Crab stick production full process control method, system and equipment

Abstract

The present application is applicable to the field of full-process control technology for crab stick production, and more particularly relates to a method, system, and apparatus for full-process control of crab stick production. The method comprises: obtaining production parameter information of the crab sticks to be produced; wherein the production parameter information is used to reflect the type of crab sticks to be produced; and controlling a crab stick production device to produce crab sticks based on the production parameter information. The full-process control method for crab stick production provided in this application can address the problem that traditional crab stick production processes often rely heavily on manual operations, are prone to human errors, and result in low production efficiency.

Description

Technical Field

[0001] The present application belongs to the technical field of full-process control of crab stick production, and in particular relates to a method, system and equipment for full-process control of crab stick production. Background Art

[0002] Crab sticks are imitation crab meat products made primarily from fish and other ingredients. For example, the main ingredients of a crab stick may include crab meat, fish, starch, seasonings, and other additives. The production process typically involves mixing crab meat and fish, adding starch and seasonings, extruding the mixture, and then steaming, cooling, and packaging.

[0003] The traditional crab stick production process usually relies heavily on manual operations (for example, the adjustment and setting of crab stick production equipment often requires manual intervention), which is prone to human errors and leads to low production efficiency. Summary of the Invention

[0004] The embodiments of the present application provide a method, system and equipment for controlling the entire crab stick production process, which can solve the problem that the traditional crab stick production process usually relies heavily on manual operation, is prone to human errors, and leads to low production efficiency.

[0005] In a first aspect, an embodiment of the present application provides a method for controlling the entire crab stick production process, which is applied to a crab stick production process control device, wherein the crab stick production process control device is electrically connected to a crab stick production device, and the method comprises:

[0006] Acquire production parameter information of the crab sticks to be produced; wherein the production parameter information is used to reflect the type of the crab sticks to be produced;

[0007] Based on the production parameter information, the crab stick production device is controlled to produce crab sticks.

[0008] The present application provides a method for controlling the entire crab stick production process. First, by acquiring production parameter information, including information about the type of crab stick to be produced, this method provides data support for subsequent production. This helps ensure that the parameter settings of the subsequent crab stick production device meet the specific requirements of the crab stick to be produced, thereby reducing the occurrence of human error and helping to improve production efficiency. Subsequently, based on the production parameter information, the crab stick production device is controlled to produce crab sticks. This ensures that the production process automatically follows the production parameter information, reducing reliance on manual operation, reducing human error, and thus helping to improve production efficiency.

[0009] In a possible implementation of the first aspect, before controlling the crab stick production device to produce crab sticks based on the production parameter information, the method further includes:

[0010] monitoring an adjustment service when the crab stick production device has not yet started a first production service; wherein the first production service is a service for producing a first type of crab sticks; the adjustment service is used to instruct the crab stick production device to start the first production service when production has not yet started, and to stop the first production service when production has already started;

[0011] When the adjustment service is monitored, the timing task is started, and the adjustment service is not run before the timing task is completed;

[0012] During the execution of the timing task, if the first service is not monitored, the adjustment service is executed after the timing task is completed; wherein the first service is a service in the same production period as the adjustment service, and the priority of the first service is higher than the priority of the adjustment service; the first service is used to indicate that the crab stick production device currently requires maintenance service;

[0013] During the execution of the timing task, if the first service is monitored, the adjustment service is deleted after the timing task is completed.

[0014] In a possible implementation of the first aspect, if the first service is not monitored during the execution of the timing task, executing the adjustment service after the timing task is completed includes:

[0015] During the execution of the timing task, if the first service is not monitored and the adjustment service is not monitored again, the adjustment service is executed after the timing task is completed.

[0016] In a possible implementation of the first aspect, the method further includes:

[0017] During the execution of the timing task, if the first service is not monitored and the adjustment service is monitored again, after the timing task is completed, it is determined whether the adjustment service monitored again is to instruct the crab stick production device to start the first production service;

[0018] If it is determined that the adjustment service monitored again is to instruct the crab stick production device to start the first production service, executing the adjustment service monitored again;

[0019] When it is determined that the adjustment service monitored again is to instruct the crab stick production device to stop performing the first production service, the adjustment service and the adjustment service monitored again are deleted.

[0020] In a possible implementation of the first aspect, if the first service is not monitored during the execution of the timing task, then after the timing task is completed and the adjustment service is executed, the method further includes:

[0021] When the crab stick production device starts to perform the first production business, running a production control event corresponding to the first production business, and setting the crab stick production device corresponding to the production control event to an operation mode; wherein the production control event is an event for controlling production parameters of the first production business;

[0022] When the first instruction for the production control event corresponding to the first production business is monitored and it is obtained that the first production business has not been completely completed, the preset instruction is executed to set the device corresponding to the execution of the preset instruction to the stop mode, and continue to maintain the operation mode of the device corresponding to the non-execution of the preset instruction; wherein, the first instruction is used to suspend the control events in the entire production process, and the preset instruction is used to replace the response of the crab stick production device to the first instruction, and the preset instruction is an instruction to suspend one or more control events in the production control event.

[0023] In a possible implementation of the first aspect, when the crab stick production device starts performing the first production business, after running a production control event corresponding to the first production business and setting the crab stick production device corresponding to the production control event to an operating mode, the method further includes:

[0024] When a preset instruction for the production control event corresponding to the first production business is monitored and it is obtained that the first production business has been completely completed, the production control event corresponding to the first production business is stopped.

[0025] In a possible implementation of the first aspect, the method further includes:

[0026] Obtaining the availability of raw materials;

[0027] When it is obtained that the supply of raw materials has been completed, the preset instructions are automatically generated.

