Rice dust removal device and rice dust removal processing technology

By designing a rice dust removal device with a top cover plate and a fan unit, the problems of insufficient adaptability and low cleaning efficiency in the prior art are solved, and highly adaptable and intelligent elastic driving are achieved, which improves the efficiency and effect of rice dust removal.

CN119076513BActive Publication Date: 2025-04-15JIANGSU JIJIA RICE IND CO LTD
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Patent Information

Application Number
CN202411572835.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-04-15
Estimated Expiration
2044-11-06

AI Technical Summary

Technical Problem

The existing rice dust removal device has problems such as insufficient adaptability, low cleaning efficiency, and inability to adapt to different environmental conditions during the dust removal process.

Method used

A large rice dust removal device including a top cover plate and a fan unit is designed. The top cover plate realizes adaptive height adjustment by adjusting the cylinder and auxiliary vertical strips. The fan unit increases the wind contact area through the hinge strip and the fan blade to achieve intelligent elastic driving and optimize the cleaning process.

Benefits of technology

It realizes highly adaptable and intelligent elastic driving, improves the efficiency and effect of dust removal in rice, adapts to different environmental conditions, and ensures the quality and taste of rice.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a rice dust removal device and a rice dust removal process, and belongs to the technical field of rice processing. The device comprises a top cover plate and a fan unit, wherein the fan blades increase the contact area between the overall device and the air, and the wind force generated during the swinging process can pass downward through the inner cavity of the hollow cavity and enter the inner cavity of the plastic square barrel downward, so as to perform wind-force dust removal on the rice in the plastic square barrel, and the staff can shake the plastic square barrel with the help of external force, and perform dust removal on the rice in the square barrel in cooperation with the overall device, so as to effectively perform dust removal on the rice that has been in a static state for a long time, and the multiple groups of protruding horizontal bars arranged horizontally at the bottom of the plate can slightly change the airflow of the fanning wind during the swinging process, so that the airflow can cover various parts of the rice more widely, and can stir up tiny dust attached to the surface of the rice, and the protruding horizontal bars of the swinging components can make the airflow more evenly distributed in the entire processing area, so as to avoid the situation where the airflow is concentrated in a certain part and the uneven effect is caused.
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Description

Technical Field

[0001] The invention relates to the technical field of rice processing, in particular to a rice dust removal device and a rice dust removal processing technology. Background Art

[0002] Rice, also known as rice, is a food made from rice grains after processes such as cleaning, husking, milling, and finished product sorting. Rice dust removal is a very important link in rice processing. Its main purpose is to remove dust, tiny particles and impurities on the surface of rice to ensure the cleanliness of the rice and the ultimate food safety.

[0003] Patent No. CN201911370322.4 discloses a rice dust removal device, including an outer cylinder, a rice bin, a sponge cover, a net bag, a blocking ball, a diversion net, a net plug, a sponge ball, an air ring, a rice box and a frame; the outer cylinder is a cylindrical shape that passes through from top to bottom; the sponge cover, the net bag and the net plug are arranged in the outer cylinder from top to bottom and the inner cavity of the outer cylinder is divided into a primary dust removal bin and a secondary dust removal bin from top to bottom; the net bag is funnel-shaped, and a leakage port is provided at its lower end; the blocking ball is arranged in the primary dust removal bin, and the blocking ball is arranged in the primary dust removal bin, and the blocking ball is arranged in the secondary dust removal bin. The outer diameter of the ball is larger than the caliber of the leakage port; the outlet end of the rice bin is connected to the primary dust removal bin, and a flow limiting valve is provided at the outlet end of the rice bin; the diverter net is conical and arranged on the net plug, and the upper pointed cone of the diverter net is aligned with the leakage port and maintains a spacing; there are multiple sponge balls distributed in the secondary dust removal bin; the weight of the sponge ball is less than the weight of the blocking ball; the air ring is a hollow circular ring structure, horizontally arranged at the lower end of the net plug; the air ring is coaxially connected to the outer cylinder; the inner diameter of the air ring is greater than or equal to the inner diameter of the outer cylinder.

