Battery swap station peripheral side covering plate assembly, battery swap station and battery swap station assembly method

Abstract

The application discloses a battery swap station peripheral side covering plate assembly, a battery swap station and a battery swap station assembling method. The battery swap station peripheral side covering plate assembly comprises a covering plate and a mounting piece. The mounting piece comprises a first mounting plate, a second mounting plate and a locking mechanism. The first mounting plate is mounted on a mounting body of the battery swap station. The second mounting plate is arranged in a spaced-apart manner opposite to the first mounting plate. An installation groove for accommodating an end portion of the covering plate is formed between the first mounting plate and the second mounting plate. The locking mechanism is connected with the first mounting plate and the second mounting plate respectively. The locking mechanism can clamp the end portion of the covering plate by the first mounting plate and the second mounting plate. The covering plate assembly realizes a split type design of the covering plate and the mounting body of the battery swap station. Therefore, the peripheral can be closed by the covering plate after the equipment in the battery swap station is installed. The installation of the equipment is not limited by the closed space, and the installation efficiency of the equipment in the battery swap station and the assembling efficiency of the battery swap station are improved.

Description

[0001] This application is a divisional application of Chinese invention patent filed on December 31, 2021, with application number 202111667316.2 and titled "Swapping Station Peripheral Cover Panel Assembly, Swapping Station and Swapping Station Assembly Method". Technical Field

[0002] This invention relates to the field of electric vehicle battery swapping, and in particular to a battery swapping station peripheral cover plate assembly, a battery swapping station, and a battery swapping station assembly method. Background Technology

[0003] New energy vehicles are becoming increasingly popular with consumers. These vehicles primarily use electricity, which requires recharging after it's depleted. However, due to current limitations in battery and charging technology, fully charging a new energy vehicle takes a considerable amount of time, unlike the quicker and simpler process of refueling. Therefore, replacing the battery when the vehicle's power is nearly depleted is an effective way to reduce user waiting time.

[0004] In existing technologies, traditional battery swapping stations are typically manufactured using purchased shipping containers as their outer shell. The manufacturers purchase these containers from container manufacturers, and these containers are often one-piece units, with the main frame and side panels being integral and non-removable. Consequently, when installing equipment within the swapping station, installation can only be done through the pre-installed ports and exits on the container, resulting in low equipment installation efficiency and overall low assembly efficiency. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to overcome the defects of low equipment installation efficiency and low overall assembly efficiency in the existing battery swapping stations, and to provide a battery swapping station peripheral cover plate assembly, a battery swapping station and a battery swapping station assembly method.

[0006] The present invention solves the above-mentioned technical problems through the following technical solution:

[0007] A peripheral cover plate assembly for a battery swapping station includes: a cover plate and mounting components, wherein the mounting components are respectively connected to the installation body of the battery swapping station and the cover plate, and the mounting components include:

[0008] The first mounting plate is installed on the main body of the battery swapping station;

[0009] A second mounting plate is disposed at a distance from the first mounting plate, and a mounting groove is formed between the second mounting plate and the first mounting plate, with the end of the cover plate being accommodated in the mounting groove;

[0010] A locking mechanism is connected to the first mounting plate and the second mounting plate respectively, and the locking mechanism is configured to clamp the end of the cover plate between the first mounting plate and the second mounting plate.

[0011] The mounting component also includes a support plate, the two ends of which abut against the first mounting plate and the second mounting plate, respectively;

[0012] The first mounting plate and the second mounting plate are connected by the support plate. The width of the support plate is smaller than the initial width of the mounting groove. After the support plate is installed, the mounting groove will be pulled narrower by the support plate, thereby clamping the cover plate.

[0013] In this design, the cover plate is installed onto the main body of the battery swapping station via a locking mechanism and two mounting plates (first and second). The cover plate and the main body are designed as separate units, allowing the main body to be installed first, followed by the installation of various equipment. Finally, the cover plate is used for external enclosure. The installation of various equipment is not limited by the enclosed space, making installation and operation convenient and improving the installation efficiency of various equipment within the battery swapping station and the overall assembly efficiency of the station. Furthermore, the locking mechanism pulls the first and second mounting plates closer together, allowing them to clamp the cover plate within the mounting slot. Compared to connecting the cover plate with clips or bolts, which requires precise alignment between the clips or bolt holes on the mounting components and the clips or bolt holes on the cover plate, this connection method has lower requirements for the assembly accuracy of the cover plate and mounting components, thus reducing installation time and simplifying the installation process.

[0014] In addition, the support plate supports the first and second mounting plates, preventing the cover plate from being difficult or impossible to insert due to insufficient mounting slots caused by processing or assembly errors, thus improving installation stability. The support plate acts as a support between the first and second mounting plates, and when the cover plate is installed, it cannot be pushed further into the mounting slot after contacting the support plate. This indicates that the cover plate is properly installed, allowing installers to visually determine whether the next tightening operation should be performed during installation.