[0028] In a possible implementation of the first aspect, the method further includes:

[0029] Detecting the volume value of the raw materials in the mixing device of the crab stick production device;

[0030] When the volume value is greater than or equal to a preset value, and the residence time value of the raw material is greater than or equal to a threshold value, it is determined that the supply of the raw material has been completed.

[0031] In a possible implementation of the first aspect, the method further includes:

[0032] When the crab stick production device starts the first production business for the first time, the device that is not set to the operating mode is set to the operating mode and maintained for the first preset time; wherein, the first preset time is set according to the production time required for the device set to the operating mode.

[0033] In a second aspect, an embodiment of the present application provides a crab stick production full-process control system, which is applied to a crab stick production full-process control device, wherein the crab stick production full-process control device is electrically connected to a crab stick production device, and the crab stick production full-process control system includes:

[0034] An acquisition unit, configured to acquire production parameter information of the crab sticks to be produced; wherein the production parameter information is used to reflect the type of the crab sticks to be produced;

[0035] A control unit is used to control the crab stick production device to produce crab sticks based on the production parameter information.

[0036] In the third aspect, an embodiment of the present application provides a full-process control device for crab stick production, comprising a memory, a processor, and a computer program stored in the memory and runnable on the processor. When the processor executes the computer program, the full-process control method for crab stick production described in any one of the first aspects above is implemented.

[0037] It can be understood that the beneficial effects of the second to third aspects mentioned above can be found in the relevant description of the first aspect mentioned above, and will not be repeated here. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0039] Figure 1 This is a flow chart of a method for controlling the entire crab stick production process provided in one embodiment of the present application;

[0040] Figure 2 This is a schematic diagram of the implementation process before step S200 in the crab stick production full process control method provided in one embodiment of the present application;

[0041] Figure 3 This is a flow chart of a method for controlling the entire crab stick production process provided by another embodiment of the present application;

[0042] Figure 4This is a schematic diagram of the implementation process after step S240 in the crab stick production full process control method provided in one embodiment of the present application;

[0043] Figure 5 This is a flow chart of a method for controlling the entire crab stick production process provided by another embodiment of the present application;

[0044] Figure 6 This is a flow chart of a method for controlling the entire crab stick production process provided by another embodiment of the present application;

[0045] Figure 7 This is a schematic diagram of the structure of the whole process control system of crab stick production provided by the embodiment of the present application;

[0046] Figure 8 It is a structural diagram of the crab stick production full-process control equipment provided in the embodiment of the present application. DETAILED DESCRIPTION

[0047] In the following description, specific details such as specific system structures and techniques are provided for purposes of illustration rather than limitation to facilitate a thorough understanding of the embodiments of the present application. However, it will be apparent to those skilled in the art that the present application may be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to avoid obscuring the description of the present application with unnecessary detail.

[0048] It should be understood that when used in the present specification and the appended claims, the term "comprising" indicates the presence of described features, integers, steps, operations, elements and / or components, but does not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or collections thereof.

[0049] It will also be understood that the term "and / or" used in this specification and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.

[0050] As used in this specification and the appended claims, the term "if" can be interpreted as "when" or "upon" or "in response to determining" or "in response to detecting," depending on the context. Similarly, the phrases "if it is determined" or "if the described condition or event is detected" can be interpreted as meaning "upon determination" or "in response to determining" or "upon detection of the described condition or event" or "in response to detecting the described condition or event," depending on the context.

[0051] In addition, in the description of the present application specification and the appended claims, the terms "first", "second", "third", etc. are only used to distinguish the descriptions and cannot be understood as indicating or implying relative importance.

[0052] References to "one embodiment" or "some embodiments" in this specification mean that a particular feature, structure, or characteristic described in conjunction with that embodiment is included in one or more embodiments of the present application. Thus, phrases such as "in one embodiment," "in some embodiments," "in other embodiments," and "in other embodiments" appearing in various places in this specification do not necessarily refer to the same embodiment, but rather mean "one or more but not all embodiments," unless otherwise specifically emphasized. The terms "including," "comprising," "having," and variations thereof all mean "including but not limited to," unless otherwise specifically emphasized.

[0053] In the related art, crab sticks are imitation crab meat products made primarily from fish and other ingredients. For example, the main ingredients of a crab stick may include crab meat, fish, starch, seasonings, and other additives. For example, the production process of a crab stick typically involves mixing crab meat and fish, adding starch and seasonings, extruding the mixture, and then steaming, cooling, and packaging.

[0054] The traditional crab stick production process usually relies heavily on manual operations (for example, the adjustment and setting of crab stick production equipment often requires manual intervention), which is prone to human errors and leads to low production efficiency.

[0055] To solve the above problems, the embodiments of the present application provide a method, system and equipment for controlling the entire process of crab stick production.

[0056] This method first obtains production parameter information, including the type of crab sticks to be produced, to provide data support for subsequent production. This helps ensure that the parameter settings of the subsequent crab stick production equipment meet the specific requirements of the crab sticks to be produced, thereby reducing the occurrence of human error and helping to improve production efficiency. Subsequently, based on the production parameter information, the crab stick production equipment is controlled to produce crab sticks, ensuring that the production process automatically follows the production parameter information, reducing reliance on manual operation, reducing human error, and thus helping to improve production efficiency.

[0057] The full-process control method for crab stick production provided in the embodiment of the present application can be applied to the full-process control equipment for crab stick production. At this time, the full-process control equipment for crab stick production is the executor of the full-process control method for crab stick production provided in the embodiment of the present application. The embodiment of the present application does not impose any restrictions on the specific type of the full-process control equipment for crab stick production.

[0058] For example, the whole process control device of crab stick production can be a single chip microcomputer, mobile phone, tablet computer, notebook computer, ultra-mobile personal computer (UMPC), netbook, desktop computer, computing device or computer connected to wireless modem, laptop computer, handheld communication device, handheld computing device, etc.