[0004] The above patent solves the problem that rice loses a lot of nutrients after being washed with water, and this method consumes a lot of energy, wastes water and electricity, and is not convenient for home use; however, the above patent does not have adaptive height adjustment, elastic drive mechanism, optimized cleaning process, and is not designed to adapt to various environments, which will affect the cleaning efficiency and effect. Summary of the invention

[0005] The invention is to solve the shortcomings in the prior art and to propose a rice dust removal device and a rice dust removal processing technology.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A rice dust removal device comprises a top cover plate and a fan unit, wherein the fan unit is movably arranged on the upper end surface of the top cover plate, the top cover plate comprises a plate frame and assembly blocks arranged on both sides of the edge position of the upper end surface of the plate frame, a matching block is clamped between two adjacent groups of assembly blocks, a cushion block is transversely arranged at one end of the outer side of the matching block, and an auxiliary mechanism is transversely arranged on the outer end surface of the cushion block;

[0008] The plate frame includes a frame body and a hollow cavity opened in the middle of the frame body, a load-bearing cross bar is opened transversely on the side end surface of the frame body, insertion grooves are opened on both sides of the upper end surface of the load-bearing cross bar, and positioning blocks are fixedly installed at both ends of the load-bearing cross bar.

[0009] Preferably, the auxiliary mechanism includes an auxiliary inner clamping groove and an inner assembly block vertically inserted into the inner cavity of the auxiliary inner clamping groove, a connecting block is arranged at the bottom of the inner assembly block, and the two groups of relatively arranged connecting blocks are connected by a connecting belt. The inner assembly block and the connecting block are arranged in the inner cavity of the auxiliary inner clamping groove. The inner assembly block connecting block and the connecting belt are not installed in the working state. The staff can penetrate through the inner cavity of the auxiliary inner clamping groove from top to bottom and pour rice into the inner cavity of the auxiliary inner clamping groove, so that the rice in the dust removal process can be mixed with the new rice and processed at the same time. Such operation can save time while ensuring the overall quality and taste of the rice.

[0010] Preferably, the top cover plate also includes a pressing mechanism installed at the edge positions on both sides of the bottom of the frame, the pressing mechanism includes a pressing horizontal bar and a hollow hole opened at the top position of the pressing horizontal bar, the upper and lower groups of the pressing horizontal bars are supported by auxiliary vertical bars on both sides, and an adjusting cylinder is vertically installed between the two groups of the pressing horizontal bars, and the overall device is placed from top to bottom just above the plastic square barrel for storing rice, so that the edge of the lower end surface of the frame can be just clamped on the top of the plastic square barrel, at this time, the outer end surface of the pressing mechanism is fitted into the inner wall of the plastic square barrel, when the bottom of the pressing horizontal bar below contacts the top of the stored rice, the adjusting cylinder and the auxiliary vertical bars can be telescopically adjusted according to the height of rice of different capacities in the plastic square barrel, thereby ensuring the stability of the equipment during use and reducing the situation where the upper surface of the rice shakes back and forth due to shaking of the equipment during dust removal, thereby preventing the rice from jumping out of the plastic square barrel.

[0011] Preferably, the adjusting cylinder comprises a first ring and a second ring sleeved on one end of the first ring, and two groups of the second rings arranged upper and lower are connected by a cylinder body, and the inner cavities of the first ring, the second ring and the cylinder body are all connected to the hollow hole, and the upper end surface of the downward pressing bar is in contact with the two sides of the edge of the lower end surface of the frame body, so that the plate frame and the downward pressing mechanism become a whole, and when a certain amount of rice is taken out of the plastic square barrel, the cylinder body releases the accumulated elastic potential energy, continuously presses the downward pressing bar at the bottom downward, and auxiliary vertical bars are used to fix the adjusting cylinder and the downward pressing bar to prevent the downward pressing bar from deflecting during the downward pressing process, and the downward pressing mechanism that continuously presses downward can keep the rice in a stable pressing position.

[0012] Preferably, the top cover plate also includes a dustproof mechanism inserted into the inner cavity of the frame from bottom to top, the dustproof mechanism includes a dustproof plate and a weighted box installed at the bottom of the dustproof plate, ventilation holes are arranged around the weighted box, and an upper insertion plate is installed on the top of the dustproof plate, and the outer end surface of the upper insertion plate is attached to the inner cavity wall of the frame. When there is no need to remove dust from the rice, the staff can press the dustproof plate and the upper insertion plate against the inner cavity of the hollow cavity from bottom to top, and at this time, the two groups of connecting blocks are connected by a connecting belt, and the upper end surface of the connecting belt can provide upward supporting force to the dustproof mechanism, so that the overall device forms a closed cover relative to the plastic square barrel, which can maintain a relatively sealed state in the plastic square barrel, thereby increasing the functional diversity of the overall device.

[0013] Preferably, the fanning unit includes two groups of fanning brackets and a connecting rod laterally connected between the two groups of fanning brackets, auxiliary brackets are laterally cross-arranged on both sides of the upper end surface of the connecting rod, and fan blades are laterally arranged on the side end surfaces of the connecting rod. The adaptive ability and elastic driving mechanism in the process of rice taking make the device have good controllability and real-time response ability. This intelligent operation is more conducive to optimizing the rice cleaning process and improving work efficiency.

