A transformer detection device
By designing a transformer detection device combining conveyor belt, sliding plate and intermittent material release parts, the problems of high cost, complex operation and inaccurate positioning of the detection device in the prior art are solved, and the high-precision positioning and stable conveying of the capsule body are achieved, and the accuracy and production efficiency of the detection results are improved.
Patent Information
- Application Number
- CN202411203483.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2044-08-29
AI Technical Summary
The existing transformer detection devices have problems such as high cost, complex operation, inaccurate positioning and unstable transportation, which affect the accuracy and reliability of the detection results.
A transformer detection device is designed, using a combination of a conveyor belt and a sliding plate to realize intermittent transport of the capsule body through the coordinated work of the first intermittent release member and the second intermittent release member, and the clamping and exhaust gas detection is used to simplify the detection process.
It realizes high-precision positioning and stable delivery of the capsule body, reduces detection costs and operation difficulties, and improves the accuracy and production efficiency of the detection results.
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Figure CN119063916B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of transformer detection, in particular to a transformer detection device. Background Art
[0002] With the continuous development of the power industry, the performance and safety of transformers as core equipment in the power system are increasingly valued. The transformer oil pillow capsule body is an important part of the transformer, and its air tightness directly affects the normal operation and service life of the transformer. Therefore, it is particularly important to develop an efficient and accurate transformer oil pillow capsule body air tightness detection device.
[0003] At present, there are some transformer detection devices on the market. Most of these devices use professional detection equipment such as barometers to perform air tightness tests. Although these devices can provide relatively accurate measurement results, they also have some obvious defects:
[0004] First, these professional testing equipment are usually expensive. For some companies with limited budgets, the purchase and maintenance costs are a considerable burden. Secondly, operating these equipment requires certain professional skills and experience, which undoubtedly increases the difficulty of operation and labor costs. Moreover, the testing process of these equipment is relatively complicated and the testing time is long, which is not conducive to rapid testing and the improvement of production efficiency.
[0005] In addition, existing transformer detection devices often have problems such as inaccurate positioning and unstable transportation during the process of conveying the capsule body. These problems may not only cause damage to the product during the detection process, but also affect the accuracy and reliability of the detection results. Summary of the invention
[0006] In view of the deficiencies in the prior art, the present invention provides a transformer detection device, which solves the technical problems mentioned in the background technology.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a transformer detection device, including two left and right support frames and a transformer oil pillow capsule body, a conveyor belt is arranged on the top of the two support frames through a rotating shaft, and a motor for driving the conveyor belt for transmission is arranged on one side of the support frame, two slide plates located above the conveyor belt are arranged on the top of the support frame, and a slideway for the transformer oil pillow capsule body to move is arranged between the two slide plates;
[0008] A detection component and an inflation component are arranged above the slide board. The inflation component is used to inflate the transformer oil pillow capsule body, and the detection component is used to detect the inflated transformer oil pillow capsule body.
[0009] The detection component includes two cross bars fixedly installed between two supporting frames, U-shaped frames are fixedly installed on both sides of the top of the two cross bars, a positioning piece for fixing the position of the transformer oil pillow capsule body is arranged between the two U-shaped frames, a first intermittent discharge piece and a second intermittent discharge piece are symmetrically arranged on the top of the two U-shaped frames, and an exhaust plate for detecting the air tightness of the transformer oil pillow capsule body is arranged inside the first intermittent discharge piece and the second intermittent discharge piece.
[0010] As a further preferred embodiment of the present technical solution, the first intermittent discharge member includes a fixed frame fixedly installed on the top of the U-shaped frame, sliding rods are fixedly installed on both sides of the bottom of the fixed frame, a moving seat is laterally slidably connected to the sliding rods, two T-shaped plates are symmetrically arranged at the bottom of the moving seat, and the two T-shaped plates are staggered, a first cylinder is fixedly installed on the top of the fixed frame, and the output end of the first cylinder is connected to the moving seat for driving the moving seat to slide on the sliding rods.
