A middle bearing grinding and polishing device and use method thereof

By designing a central bearing polishing device including a retractable electric push rod, a collection ring and a vacuum cleaner structure, an outer support assembly and a grinding assembly, the problem of being unable to simultaneously polish the inner and outer rings of the bearings and adapting to various sizes of bearings is solved in the prior art, and efficient grinding and environmental cleaning are achieved.

CN119077457BActive Publication Date: 2025-03-14SHANDONG GUANXIAN SHUANGXIN BEARING CO LTD
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Patent Information

Application Number
CN202411349249.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-03-14
Estimated Expiration
2044-09-26

AI Technical Summary

Technical Problem

The existing grinding devices cannot effectively polish the inner and outer rings of the bearings, especially the grooved parts, and cannot adapt to bearings of various sizes. They cannot effectively collect metal debris during the grinding process, resulting in environmental pollution and health risks.

Method used

A middle bearing polishing device is designed, including a retractable electric push rod, a collection ring and vacuum structure, an outer support assembly and a grinding assembly. The device realizes clamping and fixing the bearings through electric push rods, uses the collection ring and vacuum structure to effectively collect and clean metal debris, and uses the outer support assembly and grinding assembly to adapt bearings of various sizes for all-round grinding.

Benefits of technology

The device can effectively polish the inner and outer rings of the bearings, including grooved parts, and adapt to bearings of various sizes, significantly improve the grinding effect and applicability, and improve the cleanliness of the working environment and the health and safety of the staff by effectively collecting metal debris.

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Abstract

The present invention relates to the technical field of grinding and polishing devices, and discloses a middle bearing grinding and polishing device and a method for using the same, comprising a base, wherein a support rod is fixedly mounted at one end of the upper surface of the base. The middle bearing grinding and polishing device and the method for using the same, by arranging a retractable electric push rod, utilizes the electric push rod to drive the support plate to move, thereby realizing the side clamping and fixing of the inner and outer rings of the bearing sleeved on the outer support component, thereby ensuring that the bearing does not move during the grinding process, thus ensuring the grinding effect, and at the same time, in combination with the setting of the positioning clamping rod, it can be ensured that during the rotation, the other side of the bearing can be combined with the support plate to form a stable clamp, and the extended short plate and the second support roller can be adjusted in position on the side plate according to the actual size of the bearing, and in combination with the connection relationship between the grinding component and the extended short plate, they move synchronously during the adjustment process, so that the device can adapt to bearings of various sizes.
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Description

Technical Field

[0001] The invention relates to the technical field of grinding and polishing devices, and in particular to a center bearing grinding and polishing device and a use method thereof. Background Art

[0002] Bearings are an important component in contemporary mechanical equipment. Their main function is to support the mechanical rotating body and reduce its friction coefficient during rotation, thereby ensuring the normal operation of the mechanical equipment. Bearings are mainly composed of inner and outer rings and middle rollers. Bearings need to be polished during the production process to reduce their friction during use. Therefore, existing bearings need to be polished with a grinding device during the production process. However, there are still some problems with the existing grinding devices, as follows:

[0003] The existing grinding device can only be used to grind a single outer ring or inner ring of a bearing when in use. Moreover, since there is a groove between the inner and outer rings of the bearing for placing the roller, the existing grinding device cannot perform a good grinding on the groove part. Moreover, the existing grinding device cannot be well adapted to grinding bearings of various sizes, which limits the use scope of the grinding device. At the same time, the existing grinding device cannot collect the metal debris produced by grinding in time during use, which leads to metal dust polluting the processing environment and also affects the health of the workers. Therefore, we propose a middle bearing grinding and polishing device and a method for using the same. Summary of the invention

[0004] The present invention provides a center bearing grinding and polishing device and a use method thereof, which has the advantages of good grinding effect and strong applicability, and solves the problems raised in the above-mentioned background technology.

[0005] The present invention provides the following technical solution: a middle bearing grinding and polishing device, comprising a base, a support rod is fixedly installed on one end of the upper surface of the base, a collection ring is fixedly installed on the top of the support rod, an external motor is fixedly installed on one side of the collection ring, a vertical plate is fixedly installed on the other end of the upper surface of the base, an internal support assembly is fixedly installed on the vertical plate, a center rod is fixedly installed on the output shaft of the external motor, an external support assembly is fixedly installed on the center rod, a grinding assembly is fixedly installed on the external support assembly, a collection pipe is fixedly installed on the bottom end of the collection ring, and a dust suction structure is fixedly installed on one end of the collection pipe;

[0006] The inner support assembly comprises a support plate, an electric push rod is fixedly mounted on one side of the support plate, a collar is fixedly mounted on the other side of the support plate, and a hydraulic support rod is fixedly mounted on the outside of the collar;