[0014] An external driving motor is used to drive one end of the fan bracket to be adjusted so that the fan bracket and the cushion block can be swung up and down with the hinge as the fulcrum. During the overall swinging of the fan unit, the contact area between the overall device and the air is increased by the arranged fan blades, so that the wind force generated during the swinging process can pass downward through the inner cavity of the hollow cavity and enter the inner cavity of the plastic square barrel to remove dust from the rice in the plastic square barrel. In addition, the staff can shake the plastic square barrel with the help of external force, so as to cooperate with the overall device to remove dust from the rice in the barrel, and effectively remove dust and perform other treatments on the rice that has been in a static state for a long time.

[0015] With respect to the above embodiments, the following different embodiments are given to distinguish the effects:

[0016] If the storage environment is humid, the rice will absorb moisture. Through the effective treatment of the overall device, the static rice can be dried;

[0017] If the storage is not well sealed, borers or other pests will grow in the rice. By blowing the entire device, the borers hidden shallowly in the rice can be blown out, and the staff can drive out the borers.

[0018] Preferably, the fan blade includes a blade plate and matching grooves installed on both sides of the side end surfaces of the blade plate, and the lower end surface of the blade plate is arranged with protruding horizontal bars. The multiple groups of protruding horizontal bars arranged laterally at the bottom of the blade plate can slightly change the airflow of the fanned wind during the swinging process, so that the airflow can cover all parts of the rice more widely, and can stir up tiny dust attached to the surface of the rice, thereby increasing the effect of wind dust removal and better cleaning the rice. The protruding horizontal bars of the swinging component can make the airflow more evenly distributed in the entire processing area, avoiding the uneven effect caused by the airflow concentrated in a certain part.

[0019] Preferably, the lower end surface of the fanning bracket is fitted to the upper end surface of the cushion block, one end of the fanning bracket is movably connected to the side end surface of the cushion block through a hinge, and the other end of the fanning bracket is inserted downward into the inner cavity of the insertion groove, so that the top cover plate and the fanning unit become a whole.

[0020] The rice dust removal process of the rice dust removal device comprises the following steps:

[0021] S1: The whole device is placed from top to bottom just above the plastic square barrel for storing rice, so that the edge of the lower end surface of the frame can be just snapped onto the top of the plastic square barrel, and the outer end surface of the pressing mechanism fits into the inner wall of the plastic square barrel, so that the device can always keep working normally under different amounts of rice storage conditions, and the rice placed in the plastic square barrel will never fall out of the whole device;

[0022] S2: An external driving motor is used to drive one end of the fan bracket to adjust, so that the fan bracket and the cushion block can swing up and down with the hinge bar as the fulcrum. During the overall swinging of the fan unit, the contact area between the overall device and the air is increased by the arranged fan blades, so that the wind force generated during the swinging process can pass downward through the inner cavity of the hollow cavity and enter the inner cavity of the plastic square barrel, and the rice in the plastic square barrel is dusted by wind. In addition, the staff can shake the plastic square barrel with the help of external force, so as to cooperate with the overall device to perform dust removal on the rice in the barrel, and effectively remove dust and other treatments are performed on the rice that has been in a static state for a long time;

[0023] S3: The multiple groups of protruding horizontal bars arranged horizontally at the bottom of the plate can slightly change the airflow of the fanning wind during the swinging process, so that the airflow can cover all parts of the rice more widely, and can stir up the tiny dust attached to the surface of the rice, thereby increasing the effect of wind dust removal and better cleaning the rice. The protruding horizontal bars of the swinging components can make the airflow more evenly distributed in the entire processing area, avoiding the uneven effect caused by the airflow concentrated in a certain part.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] Height self-adaptation: By adjusting the extension and retraction of the cylinder and auxiliary vertical bars, the overall device can be adjusted according to the height of the rice in the plastic bucket, maintaining stability and preventing the rice from jumping out of the plastic bucket due to shaking.

[0026] Intelligent elastic drive: The overall device responds to the rice taking process in real time through the elastic drive mechanism, keeps the rice in a stable position, and adjusts the pressure in real time to maintain good controllability.

[0027] Optimize the cleaning process: The device increases the contact surface with the air through swing adjustment and the addition of fans, which helps the wind dust removal effect, can effectively clean the rice, and improve the cleaning efficiency.

[0028] Adaptable to various environments: Whether it is the moisture absorption problem caused by excessive humidity, or the growth of pests such as borers in rice due to poor sealing, the overall device can effectively respond and deal with it.

[0029] Rice mixing process: The staff pours in new rice for mixing, which saves time and ensures the overall quality and taste of the rice.