[0011] As a further preferred embodiment of the present technical solution, two vertical rods are slidably connected to the U-shaped frame, and the positions of the two vertical rods correspond to the positions of the two T-shaped plates, a guide wheel adapted to slide on the inclined surface of the T-shaped plate is arranged on the top of the vertical rod, a first baffle rod in position is arranged on the bottom of the vertical rod, and the two first baffle rods are in the same horizontal position, and a first damping spring mounted on the vertical rod is arranged between the guide wheel and the U-shaped frame.
[0012] As a further preferred embodiment of the present technical solution, an extension rod is fixedly connected to the inner end of the T-plate at the front end position, and the other end of the extension rod is slidably connected to an adjustment rod in the vertical direction, and the bottom end of the adjustment rod is fixedly connected to a guide rod, and a moving block is slidably connected to the guide rod, and a second damping spring mounted on the guide rod is provided between the moving block and the adjusting rod, and sliding rods are fixedly connected to both ends of the moving block.
[0013] As a further preferred embodiment of the present technical solution, a control rod is fixedly connected to the top of the exhaust plate, the top of the control rod is fixedly connected to the sliding rod, a slide plate and a limiting ball are provided at the upper end of the control rod, and a third damping spring is provided between the slide plate and the exhaust plate and is sleeved on the control rod.
[0014] As a further preferred embodiment of the present technical solution, a slide groove is provided on the cross bar, and the limiting ball is slidably installed in the slide groove, and a lifting plate for controlling the moving position of the limiting ball is fixedly connected to the outer end of the slide groove.
[0015] As a further preferred embodiment of the present technical solution, the positioning member includes a connecting block fixedly mounted on the cross bar, and an adjusting plate slidably mounted on the outer end of the lifting plate, the top of the connecting block is fixedly connected to a mounting frame, one end of the adjusting plate is fixedly connected to an arc-shaped pressure plate slidably mounted on the mounting frame, and the position of one end of the arc-shaped pressure plate is mutually adapted to the position of the transformer oil pillow capsule body on the sliding plate, and a fourth damping spring mounted on the mounting frame is arranged between the arc-shaped pressure plate and the connecting block.
[0016] As a further preferred embodiment of the present technical solution, the inflation component includes a connecting plate fixedly installed between the fixed frames, a second cylinder is fixedly connected to the bottom of the connecting plate, a movable plate is provided at the output end of the second cylinder, a second baffle is provided at the bottom of the movable plate, an air pump is provided on the movable plate, an air intake pipe is provided at the input end of the air pump, and an air supply pipe is provided at the output end, the air supply pipe is vertically installed at the bottom of the movable plate, and the length is shorter than the second baffle.
[0017] As a further preferred embodiment of the present technical solution, a connecting pipe is provided on the top of the transformer oil pillow capsule body, the connecting pipe is used for sliding installation on the slideway between the two slide plates, an air intake pipe connected to the transformer oil pillow capsule body is provided on the inner side of the connecting pipe, and a one-way valve acting on the air intake pipe is provided on the one-way valve.
[0018] Compared with the prior art, it has the following beneficial effects:
[0019] Through the contact positioning of the first gear rod, the precise positioning of the capsule body is achieved. This high-precision positioning provides a stable foundation for subsequent detection operations and ensures the accuracy and reliability of the detection results. Through the coordinated work of the first intermittent discharge member and the second intermittent discharge member, the intermittent transportation of the capsule body is achieved. This design not only improves the transportation efficiency, but more importantly, ensures the stability of the capsule body during the transportation process, avoids possible displacement or rolling, further protects the product and improves the detection accuracy.
[0020] By using the exhaust plate to clamp and exhaust, the air tightness can be intuitively judged by observing the morphological changes and gas escape during the exhaust process, which greatly simplifies the detection process. This method does not require complicated operating procedures and professional testing equipment, reducing the difficulty and cost of operation; compared with the use of professional testing equipment such as barometers, this method is less expensive and does not require the purchase of expensive equipment. It is particularly suitable for rapid testing in situations with limited budgets or in emergencies. At the same time, the ease of operation also greatly improves work efficiency; through immediate exhaust detection, capsule bodies with unqualified air tightness can be quickly discovered, thereby achieving immediate quality control, which helps to promptly remove unqualified products and ensure continuous high-quality output of the production line.