[0007] The outer support assembly comprises an intermediate seat, the number of the intermediate seats is two, a docking ring is fixedly mounted on one end of the two intermediate seats, a side plate is fixedly mounted on the intermediate seat, a first support roller is movably mounted on one end of the side plate, an extended short plate is movably mounted on both sides of the side plate, a second support roller is movably mounted on the extended short plate, a positioning pin rod is fixedly mounted on the intermediate seat, a screw rod is movably mounted on the intermediate seat, a top plate is fixedly mounted on one side of the side plate, and a positioning clamping rod is fixedly mounted on one side of the side plate;

[0008] The polishing assembly includes a base, one end of which is fixedly mounted with an air nozzle structure, the other end of which is fixedly mounted with a first air duct and a second air duct, the bottom end of the base is fixedly mounted with a lower air duct, and the ends of the first air duct and the second air duct are fixedly mounted with a polishing and dust removal assembly.

[0009] In a preferred embodiment, the bottom end of the collecting ring is through-connected with the collecting tube, one side of the collecting ring is through-connected with one side of the outer support assembly, the number of the outer support assemblies is two and they are centrally symmetrically arranged, the number of the grinding assemblies on each outer support assembly is two and they are arranged in two directions, upper and lower.

[0010] In a preferred embodiment, the size of the support plate is larger than the size range covered by the rotation of the outer support assembly, one end of the electric push rod is fixedly connected to the vertical plate, the ring is rotatably connected to the inside of the center rod, the hydraulic support rod is located on the outer ring surface of the ring and is evenly fixed in an annular shape, and one end of the hydraulic support rod is extended and supported inside the bearing ring.

[0011] In a preferred embodiment, a micro motor is provided inside the middle seat and is provided with a replaceable power supply, the output shaft of the micro motor is fixedly connected to one end of the screw, the middle seat is located on one side of the docking ring and is connected to the other side of the docking ring through two short tubes, the docking ring is located inside the collecting ring and is closed and rotatable, long grooves are provided on both sides of the side plates at the positions where the extended short plates are installed, plug rods are provided at the ends of the extended short plates and are movably arranged in the long grooves of the side plates, the first support roller is located on the outside of the outer ring of the bearing and is fitted and rolled, the second support roller is located between the inner ring and the outer ring of the bearing and is fitted and rolled, the top ends of the positioning pin rod and the screw are connected to the bottom end of the top plate, the end of the positioning clamping rod is embedded with a ball movably installed and is fitted with the side of the bearing ring.

[0012] In a preferred embodiment, the interior of the base is hollow and divided into three equal parts, the parts on both sides are connected with the air nozzle structure, and the air nozzle structure can be detached and sealed to be connected with the external air supply device, the middle space is connected with the lower air duct at the bottom, the first air duct is connected with the middle space part, the first air duct and the second air duct are both connected with the interior of the grinding and dust removal assembly, and the bottom end of the lower air duct is connected with the short tube on the side through the interior of the middle seat.

[0013] In a preferred embodiment, the air nozzle structure includes an outer cylinder, a locking ring is fixedly installed on the outside of the outer cylinder, an inner fan ring plate is arranged inside the outer cylinder, a rotating rod is movably installed in the middle of the outer cylinder, an adapter fan ring plate is fixedly installed on the rotating rod, and a docking end is fixedly installed on the end of the rotating rod.

[0014] In a preferred embodiment, one end of the outer cylinder is connected to the interior of the grinding and dust removal assembly, the locking ring is divided into two sections and the ends of the two sections are spaced apart, the coverage ranges of the inner fan ring plate and the adapter fan ring plate are complementary, that is, the two can close the internal channel of the outer cylinder, one end of the rotating rod is movably connected to the interior of the outer cylinder through a supporting ring, and a groove is provided at the end of the docking end.

[0015] In a preferred embodiment, the grinding and dust removal assembly includes a storage shell, an inner cavity is opened inside the storage shell, a grinding structure is fixedly installed on the storage shell, the inner cavity includes a collecting chamber in the middle and inflation chambers on both sides, and the collecting chamber in the middle is located at one end of the base and guide slope structures are arranged on both sides, and the grinding structure is connected with the inflation chambers on both sides.

[0016] In a preferred embodiment, the grinding structure includes an outer shell, and limited long rails are fixedly arranged on both sides of the interior of the outer shell, a bellows is fixedly installed on the bottom end of the outer shell, a vertical rod is fixedly installed on the top of the bellows, and a grinding head is fixedly installed on the top of the vertical rod, the bottom ends of the outer shell and the bellows are sealed with the inflation cavities on both sides of the warehouse shell, the vertical rod is located in the limited long rail for limited movement, and a block is provided at the bottom end of the vertical rod.