[0015] Preferably, the support plate has an arched beam that arches toward the opening of the mounting groove.

[0016] In this design, the arched beam is more prone to bending, which facilitates deformation of the support plate as the first and second mounting plates approach each other. This prevents the support plate from obstructing the approach of the first and second mounting plates, thus making it easier for the cover plate to be clamped within the mounting groove. The arched beam arches towards the opening of the mounting groove, and the arched portion abuts against the cover plate.

[0017] Preferably, the support plate further includes a connecting plate, which is connected to the arched beam, and the connecting plate is at least partially attached to the corresponding first mounting plate or second mounting plate.

[0018] In this design, the connecting plate provides a mounting support surface for the support plate and prevents the support plate from deflecting when clamped in the mounting slot. This makes the installation of the support plate more reliable and convenient. The connecting plate can be provided with mounting holes for connecting with the first mounting plate or the second mounting plate.

[0019] Preferably, both the first mounting plate and the second mounting plate have a clamping flange at the end where they are connected to the cover plate. The clamping flange is formed by the end of the corresponding first mounting plate or the second mounting plate extending obliquely toward the inside of the mounting groove.

[0020] In this design, the paired clamping flanges form an inward clamping shape at the opening of the mounting groove. When the first mounting plate and the second mounting plate approach each other, the ends of the clamping flanges can clamp onto the surface of the cover plate, thereby achieving a better clamping effect.

[0021] Preferably, the mounting component further includes a sealing strip disposed between the first mounting plate and the cover plate; and / or, the sealing strip is disposed between the second mounting plate and the cover plate.

[0022] In this design, the sealing strip can be pressed against the cover plate to form a seal. Both the first and second mounting plates can be equipped with sealing strips, thus forming a seal on both sides of the cover plate for a good sealing effect. Alternatively, a sealing strip can be provided only in one of the first and second mounting plates, forming a seal only on one side of the cover plate, which facilitates the insertion of the cover plate into the mounting groove. Preferably, both ends of the sealing strip can extend to the edges of the mounting plate to form a complete seal.

[0023] Preferably, the bottom edge of the cover plate extends downward to form a drainage groove, and the side wall or bottom wall of the drainage groove is provided with drainage holes.

[0024] In this solution, a drainage trough is installed at the bottom of the cover plate. If water enters the cover plate, it can be discharged through the drainage trough, thus avoiding water accumulation in the cover plate from affecting the working stability of the battery swapping station or reducing the working life of the battery swapping station.

[0025] Preferably, the cover plate includes a heat insulation layer and a reinforcing plate, the reinforcing plate covering the outside of the heat insulation layer.

[0026] In this design, the insulation layer provides thermal insulation for the battery swapping station, reducing its temperature control energy consumption. The stiffening plate, being relatively rigid, forms the connecting protrusions, accommodating grooves, and mounting edges of the cover plate, thus creating the external connection structure for the cover plate. This ensures a stable and reliable connection between cover plates and between the cover plate and the mounting components. The stiffening plate can be made of iron, color steel, aluminum, etc.

[0027] Preferably, the insulation layer is a rock wool layer.

[0028] In this solution, rock wool material has low density and good thermal insulation properties, and the rock wool layer makes the insulation layer lightweight and has good thermal insulation properties.

[0029] Preferably, the cover plate includes multiple cover plate units, which are sequentially spliced ​​together in a horizontal direction to form the cover plate.

[0030] In this solution, multiple cover plates are set up. During installation, multiple cover plates are interlocked to form a whole side cover plate for the battery swapping station. For installation bodies of different sizes, multiple cover plates are spliced ​​together to form side cover plates of different sizes for the battery swapping station, improving the versatility of the side plate components. In addition, the side cover plate of the battery swapping station is easier to transport after being disassembled into multiple cover plates.

[0031] A battery swapping station includes: an installation body and a battery swapping station perimeter cover plate assembly as described above. The installation body includes a base plate and columns. The columns are spaced apart on the base plate. The two sides of the cover plate are connected to the corresponding columns through the installation components. The bottom of the cover plate abuts against the base plate.

[0032] In this solution, the battery swapping station's outer casing is designed as a split unit by employing the aforementioned peripheral cover panel assembly. During installation, the main body is assembled first, followed by the installation of various battery swapping devices within the station. Finally, the cover panel is installed on the main body. This allows for installation of various devices without being restricted by enclosed spaces, improving the installation efficiency of equipment within the station. Furthermore, the use of the peripheral cover panel assembly also enhances the assembly efficiency of the battery swapping station, shortening the construction cycle and reducing construction costs.

[0033] Preferably, the column has a hollow cavity, which is connected to the mounting groove.