[0059] For example, the crab stick production device is electrically connected to the crab stick production full-process control equipment, and the crab stick production device may include a mixing device, a forming device, a cooking device and a packaging device. The mixing device is used to evenly mix the raw materials and seasonings to form a basic mixture of crab sticks, and convey the basic mixture of crab sticks to the forming device. The forming device is used to press the basic mixture into the shape and specifications required for the crab sticks, and convey the pressed product to the cooking device. The cooking device is used to steam the pressed product to ensure that it is mature, and convey the matured product to the packaging device. The packaging device is used to package the matured product to obtain the finished crab stick product. The crab stick production full-process control equipment can control the production process of the mixing device, the forming device, the cooking device and the packaging device based on the production parameter information to produce the required finished crab stick product.

[0060] In order to better understand the full-process control method for crab stick production provided in the embodiment of the present application, the specific implementation process of the full-process control method for crab stick production provided in the embodiment of the present application is exemplarily introduced below.

[0061] Figure 1 A schematic flow chart of the whole-process control method for crab stick production provided in an embodiment of the present application is shown. The whole-process control method for crab stick production includes:

[0062] S100: Obtain production parameter information of the crab sticks to be produced, wherein the production parameter information is used to reflect the type of the crab sticks to be produced.

[0063] For example, production parameter information may include crab stick recipe information, crab stick flavor information, crab stick shape information, and parameters required for crab stick production (such as stirring speed and heating temperature). Production parameter information can be obtained from crab stick samples. For example, crab stick recipe information can be obtained through experiments. Alternatively, recipe files can be reviewed to determine the required ingredient ratios, additives, and seasonings for different crab stick types. Each type of crab stick has a specific recipe or process flow, and parameter information corresponding to that crab stick type can be retrieved from a pre-set database.

[0064] With this setting, by obtaining the production parameter information of the crab sticks to be produced, data support can be provided for subsequent production, which helps to ensure that the parameter settings of the subsequent crab stick production equipment meet the specific requirements of the crab sticks to be produced, thereby reducing the occurrence of human errors and helping to improve production efficiency.

[0065] S200, based on the production parameter information, controlling the crab stick production device to produce crab sticks.

[0066] As can be understood, key information from the production parameter information is first extracted, such as the crab stick ingredient ratio, raw material type and specifications, mixing time, molding pressure, and cooking temperature and time. This key information is then transmitted to the crab stick production device, which automatically sets and adjusts parameters, such as the mixing time and speed of the mixing device according to the recipe requirements. Finally, the crab stick production device is activated to begin crab stick production.

[0067] With such a setting, the crab stick production device is controlled to produce crab sticks based on the production parameter information, which can ensure that the production process is automatically carried out according to the production parameter information, reduce dependence on manual operation, reduce human errors, and thus help improve production efficiency.

[0068] In one possible implementation, see Figure 2 In step S200, before controlling the crab stick production device to produce crab sticks based on the production parameter information, the crab stick production full process control method further includes:

[0069] S210: If the crab stick production device has not yet started a first production operation, monitor an adjustment operation. The first production operation is a operation for producing a first type of crab stick. The adjustment operation is used to instruct the crab stick production device to start the first production operation if production has not yet started, or to stop the first production operation if production has already started.

[0070] It is understood that sensors can be used to monitor the operating status of the crab stick production device, such as whether the crab stick production device has started the first production operation. If the crab stick production device has not yet started the first production operation, a monitoring mechanism can be proposed. For example, this can be implemented through programmable logic or hardware sensors to continuously monitor whether "adjustment operations" are sent to the crab stick production full-process control device before the crab stick production device has started the first production operation.

[0071] For example, when an adjustment service is detected, if the first production service has not yet started, the crab stick production process control device will control the crab stick production device to start the first production service. Conversely, if the crab stick production device is already running the first production service when the adjustment service is detected, the crab stick production process control device will control the crab stick production device to stop the first production service.

[0072] With this arrangement, before the crab stick production device starts the first production operation, the operation can be monitored and adjusted to ensure that all aspects are ready before formal production, avoiding waste of resources caused by starting production at an inappropriate time, which helps to improve subsequent production efficiency.

[0073] S220: When an adjustment service is monitored, a timing task is started, and the adjustment service is not run before the timing task is completed.

[0074] It can be understood that when the crab stick production device monitors the adjustment business, a timing task is immediately started. The duration of this timing task can be set according to production requirements and equipment characteristics. For example, the timing time of the timing task can be 1 minute, 2 minutes, etc. When the timing task is started, the adjustment business will be locked, that is, before the timing task is completed, the adjustment business (such as starting or stopping production) will not be executed.

[0075] For example, if the crab stick production process control device monitors an adjustment service, it cannot determine whether other services (such as maintenance, inspection, or parameter adjustment) will be running during the first production service. Therefore, the crab stick production process control device locks the adjustment service, effectively preventing the crab stick production device from running the adjustment service. Furthermore, since no other services may be running during the first production service, the crab stick production process control device can use the timing task's timer to determine whether other services are running during the first production service.

[0076] For example, operator A adds an adjustment task, and operator B may add other tasks after operator A has added the adjustment task. Therefore, to avoid production errors caused by information miscommunication between operators A and B, a period of time (i.e., the timing task's timing duration) is required to determine the type of task added by operator B. Specifically, it is determined whether there are other tasks during the production period of the first production task. If so, the adjustment task is scheduled after the maintenance task. Otherwise, the adjustment task is executed after the timing task has expired. Furthermore, operator A may continue to add other tasks (e.g., new production parameters) after adding the adjustment task. Therefore, the crab stick production process control equipment can wait for operator A to add other tasks (e.g., new production parameters) during the timing task's timing duration to determine the final production parameter information. Furthermore, since operator A may continue to add other tasks (e.g., new production parameters) after adding the adjustment task, the timing task's timing duration can be the time it takes for the operator to add or supplement the new production parameters.