[0021] Through the precise control of the second cylinder, the movable plate and the second baffle can achieve precise positioning and blocking of the connecting pipe, providing a stable foundation for the subsequent inflation process. At the same time, the precise sealing connection between the gas supply pipe and the air inlet pipe ensures the effectiveness and safety of the inflation process. Using an air pump for inflation, external air or specified gas can be quickly pressurized and sent into the capsule body, improving the inflation efficiency. The design of the one-way valve can automatically close the air inlet pipe after the gas supply pipe is removed, effectively preventing the backflow of gas in the capsule body from being discharged. This not only maintains the stability of the gas pressure in the capsule body, but also facilitates the accuracy of subsequent detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 It is a structural schematic diagram of the detection component in the present invention;
[0024] Figure 3 It is a schematic diagram of the structure of the cross bar, the exhaust plate and the positioning member in the present invention;
[0025] Figure 4 It is a structural schematic diagram of the first intermittent material discharge member in the present invention;
[0026] Figure 5 It is a schematic diagram of the structure of the extension rod, the adjustment rod, the moving block, the sliding rod, the control rod, the limiting ball, and the third damping spring exhaust plate in the present invention;
[0027] Figure 6 It is a schematic diagram of the structure of the cross bar, the slide groove, the lifting plate, the control rod, the limiting ball and the arc-shaped pressing plate in the present invention;
[0028] Figure 7 It is a schematic diagram of the structure of the inflatable component in the present invention;
[0029] Figure 8 It is a structural schematic diagram of the transformer oil pillow capsule body in the present invention.
[0030] In the figure: 1, support frame; 2, conveyor belt; 3, slide plate; 4, detection component; 5, inflation component; 6, transformer oil pillow capsule body; 41, cross bar; 42, U-shaped frame; 43, first intermittent discharge member; 44, second intermittent discharge member; 45, exhaust plate; 46, positioning member; 47, fixed frame; 48, slide bar; 49, moving seat; 410, T-shaped plate; 411, first cylinder; 412, vertical rod; 413, guide wheel; 414, first stop rod; 415, first damping spring; 416, adjustment rod; 417, guide rod; 418, moving block ; 419, second damping spring; 420, sliding rod; 421, control rod; 422, slide plate; 423, limit ball; 424, third damping spring; 425, slide groove; 426, lifting plate; 427, adjusting plate; 428, connecting block; 429, mounting bracket; 430, arc pressure plate; 431, fourth damping spring; 432, extension rod; 51, connecting plate; 52, second cylinder; 53, moving plate; 54, second gear lever; 55, air pump; 56, suction pipe; 57, air delivery pipe; 61, connecting pipeline; 62, one-way valve; 63, intake pipe. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings of the specification. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] Embodiment 1: Combination Figure 1-Figure 8 As shown, the present invention provides a technical solution: a transformer detection device, comprising two left and right support frames 1 and a transformer oil pillow capsule body 6, a conveyor belt 2 is arranged on the top of the two support frames 1 through a rotating shaft, and a motor for driving the conveyor belt 2 for transmission is arranged on one side of the support frame 1, two slide plates 3 located above the conveyor belt 2 are arranged on the top of the support frame 1, and a slideway for the transformer oil pillow capsule body 6 to move is arranged between the two slide plates 3;
[0033] A detection component 4 and an inflation component 5 are arranged above the slide board 3. The inflation component 5 is used to inflate the transformer oil pillow capsule body 6, and the detection component 4 is used to detect the inflated transformer oil pillow capsule body 6.