[0034] In this design, the column has a hollow structure, which helps reduce its weight and saves materials. Furthermore, the hollow cavity is connected to the mounting slot, so the same sheet material can be used to form both the hollow cavity and the mounting slot simultaneously. For example, by bending the sheet material, a hollow column and a first or second mounting plate connected to the column can be formed at the same time. This achieves the effects of saving materials and simplifying the structure, thus reducing the construction cost of the battery swapping station.

[0035] Preferably, the hollow cavity is filled with heat-insulating material.

[0036] In this design, filling the hollow cavity with insulating material helps to seal the battery swapping station. The insulating material can be rock wool, polyurethane, etc. In some preferred embodiments, the hollow cavity may not be filled with material; the air gap inside the hollow cavity can also serve to block heat exchange, which is beneficial for the insulation of the battery swapping station.

[0037] A method for assembling a battery swapping station, for installing the battery swapping station as described above, the method comprising the following steps:

[0038] Install columns on the base plate;

[0039] The cover plate is installed between adjacent columns using mounting hardware.

[0040] In this solution, by installing a cover plate on the column on the base plate, a stable connection between the protective plate around the battery swapping station and the main body of the battery swapping station is achieved, thereby improving the reliability of the connection of the main body of the battery swapping station installation.

[0041] Preferably, the process further includes, prior to the step of mounting the cover plate between adjacent posts using mounting brackets:

[0042] Battery swapping station equipment components and charging equipment components are installed on the base plate.

[0043] In this solution, the battery swapping station equipment components and charging equipment components are installed before the cover plate is installed. The space inside the battery swapping station is relatively open, facilitating installation and operation. After the equipment inside the battery swapping station is installed or basically installed, the cover plate is then installed to enclose the equipment inside the station. The installation of various equipment is not limited by the enclosed space, making installation and operation convenient and improving the installation efficiency of various equipment inside the battery swapping station as well as the assembly efficiency of the battery swapping station.

[0044] Preferably, the process further includes, prior to the step of mounting the cover plate between adjacent posts using mounting brackets:

[0045] A top plate is installed on the top of the column.

[0046] In this design, the top plate can be installed using the pre-installed columns. Furthermore, after the columns are installed but before the top plate installation begins, the open space within the top plate can be used for installation work (e.g., hoisting components from above into the battery swapping station), improving installation efficiency. After the top plate is installed, a cover plate installation area is formed between it and the bottom plate. Installing the cover plate completes the battery swapping station assembly.

[0047] The positive and progressive effects of this invention are as follows: The cover plate is installed onto the main body of the battery swapping station via a locking mechanism and a first and second mounting plate. The cover plate and the main body of the battery swapping station are designed as separate units, allowing the main body of the battery swapping station to be installed first, followed by the installation of various equipment on the main body, and finally the cover plate to enclose the perimeter. The installation of various equipment is not limited by the enclosed space, making installation and operation convenient and improving the installation efficiency of various equipment within the battery swapping station and the assembly efficiency of the battery swapping station. Furthermore, the locking mechanism pulls the two mounting plates closer together, enabling the first and second mounting plates to clamp the cover plate in the mounting groove. Compared to connecting the cover plate via clips or bolts, which requires strict alignment between the clips or bolt holes on the mounting components and the clips or bolt holes on the cover plate, this connection method has lower requirements for the assembly accuracy of the cover plate and the mounting components, thereby reducing installation time and simplifying the installation process. Attached Figure Description

[0048] Figure 1 This is a schematic diagram of the structure of the battery swapping station according to Embodiment 1 of the present invention.

[0049] Figure 2 This is a schematic diagram of the installation structure of the column and the mounting components of the peripheral cover plate assembly of the battery swapping station according to Embodiment 1 of the present invention.

[0050] Figure 3 This is a top view of the installation structure of the column and the mounting components of the peripheral cover plate assembly of the battery swapping station according to Embodiment 1 of the present invention.

[0051] Figure 4 This is a partial structural diagram of the battery swapping station according to Embodiment 1 of the present invention.

[0052] Figure 5 for Figure 1 A magnified view of a portion at point A.

[0053] Figure 6 This is a top view of the installation structure of the column and the mounting components of the peripheral cover plate assembly of the battery swapping station according to Embodiment 2 of the present invention.

[0054] Figure 7 This is a top view of the installation structure of the column and the mounting components of the peripheral cover plate assembly of the battery swapping station according to Embodiment 3 of the present invention.

[0055] Figure 8 This is a flowchart of the battery swapping station assembly method according to Embodiment 4 of the present invention.