[0077] This setting allows you to start a timer task when an adjustment task is detected, and not run the adjustment task until the timer task is completed. This helps to better coordinate and allocate resources. For example, before production starts, you can ensure that the first production task does not conflict with other tasks, thereby helping to improve production efficiency.

[0078] S230: If no first service is detected during the execution of the timing task, then after the timing task is completed, an adjustment service is executed. The first service is a service that occurs during the same production period as the adjustment service, and the first service has a higher priority than the adjustment service. The first service indicates that the crab stick production device requires maintenance.

[0079] It can be understood that during the execution of the timing task, an event monitoring mechanism or a query of the maintenance schedule can be used to monitor whether there are other businesses during the production period of the first production business. If there are other businesses during the production period when the first production business is not monitored (that is, the first business is not monitored), then after the timing task is completed, the adjustment business is run. If there are other businesses during the production period when the first production business is monitored (that is, the first business is not monitored), then after the timing task is completed, the adjustment business is not run, that is, the adjustment business is deleted. For example, a priority rule can be set so that the first business takes precedence over the adjustment business in scheduling. If the first business is completed, it can be re-evaluated whether to execute the adjustment business or wait for new business. If the adjustment business is still valid and needs to be executed, the adjustment business will be restored and completed.

[0080] With this setting, if the first business is not monitored during the execution of the timing task, the adjustment business will be run after the timing task is completed. This can avoid conflicts between the adjustment business and the equipment maintenance business, ensuring that production can be carried out after the maintenance work is completed, which helps to better coordinate and allocate resources, thereby improving production efficiency.

[0081] In a possible implementation, at S230, if the first service is not monitored during the execution of the timing task, executing the adjustment service after the timing task is completed includes:

[0082] During the execution of the timing task, if the first service is not monitored and the adjustment service is not monitored again, the adjustment service is executed after the timing task is completed.

[0083] For example, during the execution of the timing task, if the first business is not monitored, it means that there is no other business during the production period of the first production business. At the same time, during the execution of the timing task, operator A may have added an adjustment business (used to instruct the crab stick production full-process control equipment to control the crab stick production device to perform the first production business), and then, other operators did not add an adjustment business (used to instruct the crab stick production full-process control equipment to control the crab stick production device to perform the first production business), which means that there is no conflict with other businesses during the production period of the first production business. Therefore, after the timing task is completed, the adjustment business is run.

[0084] With such a setting, during the execution of the timing task, if the first business is not monitored and the adjustment business is not monitored again, the adjustment business will be run after the timing task is completed, so that the original first production business can be carried out according to the predetermined production plan, thereby preventing production delays due to delays or inaction, and thus improving production efficiency.

[0085] In one possible implementation, see Figure 3 The whole process control method of crab stick production also includes:

[0086] S231, during the execution of the timing task, if the first service is not monitored and the adjustment service is monitored again, then after the timing task is completed, it is determined whether the adjustment service monitored again is to instruct the crab stick production device to start the first production service.

[0087] It can be understood that during the execution of the timing task, if the first business is not monitored and the adjustment business is monitored again, there is a conflict with other businesses during the production of the first production business. For example, operator A may add an adjustment business (used to instruct the crab stick production full-process control equipment to control the crab stick production device to perform the first production business), and then, operator B finds out that the quantity of raw materials is insufficient to support the crab stick production device to perform the first production business, or finds out that the energy required for production (such as electricity, steam, etc.) or other resources (such as cooling water, compressed air, etc.) cannot meet the production needs of the first production business. Therefore, operator B can add an adjustment business, so that the crab stick production full-process control equipment monitors the adjustment business again to instruct the crab stick production full-process control equipment to control the crab stick production device not to perform the first production business. For another example, operator A may have added an adjustment service (used to instruct the crab stick production process control device to control the crab stick production device to perform the first production service). Later, operator B also added an adjustment service (used to instruct the crab stick production process control device to control the crab stick production device to perform the first production service). Therefore, in order to avoid multiple adjustment services occupying resources, at this time, if multiple adjustment services all instruct the crab stick production process control device to control the crab stick production device to perform the first production service, only the last added adjustment service, that is, the adjustment service that was monitored again, needs to be run. Therefore, after the timing task is completed, it is necessary to determine whether the adjustment service that was monitored again is instructing the crab stick production device to start the first production service.

[0088] For example, if the adjustment service monitored again is used to instruct the crab stick production device to start the first production service, and the crab stick production device has not started the first production service, then the adjustment service monitored again can be run; if the adjustment service monitored again is used to instruct the crab stick production device to stop performing the first production service, and the crab stick production device has not started the first production service, then the adjustment service and the adjustment service monitored again are deleted, so that the crab stick production device will not be controlled to start the first production service.

[0089] With this arrangement, during the execution of the timing task, if the first business is not monitored and the adjustment business is monitored again, then after the timing task is completed, it is determined whether the adjustment business monitored again is an instruction for the crab stick production device to start the first production business. Multiple businesses can be automatically processed to avoid confusion between businesses, which helps to better coordinate and allocate resources, thereby improving production efficiency.

[0090] S232: When it is determined that the adjustment service monitored again is to instruct the crab stick production device to start the first production service, the adjustment service monitored again is executed.

[0091] For example, when it is determined that the adjustment business monitored again is to instruct the crab stick production device to start the first production business, it means that the adjustment business monitored for the first time and the adjustment business monitored again are both instructing the crab stick production full-process control equipment to control the crab stick production device to perform the first production business. Therefore, only the adjustment business monitored again needs to be run.