[0030] Functional diversity: When dust removal is not required, the entire device can form a closed cover through the dustproof plate and the upper insert plate to maintain a relatively sealed state in the plastic square barrel.

[0031] Efficient cleaning: By swinging the protruding horizontal bars, the airflow of the wind dust removal can be changed, so that the airflow covers the rice more widely and cleans the rice better. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a schematic diagram of the three-dimensional structure of the rice dust removal device proposed by the present invention;

[0033] Figure 2 A schematic diagram of the top cover structure of the rice dust removal device proposed by the present invention;

[0034] Figure 3 This is a schematic diagram of the auxiliary mechanism structure of the rice dust removal device proposed by the present invention;

[0035] Figure 4 This is a schematic diagram of the structure of the pressing mechanism of the rice dust removal device proposed by the present invention;

[0036] Figure 5 A schematic diagram of the structure of the adjustment cylinder of the rice dust removal device proposed by the present invention;

[0037] Figure 6 A schematic diagram of the structure of the dust prevention mechanism of the rice dust removal device proposed by the present invention;

[0038] Figure 7A schematic diagram of the fan unit structure of the rice dust removal device proposed by the present invention;

[0039] Figure 8 This is a schematic diagram of the fan blade structure of the rice dust removal device proposed in the present invention.

[0040] In the figure: 1, top cover plate; 11, plate frame; 111, frame body; 112, hollow cavity; 113, bearing bar; 114, insertion groove; 115, positioning block; 12, assembly block; 13, matching block; 14, cushion block; 15, auxiliary mechanism; 151, auxiliary inner clamping groove; 152, inner assembly block; 153, connecting block; 154, connecting belt; 16, pressing mechanism; 161, pressing bar; 162, hollow hole; 163. Auxiliary vertical bar; 164. Adjustment cylinder; 1641. First ring; 1642. Second ring; 1643. Cylinder body; 17. Dustproof mechanism; 171. Dustproof plate; 172. Weighted box; 173. Ventilation hole; 174. Upper insert plate; 2. Fan unit; 21. Fan bracket; 22. Connecting rod; 23. Auxiliary bracket; 24. Fan blade; 241. Blade plate; 242. Matching groove; 243. Protruding horizontal bar. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0042] Reference Figure 1-Figure 8 Embodiment 1, a rice dust removal device, comprising a top cover plate 1 and a fan unit 2, the fan unit 2 is movably arranged on the upper end surface of the top cover plate 1, the top cover plate 1 comprises a plate frame 11 and assembly blocks 12 arranged on both sides of the edge position of the upper end surface of the plate frame 11, a matching block 13 is clamped between two adjacent groups of assembly blocks 12, a cushion block 14 is transversely arranged at one end of the outer matching block 13, and an auxiliary mechanism 15 is transversely arranged on the outer end surface of the cushion block 14;

[0043] The plate frame 11 includes a frame body 111 and a hollow cavity 112 opened in the middle position of the frame body 111. A load-bearing cross bar 113 is laterally opened on the side end surface of the frame body 111. Insertion grooves 114 are opened on both sides of the upper end surface of the load-bearing cross bar 113. Positioning blocks 115 are fixedly installed at both ends of the load-bearing cross bar 113.

[0044] The auxiliary mechanism 15 includes an auxiliary inner clamping groove 151 and an inner assembly block 152 vertically inserted into the inner cavity of the auxiliary inner clamping groove 151. A connecting block 153 is arranged at the bottom of the inner assembly block 152. The two groups of relatively arranged connecting blocks 153 are connected by a connecting belt 154. The inner assembly block 152 and the connecting block 153 are arranged in the inner cavity of the auxiliary inner clamping groove 151. In the working state, the inner assembly block 152, the connecting block 153 and the connecting belt 154 are not installed. The staff can penetrate through the inner cavity of the auxiliary inner clamping groove 151 from top to bottom and pour rice into the inner cavity of the auxiliary inner clamping groove 151, so that the rice in the dust removal process can be mixed with the new rice and processed at the same time. Such operation can save time while ensuring the overall quality and taste of the rice.