[0034] The detection assembly 4 includes two cross bars 41 fixedly installed between the two support frames 1, U-shaped frames 42 are fixedly installed on both sides of the top of the two cross bars 41, and a positioning member 46 for fixing the position of the transformer oil pillow capsule body 6 is arranged between the two U-shaped frames 42, and a first intermittent discharge member 43 and a second intermittent discharge member 44 are symmetrically arranged on the top of the two U-shaped frames 42, and an exhaust plate 45 for detecting the air tightness of the transformer oil pillow capsule body 6 is arranged inside the first intermittent discharge member 43 and the second intermittent discharge member 44;
[0035] The first intermittent material discharge member 43 includes a fixed frame 47 fixedly mounted on the top of the U-shaped frame 42, and slide bars 48 are fixedly mounted on both sides of the bottom of the fixed frame 47. A moving seat 49 is slidably connected to the slide bars 48 in a transverse direction. Two T-shaped plates 410 are symmetrically arranged at the bottom of the moving seat 49, and the two T-shaped plates 410 are staggered. A first cylinder 411 is fixedly mounted on the top of the fixed frame 47, and the output end of the first cylinder 411 is connected to the moving seat 49 for driving the moving seat 49 to slide on the slide bars 48;
[0036] Two vertical rods 412 are slidably connected to the U-shaped frame 42, and the positions of the two vertical rods 412 correspond to the positions of the two T-shaped plates 410. A guide wheel 413 adapted to slide on the inclined surface of the T-shaped plate 410 is arranged on the top of the vertical rod 412, and a first blocking rod 414 is arranged at the bottom of the vertical rod 412, and the two first blocking rods 414 are at the same horizontal position, and the position of the first blocking rod 414 corresponds to the position of the slideway between the two slide plates 3. A first damping spring 415 sleeved on the vertical rod 412 is arranged between the guide wheel 413 and the U-shaped frame 42;
[0037] An extension rod 432 is fixedly connected to the inner end of the T-shaped plate 410 at the front end, and the other end of the extension rod 432 is slidably connected to an adjustment rod 416 in the vertical direction. A guide rod 417 is fixedly connected to the bottom end of the adjustment rod 416, and a moving block 418 is slidably connected to the guide rod 417. A second damping spring 419 sleeved on the guide rod 417 is provided between the moving block 418 and the adjustment rod 416, and sliding rods 420 are fixedly connected to both ends of the moving block 418;
[0038] A control rod 421 is fixedly connected to the top of the exhaust plate 45, and the top of the control rod 421 is fixedly connected to the sliding rod 420. A slide plate 422 and a limiting ball 423 are provided at the upper end of the control rod 421. The slide plate 422 is slidably installed at the bottom of the cross bar 41, and the slide plate 422 is slidably connected to the control rod 421. The limiting ball 423 is fixedly connected to the control rod 421. A third damping spring 424 sleeved on the control rod 421 is provided between the slide plate 422 and the exhaust plate 45;
[0039] A slide groove 425 is provided on the crossbar 41, and a limiting ball 423 is slidably installed in the slide groove 425, and a lifting plate 426 for controlling the moving position of the limiting ball 423 is fixedly connected to the outer end of the slide groove 425;
[0040] The positioning member 46 includes a connecting block 428 fixedly mounted on the cross bar 41, and an adjusting plate 427 slidably mounted on the outer end of the lifting plate 426 in the vertical direction. A mounting frame 429 is fixedly connected to the top of the connecting block 428, and one end of the adjusting plate 427 is fixedly connected to an arc-shaped pressing plate 430 slidably mounted on the mounting frame 429, and the position of one end of the arc-shaped pressing plate 430 is mutually adapted to the position of the transformer oil pillow capsule body 6 on the sliding plate 3, and a fourth damping spring 431 mounted on the mounting frame 429 is arranged between the arc-shaped pressing plate 430 and the connecting block 428.