[0092] With such a setting, when it is determined that the adjustment business monitored again is instructing the crab stick production device to start the first production business, the adjustment business monitored again is run, which can ensure that the first production business starts production according to the predetermined plan, helps to meet production needs, and thus improve production efficiency.

[0093] S233 , when it is determined that the adjustment service monitored again is to instruct the crab stick production device to stop the first production service, the adjustment service and the adjustment service monitored again are deleted.

[0094] It can be understood that when it is determined that the adjustment business monitored again is to instruct the crab stick production device to stop the first production business, it means that the current quantity of raw materials is insufficient to support the crab stick production device to carry out the first production business, or, it is found that the energy required for production (such as electricity, steam, etc.) or other resources (such as cooling water, compressed air, etc.) cannot meet the production needs of the first production business. Therefore, the adjustment business and the adjustment business monitored again can be deleted, so that the crab stick production device will not be controlled to start the first production business.

[0095] With such a setting, when it is determined that the adjustment business monitored again is to instruct the crab stick production device to stop the first production business, the adjustment business and the adjustment business monitored again are deleted, which can avoid continuing production when the current production conditions cannot meet the production requirements required by the first production business, thereby helping to better coordinate and allocate resources and improve production efficiency.

[0096] S240: If the first service is monitored during the execution of the timing task, the adjustment service is deleted after the timing task is completed.

[0097] It is understood that while the timing task is running, you can use the event monitoring mechanism or query the maintenance schedule to monitor whether other services are running during the production period of the first production service. If other services are running during the production period of the first production service (i.e., the first service is not monitored), then after the timing task is completed, the adjustment service will not be run, that is, the adjustment service will be deleted.

[0098] With this setting, if the first business is monitored during the execution of the timing task, the adjustment business will be deleted after the timing task is completed. This can avoid conflicts between the adjustment business and the equipment maintenance business, ensuring that production can be carried out only after the maintenance work is completed, which helps to better coordinate and allocate resources and thus improve production efficiency.

[0099] In one possible implementation, see Figure 4 In step S230, if the first service is not monitored during the execution of the timing task, after the timing task is completed and the adjustment service is executed, the crab stick production full process control method further includes:

[0100] S250: When the crab stick production device starts the first production business, a production control event corresponding to the first production business is executed, and the crab stick production device corresponding to the production control event is set to an operation mode. The production control event is an event for controlling production parameters of the first production business.

[0101] It can be understood that, first, it is necessary to detect the current state of the crab stick production device to confirm whether the first production business has been started. For example, this can be achieved by monitoring specific system signals, production instructions or status identifiers. When it is confirmed that the crab stick production device has started the first production business, a production control event corresponding to the first production business can be triggered. The production control event can be to control and adjust the production parameters of the first production business, such as controlling temperature, pressure, speed, or controlling the start and stop of the device. When it is confirmed that the crab stick production device has started the first production business, it is necessary to start the crab stick production device, that is, to set the crab stick production device corresponding to the production control event to the operating mode, so that the crab stick production device automatically enters the operating state.

[0102] With such a setting, when the crab stick production device starts the first production business, the production control event corresponding to the first production business is run, and the crab stick production device corresponding to the production control event is set to the operation mode. The production parameters can be automatically adjusted without manual intervention, reducing human errors, ensuring smooth production process, and thus greatly improving production efficiency.

[0103] In one possible implementation, in step S250, when the crab stick production device starts the first production business, a production control event corresponding to the first production business is executed, and the crab stick production device corresponding to the production control event is set to the operation mode, the crab stick production full process control method further includes:

[0104] When a preset instruction for the production control event corresponding to the first production service is monitored and it is obtained that the first production service has been completely completed, the production control event corresponding to the first production service is stopped.

[0105] It can be understood that when the preset instruction for the production control event corresponding to the first production business is monitored and it is obtained that the first production business has been completely completed, it means that even if the operator accidentally touches the button of the control event to stop production, or the operator mistakenly thinks that the first production business has been completed and no longer needs to be controlled, and therefore enters the first instruction, it will not interfere with the production process of the first production business. Therefore, the first instruction can be responded to to stop running the production control event corresponding to the first production business.

[0106] With such a setting, when the preset instructions for the production control event corresponding to the first production business are monitored and it is obtained that the first production business has been completely completed, the production control event corresponding to the first production business is stopped, which can prevent unnecessary resource consumption, such as waste of energy, raw materials and human resources, thereby improving the overall resource utilization efficiency.

[0107] S260: Upon monitoring a first instruction for a production control event corresponding to a first production service, and upon detecting that the first production service has not yet fully terminated, executing a preset instruction to set the device corresponding to the execution of the preset instruction to a stop mode, while maintaining the operating mode of the device corresponding to the non-executed preset instruction. The first instruction is used to suspend control events throughout the entire production process, and the preset instruction is used to replace the crab stick production device's response to the first instruction. The preset instruction is an instruction to suspend one or more control events in the production control event.

[0108] For example, a listener can be set up to listen to the first instruction of the production control event corresponding to the first production business. The first instruction can be an instruction to stop the control event of the entire production process. For example, the crab stick production device can include a mixing device, a forming device, a steaming device and a packaging device, etc. The first instruction can be an instruction to stop the control event of the mixing device, the forming device, the steaming device and the packaging device. For example, the first instruction can be used to adjust the operating mode of the mixing device, the forming device, the steaming device and the packaging device (such as the crab stick production mode) to the stop mode (such as the non-crab stick production mode).