[0045] In the second embodiment, the top cover plate 1 further comprises a pressing mechanism 16 installed at the edge positions of both sides of the bottom of the frame 111, the pressing mechanism 16 comprises a pressing horizontal bar 161 and a hollow hole 162 opened at the top position of the pressing horizontal bar 161, the upper and lower groups of pressing horizontal bars 161 are supported by auxiliary vertical bars 163 on both sides, and an adjustment cylinder 164 is vertically installed between the two groups of pressing horizontal bars 161, and the whole device is placed from top to bottom just above the plastic square barrel for storing rice, so that the lower end surface edge of the frame 111 The outer end surface of the pressing mechanism 16 fits into the inner wall of the plastic barrel. When the bottom of the pressing horizontal bar 161 touches the top of the stored rice, the adjusting cylinder 164 and the auxiliary vertical bar 163 can be telescopically adjusted according to the height of the rice with different capacities in the plastic barrel, thereby ensuring the stability of the equipment during use and reducing the shaking of the upper surface of the rice due to shaking during the dust removal process, thereby preventing the rice from jumping out of the plastic barrel.

[0046] Embodiment 3, the adjusting cylinder 164 includes a first ring 1641 and a second ring 1642 sleeved on one end of the first ring 1641, and the two groups of second rings 1642 arranged up and down are connected by a cylinder 1643, and the inner cavities of the first ring 1641, the second ring 1642 and the cylinder 1643 are all connected with the hollow hole 162, and the upper end surface of the downward pressing bar 161 is attached to the two sides of the edge of the lower end surface of the frame body 111, so that the plate frame 11 and the downward pressing mechanism 16 become a whole, and when a certain amount of rice is taken out of the plastic square barrel, the cylinder 1643 releases the accumulated elastic potential energy, continuously presses the downward pressing bar 161 at the bottom downward, and auxiliary fixes the adjusting cylinder 164 and the downward pressing bar 161 through the auxiliary vertical bar 163, so as to avoid the deflection of the downward pressing bar 161 during the downward pressing process, and the downward pressing mechanism 16 that continuously presses downward can keep the rice in a stable pressing position.

[0047] Embodiment 4, the top cover plate 1 also includes a dustproof mechanism 17 inserted into the inner cavity of the frame 111 from bottom to top, the dustproof mechanism 17 includes a dustproof plate 171 and a weighted box 172 installed at the bottom of the dustproof plate 171, and ventilation holes 173 are arranged around the weighted box 172. An upper insertion plate 174 is installed on the top of the dustproof plate 171, and the outer end surface of the upper insertion plate 174 is in contact with the inner cavity wall of the frame 111. When there is no need to remove dust from the rice, the staff can press the dustproof plate 171 and the upper insertion plate 174 from bottom to top against the inner cavity of the hollow cavity 112, and at this time, the two groups of connecting blocks 153 are connected by a connecting belt 154, and the upper end surface of the connecting belt 154 can provide upward support force to the dustproof mechanism 17, so that the overall device forms a closed cover relative to the plastic square barrel, which can maintain a relatively sealed state in the plastic square barrel, thereby increasing the functional diversity of the overall device.

[0048] Embodiment 5, the fanning unit 2 includes two groups of fanning brackets 21 and a connecting rod 22 laterally connected between the two groups of fanning brackets 21, auxiliary brackets 23 are laterally cross-arranged on both sides of the upper end surface of the connecting rod 22, and fan blades 24 are laterally arranged on the side end surface of the connecting rod 22. The adaptive ability and elastic driving mechanism in the process of rice taking make the device have good controllability and real-time response ability. This intelligent operation is more conducive to optimizing the rice cleaning process and improving work efficiency.

[0049] Embodiment 6, by driving one end of the fan bracket 21 through an external driving motor to adjust, the fan bracket 21 and the cushion block 14 can be swung up and down with the hinge bar as the fulcrum. During the overall swinging of the fan unit 2, the contact area between the overall device and the air is increased by the arranged fan blades 24, so that the wind force generated during the swinging process can pass downward through the inner cavity of the hollow cavity 112 opened, and enter the inner cavity of the plastic square barrel downward, so as to remove dust from the rice in the plastic square barrel by wind, and the staff can shake the plastic square barrel with the help of external force, so as to cooperate with the overall device to remove dust from the rice in the barrel, and effectively remove dust and other treatments can be performed on the rice that has been in a static state for a long time.

[0050] Embodiment 7, with respect to the above embodiments, the following distinguishing embodiments are given to distinguish the effects:

[0051] If the storage environment is humid, the rice will absorb moisture. Through the effective treatment of the overall device, the static rice can be dried;

[0052] If the storage is not well sealed, borers or other pests will grow in the rice. By blowing the entire device, the borers hidden shallowly in the rice can be blown out, and the staff can drive out the borers.

[0053] Embodiment 8, the fan blade 24 includes a plate 241 and matching grooves 242 installed on both sides of the side end surface of the plate 241, and the lower end surface of the plate 241 is arranged with protruding horizontal bars 243. The multiple groups of protruding horizontal bars 243 arranged horizontally at the bottom of the plate 241 can slightly change the airflow of the fanned wind during the swinging process, so that the airflow can cover all parts of the rice more widely, and can stir up tiny dust attached to the surface of the rice, thereby increasing the effect of wind dust removal and better cleaning the rice. The swinging component protruding horizontal bars 243 can make the airflow more evenly distributed in the entire processing area, avoiding the uneven effect caused by the airflow concentrated in a certain part.