[0056] Explanation of reference numerals in the attached figures

[0057] Installation main body 100

[0058] 200 peripheral cover panels for battery swapping stations

[0059] 10 columns

[0060] Hollow Cavity 101

[0061] Base plate 20

[0062] Cover plate 1

[0063] Cover plate unit 11

[0064] Drainage channel 12

[0065] Installation Component 2

[0066] First mounting plate 21

[0067] Second mounting plate 22

[0068] Locking mechanism 23

[0069] Locking bolt 231

[0070] Locking nut 232

[0071] Mounting slot 24

[0072] Clamp the folded edge 25

[0073] Sealing strip 26

[0074] Support plate 3

[0075] Connecting plate 31

[0076] Positioning plate 32

[0077] First fixing bolt 4

[0078] Second fixing bolt 5

[0079] Top plate 6 Detailed Implementation

[0080] The present invention will be further illustrated by way of embodiments below, but the present invention is not limited to the scope of the embodiments.

[0081] Example 1

[0082] This embodiment provides a battery swapping station; see [link to documentation]. Figures 1 to 5As shown, the battery swapping station includes an installation body 100 and a peripheral cover plate assembly 200. The installation body 100 includes a base plate 20 and columns 10. The base plate 20 is located at the bottom of the installation body 100 and can be supported on the ground. The columns 10 are spaced apart on the base plate 20. A peripheral cover plate assembly 200 can be installed between two adjacent columns 10. The peripheral cover plate assembly 200 includes a cover plate 1 and mounting components 2. The mounting components 2 are connected to the installation body 100 and the cover plate 1, respectively. The two sides of the cover plate 1 are connected to the corresponding columns 10 through the mounting components 2. The bottom of the cover plate 1 abuts against the base plate 20. The connection between the mounting components 2 and the columns 10 can be detachable, fixed, or integrally formed. This application does not limit this.

[0083] In the aforementioned battery swapping station, the cover plate 1 is installed onto the main body 100 of the battery swapping station via a locking mechanism and the first mounting plate 21 and the second mounting plate 22. The cover plate 1 and the main body 100 of the battery swapping station are designed separately, allowing the main body 100 to be installed first, followed by the installation of various equipment on the main body 100, and finally the cover plate 1 to enclose the perimeter. The installation of various equipment is not limited by the enclosed space, making installation and operation convenient and improving the installation efficiency of various equipment within the battery swapping station and the assembly efficiency of the battery swapping station. Furthermore, the locking mechanism 23 pulls the first mounting plate 21 and the second mounting plate 22 closer together, enabling the first mounting plate 21 and the second mounting plate 22 to clamp the cover plate 1 within the mounting groove 24. Compared to connecting the cover plate 1 via clips or bolts, which requires strict alignment between the clips or bolt holes on the mounting component 2 and the clips or bolt holes on the cover plate 1, this connection method has lower requirements for the assembly accuracy of the cover plate 1 and the mounting component 2, thereby reducing installation time and simplifying the installation process.

[0084] The cover plate 1 includes multiple cover plate units 11, which are sequentially spliced ​​together in a horizontal direction to form the cover plate 1. By setting multiple cover plates 1, during installation, multiple cover plates 1 are interlocked to form a complete peripheral cover plate assembly 200 for the battery swapping station. For different sizes of installation bodies 100, the splicing of multiple cover plates 1 forms peripheral cover plate assemblies 200 of different sizes for the battery swapping station, improving the versatility of the side plate components. In addition, the peripheral cover plate assembly 200 for the battery swapping station is easier to transport after being disassembled into multiple cover plates 1.

[0085] Specifically, the cover plate unit 11 is a long strip with a certain thickness. Multiple cover plate units 11 are spliced ​​together along their width to form a whole cover plate 1. The whole cover plate 1 is used to install on the side of the battery swapping station to form the side wall of the battery swapping station. On both sides of the cover plate unit 11 in the width direction, a connecting protrusion is provided on one side and a receiving groove is provided on the other side. When two splicing plates are spliced ​​together, adjacent cover plate units 11 are spliced ​​and connected by inserting the connecting protrusion on one cover plate unit 11 into the receiving groove on the other cover plate unit 11, thereby realizing a reliable connection between the two cover plate units 11.

[0086] Sealant can be applied between adjacent cover plate units 11 and between cover plate 1 and mounting body 100. Since both cover plate 1 and mounting body 100 are rigid structures, gaps are inevitable when two adjacent cover plate units 11 are spliced ​​together or when cover plate 1 and mounting body 100 are installed together. To improve the insulation performance of the battery swapping station, sealant is applied between adjacent cover plate units 11 and between cover plate 1 and mounting body 100 to improve the station's sealing performance, thereby enhancing its insulation performance and reducing temperature control energy consumption within the station.