[0017] A method for using a middle bearing grinding and polishing device, the specific steps are as follows:

[0018] S1. Bearing sleeve installation: Sleeve the inner and outer rings of the bearing onto the outer support assembly, then start the electric push rod to push the sleeve ring into the center rod for flexible sleeve connection, and at the same time start the hydraulic support rod to extend the inner ring support of the bearing;

[0019] S2. Adjustment of the device: Sleeve the external air supply device onto the end of the outer cylinder, then rotate and open the adapter fan ring plate to supply air to the inner part of the outer cylinder. The air enters the air-filled cavities on both sides of the shell through the second air guide pipe, and then enters the bellows to expand it, and then lifts the grinding head to fit the bearing ring surface;

[0020] S3, grinding of the bearing: start the external motor and the dust suction structure, the external motor drives the central rod to rotate, and then drives the external support assembly and the grinding assembly to rotate, so that the grinding head rotates to grind the bearing ring surface, and the generated metal debris will be sucked into the inner cavity by the suction force generated by the dust suction structure, and finally guided to the dust suction structure for collection;

[0021] S4. Bearing removal: After grinding is completed, start the electric push rod to retract, so that the support plate moves horizontally to contact the bearing and remove the bearing.

[0022] The present invention has the following beneficial effects:

[0023] 1. The bearing grinding and polishing device and its use method, by providing a retractable electric push rod, use the electric push rod to drive the support plate to move, and then realize the side clamping and fixing of the inner and outer rings of the bearing sleeved on the outer support component, to ensure that the bearing will not move during the grinding process, thus ensuring the grinding effect, and at the same time combined with the setting of the positioning clamping rod, it can be ensured that the other side of the bearing can be combined with the support plate to form a stable clamp during the rotation, and the extended short plate and the second support roller can be adjusted on the side plate according to the actual size of the bearing, combined with the connection relationship between the grinding component and the extended short plate, they move synchronously during the adjustment process, so that the device can adapt to bearings of various sizes, and can also realize the grinding of the other annular surface of the bearing, which greatly improves the applicability of the device.

[0024] 2. The middle bearing grinding and polishing device and its use method, by providing a collecting ring, the collecting ring is connected with the dust suction structure through the collecting pipe to generate suction, so that during the grinding process, the metal debris can be immediately adsorbed by the suction inside the inner cavity by means of the connection between the lower air guide pipe and the inside of the chamber shell, thereby avoiding the splashing of metal debris, greatly improving the cleanliness of the working environment, and at the same time, before grinding, it can be connected to the air nozzle structure through an external air supply device, and the locking ring is used to limit the air supply device to ensure that the air supply device can stably supply air to both sides of the chamber shell, so that the bellows expands, and then the grinding head is lifted up to fit the surface of the bearing. In this way, by arranging multiple dense grinding structures on the chamber shell, the groove inside the bearing for placing the roller can be polished without dead angles, thereby ensuring the grinding quality of the bearing. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0026] Figure 2 The schematic diagram of the partial structure of the back of the present invention

[0027] Figure 3 It is a schematic diagram of the local three-dimensional structure of the present invention

[0028] Figure 4 Schematic diagram of the three-dimensional structure of the external support component and the grinding component of the present invention

[0029] Figure 5 For the present invention Figure 4 Schematic diagram of the first partial three-dimensional structure

[0030] Figure 6 For the present invention Figure 4 Schematic diagram of the second partial three-dimensional structure

[0031] Figure 7 Schematic diagram of the partial three-dimensional structure of the outer support component and the grinding component of the present invention

[0032] Figure 8 Schematic diagram of the three-dimensional structure of the grinding and dust removal component of the present invention

[0033] Fig. 9 A three-dimensional schematic diagram of the gas nozzle structure of the present invention

[0034] Fig.10 Schematic diagram of the three-dimensional structure of the grinding structure of the present invention

[0035] Fig.11 It is a schematic cross-sectional view of the grinding structure of the present invention.