[0054] The lower end surface of the fan bracket 21 is attached to the upper end surface of the cushion block 14, one end of the fan bracket 21 is movably connected to the side end surface of the cushion block 14 through a hinge, and the other end of the fan bracket 21 is downwardly inserted into the inner cavity of the insertion groove 114, so that the top cover plate 1 and the fan unit 2 become a whole.

[0055] The rice dust removal process of the rice dust removal device comprises the following steps:

[0056] S1: The whole device is placed from top to bottom just above the plastic square barrel for storing rice, so that the lower end edge of the frame 111 can be just snapped onto the top of the plastic square barrel, and the outer end surface of the pressing mechanism 16 fits into the inner wall of the plastic square barrel, so that the device can always keep working normally under different amounts of rice storage conditions, and the rice placed in the plastic square barrel will never fall out of the whole device;

[0057] S2: An external driving motor is used to drive one end of the fan bracket 21 to adjust so that the fan bracket 21 and the cushion block 14 can swing up and down with the hinge bar as the fulcrum. During the overall swinging of the fan unit 2, the fan blades 24 are provided to increase the contact area between the overall device and the air, so that the wind force generated during the swinging process can pass downward through the inner cavity of the hollow cavity 112 and enter the inner cavity of the plastic square barrel, thereby performing wind-force dust removal on the rice in the plastic square barrel. In addition, the staff can shake the plastic square barrel with the help of external force, thereby cooperating with the overall device to perform dust removal on the rice in the barrel, and effectively perform dust removal and other treatment on the rice that has been in a static state for a long time;

[0058] S3: The multiple groups of protruding horizontal bars 243 arranged laterally at the bottom of the plate 241 can slightly change the airflow of the fanned wind during the swinging process, so that the airflow can cover all parts of the rice more widely, and can stir up the tiny dust attached to the surface of the rice, thereby increasing the effect of wind dust removal and better cleaning the rice. The swinging component protruding horizontal bars 243 can make the airflow more evenly distributed in the entire processing area, avoiding the uneven effect caused by the airflow being concentrated in a certain part.

[0059] In summary, the whole device is placed from top to bottom just above the plastic square barrel for storing rice, so that the edge of the lower end surface of the frame 111 can be just snapped onto the top of the plastic square barrel. At this time, the outer end surface of the pressing mechanism 16 is fitted into the inner wall of the plastic square barrel. When the bottom of the pressing horizontal bar 161 below contacts the top of the stored rice, the adjusting cylinder 164 and the auxiliary vertical bar 163 can be telescopically adjusted according to the height of rice of different capacities in the plastic square barrel, thereby ensuring the stability of the device during use and reducing the situation in which the upper surface of the rice shakes back and forth due to shaking of the device during dust removal, thereby preventing the rice from jumping out of the plastic square barrel.

[0060] When the capacity of rice in the plastic square barrel is large, the first ring 1641 and the second ring 1642 will translate upward under the drive of the bottom pressing horizontal bar 161, so that the cylinder 1643 is squeezed toward its middle position. After squeezing, the cylinder 1643 will shrink inward to a state where it is wide at the upper and lower ends and narrow in the middle, so that the pressing mechanism 16 itself can accumulate elastic potential energy. When a certain amount of rice is taken out of the plastic square barrel, the cylinder 1643 releases the accumulated elastic potential energy, continuously presses the bottom pressing horizontal bar 161 downward, and assists in fixing the adjustment cylinder 164 and the pressing horizontal bar 161 through the auxiliary vertical bar 163 to prevent the pressing horizontal bar 161 from deflecting during the pressing process. The pressing mechanism 16 that continuously presses downward can keep the rice in a stable pressing position.

[0061] The adaptive ability and flexible driving mechanism during the rice retrieval process give the device good controllability and real-time response capabilities. This intelligent operation is more conducive to optimizing the rice cleaning process and improving work efficiency.

[0062] An external driving motor is used to drive one end of the fan bracket 21 to be adjusted, so that the fan bracket 21 and the cushion block 14 can be swung up and down with the hinge as the fulcrum. During the overall swinging of the fan unit 2, the contact area between the overall device and the air is increased by the arranged fan blades 24, so that the wind force generated during the swinging process can pass downward through the inner cavity of the hollow cavity 112 opened, and enter the inner cavity of the plastic square barrel downward, so as to remove dust from the rice in the plastic square barrel by wind, and the staff can shake the plastic square barrel with the help of external force, so as to cooperate with the overall device to remove dust from the rice in the barrel, and effectively remove dust and other treatments can be performed on the rice that has been in a static state for a long time.