[0087] In this embodiment, see Figure 2 and Figure 3 As shown, the mounting component 2 includes a first mounting plate 21, a second mounting plate 22, and a locking mechanism 23. The first mounting plate 21 is mounted on the mounting body 100 of the battery swapping station. The second mounting plate 22 is spaced apart from the first mounting plate 21, and a mounting groove 24 is formed between the second mounting plate 22 and the first mounting plate 21. The end of the cover plate 1 is accommodated in the mounting groove 24. The locking mechanism 23 is connected to the first mounting plate 21 and the second mounting plate 22 respectively. The locking mechanism 23 is configured to clamp the end of the cover plate 1 between the first mounting plate 21 and the second mounting plate 22.

[0088] The locking mechanism 23 pulls the first mounting plate 21 and the second mounting plate 22 closer together, so that the first mounting plate 21 and the second mounting plate 22 can clamp the cover plate 1 in the mounting groove 24. Compared with connecting the cover plate 1 by buckles or bolts, which requires the buckle or bolt through holes on the mounting part 2 to be strictly aligned with the buckle or bolt through holes on the cover plate 1, the connection method of this solution has low requirements for the assembly accuracy of the cover plate 1 and the mounting part 2, thereby reducing the installation time and making the installation process simpler.

[0089] Therefore, by applying the aforementioned peripheral cover plate assembly 200, the assembly efficiency of the battery swapping station in this embodiment can be improved, the construction cycle can be shortened, and the construction cost can be reduced.

[0090] Mounting component 2 also includes a support plate 3. The two ends of the support plate 3 abut against the first mounting plate 21 and the second mounting plate 22, respectively. The support plate 3 supports the first mounting plate 21 and the second mounting plate 22, preventing the mounting groove 24 from being too small due to processing or assembly errors, thus making it difficult or impossible to insert the cover plate 1, thereby improving installation stability. The support plate 3 provides support between the first mounting plate 21 and the second mounting plate 22. When installing the cover plate 1, once the cover plate 1 abuts against the support plate 3, it cannot be pushed further into the mounting groove 24, indicating that the cover plate 1 is properly installed. This allows installers to visually determine whether the next locking operation should be performed during installation. In this embodiment, the support plate 3 has a flat plate structure, and its two ends can be connected to the first mounting plate 21 and the second mounting plate 22 by welding.

[0091] In some other preferred embodiments, the support plate 3 has an arched beam that arches towards the opening of the mounting groove 24. Compared to the flat support plate of the previous embodiment, the arched beam is more prone to bending, which facilitates deformation of the support plate 3 as the first mounting plate 21 and the second mounting plate 22 approach each other. This prevents the support plate 3 from obstructing the approach of the first mounting plate 21 and the second mounting plate 22, thus making it easier for the cover plate 1 to be clamped within the mounting groove 24. The arched beam arches towards the opening of the mounting groove 24, and the arched portion can abut against the cover plate 1. Specifically, the cross-section of the arched beam can be U-shaped or C-shaped.

[0092] In this embodiment, the locking mechanism 23 includes a locking bolt 231 and a locking nut 232 that cooperate with each other. Tightening the locking bolt 231 allows the first mounting plate 21 and the second mounting plate 22 to move closer to each other. The locking nut 232 can be welded to either the first mounting plate 21 or the second mounting plate 22, and the locking bolt 231 passes through both the first and second mounting plates 21 and is threadedly connected to the locking nut 232. In this embodiment, the first mounting plate 21 corresponds to the outer side of the battery swapping station, and the second mounting plate 22 corresponds to the inner side of the battery swapping station. The locking nut 232 is welded to the second mounting plate 22, allowing the locking bolt 231 to be inserted from the outside of the battery swapping station for convenient installation. Preferably, multiple locking mechanisms 23 are spaced apart along the length of the mounting member 2. More preferably, the locking mechanisms 23 are evenly spaced to ensure a relatively uniform locking force.

[0093] Both the first mounting plate 21 and the second mounting plate 22 have clamping flanges 25 at their ends where they connect to the cover plate 1. The clamping flanges 25 are formed by the corresponding ends of the first mounting plate 21 or the second mounting plate 22 extending obliquely towards the inside of the mounting groove 24. The paired clamping flanges 25 form an inward clamping shape at the opening of the mounting groove 24. When the first mounting plate 21 and the second mounting plate 22 are close to each other, the ends of the clamping flanges 25 can clamp onto the surface of the cover plate 1, thereby achieving a better clamping effect.

[0094] Mounting component 2 may further include sealing strips 26, with sealing strips 26 provided between the first mounting plate 21 and the cover plate 1, and between the second mounting plate 22 and the cover plate 1. The sealing strips 26 can be pressed against the cover plate 1 to form a seal. Both the first mounting plate 21 and the second mounting plate 22 may have sealing strips 26, thus forming a seal on both sides of the cover plate 1 for a good sealing effect. Alternatively, the sealing strip 26 may be provided only in one of the first mounting plate 21 and the second mounting plate 22, i.e., forming a seal only on one side of the cover plate 1, but this facilitates the insertion of the cover plate 1 into the mounting groove 24. Preferably, both ends of the sealing strip 26 may extend to the edges of the mounting plate to form a complete seal.