[0036] In the figure: 1, base; 2, support rod; 3, collecting ring; 4, external motor; 5, vertical plate; 6, internal support assembly; 61, support plate; 62, electric push rod; 63, sleeve ring; 64, hydraulic support rod; 7, center rod; 8, external support assembly; 81, middle seat; 82, docking ring; 83, side plate; 84, first support roller; 85, extension short plate; 86, second support roller; 87, positioning pin rod; 88, screw rod; 89, top plate; 810, positioning clamping rod; 9, grinding assembly; 91, base; 92, air Nozzle structure; 921, outer cylinder; 922, locking ring; 923, inner fan ring plate; 924, rotating rod; 925, adapter fan ring plate; 926, docking terminal; 93, first air duct; 94, second air duct; 95, lower air duct; 96, grinding and dust removal assembly; 961, warehouse shell; 962, inner cavity; 963, grinding structure; 9631, outer shell; 9632, limit long rail; 9633, bellows; 9634, vertical rod; 9635, grinding head; 10, collecting pipe; 11, dust suction structure. DETAILED DESCRIPTION

[0037] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The middle bearing grinding and polishing device and the use method thereof involved in the present invention are not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0038] See also Figure 1-3 A middle bearing grinding and polishing device and a method for using the same include a base 1, a support rod 2 is fixedly mounted on one end of the upper surface of the base 1, a collecting ring 3 is fixedly mounted on the top of the support rod 2, an external motor 4 is fixedly mounted on one side of the collecting ring 3, a vertical plate 5 is fixedly mounted on the other end of the upper surface of the base 1, an internal support assembly 6 is fixedly mounted on the vertical plate 5, a center rod 7 is fixedly mounted on the output shaft of the external motor 4, an external support assembly 8 is fixedly mounted on the center rod 7, a grinding assembly 9 is fixedly mounted on the external support assembly 8, a collecting pipe 10 is fixedly mounted on the bottom end of the collecting ring 3, and a dust collecting structure 11 is fixedly mounted on one end of the collecting pipe 10;

[0039] Compared with the prior art, the present application sets a retractable electric push rod 62, and uses the electric push rod 62 to drive the support plate 61 to move, thereby realizing the side clamping and fixing of the inner and outer rings of the bearing sleeved on the outer support assembly 8, ensuring that the bearing will not move during the grinding process, thus ensuring the grinding effect. At the same time, combined with the setting of the positioning clamping rod 810, it can be ensured that the other side of the bearing can be combined with the support plate 61 to form a stable clamp during the rotation process, and the extended short plate 85 and the second support roller 86 can be adjusted in position on the side plate 83 according to the actual size of the bearing. Combined with the connection relationship between the grinding assembly 9 and the extended short plate 85, they move synchronously during the adjustment process, so that the device can adapt to bearings of various sizes, and can also realize the grinding of the other annular surface of the bearing, which greatly improves the applicability of the device. At the same time, by setting The collecting ring 3 is connected to the dust suction structure 11 through the collecting pipe 10 to generate suction, so that during the grinding process, the lower air guide pipe 95 can be connected with the interior of the storage shell 961 to achieve that the metal debris can be immediately adsorbed by the suction inside the inner cavity 962 after being ground down, thereby avoiding the splashing of metal debris, greatly improving the cleanliness of the working environment, and at the same time, it can be connected to the air nozzle structure 92 through an external air supply device before grinding, and the locking ring 922 is used to limit the air supply device to ensure that the air supply device can stably supply air to both sides of the interior of the storage shell 961, so that the bellows 9633 expands, and then the grinding head 9635 is lifted up to fit the surface of the bearing. In this way, by arranging multiple dense grinding structures 963 on the storage shell 961, it is possible to achieve a grinding effect without dead angles for the grooves inside the bearing for placing rollers, thereby ensuring the grinding quality of the bearing.

[0040] See also Figure 1-3 A middle bearing grinding and polishing device and a method of using the same include a collecting ring 3, the bottom end of the collecting ring 3 is connected to a collecting pipe 10, one side of the collecting ring 3 is connected to one side of an outer support assembly 8, the number of the outer support assemblies 8 is two and they are centrally symmetrically arranged, the number of the grinding assemblies 9 on each outer support assembly 8 is two and they are arranged in two directions, one in the upper and one in the lower direction;

[0041] In this embodiment, it should be noted that this can ensure that the metal debris generated during the rotary grinding process is absorbed into the collecting ring 3 at the end of the grinding component 9, and then guided to the dust suction structure 11 through the collecting pipe 10 for collection and treatment, thereby avoiding the metal debris from splashing and polluting the factory environment during the grinding and polishing process, and ensuring the health of the staff.