[0041] In the embodiment of the present invention, first, ensure that the surface of the conveyor belt 2 is clean and free of foreign matter to avoid damage to the transformer oil pillow capsule body 6 during transportation. Then, the transformer oil pillow capsule bodies 6 to be tested are placed one by one and stably on the conveyor belt 2 to ensure that the position of each capsule body is correct, especially the connecting pipe 61 at the top thereof, which needs to be accurately placed in the center of the slideway between the two slide boards 3;
[0042] Start the motor and drive the conveyor belt 2 to move forward at a stable speed to transport the transformer oil pillow capsule body 6 to the area of the detection component 4 one by one. When the front end of the capsule body 6 contacts the first stop bar 414, the motor temporarily stops working to achieve precise positioning. At this time, the capsule body 6 is in a state to be detected and is ready for the next step of operation;
[0043] The first cylinder 411 in the first intermittent discharge member 43 starts to work, driving the moving seat 49 and the two T-shaped plates 410 to move along the preset track. Under the elastic action of the two first damping springs 415, the two centrally symmetrical T-shaped plates 410 cooperate with the guide wheels 413 to drive the two vertical rods 412 to reciprocate up and down on the U-shaped frame 42. This movement drives the first blocking rod 414 to intermittently move up and down on the slideway of the slide plate 3, thereby realizing the intermittent transportation of the transformer oil pillow capsule body 6. This design not only improves the transportation efficiency, but also ensures the stability of the capsule body during the transportation process.
[0044] Under the cooperation of the first intermittent discharge member 43 and the second intermittent discharge member 44, the front T-shaped plate 410 moves inward, while the rear T-shaped plate 410 moves outward. This action enables the transformer oil pillow capsule body 6 located at the first intermittent discharge member 43 to be accurately pushed to the area of the inflation component 5. At the same time, the second stop rod 54 quickly positions and fixes the connecting pipe 61 to ensure stability during the inflation process.
[0045] The inflation component 5 is started to inflate the transformer oil pillow capsule body 6. During the inflation process, when the capsule body is filled with gas, the elastic force of the second damping spring 419 pushes the moving block 418, the sliding rod 420 and other components to move inward, driving the exhaust plate 45 to clamp the transformer oil pillow capsule body 6 on both sides. During the clamping process, the exhaust plate 45 tries to slowly discharge the gas in the transformer oil pillow capsule body 6. By observing the morphological changes and gas escape during the exhaust process, its air tightness can be intuitively judged. This intuitiveness makes the detection process relatively simple and clear. Compared with the use of detection equipment such as a barometer, the method of clamping and exhausting using the exhaust plate 45 does not require complicated operating procedures and professional equipment, so it is more convenient to operate. This method is low-cost and does not require the purchase of additional professional equipment. It is suitable for some rapid detection under limited budgets or emergency situations.
[0046] According to the exhaust test results, it can automatically determine whether the air tightness of the transformer oil pillow capsule body is qualified, and the unqualified capsule body can be removed in time.
[0047] Embodiment 2: Combination Figure 7 As shown, on the basis of embodiment one, the inflation component 5 includes a connecting plate 51 fixedly installed between the fixing frames 47, a second cylinder 52 is fixedly connected to the bottom of the connecting plate 51, a movable plate 53 is provided at the output end of the second cylinder 52, a second baffle 54 is provided at the bottom of the movable plate 53, an air pump 55 is provided on the movable plate 53, an air intake pipe 56 is provided at the input end of the air pump 55, and an air supply pipe 57 is provided at the output end, the air supply pipe 57 is vertically installed at the bottom of the movable plate 53, and the length is shorter than the second baffle 54.
[0048] In the embodiment of the present invention, first, the second cylinder 52 is started to drive the movable plate 53 and the second baffle rod 54 connected thereto to move downward synchronously. In this process, the movable plate 53 acts as a transmission member to ensure that the second baffle rod 54 can accurately and stably move to a predetermined position, that is, the slideway of the connecting pipe 61 of the transformer oil pillow capsule body 6. When the second baffle rod 54 is completely moved to this position, it will directly block the connecting pipe 61, which is convenient for the subsequent detection of the transformer oil pillow capsule body 6.
