent scale from adhering to the surface of the first return smoke pipe 104, the second return smoke pipe 107 and the heat exchange tube 32, which affects the heat exchange performance of the first return smoke pipe 104, the second return smoke pipe 107 and the heat exchange tube 32. The cleaned scale can be discharged through the drain valve pipe 114. When the water vapor entering the box body 21 is reduced, the piston plate 23 and the folding airbag 25 will be reset by the elastic force of the reset spring 24, and then the control box 7 will reset the connection due to the decrease of the furnace pressure. The valve tube 26 is closed, and the deployment and reset of the folding airbag 25 will exhaust the cleaning module 5, causing the first metal folding hose 513 and the second metal folding hose 56 to shrink, thereby driving the cleaning connecting plate 53, the cleaning side plate 54, the extended cleaning plate 57 and the cleaning middle plate 58 to reset to the left, so that the energy-saving gas boiler can automatically clean the scale on the outer surface of the smoke pipe to ensure the heat exchange performance of the smoke pipe and avoid increasing the operating power of the burner 111 due to the reduction of heat exchange performance. ;
[0040] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above are only preferred implementation methods of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.
Claims
1. An energy-saving gas boiler, comprising a transfer unit (2), a heat exchange unit (3), a separation module (4), a cleaning module (5), and a boiler body (1) for supporting the above-mentioned module mechanisms, characterized in that: The boiler body (1) comprises a furnace (101) and a cylinder (108); the left side of the furnace (101) is fixedly connected to a front tube plate (102); the left side of the cylinder (108) is fixedly connected to a front smoke box (109); the right side of the cylinder (108) is fixedly connected to a rear smoke box (110); a burner (111) connected to the furnace (101) is installed at a hole on the left side of the front smoke box (109); a pressure gauge (113) is installed at a hole on the upper side of the cylinder (108); a water level gauge (115) is installed at a front pipe on the cylinder (108); the transfer part (2) is installed in an upper opening of the cylinder (108); the transfer part (2) comprises a box (21); the box ( Guide rods (22) are slidably connected to the holes on both sides of the upper part of the box (21), the lower ends of the guide rods (22) are fixedly connected to piston plates (23) slidably connected to the inner wall of the box (21), the outer sides of the guide rods (22) are sleeved with return springs (24), the upper side of the piston plate (23) is fixedly connected to a folding airbag (25), the upper end surface of the folding airbag (25) is fixedly connected to the inner wall of the box (21), the upper middle hole of the box (21) is fixedly connected to a transmission pipe (28) connected to the folding airbag (25), the lower side of the box (21) is connected to a connecting valve pipe (26), the connecting valve pipe (26) is arranged on the inner side of the cylinder (108), and the connecting valve pipe (26) is connected to the cylinder (108). 8), the right side of the box body (21) is connected to a gas delivery valve pipe (27), the other end of the gas delivery valve pipe (27) passes through the cylinder body (108) and is installed with a heat exchange part (3), the heat exchange part (3) comprises a flow dividing shell (31) connected to the gas delivery valve pipe (27), the larger holes of the front tube plate (102) are all fixedly connected with heat exchange tubes (32) whose right ends are connected to the flow dividing shell (31), the left side of a group of heat exchange tubes (32) is connected to a flow converging shell (33) located on the inner side of the front smoke box (109), the left side of the converging shell (33) is connected to an air supply pipe (34), the upper end of the air supply pipe (34) passes through the front smoke box (109) and is connected to a separation mold installed in the upper side opening of the front smoke box (109). The separation module (4) comprises a casing (41), a liquid separation portion (42) is installed on the inner side of the casing (41), the liquid separation portion (42) comprises a base tube (421) rotatably connected to a hole of the casing (41), a group of fan blades (422) are fixedly connected to the outer side of the base tube (421) and are located at the same height as the upper end pipe of the air supply pipe (34), a spiral path (423) is fixedly connected to the outer side of the base tube (421), a limiting convex ring (424) is fixedly connected to the inner wall of the base tube (421), a filter portion (43) is installed on the upper side of the casing (41), the filter portion (43) comprises a frame (431), and a connecting rod (432) is fixedly connected to the lower side of the frame (431),The lower end of the connecting rod (432) is fixedly connected to a positioning wheel (433), a filter pad (434) located inside the limiting convex ring (424) is fixedly connected in the annular groove of the positioning wheel (433), a baffle (44) located below the liquid separation portion (42) is fixedly connected to the inner side of the casing (41), a drain valve pipe (45) is connected to the lower side of the casing (41), the right end of the drain valve pipe (45) passes through the front tube plate (102) and is connected to the cylinder (108), and a control box (7) is installed on the front side of the cylinder (108).