[0042] See also Figure 1-2 A middle bearing grinding and polishing device and a method of using the same include an inner support assembly 6, the inner support assembly 6 includes a support plate 61, an electric push rod 62 is fixedly installed on one side of the support plate 61, a collar 63 is fixedly installed on the other side of the support plate 61, and a hydraulic support rod 64 is fixedly installed on the outside of the collar 63;

[0043] In this embodiment, it should be noted that the size of the support plate 61 is larger than the size range covered by the rotation of the outer support assembly 8, one end of the electric push rod 62 is fixedly connected to the vertical plate 5, the ring 63 is rotatably connected to the inside of the center rod 7, and the hydraulic support rod 64 is located on the outer ring surface of the ring 63 and is evenly fixed and installed in a ring shape, and one end of the hydraulic support rod 64 is extended and supported inside the bearing ring, so that the inner and outer rings of the bearing can be respectively sleeved on the outer support assembly 8 before grinding, and then the electric push rod 62 is started to extend so that the ring 63 is sleeved on the center rod 7, and at the same time, the hydraulic support rod 64 is moved to the corresponding position and extended to the inside of the bearing ring for support, so that the internal support of the bearing ring to be ground can be achieved, thereby ensuring the stability of the bearing ring during the grinding process.

[0044] See also Figure 3-7 A middle bearing grinding and polishing device and a method for using the same include an outer support assembly 8, the outer support assembly 8 includes an intermediate seat 81, the number of the intermediate seats 81 is two, one end of the two intermediate seats 81 is fixedly mounted with a docking ring 82, a side plate 83 is fixedly mounted on the intermediate seat 81, a first support roller 84 is movably mounted on one end of the side plate 83, an extended short plate 85 is movably mounted on both sides of the side plate 83, a second support roller 86 is movably mounted on the extended short plate 85, a positioning pin rod 87 is fixedly mounted on the intermediate seat 81, a screw rod 88 is movably mounted on the intermediate seat 81, a top plate 89 is fixedly mounted on one side of the side plate 83, and a positioning clamping rod 810 is fixedly mounted on one side of the side plate 83;

[0045] In this embodiment, it should be noted that a micro motor is provided inside the middle seat 81 and is provided with a replaceable power supply. The output shaft of the micro motor is fixedly connected to one end of the screw 88. The middle seat 81 is located on one side of the docking ring 82 and is connected to the other side of the docking ring 82 through two short tubes. The docking ring 82 is located inside the collecting ring 3 and is closed and rotatable. Long grooves are provided on both sides of the side plate 83 at the position where the extended short plate 85 is installed. The end of the extended short plate 85 is provided with an insertion rod and is movably arranged in the long groove of the side plate 83. The first support roller 84 is located on the outside of the outer ring of the bearing and is fitted and rolled. The second support roller 86 is located between the inner ring and the outer ring of the bearing and is fitted and rolled. The top ends of the positioning pin rod 87 and the screw 88 are connected to the bottom end of the top plate 89. A ball is embedded in the end of the clamping rod 810 and is fitted against the side of the bearing ring. In this way, the screw 88 can be driven to rotate by starting the micro motor inside the middle seat 81, thereby driving the height of the extended short plate 85 to be adjusted. In this way, it can be adjusted so that the second support roller 86 is supported between the inner and outer rings of the bearing that currently needs to be polished, and the top first support roller 84 will be fitted against the outside of the outer ring of the bearing. In this way, the inner and outer rings of the bearing can be fixed at the same time, thereby ensuring that the device can perform simultaneous polishing of the inner and outer rings, and the metal debris generated by polishing can be absorbed and discharged into the middle seat 81 in time through the polishing component 9 during rotation, and then enter the collecting ring 3, and finally reach the dust suction structure 11 for collection.

[0046] See also Figure 4-8 A middle bearing grinding and polishing device and a method of using the same include a grinding assembly 9, the grinding assembly 9 includes a base 91, an air nozzle structure 92 is fixedly installed at one end of the base 91, a first air guide tube 93 and a second air guide tube 94 are fixedly installed at the other end of the base 91, a lower air guide tube 95 is fixedly installed at the bottom end of the base 91, and a grinding and dust removal assembly 96 is fixedly installed at the ends of the first air guide tube 93 and the second air guide tube 94;

[0047] In this embodiment, it should be noted that the interior of the base 91 is hollow and divided into three equal parts. The parts on both sides are connected with the air nozzle structure 92, and the air nozzle structure 92 can be separated and sealed with the external air supply device. The space in the middle is connected with the lower air duct 95 at the bottom, and the first air duct 93 is connected with the space in the middle. The first air duct 93 and the second air duct 94 are both connected with the inside of the grinding and dust removal component 96. The bottom end of the lower air duct 95 is connected with the short tube on the side through the inside of the middle seat 81. In this way, the driving of the external motor 4 can be used to drive the grinding component 9 to rotate as a whole. , so that the grinding and dust removal component 96 grinds and polishes the bearing ring surface during the rotation process, and the metal debris generated during the grinding process will be synchronously sucked into the grinding and dust removal component 96, and then guided to the lower air duct 95 through the first air duct 93 in the middle, and finally collected at the dust suction structure 11, ensuring that the technical debris will not splash, and the air nozzle structure 92 on both sides can ensure that the external air supply device is used to supply air to the grinding and dust removal component 96 before grinding, so that the grinding end of the grinding and dust removal component 96 can fit tightly against the bearing ring surface, ensuring the grinding effect of the bearing.