[0109] It can be understood that when the first instruction of the production control event corresponding to the first production business is monitored, it may be that the operator accidentally touched the button of the control event that stops the entire production process, or the operator mistakenly thought that the first production business has been completed and no longer needs to be controlled. Therefore, the first instruction is sent to the crab stick production full-process control equipment to make all crab stick production devices enter the non-crab stick production mode, that is, the stop mode. Therefore, when a first instruction for a production control event corresponding to a first production service is monitored and it is determined that the first production service has not yet been completely completed, it indicates that the operator has mistakenly touched the button for the production stop control event, or the operator mistakenly believed that the first production service had been completed and no longer needed to be controlled, and therefore entered the first instruction. At this time, in order to avoid production interruption and to respond to the first instruction entered by the operator and send response feedback to the operator, it is possible to determine which device has completed the production task and which device has not completed the production task, and control the device that has completed the production task to execute a preset instruction (i.e., set the device corresponding to the preset instruction to stop mode), control the device that has not completed the production task not to execute the preset instruction (i.e., continue to maintain the control event of the device that has not executed the preset instruction), and send a notification of executing the pause instruction (i.e., the preset instruction) to the operator. In this way, it is possible to avoid the operator inputting the first instruction to the crab stick production full-process control equipment without any response, causing the operator to mistakenly believe that the crab stick production full-process control equipment or the crab stick production equipment has failed and the non-response is caused by a malfunction.

[0110] For example, a crab stick production device may include a mixing device, a forming device, a steaming device, and a packaging device. During the production process, if the mixing and forming devices have completed their production tasks, but the steaming and packaging devices have not, the mixing and forming devices are controlled to execute preset instructions, while the steaming and packaging devices are controlled not to execute preset instructions. For example, after the mixing and forming devices have completed their production tasks, the mixing and forming devices can automatically generate preset instructions to override the crab stick production device's response to the first instruction accidentally entered or triggered by the operator.

[0111] For example, the crab stick production device may need to suspend the entire production process due to production problems. When problems occur in the crab stick production device, the operator may input a first instruction. At this time, certain parameters in the production process can be obtained through sensors. When the parameter exceeds a preset safety range (for example, the heating temperature in the production process exceeds a threshold), the first instruction is responded to to suspend the entire production process.

[0112] With such a setting, when the first instruction for the production control event corresponding to the first production business is monitored and it is obtained that the first production business has not yet been completely completed, the preset instruction is executed to set the device corresponding to the preset instruction to stop mode, and continue to maintain the operating mode of the device corresponding to the non-executed preset instruction. This allows the operation of a certain device to be flexibly suspended without affecting the entire production process, which helps to avoid production interruptions and thereby improve production efficiency.

[0113] In one possible implementation, see Figure 5 The whole process control method of crab stick production also includes:

[0114] S300, obtaining the supply status of raw materials.

[0115] It is understood that the supply of raw materials to the mixing device of the crab stick production device can be monitored in real time by sensors and cameras. For example, the supply status can include the status of completed supply and the status of uncompleted supply.

[0116] With such a setting, by obtaining the supply situation of raw materials, it is possible to avoid inputting too much or too little raw materials into the mixing device of the crab stick production device, ensure that the input amount of raw materials in the mixing device meets the preset standards, avoid affecting the final product quality, and thus improve production efficiency.

[0117] S400, when it is obtained that the supply of raw materials has been completed, a preset instruction is automatically generated.

[0118] It can be understood that a workflow or script is set to stipulate that when the input amount of raw materials in the mixing device meets the preset amount, the preset instructions are automatically generated.

[0119] For example, a workflow or script can be set up to automatically generate a preset instruction when the forming device completes all forming tasks. Alternatively, a workflow or script can be set up to automatically generate a preset instruction when the steaming device completes all steaming tasks. Alternatively, a workflow or script can be set up to automatically generate a preset instruction when the packaging device completes all packaging tasks. These preset instructions are used to replace the crab stick production device's response to a first instruction that was mistakenly input or triggered.

[0120] With this arrangement, when it is determined that the supply of raw materials has been completed, preset instructions are automatically generated. In the event of a first instruction being entered incorrectly due to human error, a response can be fed back to the operator without interrupting production, which helps to improve production efficiency.

[0121] In one possible implementation, see Figure 6 The whole process control method of crab stick production also includes:

[0122] S500, detecting the volume value of the raw materials in the mixing device of the crab stick production device.

[0123] It is understood that a flow meter can be used to monitor the inflow of raw materials and calculate the volume of raw materials in the mixing device. Alternatively, a volume sensor (such as an ultrasonic or laser sensor) can be installed in the mixing device to measure the volume of the raw materials in real time.

[0124] With such a setting, by detecting the volume value of the raw materials in the mixing device of the crab stick production device, it is possible to avoid inputting too much or too little raw materials into the mixing device of the crab stick production device, ensuring that the input amount of raw materials in the mixing device meets the preset standards, avoiding affecting the final product quality, and thereby improving production efficiency.

[0125] S600 , when the volume value is greater than or equal to a preset value and the residence time value of the raw material is greater than or equal to a threshold value, it is determined that the supply of the raw material has been completed.

[0126] It can be understood that when the volume value of the raw material reaches or exceeds the preset value, it means that there is enough raw material in the mixing device. This preset value can be the minimum amount set according to production needs to ensure the effectiveness of the mixing process. After the volume value meets the conditions, checking the residence time value can ensure that the raw material has stayed in the mixing device for a sufficient time. This time threshold is to ensure that the raw material is fully mixed with other ingredients or undergoes other necessary processing steps. Only when the volume value of the raw material is sufficient and the residence time value meets the standard can it be determined that the raw material has undergone a complete processing process in the mixing device, which means that the raw material has been fully mixed or processed to meet the standards required for production. Therefore, it can be confirmed that the supply process of the raw material has been completed, that is, the processing task in the mixing device has been successfully completed.

[0127] With this setting, when the volume value is greater than or equal to the preset value and the residence time value of the raw material is greater than or equal to the threshold, it is determined that the raw material has been supplied, which helps to ensure that the raw materials are fully mixed or processed, improve the quality of the final product, and thus improve production efficiency.