[0095] In a preferred embodiment, the ends of the first mounting plate 21 and the second mounting plate 22 are not flush. This makes the distance between the ends of the first mounting plate 21 and the second mounting plate 22 greater than the distance between the first mounting plate 21 and the second mounting plate 22. This makes the opening of the mounting groove 24 larger, and the cover plate 1 can be inserted into the mounting groove 24 at an angle first, and then the cover plate 1 can be leveled, making it easier for the cover plate 1 to be inserted into the mounting groove 24.

[0096] See Figure 1 and Figure 5 As shown, the bottom edge of the cover plate 1 extends downward to form a drainage groove 12, and drainage holes are provided on the side wall or bottom wall of the drainage groove 12. By setting the drainage groove 12 at the bottom of the cover plate 1, if water enters the cover plate 1, it can be discharged through the drainage groove 12, thus avoiding water accumulation on the cover plate 1 from affecting the working stability of the battery swapping station or reducing the working life of the battery swapping station.

[0097] The cover plate 1 includes a heat insulation layer and a reinforcing plate, with the reinforcing plate covering the outside of the heat insulation layer; that is, the cover plate 1 has a sandwich structure. The heat insulation layer provides insulation for the battery swapping station, reducing the station's temperature control energy consumption. The reinforcing plate is relatively rigid and forms the connecting protrusions, accommodating grooves, and mounting edges of the cover plate 1, thus forming the external connection structure of the cover plate 1. This ensures a stable and reliable connection between cover plates 1 and between the cover plate 1 and the mounting component 2. Preferably, the reinforcing plate can be made of iron plate, color steel plate, aluminum plate, etc. The heat insulation layer can be a rock wool layer. Rock wool material has low density and good heat insulation properties, making the heat insulation layer lightweight while maintaining excellent heat insulation performance.

[0098] The battery swapping station perimeter cover assembly 200 also includes an aerogel insulation layer. Aerogel has the advantages of being lightweight and having good thermal insulation properties. Various battery swapping and charging equipment are installed inside the battery swapping station. In particular, the charging equipment requires a certain ambient temperature to ensure good operating performance. Therefore, the environment inside the battery swapping station needs to be maintained within a certain temperature range. By setting an aerogel insulation layer on the battery swapping station perimeter cover assembly 200, the thermal resistance between the inside and outside of the battery swapping station is increased, reducing heat exchange between the inside and outside of the station. This reduces the impact of external heat on the internal environment of the battery swapping station, ultimately reducing the energy consumption required for temperature regulation within the station. In this embodiment, the aerogel insulation layer is disposed on the cover plate 1 and is adhered to the inner side wall of the cover plate 1, that is, the side wall of the cover plate 1 closest to the interior of the battery swapping station.

[0099] In this embodiment, the column 10 has a hollow cavity 101, which is connected to the mounting groove 24. The hollow structure of the column 10 helps to reduce its weight and save materials. In addition, since the hollow cavity 101 is connected to the mounting groove 24, the same sheet material can be used to form both the hollow cavity 101 and the mounting groove 24. For example, by bending the sheet material or extruding aluminum, a hollow column 10 and a first mounting plate 21 or a second mounting plate 22 connected to the column 10 can be formed simultaneously. This achieves the effects of saving materials and simplifying the structure, which helps to reduce the construction cost of the battery swapping station.

[0100] In a preferred embodiment, the column 10 can be provided with two mounting members 2, allowing two cover plates 1 to be installed on the column 10. In this embodiment, the opening directions of the mounting slots 24 of the two mounting members 2 on the same column 10 are set at an angle, specifically a right angle. The column 10 is located at the corner of the battery swapping station, enabling the installation of two right-angled cover plates 1. In some other embodiments, the opening directions of the mounting slots 24 of the two mounting members 2 on the same column 10 are 180 degrees. The column 10 can be located at the middle position of the side of the battery swapping station to install two cover plates 1 arranged in the same direction. This arrangement is particularly suitable for battery swapping stations with long side sections, where one or more columns 10 can be installed to improve the strength and reliability of the battery swapping station.

[0101] The hollow cavity 101 is filled with thermal insulation material. Filling the hollow cavity 101 with thermal insulation material helps to seal the battery swapping station. The thermal insulation material can be rock wool, polyurethane, etc. In some preferred embodiments, the hollow cavity 101 may not be filled with material. The air gap inside the hollow cavity 101 can also play a role in blocking heat exchange, which is beneficial to the insulation of the battery swapping station.