[0049] Then, the second cylinder 52 is closed to keep the movable plate 53 and the second stopper 54 at the current position. At this time, the arc-shaped pressure plate 430 has accurately positioned the connecting pipe 61 to ensure that it is in the best connection state. Next, the second cylinder 52 is started again, but this time its task is to continue to drive the movable plate 53 to move downward. However, the purpose of this movement is to enable the air delivery pipe 57 installed on the movable plate 53 to accurately achieve a sealed connection with the air intake pipe 63 on the connecting pipe 61. This step is crucial because it is directly related to the effectiveness and safety of the subsequent inflation process.
[0050] When the air delivery pipe 57 is completely sealed and connected with the air inlet pipe 63, the second air cylinder 52 is closed to keep the connection state stable, and then the air pump 55 is started. This device sucks in external air or specified gas through the air intake pipe 56, and sends it into the transformer oil pillow capsule body 6 through the air delivery pipe 57 after pressurization;
[0051] After the inflation is completed, the second cylinder 52 is started again to drive the moving plate 53 and the second stop rod 54 to move upward. At this time, the gas pipe 57 is smoothly moved out of the air inlet pipe 63, and the second stop rod 54 also releases the obstruction to the connecting pipe 61. In this process, the one-way valve 62 plays a key role. It can automatically close the air inlet pipe 63 after the gas pipe 57 is moved out, effectively preventing the gas in the transformer oil pillow capsule body 6 from backflowing out;
[0052] Finally, the detection component 4 is used to detect the transformer oil pillow capsule body 6 filled with gas.
[0053] Example 3: Combination Figure 8 As shown, on the basis of the second embodiment, a connecting pipe 61 is arranged on the top of the transformer oil pillow capsule body 6, and the connecting pipe 61 is used for sliding installation on the slideway between the two slide plates 3, and an air intake pipe 63 connected to the transformer oil pillow capsule body 6 is arranged on the inner side of the connecting pipe 61, and a one-way valve 62 acting on the air intake pipe 63 is arranged on the one-way valve 62.
[0054] In the embodiment of the present invention, the precise specifications of the air inlet pipe 63 and the detailed specifications of the air delivery pipe 57 are carefully designed to ensure that the two can achieve perfect mutual adaptation. This adaptability not only enables the air delivery pipe 57 to be easily and firmly sealed and inserted into the interior of the air inlet pipe 63, but also ensures the air tightness during the gas delivery process, avoiding gas leakage or unnecessary loss;
[0055] When the gas delivery pipe 57 is tightly connected with the air inlet pipe 63, the transformer oil pillow capsule body 6 can be efficiently delivered. In this process, the one-way valve 62 plays a vital role. It is cleverly installed on the air inlet pipe 63, like an intelligent gate, strictly controlling the flow direction of the gas. Specifically, the one-way valve 62 allows the gas to enter the transformer oil pillow capsule body 6 in one direction, ensuring that the gas can smoothly and effectively inflate or replenish the oil pillow capsule. At the same time, the one-way valve 62 also has an excellent anti-backflow function, which resolutely prevents the possibility of gas being discharged from the air inlet pipe 63.
[0056] To sum up, the precise adaptation of the air inlet pipe 63 and the air delivery pipe 57, as well as the ingenious application of the one-way valve 62, together constitute an important part of the gas delivery system of the transformer oil pillow capsule body 6. They work together to ensure that the gas can enter the transformer oil pillow capsule body 6 safely and efficiently, facilitating the subsequent detection and processing of the transformer oil pillow capsule body 6.