[0063] If the storage environment is humid, the rice will absorb moisture. Through the effective treatment of the overall device, the stationary rice can be dried.

[0064] If the storage is not well sealed, borers or other pests will grow in the rice. By blowing the entire device, the borers hidden shallowly in the rice can be blown out, and the staff can drive out the borers.

[0065] By means of the inner assembly block 152 and the connecting block 153 arranged in the inner cavity of the auxiliary inner clamping groove 151, the inner assembly block 152, the connecting block 153 and the connecting belt 154 are not installed in the working state. The staff can penetrate through the inner cavity of the auxiliary inner clamping groove 151 from top to bottom and pour rice into the inner cavity of the auxiliary inner clamping groove 151, so that the rice in the dust removal process can be mixed with the new rice and processed at the same time. Such operation can save time while ensuring the overall quality and taste of the rice.

[0066] When there is no need to remove dust from the rice, the staff can press the dustproof plate 171 and the upper insertion plate 174 from bottom to top against the inner cavity of the hollow cavity 112, and at this time, the two sets of connecting blocks 153 are connected by the connecting belt 154. The upper end surface of the connecting belt 154 can provide upward supporting force for the dustproof mechanism 17, so that the overall device forms a closed cover relative to the plastic square barrel, which can maintain a relatively sealed state in the plastic square barrel, and increase the functional diversity of the overall device.

[0067] The multiple groups of protruding horizontal bars 243 arranged laterally at the bottom of the plate 241 can slightly change the airflow of the fanned wind during the swinging process, allowing the airflow to cover various parts of the rice more widely, stirring up tiny dust attached to the surface of the rice, increasing the effect of wind dust removal, and better cleaning the rice. The swinging component protruding horizontal bars 243 can make the airflow more evenly distributed in the entire processing area, avoiding the uneven effect caused by the airflow concentrated in a certain part.

[0068] The above is the entire working principle of the present invention.

[0069] In the present invention, the installation method, connection method or setting method of all the above components are common mechanical methods, and the specific structures, models and coefficient indicators of all its components are its own technology. As long as it can achieve its beneficial effects, it can be implemented, so it will not be elaborated.

[0070] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.

[0071] In the present invention, unless otherwise specified, the directional words contained in the terms such as "up, down, left, right, front, back, inside, outside, vertical, horizontal" only represent the orientation of the term in normal use, or are common names understood by those skilled in the art, and should not be regarded as limitations on the term. At the same time, number series nouns such as "first", "second" and "third" do not represent specific quantities and orders, but are merely used to distinguish names. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or equipment that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article or equipment.

Claims

1. A rice dust removal device, comprising a top cover plate (1) and a fan unit (2), wherein the fan unit (2) is movably arranged on the upper end surface of the top cover plate (1), and characterized in that: The top cover plate (1) comprises a plate frame (11) and assembly blocks (12) arranged on both sides of the edge of the upper end surface of the plate frame (11); a matching block (13) is clamped between two adjacent groups of assembly blocks (12); a cushion block (14) is transversely arranged at one end of the matching block (13) on the outside; and an auxiliary mechanism (15) is transversely arranged on the outer end surface of the cushion block (14); The plate frame (11) comprises a frame body (111) and a hollow cavity (112) provided in the middle of the frame body (111); a load-bearing horizontal bar (113) is provided transversely on the side end surface of the frame body (111); insertion grooves (114) are provided on both sides of the upper end surface of the load-bearing horizontal bar (113); and positioning blocks (115) are fixedly installed on both ends of the load-bearing horizontal bar (113); The top cover plate (1) further comprises a pressing mechanism (16) installed at the edge positions on both sides of the bottom of the frame (111), the pressing mechanism (16) comprising a pressing horizontal bar (161) and a hollow hole (162) opened at the top position of the pressing horizontal bar (161), the upper and lower groups of the pressing horizontal bars (161) are supported by auxiliary vertical bars (163) on both sides, and an adjustment cylinder (164) is vertically installed between the two groups of the pressing horizontal bars (161), and when the bottom of the lower pressing horizontal bar (161) contacts the top of the stored rice, the adjustment cylinder (164) and the auxiliary vertical bar (163) can be telescopically adjusted according to the height of rice of different capacities in the plastic square barrel; The adjusting cylinder (164) comprises a first ring (1641) and a second ring (1642) sleeved on one end of the first ring (1641); two sets of the second rings (1642) arranged in an upper and lower manner are connected via a cylinder body (1643); when a certain amount of rice is taken out of the plastic square barrel, the cylinder body (1643) releases the accumulated elastic potential energy, continuously presses the downward pressing horizontal bar (161) at the bottom downward, and assists in fixing the adjusting cylinder (164) and the downward pressing horizontal bar (161) via the auxiliary vertical bar (163).