[0102] Example 2

[0103] See Figure 6 As shown, this embodiment 2 provides another specific implementation of a battery swapping station. The structure of embodiment 2 is basically the same as that of embodiment 1, with the main difference being:

[0104] The support plate 3 may further include two connecting plates 31 located at both ends of the support plate 3, and the connecting plates 31 respectively abutting against the first mounting plate 21 and the second mounting plate 22. The support plate 3 may have mounting holes for connecting with the first mounting plate 21 or the second mounting plate 22, and the support plate 3 is fixed in the mounting groove 24 by bolts engaging with the mounting holes. Specifically, in this embodiment, the mounting holes are fixed by engaging with locking bolts 231. In other preferred embodiments, the connecting plates 31 may also be fixed to the first mounting plate 21 and the second mounting plate 22 by means of bonding, welding, riveting, etc.

[0105] The connecting plate 31 provides a mounting support surface for the support plate 3 and prevents the support plate 3 from deflecting when clamped in the mounting groove 24. This makes the installation of the support plate 3 more reliable and convenient. The connecting plate 31 can have mounting holes for connecting with the first mounting plate 21 or the second mounting plate 22, and the support plate 3 is fixed in the mounting groove 24 by engaging the locking bolts 231 with the mounting holes. In some preferred embodiments, the support plate 3 may have only one connecting plate 31, that is, the support plate 3 is fixedly connected to only one of the first mounting plate 21 and the second mounting plate 22 through the connecting plate 31.

[0106] In this embodiment, the support plate 3 also has a positioning plate 32 that can abut against the column 10 for auxiliary positioning of the support plate 3. When the positioning plate 32 abuts against the column 10, it indicates that the support plate 3 is basically installed in place.

[0107] In this embodiment, the support plate 3 is installed on the column 10 by the first fixing bolt 4, and the second fixing bolt 5 passes through the first mounting plate 21, the connecting plate 31 of the support plate 3, and the second mounting plate 22, so that the support plate 3 is relatively fixed to the first mounting plate 21 and the second mounting plate 22.

[0108] By adopting the aforementioned peripheral cover panel assembly for the battery swapping station, the station's outer casing is designed as a split unit. During installation, the main installation body 100 is assembled first, followed by the installation of various battery swapping devices within the station. Finally, the cover panel 1 is installed on the main installation body 100. This allows for installation of various devices without being restricted by enclosed spaces, improving the installation efficiency of equipment within the station. Furthermore, the use of the peripheral cover panel assembly 200 also enhances the assembly efficiency of the battery swapping station, shortening the construction cycle and reducing construction costs.

[0109] Example 3

[0110] See Figure 7As shown, this embodiment 3 provides another specific implementation of a battery swapping station. The structure of embodiment 3 is basically the same as that of embodiment 1, with the main difference being:

[0111] In this embodiment, the support plate 3 is installed on the column 10 by the first fixing bolt 4 and on the second mounting plate 22 by the second fixing bolt 5. However, the second fixing bolt 5 is not connected to the first mounting plate 21. The first mounting plate 21 and the second mounting plate 22 are connected by the support plate 3. The width of the support plate 3 can be smaller than the initial width of the mounting groove 24. After the support plate 3 is installed, the mounting groove 24 will be pulled narrower by the support plate 3, thereby clamping the cover plate 1.

[0112] Example 4

[0113] See Figure 8 As shown, this embodiment provides a method for assembling a battery swapping station, which can be used to install the battery swapping stations of embodiments 1-3. The battery swapping station assembly method includes the following steps:

[0114] Install the column 10 on the base plate 20;

[0115] The cover plate 1 is installed between adjacent columns 10 using the mounting bracket 2.

[0116] By installing a cover plate 1 on the column on the base plate 20, a stable connection between the protective plate around the battery swapping station and the main body of the battery swapping station is achieved, thereby improving the reliability of the connection of the main body 100 of the battery swapping station.

[0117] The procedure prior to installing the cover plate 1 between adjacent posts 10 via the mounting bracket 2 also includes:

[0118] Install the battery swapping station equipment components and charging equipment components on the base plate 20.

[0119] Before installing the cover plate 1, install the battery swapping station equipment components and charging equipment components. The space inside the battery swapping station is relatively open, which facilitates installation and operation. After the equipment inside the battery swapping station is installed or basically installed, install the cover plate 1 to enclose the equipment inside the battery swapping station. The installation of various equipment is not limited by the enclosed space, and the installation and operation are convenient, improving the installation efficiency of various equipment inside the battery swapping station and the assembly efficiency of the battery swapping station.

[0120] The procedure prior to installing the cover plate 1 between adjacent posts 10 via the mounting bracket 2 also includes:

[0121] Install the top plate 6 on the top of the column 10.