2. An energy-saving gas boiler according to claim 1, characterized in that: The right side of the furnace (101) is fixedly connected to a reburning chamber tube plate (103); a first return smoke pipe (104) is fixedly connected between the reburning chamber tube plate (103) and a middle hole of the front tube plate (102); the right side of the reburning chamber tube plate (103) is fixedly connected to a reburning chamber shell (105); the right side of the inspection tube of the reburning chamber shell (105) is fixedly connected to a rear tube plate (106); a second return smoke pipe (107) is fixedly connected between the front and rear side holes of the front tube plate (102) and the hole of the rear tube plate (106); a cylinder (108) is fixedly connected to the outside of the front tube plate (102) and the rear tube plate (106); a base (112) is fixedly connected to the lower side of the cylinder (108); a sewage valve pipe (114) is connected to the front side of the cylinder (108); and a water pump mechanism (6) is connected to the front side of the cylinder (108).
3. An energy-saving gas boiler according to claim 1, characterized in that: The connecting valve pipe (26) is composed of a pipe body and an electric control valve. The electric control valve, pressure gauge (113), water pump mechanism (6), burner (111) and water level gauge (115) of the connecting valve pipe (26) are all electrically connected to the control box (7). The drain valve pipe (45) is composed of a pipe body and a one-way valve connected from left to right.
4. The energy-saving gas boiler according to claim 1, characterized in that: The return spring (24) is arranged between the upper end surface of the piston plate (23) and the inner wall of the box body (21), the return spring (24) and the guide rod (22) are arranged on the left and right sides of the folding airbag (25), and the air delivery valve pipe (27) is composed of a folding pipe and a one-way valve connected from left to right.
5. The energy-saving gas boiler according to claim 1, characterized in that: The heat exchange tubes (32) are all arranged on the inner side of the cylinder (108); the heat exchange tubes (32) are arranged between the first return smoke tube (104) and the second return smoke tube (107); a plurality of fan blades (422) are provided; the fan blades (422) are all arranged at equal angles with the center of the base tube (421) as the center; a distance is left between the fan blades (422), the spiral path (423) and the inner wall of the casing (41); the spiral path (423) is arranged on the lower side of the fan blades (422); the limiting convex ring (424) is composed of a limiting ring and a group of convex blocks; and a notch is provided on the edge of the baffle (44).
6. The energy-saving gas boiler according to claim 1, characterized in that: The cleaning module (5) is arranged on the inner side of the boiler body (1), and the cleaning module (5) comprises a transmission part (51) installed on the inner side of the front smoke box (109), and the transmission part (51) comprises a gas transmission shell (511) connected to the lower end of the transmission pipe (28), and the gas transmission shell (511) is fixed on the inner side of the front smoke box (109), and both sides of the right end surface of the gas transmission shell (511) are fixedly connected to the receiving pipe (512) located on the inner side of the hole of the front tube plate (102), and both sides of the right end surface of the gas transmission shell (511) are connected to the first metal folded hose (513) located on the inner side of the receiving pipe (512), and the right end of the first metal folded hose (513) is connected to the adapter plate shell (52), and the right side of the adapter plate shell (52) is fixedly connected to A cleaning connecting plate (53) is sleeved on the outside of each heat exchange tube (32); a cleaning middle plate (58) sleeved on the outside of each first return smoke tube (104) is fixedly connected between the outer end surfaces of a group of the cleaning connecting plates (53); a cleaning side plate (54) is fixedly connected to the side of the cleaning connecting plate (53) away from the cleaning middle plate (58); the cleaning side plates (54) are sleeved on the outside of each second return smoke tube (107); the right side of the adapter plate shell (52) is connected to a joint (55) passing through the cleaning side plate (54); the right side of the joint (55) is connected to a second metal folded hose (56); the right end of the second metal folded hose (56) is fixedly connected to an extended cleaning plate (57) sleeved on the outside of each second return smoke tube (107).
7. An energy-saving gas boiler according to claim 6, characterized in that: The inner sides of the cleaning middle plate (58), the cleaning connecting plate (53), the cleaning side plate (54) and the extended cleaning plate (57) are all provided with scraping holes; the scraping holes of the cleaning middle plate (58) are all in contact with the outer curved surface of the first return smoke pipe (104); the scraping holes of the cleaning connecting plate (53) are all in contact with the outer curved surface of the heat exchange tube (32); and the scraping holes of the cleaning side plate (54) and the extended cleaning plate (57) are all in contact with the outer curved surface of the second return smoke pipe (107).
8. The energy-saving gas boiler according to claim 6, characterized in that: The transmission pipe (28) is arranged on the rear side of the guide rod (22), the gas transmission shell (511) and the first metal folded hose (513) are fixedly connected, the right end face of the adapter plate shell (52) is fixedly connected to the left end face of the cleaning side plate (54), and the right end of the first metal folded hose (513) and the adapter plate shell (52) are fixedly connected.
Citation Information
Patent Citations
Energy-saving boiler
CN110425726A
Tubular industrial heating furnace
CN116772407A