2. The rice dust removal device according to claim 1, characterized in that: The auxiliary mechanism (15) comprises an auxiliary inner clamping groove (151) and an inner assembly block (152) vertically inserted into the inner cavity of the auxiliary inner clamping groove (151); a connecting block (153) is arranged at the bottom of the inner assembly block (152); and two sets of oppositely arranged connecting blocks (153) are connected via a connecting belt (154).

3. The rice dust removal device according to claim 1, characterized in that: The inner cavities of the first ring (1641), the second ring (1642) and the cylinder (1643) are all connected to the hollow hole (162), and the upper end surface of the downward pressing horizontal bar (161) is attached to the two sides of the edge of the lower end surface of the frame body (111), so that the plate frame (11) and the downward pressing mechanism (16) become a whole.

4. The rice dust removal device according to claim 1, characterized in that: The top cover plate (1) further comprises a dustproof mechanism (17) inserted into the inner cavity of the frame body (111) from bottom to top, the dustproof mechanism (17) comprising a dustproof plate (171) and a weighted box (172) mounted on the bottom of the dustproof plate (171), ventilation holes (173) are arranged around the weighted box (172), an upper insertion plate (174) is mounted on the top of the dustproof plate (171), and an outer end surface of the upper insertion plate (174) is in contact with the inner cavity wall of the frame body (111).

5. The rice dust removal device according to claim 1, characterized in that: The fanning unit (2) comprises two groups of fanning brackets (21) and a connecting rod (22) transversely connected between the two groups of fanning brackets (21), auxiliary brackets (23) are transversely arranged on both sides of the upper end surface of the connecting rod (22), and fan blades (24) are transversely arranged on the side end surface of the connecting rod (22).

6. The rice dust removal device according to claim 5, characterized in that: The fan blade (24) comprises a blade plate (241) and matching grooves (242) installed on both sides of the side end surface of the blade plate (241), and the lower end surface of the blade plate (241) is arranged with protruding horizontal strips (243).

7. The rice dust removal device according to claim 5, characterized in that: The lower end surface of the fanning bracket (21) is fitted to the upper end surface of the cushion block (14), one end of the fanning bracket (21) is movably connected to the side end surface of the cushion block (14) via a hinge, and the other end of the fanning bracket (21) is inserted downward into the inner cavity of the insertion groove (114), so that the top cover plate (1) and the fanning unit (2) become a whole.

8. The rice dust removal process of the rice dust removal device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1: The entire device is placed from top to bottom directly above a plastic square barrel for storing rice, so that the edge of the lower end surface of the frame (111) can be just engaged with the upper part of the plastic square barrel. At this time, the outer end surface of the pressing mechanism (16) fits into the inner wall of the plastic square barrel, so that the device can always maintain normal operation under different amounts of rice storage conditions, and the rice placed in the plastic square barrel will never fall out of the entire device; S2: An external drive motor is used to drive one end of the fan bracket (21) to adjust so that the fan bracket (21) and the cushion block (14) can swing up and down with the hinge bar as the fulcrum. During the swinging of the fan unit (2), the contact area between the entire device and the air is increased by the fan blades (24). Thus, the wind force generated during the swinging process can pass downward through the inner cavity of the hollow cavity (112) and enter the inner cavity of the plastic square barrel, thereby removing dust from the rice in the plastic square barrel. The staff can shake the plastic square barrel with the help of an external force, thereby cooperating with the entire device to remove dust from the rice in the barrel, thereby effectively removing dust and other treatments for the rice that has been in a static state for a long time. S3: The plurality of groups of protruding horizontal bars (243) disposed transversely at the bottom of the plate (241) can slightly change the airflow of the fanned wind during the swinging process, so that the airflow can more widely cover various parts of the rice, and can stir up tiny dust attached to the surface of the rice, thereby increasing the effect of wind dust removal and better cleaning the rice. The swinging component protruding horizontal bars (243) can make the airflow more evenly distributed in the entire processing area, avoiding the situation where the airflow is concentrated in a certain part and causes uneven effects.

Citation Information

Patent Citations

  • Dust removal device for rice

    CN111013694A

  • New material treatment equipment with environmental protection effect

    CN118204884A

  • Rice processing dust removal equipment

    CN221620247U