[0057] Working principle of transformer detection device:
[0058] Step 1: Place the transformer oil pillow capsule body 6 to be tested on the conveyor belt 2 in sequence, and place the connecting pipe 61 on the top of the transformer oil pillow capsule body 6 on the slideway between the two slide plates 3, and drive the conveyor belt 2 to transport the transformer oil pillow capsule body 6 to one side of the detection component 4 by turning on the motor, so that the transformer oil pillow capsule body 6 contacts the first stop rod 414;
[0059] Step 2: When the first intermittent discharge member 43 and the second intermittent discharge member 44 are working, the T-shaped plate 410 at the front end moves inward, and the T-shaped plate 410 at the rear end moves outward. At this time, the transformer oil pillow capsule body 6 at the first intermittent discharge member 43 can be transported to the inflation assembly 5, and the position of the connecting pipe 61 is limited by the second stop rod 54;
[0060] The T-shaped plate 410 at the front end can drive the extension rod 432, the adjustment rod 416, the moving block 418, the sliding rod 420, the control rod 421, and the exhaust plate 45 to the inside, so that the control rod 421 cooperates with the limiting ball 423 to slide inward on the lifting plate 426, that is, the limiting ball 423 moves from the lifting plate 426 to the slide groove 425. At this time, under the elastic force of the third damping spring 424, the exhaust plate 45, the control rod 421, the sliding rod 420, the moving block 418, the guide rod 417 and the adjustment rod 416 can be pushed downward, so that the position of the control rod 421 corresponds to the position of the transformer oil pillow capsule body 6. When the sliding rod 420 moves downward, it can drive the arc pressure plate 430 located on the mounting frame 429 to move downward and compress the fourth damping spring 431, so that the arc pressure plate 430 can press and position the intake pipe 63 located on the sliding plate 3;
[0061] Step 3, then open the second cylinder 52 to drive the movable plate 53 to move downward, so that the gas delivery pipe 57 is sealed and connected with the air inlet pipe 63 on the connecting pipe 61. After the connection is completed, close the second cylinder 52, and then open the air pump 55, cooperate with the suction pipe 56, and press the gas into the transformer oil pillow capsule body 6 through the gas delivery pipe 57. After the inflation is completed, open the second cylinder 52 to drive the movable plate 53 and the second baffle 54 to move upward, so that the gas delivery pipe 57 is moved out of the air inlet pipe 63, and the second baffle 54 no longer blocks the connecting pipe 61. At this time, the one-way valve 62 can close the air inlet pipe 63;
[0062] Step 4, after the transformer oil pillow capsule body 6 is filled with gas, the elastic force of the second damping spring 419 can push the moving block 418 and the sliding rod 420 to move inward, thereby driving the control rod 421, the limiting ball 423, and the exhaust plate 45 to move inward, so that the transformer oil pillow capsule bodies 6 on both sides can clamp the exhaust plate 45, and at the same time, under the elastic force of the second damping spring 419, the exhaust plate 45 can be pushed to continuously clamp the transformer oil pillow capsule body 6, and try to slowly discharge the gas in the transformer oil pillow capsule body 6, and judge its air tightness by observing the morphological changes of the transformer oil pillow capsule body 6 during the exhaust process, whether there is continuous gas leakage, and whether the transformer oil pillow capsule body 6 maintains a certain shape or shrinks rapidly after exhaust.
[0063] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A transformer detection device, comprising two left and right support frames (1) and a transformer oil pillow capsule body (6), characterized in that: A conveyor belt (2) is arranged on the top of the two support frames (1) via a rotating shaft, and a motor for driving the conveyor belt (2) for transmission is arranged on one side of the support frame (1); two slide plates (3) located above the conveyor belt (2) are arranged on the top of the support frame (1), and a slideway for the transformer oil pillow capsule body (6) to move is arranged between the two slide plates (3); A detection component (4) and an inflation component (5) are arranged above the sliding board (3); the inflation component (5) is used to inflate the transformer oil pillow capsule body (6); and the detection component (4) is used to detect the inflated transformer oil pillow capsule body (6); The detection assembly (4) comprises two cross bars (41) fixedly mounted between two support frames (1); U-shaped frames (42) are fixedly mounted on both sides of the top of the two cross bars (41); a positioning member (46) for fixing the position of the transformer oil pillow capsule body (6) is arranged between the two U-shaped frames (42); a first intermittent discharge