[0048] See also Figure 7-9 A middle bearing grinding and polishing device and a method for using the same include an air nozzle structure 92, the air nozzle structure 92 includes an outer cylinder 921, a locking ring 922 is fixedly installed on the outside of the outer cylinder 921, an inner fan ring plate 923 is arranged inside the outer cylinder 921, a rotating rod 924 is movably installed in the middle of the outer cylinder 921, an adapting fan ring plate 925 is fixedly installed on the rotating rod 924, and a docking end 926 is fixedly installed at the end of the rotating rod 924;

[0049] In this embodiment, it should be noted that one end of the outer cylinder 921 is connected to the inside of the grinding and dust removal component 96, the locking ring 922 is divided into two sections and the ends of the two sections are spaced apart, the coverage range of the inner fan ring plate 923 and the adapter fan ring plate 925 are complementary, that is, the two can close the internal channel of the outer cylinder 921, one end of the rotating rod 924 is movably connected to the inside of the outer cylinder 921 through a supporting ring, and a groove is provided at the end of the docking end 926, so that before grinding, the outer cylinder 921 can be docked with the external air supply device, and the end of the air supply device can be fixed with the locking ring 922, and then rotated. The adaptor fan ring plate 925 is overlapped with the inner fan ring plate 923 to open the internal channel of the outer cylinder 921. The external air supply device can inject gas into the outer cylinder 921. The gas will make the end of the grinding and dust removal component 96 fit the bearing ring surface, and then rotate in the opposite direction to make the adaptor fan ring plate 925 and the inner fan ring plate 923 staggered to close the internal channel of the outer cylinder 921. At the same time, since the grinding and dust removal component 96 is in a high-pressure state after inflation, it can ensure that the adaptor fan ring plate 925 and the inner fan ring plate 923 are sealed and fit, thereby ensuring the fit of the grinding and dust removal component 96 to the bearing ring, and thus ensuring the grinding effect.

[0050] See also Figure 7-8 A middle bearing grinding and polishing device and a method of using the same include a grinding and dust removal assembly 96, the grinding and dust removal assembly 96 includes a housing 961, an inner cavity 962 is provided inside the housing 961, and a grinding structure 963 is fixedly installed on the housing 961;

[0051] In this embodiment, it should be noted that the inner cavity 962 includes a collecting chamber in the middle and inflation chambers on both sides, and the collecting chamber in the middle is located at one end of the base 91 and is provided with guide ramp structures on both sides. The grinding structure 963 is connected with the inflation chambers on both sides, so that the metal debris generated during the grinding process can be quickly sucked away by the suction force generated in the inner cavity 962, thereby avoiding the splashing of metal debris and ensuring the factory environment. The grinding structures 963 on both sides can fit tightly to the side of the bearing ring by inflation to ensure the subsequent grinding effect.

[0052] See also Figure 8-11 A middle bearing grinding and polishing device and a method of using the same include a grinding structure 963, the grinding structure 963 includes an outer shell 9631, and limited long rails 9632 are fixedly arranged on both sides of the inner part of the outer shell 9631, a bellows 9633 is fixedly installed at the bottom end of the outer shell 9631, a vertical rod 9634 is fixedly installed at the top end of the bellows 9633, and a grinding head 9635 is fixedly installed at the top end of the vertical rod 9634;

[0053] In this embodiment, it should be noted that the bottom ends of the outer shell 9631 and the bellows 9633 are both sealed and connected with the inflation chambers on both sides of the storage shell 961, and the vertical rod 9634 is located in the limiting long rail 9632 for limited movement. The bottom end of the vertical rod 9634 is provided with a block, so that when the inflation chambers on both sides of the storage shell 961 are filled with gas into the bellows 9633, it will expand and then lift up the grinding head 9635. When the grinding head 9635 is lifted up, it will fit into the groove surface of the bearing ring, thereby ensuring that the grinding head 9635 can grind the bearing in an all-round way without dead angles, and the setting of the block ensures the maximum extension and contraction degree of the grinding head 9635, thereby preventing the grinding head 9635 from detaching from the outer shell 9631.