[0122] The top plate 6 can be installed using the pre-installed columns 10. Furthermore, after the columns 10 are installed but before the top plate 6 is installed, installation work can be carried out using the open space of the top plate 6 (e.g., hoisting components from above into the swapping station), which improves the installation efficiency of the swapping station. After the top plate 6 is installed, an installation area for the cover plate 1 is formed between it and the bottom plate 20. Installing the cover plate 1 completes the assembly of the swapping station.

[0123] Specifically, the top plate 6 is provided with a receiving groove for accommodating the end of the cover plate 1. After the top plate 6 is installed, the cover plate units 11 are installed in the installation area in sequence. The top of the cover plate unit 11 is inserted into the receiving groove on the top plate 6. After all the cover plate units 11 are assembled, the end cover plate units 11 are clamped by the locking mechanism 23 on the two end columns 10 to complete the installation of the cover plate 1. The top of the cover plate 1 is fixed by the receiving groove on the top plate 6, and the side is fixed by the locking mechanism 23, so the installation is stable and reliable.

[0124] Furthermore, after the top plate 6 is installed, it is preferable to apply sealant between each cover plate unit 11 and between the cover plate unit 11 and the main installation body 100 to improve the sealing performance of the battery swapping station.

[0125] While specific embodiments of the present invention have been described above, those skilled in the art should understand that these are merely illustrative examples, and the scope of protection of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of the present invention, but all such changes and modifications fall within the scope of protection of the present invention.

Claims

1. A battery swap station peripheral side covering plate assembly, characterized in that, include: A cover plate and mounting components, wherein the mounting components are respectively connected to the installation body of the battery swapping station and the cover plate, and the mounting components include: The first mounting plate is installed on the main body of the battery swapping station; A second mounting plate is disposed at a distance from the first mounting plate, and a mounting groove is formed between the second mounting plate and the first mounting plate, with the end of the cover plate being accommodated in the mounting groove; A locking mechanism is connected to the first mounting plate and the second mounting plate respectively, and the locking mechanism is configured to clamp the end of the cover plate between the first mounting plate and the second mounting plate. The mounting component also includes a support plate, the two ends of which abut against the first mounting plate and the second mounting plate, respectively; The first mounting plate and the second mounting plate are connected by the support plate. The width of the support plate is smaller than the initial width of the mounting groove. After the support plate is installed, the mounting groove will be pulled narrower by the support plate, thereby clamping the cover plate. 2.The battery swap station side cover plate assembly of claim 1, wherein, The support plate has an arched beam that arches toward the opening of the mounting groove; And / or, the cover plate includes an insulation layer and a reinforcing plate, the reinforcing plate covering the outside of the insulation layer. 3.The battery swap station side cover plate assembly of claim 2, wherein, The support plate further includes a connecting plate, which is connected to the arched beam, and the connecting plate is at least partially attached to the corresponding first mounting plate or second mounting plate; And / or, the insulation layer is a rock wool layer. 4.The battery swap station side cover plate assembly of claim 1, wherein, Both the first mounting plate and the second mounting plate have a clamping fold at one end where they are connected to the cover plate. The clamping fold is formed by the end of the corresponding first mounting plate or the second mounting plate extending obliquely toward the inside of the mounting groove. And / or, the mounting component further includes a sealing strip disposed between the first mounting plate and the cover plate; and / or, the sealing strip is disposed between the second mounting plate and the cover plate. 5.The battery swap station side cover plate assembly of claim 1, wherein, The bottom edge of the cover plate extends downward to form a drainage groove, and the side wall or bottom wall of the drainage groove is provided with drainage holes; And / or, the cover plate includes multiple cover plate units, which are sequentially spliced ​​together in a horizontal direction to form the cover plate.

6. A battery swap station, characterized by, include: The mounting body and the battery swapping station perimeter cover plate assembly as described in any one of claims 1 to 5, wherein the mounting body includes a base plate and columns, the columns are spaced apart on the base plate, the two sides of the cover plate are connected to the corresponding columns through the mounting components, and the bottom of the cover plate abuts against the base plate. 7.The battery swapping station of claim 6, wherein, The column has a hollow cavity, which is connected to the mounting groove. 8.The battery swapping station of claim 7, wherein, The hollow cavity is filled with heat-insulating material.

9. A battery swapping station assembling method for installing the battery swapping station according to any one of claims 6 to 8, characterized in that, The battery swapping station assembly method includes the following steps: Install columns on the base plate; The cover plate is installed between adjacent columns using mounting hardware. 10.The battery swapping station installation method of claim 9, wherein, The procedure further includes, prior to the step of mounting the cover plate between adjacent posts using mounting brackets: The battery swapping station equipment components and charging equipment components are installed on the base plate; And / or, prior to the step of mounting the cover plate between adjacent posts using mounting brackets, the method further includes: A top plate is installed on the top of the column.

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