member (43) and a second intermittent discharge member (44) are symmetrically arranged on the top of the two U-shaped frames (42); and an exhaust plate (45) for detecting the air tightness of the transformer oil pillow capsule body (6) is arranged inside the first intermittent discharge member (43) and the second intermittent discharge member (44); The first intermittent material discharge member (43) comprises a fixed frame (47) fixedly mounted on the top of the U-shaped frame (42), slide bars (48) fixedly mounted on both sides of the bottom of the fixed frame (47), a movable seat (49) being laterally slidably connected to the slide bars (48), two T-shaped plates (410) being centrally symmetrically arranged at the bottom of the movable seat (49), and the two T-shaped plates (410) being staggered, a first cylinder (411) being fixedly mounted on the top of the fixed frame (47), an output end of the first cylinder (411) being connected to the movable seat (49) for driving the movable seat (49) to slide on the slide bars (48); Two vertical rods (412) are slidably connected to the U-shaped frame (42), and the positions of the two vertical rods (412) correspond to the positions of the two T-shaped plates (410). A guide wheel (413) adapted to slide on the inclined surface of the T-shaped plate (410) is disposed on the top of the vertical rod (412), and a first stop rod (414) in the same position is disposed on the bottom of the vertical rod (412), and the two first stop rods (414) are at the same horizontal position. A first damping spring (415) sleeved on the vertical rod (412) is disposed between the guide wheel (413) and the U-shaped frame (42); An extension rod (432) is fixedly connected to the inner end of the T-shaped plate (410) at the front end, the other end of the extension rod (432) is slidably connected to an adjustment rod (416) in the vertical direction, the bottom end of the adjustment rod (416) is fixedly connected to a guide rod (417), a moving block (418) is slidably connected to the guide rod (417), a second damping spring (419) sleeved on the guide rod (417) is provided between the moving block (418) and the adjustment rod (416), and both ends of the moving block (418) are fixedly connected to sliding rods (420); A control rod (421) is fixedly connected to the top of the exhaust plate (45); the top of the control rod (421) is fixedly connected to the sliding rod (420); a slide plate (422) and a limiting ball (423) are provided at the upper end of the control rod (421); and a third damping spring (424) sleeved on the control rod (421) is provided between the slide plate (422) and the exhaust plate (45); A slide groove (425) is provided on the crossbar (41), and a limiting ball (423) is slidably installed in the slide groove (425), and a lifting plate (426) for controlling the moving position of the limiting ball (423) is fixedly connected to the outer end of the slide groove (425); The positioning member (46) comprises a connecting block (428) fixedly mounted on the crossbar (41), and an adjusting plate (427) slidably mounted on the outer end of the lifting plate (426); a mounting frame (429) is fixedly connected to the top of the connecting block (428); an arc-shaped pressing plate (430) slidably mounted on the mounting frame (429) is fixedly connected to one end of the adjusting plate (427); a position of one end of the arc-shaped pressing plate (430) is mutually adapted to a position of a transformer oil pillow capsule body (6) on the sliding plate (3); and a fourth damping spring (431) sleeved on the mounting frame (429) is provided between the arc-shaped pressing plate (430) and the connecting block (428).
2. A transformer detection device according to claim 1, characterized in that: The inflation assembly (5) comprises a connecting plate (51) fixedly mounted between the fixing frames (47); a second cylinder (52) is fixedly connected to the bottom of the connecting plate (51); a movable plate (53) is arranged at the output end of the second cylinder (52); a second stopper (54) is arranged at the bottom of the movable plate (53); an air pump (55) is arranged on the movable plate (53); an air suction pipe (56) is arranged at the input end of the air pump (55); and an air delivery pipe (57) is arranged at the output end; the air delivery pipe (57) is vertically mounted at the bottom of the movable plate (53) and is shorter than the second stopper (54).
3. A transformer detection device according to claim 1, characterized in that: A connecting pipe (61) is provided on the top of the transformer oil pillow capsule body (6), the connecting pipe (61) being used for being slidably mounted on a slideway between two slide plates (3), an air intake pipe (63) connected to the transformer oil pillow capsule body (6) is provided on the inner side of the connecting pipe (61), and a one-way valve (62) acting on the air intake pipe (63) is provided on the one-way valve (62).
Citation Information
Patent Citations
Air tightness detection device for transformer expansion tank capsule
CN116818222A