[0054] A method for using a middle bearing grinding and polishing device, the specific steps are as follows:

[0055] S1. Sleeve installation of bearing: Sleeve the inner and outer rings of the bearing onto the outer support assembly 8, then start the electric push rod 62 to push the sleeve ring 63 onto the center rod 7 for flexible sleeve connection, and at the same time start the hydraulic support rod 64 to extend on the inner ring support of the bearing;

[0056] S2. Adjustment of the device: The external air supply device is sleeved onto the end of the outer cylinder 921, and then the adapter ring plate 925 is rotated to open and supply air to the inner part of the outer cylinder 921. The air passes through the second air guide pipe 94 into the air-filled cavities on both sides of the chamber shell 961, and then enters the bellows 9633 to expand it, and then the grinding head 9635 is lifted to fit the bearing ring surface;

[0057] S3, grinding of the bearing: start the external motor 4 and the dust suction structure 11, the external motor 4 drives the central rod 7 to rotate, and then drives the external support assembly 8 and the grinding assembly 9 to rotate, so that the grinding head 9635 rotates to grind the bearing ring surface, and the generated metal debris will be sucked into the inner cavity 962 by the suction force generated by the dust suction structure 11, and finally guided to the dust suction structure 11 for collection;

[0058] S4, bearing removal: After grinding is completed, the electric push rod 62 is started to retract, so that the support plate 61 moves laterally to contact the bearing, and the bearing is removed.

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A center bearing grinding and polishing device, comprising a base (1), characterized in that: A support rod (2) is fixedly mounted on one end of the upper surface of the base (1), a collecting ring (3) is fixedly mounted on the top of the support rod (2), an external motor (4) is fixedly mounted on one side of the collecting ring (3), a vertical plate (5) is fixedly mounted on the other end of the upper surface of the base (1), an internal support assembly (6) is fixedly mounted on the vertical plate (5), a center rod (7) is fixedly mounted on the output shaft of the external motor (4), an external support assembly (8) is fixedly mounted on the center rod (7), a grinding assembly (9) is fixedly mounted on the external support assembly (8), a collecting pipe (10) is fixedly mounted on the bottom end of the collecting ring (3), and a dust collecting structure (11) is fixedly mounted on one end of the collecting pipe (10); The inner support assembly (6) comprises a support plate (61), an electric push rod (62) is fixedly mounted on one side of the support plate (61), a collar (63) is fixedly mounted on the other side of the support plate (61), and a hydraulic support rod (64) is fixedly mounted on the outside of the collar (63); The outer support assembly (8) comprises an intermediate seat (81), the number of the intermediate seats (81) is two, the opposite ends of the two intermediate seats (81) are fixedly mounted with a same docking ring (82), the intermediate seat (81) is fixedly mounted with a side plate (83), one end of the side plate (83) is movably mounted with a first support roller (84), both sides of the side plate (83) are movably mounted with an extension short plate (85), the extension short plate (85) is movably mounted with a second support roller (86), the intermediate seat (81) is fixedly mounted with a positioning pin rod (87), the intermediate seat (81) is movably mounted with a screw rod (88), one side of the side plate (83) is fixedly mounted with a top plate (89), and one side of the side plate (83) is fixedly mounted with a positioning clamping rod (810); The polishing assembly (9) comprises a base (91), an air nozzle structure (92) is fixedly mounted on one end of the base (91), a first air guide pipe (93) and a second air guide pipe (94) are fixedly mounted on the other end of the base (91), a lower air guide pipe (95) is fixedly mounted on the bottom end of the base (91), and polishing dust removal assemblies (96) are fixedly mounted on the ends of the first air guide pipe (93) and the second air guide pipe (94); The bottom end of the collecting ring (3) is connected to the collecting pipe (10), one side of the collecting ring (3) is connected to one side of the outer supporting assembly (8), the outer supporting assembly (8) is symmetrically arranged about the center of the central rod (7), and the number of the grinding assemblies (9) on each outer supporting assembly (8) is two and they are arranged in two directions, one in the upper direction and the other in the lower direction; The size of the support plate (61) is larger than the size range covered by the rotation of the outer support assembly (8); one end of the electric push rod (62) is fixedly connected to the vertical plate (5); the collar (63) is rotatably connected to the inside of the center rod (7); the hydraulic support rod (64) is evenly fixedly installed in an annular shape on the outer ring surface of the collar (63); and one end of the hydraulic support rod (64) is extended and supported inside the bearing ring; A micro motor is arranged inside the middle seat (81) and is provided with a replaceable power supply. The output shaft of the micro motor is fixedly connected to one end of the screw rod (88). The middle seat (81) is located on one side of the docking ring (82) and is connected to the other side of the docking ring (82) through two short tubes. The docking ring (82) is arranged to rotate in a closed manner inside the collecting ring (3). Long grooves are provided on both sides of the side plate (83) at the position where the extended short plate (85) is installed. The end of the extended short plate (85) is provided with an insertion rod and is movably arranged in the long groove of the side plate (83). The first support roller (84) is arranged to roll on the outside of the outer ring of the bearing. The second support roller (86) is arranged to roll between the inner ring and the outer ring of the bearing. The top ends of the positioning pin rod (87) and the screw rod (88) are connected to the bottom end of the top plate (89). The end of the positioning clamping rod (810) is embedded with a ball and movably installed, and is arranged to fit the side of the bearing ring. The grinding and dust removal assembly (96) comprises a housing (961), an inner cavity (962) is provided inside the housing (961), a grinding structure (963) is fixedly mounted on the housing (961), the inner cavity (962) comprises a collecting cavity in the middle and air-filled cavities on both sides, and the collecting cavity in the middle is located at one end of the base (91) and has guide inclined surface structures on both sides, and the grinding structure (963) is arranged to be in communication with the air-filled cavities on both sides; The grinding structure (963) comprises an outer shell (9631), and limited long rails (9632) are fixedly arranged on both sides of the inner part of the outer shell (9631); a bellows (9633) is fixedly installed on the bottom end of the outer shell (9631), and a vertical rod (9634) is fixedly installed on the top end of the bellows (9633); a grinding head (9635) is fixedly installed on the top end of the vertical rod (9634); the bottom ends of the outer shell (9631) and the bellows (9633) are both sealed with the inflation cavities on both sides of the bin shell (961); the vertical rod (9634) is located in the limited long rail (9632) for limited movement, and a clamping block is arranged at the bottom end of the vertical rod (9634).