[0128] In one possible implementation, the crab stick production full-process control method further includes:

[0129] When the crab stick production device starts the first production operation for the first time, the device that is not set to the operation mode is set to the operation mode and maintained for a first preset time, wherein the first preset time is set according to the production time required for the device set to the operation mode.

[0130] It is understandable that when the crab stick production device begins its first production operation, some devices may already be in operating mode while others may not. Therefore, to avoid production delays, the devices that are not in operating mode need to be set to operating mode and maintained for a first preset duration (e.g., 20 minutes, 30 minutes, etc.). For example, if the mixing device needs to process for 30 minutes, the mixing device can be set to operating mode and maintained for 30 minutes.

[0131] With such a setting, when the crab stick production device starts the first production business for the first time, the device that is not set to the operating mode will be set to the operating mode and maintained for the first preset time. This can ensure that the device can start normally and produce, avoiding production interruptions caused by the equipment not being ready, thereby improving production efficiency.

[0132] It should be understood that the size of the serial numbers of the steps in the above embodiments does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of this application.

[0133] Corresponding to the full-process control method for crab stick production described in the above embodiment, the embodiment of the present application also provides a full-process control system for crab stick production, and each unit of the system can implement each step of the full-process control method for crab stick production. Figure 7 The structural block diagram of the whole process control system of crab stick production provided by the embodiment of the present application is shown. For the convenience of explanation, only the parts related to the embodiment of the present application are shown.

[0134] Reference Figure 7 The whole process control system of crab stick production includes:

[0135] The acquisition unit is used to acquire production parameter information of the crab sticks to be produced, wherein the production parameter information is used to reflect the type of the crab sticks to be produced.

[0136] The control unit is used to control the crab stick production device to produce crab sticks based on production parameter information.

[0137] It should be noted that the information interaction, execution process, etc. between the above-mentioned systems / units are based on the same concept as the method embodiment of this application. Their specific functions and technical effects can be found in the method embodiment section and will not be repeated here.

[0138] Those skilled in the art can clearly understand that, for the convenience and brevity of description, only the division of the above-mentioned functional units is used as an example for illustration. In actual applications, the above-mentioned functions can be distributed and completed by different functional units as needed, that is, the internal structure of the system can be divided into different functional units to complete all or part of the functions described above. The functional units in the embodiment can be integrated into one processing unit, or each unit can exist physically alone, or two or more units can be integrated into one unit. The above-mentioned integrated unit can be implemented in the form of hardware or in the form of software functional units. In addition, the specific names of the functional units are only for the convenience of distinguishing each other, and are not used to limit the scope of protection of this application. The specific working process of the units in the above-mentioned system can refer to the corresponding process in the aforementioned method embodiment, and will not be repeated here.

[0139] The present application also provides a crab stick production full process control device. Figure 8 This is a schematic diagram of the structure of the whole process control equipment for crab stick production provided by an embodiment of the present application. Figure 8 As shown, the crab stick production full process control device 6 of this embodiment includes: at least one processor 60 ( Figure 8 Only one is shown), at least one memory 61 ( Figure 8 Only one is shown) and a computer program 62 stored in the at least one memory 61 and executable on the at least one processor 60. When the processor 60 executes the computer program 62, the crab stick production full-process control device 6 implements the steps of any of the above-mentioned crab stick production full-process control method embodiments, or enables the crab stick production full-process control device 6 to implement the functions of each unit in the above-mentioned system embodiments.

[0140] For example, the computer program 62 may be divided into one or more units, which are stored in the memory 61 and executed by the processor 60 to implement the present application. The one or more units may be a series of computer program instruction segments capable of performing specific functions, and the instruction segments are used to describe the execution process of the computer program 62 in the crab stick production full-process control device 6.

[0141] The crab stick production process control device 6 can be a single-chip microcomputer, a mobile phone, a tablet computer, a laptop computer, an ultra-mobile personal computer (UMPC), a netbook, a desktop computer, a computing device, or a computer connected to a wireless modem, a laptop computer, a handheld communication device, a handheld computing device, etc. The crab stick production process control device 6 can include, but is not limited to, a processor 60 and a memory 61. It will be understood by those skilled in the art that Figure 8 It is only an example of the whole-process control device 6 for crab stick production, and does not constitute a limitation on the whole-process control device 6 for crab stick production. It may include more or fewer components than shown in the figure, or a combination of certain components, or different components, for example, it may also include input and output devices, network access devices, buses, etc.

[0142] The processor 60 may be a central processing unit (CPU), or other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor or any conventional processor.

[0143] In some embodiments, the memory 61 may be an internal storage unit of the crab stick production process control device 6, such as a hard drive or memory within the crab stick production process control device 6. In other embodiments, the memory 61 may also be an external storage device within the crab stick production process control device 6, such as a plug-in hard drive, a Smart Media Card (SMC), a Secure Digital (SD) card, a flash memory card, etc. Furthermore, the memory 61 may include both an internal storage unit and an external storage device within the crab stick production process control device 6. The memory 61 is used to store an operating system, application programs, a boot loader, data, and other programs, such as the program code of the computer program. The memory 61 may also be used to temporarily store data that has been output or is about to be output.

[0144] An embodiment of the present application further provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps in any of the above method embodiments are implemented.

[0145] An embodiment of the present application provides a computer program product. When the computer program product is run on a crab stick production full-process control device, the crab stick production full-process control device is enabled to implement the steps of any of the above-mentioned method embodiments.