2. A middle bearing grinding and polishing device according to claim 1, characterized in that: The interior of the base (91) is hollow and divided into three equal parts. The parts on both sides are connected to the air nozzle structure (92). The air nozzle structure (92) can be separated and sealed to be connected to an external air supply device. The space in the middle is connected to the lower air guide pipe (95) at the bottom. The first air guide pipe (93) is connected to the space in the middle. The first air guide pipe (93) and the second air guide pipe (94) are both connected to the inside of the grinding and dust removal component (96). The bottom end of the lower air guide pipe (95) is connected to the short pipe on the side through the inside of the middle seat (81).

3. A middle bearing grinding and polishing device according to claim 2, characterized in that: The air nozzle structure (92) comprises an outer cylinder (921), a locking ring (922) is fixedly mounted on the outside of the outer cylinder (921), an inner fan ring plate (923) is arranged inside the outer cylinder (921), a rotating rod (924) is movably mounted in the middle of the outer cylinder (921), an adapting fan ring plate (925) is fixedly mounted on the rotating rod (924), and a docking terminal (926) is fixedly mounted on the end of the rotating rod (924).

4. A center bearing grinding and polishing device according to claim 3, characterized in that: One end of the outer cylinder (921) is connected to the inside of the grinding and dust removal assembly (96); the locking ring (922) is divided into two sections and the ends of the two sections are arranged at intervals; the coverage ranges of the inner fan ring plate (923) and the adapter fan ring plate (925) are complementary, that is, the two can close the internal passage of the outer cylinder (921); one end of the rotating rod (924) is movably connected to the inside of the outer cylinder (921) via a supporting collar; and a groove is provided at the end of the docking end (926).

5. A center bearing grinding and polishing device according to claim 4, characterized in that: The specific steps for use are as follows: S1. Sleeve-jointed installation of the bearing: Sleeve the inner and outer rings of the bearing onto the outer support assembly (8), then start the electric push rod (62) to push the sleeve ring (63) onto the center rod (7) for flexible sleeve-joint connection, and at the same time start the hydraulic support rod (64) to extend the inner ring support of the bearing; S2. Adjustment of the device: the external air supply device is sleeved onto the end of the outer cylinder (921), and then the adaptor ring plate (925) is rotated to open and supply air to the interior of the outer cylinder (921). The air passes through the second air guide pipe (94) into the air-filled cavities on both sides of the chamber shell (961), and then enters the bellows (9633) to expand it, and then the grinding head (9635) is lifted to fit the bearing ring surface; S3, grinding of the bearing: starting the external motor (4) and the dust suction structure (11), the external motor (4) drives the central rod (7) to rotate, and then drives the external support assembly (8) and the grinding assembly (9) to rotate, so that the grinding head (9635) rotates to grind the annular surface of the bearing, and the generated metal debris is sucked into the inner cavity (962) by the suction force generated by the dust suction structure (11), and finally guided to the dust suction structure (11) for collection; S4, bearing removal: After grinding is completed, the electric push rod (62) is started to retract, so that the support plate (61) moves laterally to contact the bearing, and the bearing is removed.

Citation Information

Patent Citations

  • Bearing outer ring polishing device for bearing machining

    CN114871868A

  • Bearing inner ring polishing device and method

    CN118513928A