[0146] If the integrated unit is implemented as a software functional unit and sold or used as a standalone product, it can be stored in a computer-readable storage medium. Based on this understanding, the present application implements all or part of the process steps in the above-mentioned method embodiments by instructing the relevant hardware through a computer program. The computer program can be stored in a computer-readable storage medium. When executed by a processor, the computer program can implement the steps of each of the above-mentioned method embodiments. The computer program includes computer program code, which can be in source code form, object code form, an executable file, or some intermediate form. The computer-readable medium can include at least: any entity or device capable of carrying the computer program code to the crab stick production full-process control equipment, a recording medium, computer memory, read-only memory (ROM), random access memory (RAM), an electrical carrier signal, a telecommunications signal, and a software distribution medium. Examples include a USB flash drive, a removable hard drive, a magnetic disk, or an optical disk.

[0147] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described or recorded in detail in a certain embodiment, reference can be made to the relevant description of other embodiments.

[0148] Those skilled in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered beyond the scope of this application.

[0149] In the embodiments provided in the present application, it should be understood that the disclosed crab stick production full-process control system, crab stick production full-process control device and crab stick production full-process control method can be implemented in other ways. For example, the crab stick production full-process control system / crab stick production full-process control device embodiments described above are merely illustrative. For example, the division of the units is merely a logical function division. In actual implementation, there may be other division methods, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.

[0150] The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected to achieve the purpose of this embodiment according to actual needs.

[0151] The above-described embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present application, and should all be included in the scope of protection of the present application.

Claims

1. A method for controlling the entire crab stick production process, characterized in that: Applied to a full-process control device for crab stick production, the full-process control device for crab stick production is electrically connected to a crab stick production device, and the method comprises: Acquire production parameter information of the crab sticks to be produced; wherein the production parameter information is used to reflect the type of the crab sticks to be produced; Based on the production parameter information, controlling the crab stick production device to produce crab sticks; Before controlling the crab stick production device to produce crab sticks based on the production parameter information, the method further includes: monitoring an adjustment service when the crab stick production device has not yet started a first production service; wherein the first production service is a service for producing a first type of crab sticks; the adjustment service is used to instruct the crab stick production device to start the first production service when production has not yet started, and to stop the first production service when production has already started; When the adjustment service is monitored, a timing task is started, and the adjustment service is not run before the timing task is completed; wherein the timing time of the timing task is used to determine the service added by the second operator after the first operator has added the adjustment service; the first operator and the second operator do not communicate with each other; the timing time of the timing task is the time required for the operator to add or supplement the new production parameters; During the execution of the timing task, if the first service is not monitored and the adjustment service is not monitored again, the adjustment service is executed after the timing task is completed; wherein the first service is a service in the same production period as the adjustment service, and the priority of the first service is higher than the priority of the adjustment service; the first service is used to indicate that the crab stick production device currently requires maintenance service; the failure to monitor the adjustment service again means that other operators have not added the adjustment service; During the execution of the timing task, if the first service is monitored, the adjustment service is deleted after the timing task is completed.

2. The crab stick production full-process control method according to claim 1, characterized in that: The method further comprises: During the execution of the timing task, if the first service is not monitored and the adjustment service is monitored again, after the timing task is completed, it is determined whether the adjustment service monitored again is to instruct the crab stick production device to start the first production service; If it is determined that the adjustment service monitored again is to instruct the crab stick production device to start the first production service, executing the adjustment service monitored again; When it is determined that the adjustment service monitored again is to instruct the crab stick production device to stop performing the first production service, the adjustment service and the adjustment service monitored again are deleted.

3. The crab stick production full-process control method according to claim 1, characterized in that: During the execution of the timing task, if the first service is not monitored, then after the timing task is completed and the adjustment service is executed, the method further includes: When the crab stick production device starts to perform the first production business, running a production control event corresponding to the first production business, and setting the crab stick production device corresponding to the production control event to an operation mode; wherein the production control event is an event for controlling production parameters of the first production business; When the first instruction for the production control event corresponding to the first production business is monitored and it is obtained that the first production business has not been completely completed, the preset instruction is executed to set the device corresponding to the execution of the preset instruction to the stop mode, and continue to maintain the operation mode of the device corresponding to the non-execution of the preset instruction; wherein, the first instruction is used to suspend the control events in the entire production process, and the preset instruction is used to replace the response of the crab stick production device to the first instruction, and the preset instruction is an instruction to suspend one or more control events in the production control event.

4. The whole-process control method for crab stick production according to claim 3, characterized in that: When the crab stick production device starts to perform the first production business, after running a production control event corresponding to the first production business and setting the crab stick production device corresponding to the production control event to an operation mode, the method further includes: When a preset instruction for the production control event corresponding to the first production business is monitored and it is obtained that the first production business has been completely completed, the production control event corresponding to the first production business is stopped.

5. The whole-process control method for crab stick production according to claim 3, characterized in that: The method further comprises: Obtaining the availability of raw materials; When it is obtained that the supply of raw materials has been completed, the preset instructions are automatically generated.

6. The method for controlling the entire crab stick production process according to claim 5, wherein: The method further comprises: Detecting the volume value of the raw materials in the mixing device of the crab stick production device; When the volume value is greater than or equal to a preset value, and the residence time value of the raw material is greater than or equal to a threshold value, it is determined that the supply of the raw material has been completed.

7. A crab stick production full process control system, characterized in that: Used to implement the method according to any one of claims 1 to 6, applied to a crab stick production full-process control device, the crab stick production full-process control device is electrically connected to a crab stick production device, and the crab stick production full-process control system includes: An acquisition unit, configured to acquire production parameter information of the crab sticks to be produced; wherein the production parameter information is used to reflect the type of the crab sticks to be produced; A control unit is used to control the crab stick production device to produce crab sticks based on the production parameter information.

8. A crab stick production full process control device, characterized in that: The method comprises a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements the method according to any one of claims 1 to 6 when executing the computer program.

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