A fully automatic warehousing system and method for box-type material storage and labeling

By designing a fully automatic storage system, using a space-type material frame structure and automated transmission and inspection technology, the problem of suction cups being difficult to pick up and discharge material trays caused by the material frame structure in the prior art is solved, which improves production efficiency and ensures the accuracy of material tray label information.

CN119100043BActive Publication Date: 2025-04-15SUZHOU PAIXUN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411424343.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-04-15
Estimated Expiration
2044-10-12

AI Technical Summary

Technical Problem

The material frame in the existing storage system adopts a string-column structure, which makes it difficult for suction cups to pick up and release the material tray, reduces production efficiency and requires manual operation.

Method used

A fully automatic storage system is designed, adopting a space-based material frame structure, through the coordinated work of the feeding assembly and the discharge assembly, and using technical means such as transmission belts, robots and rotary feeding devices to realize automatic absorption, inspection and labeling of the material tray.

Benefits of technology

Improve production efficiency, reduce manual operation costs, and greatly reduce the circulation of wrong material trays through multi-label verification, ensuring the accuracy of material tray label information.

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Abstract

The present invention provides a fully automatic storage system and method for box-type material storage labeling, the storage system includes a feed assembly, a discharge assembly and a material bin, the feed assembly includes a first feed conveyor, a second feed conveyor, a feed lifting device, a feed manipulator, a rotary loading device, a first inspection device, a third feed conveyor and a storage tray, the discharge assembly includes a transition conveyor, a first discharge manipulator, a first discharge conveyor, a labeling device, a second inspection device, a third inspection device, a second discharge manipulator, a second waste box, a discharge lifting device, a second discharge conveyor and a third discharge conveyor. The present invention has the advantages of improving production efficiency, reducing production costs, and improving the accuracy of material tray inspection.
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Description

Technical Field

[0001] The present invention relates to the field of warehousing, and in particular to a fully automatic warehousing system and method for box-type material storage and labeling. Background Art

[0002] In the prior art, the material frames in the storage system generally adopt a column-string structure, in which the material trays are strung on the columns through the through holes on the material trays. However, this method is not conducive to the suction cup structure to absorb the material trays, and manual operations are required to take and place the material trays in the later stage, which greatly reduces production efficiency.

[0003] Therefore, it is necessary to provide a new technical solution. Summary of the invention

[0004] In order to solve the technical problems existing in the prior art, the present invention discloses a fully automatic warehousing system for box-type material storage and labeling. The specific technical solution is as follows:

[0005] The present invention provides a fully automatic storage system for box-type material storage and labeling, comprising a feeding component, a discharging component and a silo.

[0006] The feeding assembly includes a first feeding conveying device, a second feeding conveying device, a feeding lifting device, a feeding manipulator, a rotating feeding device, a first inspection device, a third feeding conveying device and a storage tray.

[0007] The first feed conveyor device is arranged below the second feed conveyor device, and the first feed conveyor device and the second feed conveyor device are respectively provided with transmission belts with opposite movement directions.

[0008] The feed lifting device is arranged at a position close to the ends of the first feed conveyor device and the second feed conveyor device, and a bracket capable of lifting and lowering is arranged on the feed lifting device, and a transmission belt capable of forward and reverse movement is arranged on the bracket, and a material frame filled with material trays moves from the first feed conveyor device to the bracket on the feed lifting device, and a material frame unloaded from the material tray is lifted and lowered with the bracket to be flush with the second feed conveyor device, and then the material frame is transferred out from the second feed conveyor device.

[0009] The feeding manipulator is movably arranged above the feeding lifting device, and is provided with a suction cup that can move left and right, forward and backward. The feeding manipulator sucks out the material tray in the material frame through the suction cup and sends it to the rotating feeding device.

[0010] The rotary loading device is arranged on the other side of the feeding and lifting device, and is provided with a suction cup capable of rotating and lifting. The rotary loading device delivers the material tray to the third feeding conveying device or the storage tray through the suction cup.

[0011] The third feeding and conveying device is arranged at a position close to the rotating feeding device, and the third feeding and conveying device is perpendicular to the movement direction of the first feeding and conveying device.

[0012] The first inspection device is arranged above the feeding robot, and the first inspection device detects whether the label information on the material tray is correct. If it is detected that the label information on the material tray is correct, the rotary loading device will send the material tray to the storage tray to prepare for sending it to the material bin. If it is detected that the label information on the material tray is incorrect, the rotary loading device will send the material tray to the third feeding conveyor to send the material tray to the first waste box.

[0013] Further, the discharging assembly includes a transition conveying device, a first discharging manipulator, a first discharging conveying device, a labeling device, a second inspection device, a third inspection device, a second discharging manipulator, a second waste box, a discharging lifting device, a second discharging conveying device and a third discharging conveying device.

[0014] The transition conveyor is arranged between the silo and the discharge lifting device, the transition conveyor is located below the third feeding conveyor, and a transmission belt is arranged on the transition conveyor. The transition conveyor transports the material tray coming out of the silo to the first discharge manipulator through the transmission belt.

[0015] The first discharging robot is provided with a suction cup capable of lifting and rotating, and the first discharging robot delivers the material tray to the first discharging conveying device through the suction cup.

[0016] The other end of the first discharge conveying device is arranged near the discharge lifting device.

[0017] The labeling device is arranged at one side of the starting end of the first material discharging conveying device, and the labeling device sticks a new label on the passing material tray, and the new label shows the specific processing station of the production line.

[0018] The second inspection device is arranged above the first discharging conveying device and between the labeling device and the starting end of the first discharging conveying device. The second inspection device inspects whether the information of the old label on the material tray is correct.

[0019] The third inspection device is arranged above the first discharging conveying device and in the middle of the labeling device and the end of the first discharging conveying device. The third inspection device inspects whether the information of the new label on the material tray is correct. If the information of the new label on the material tray is correct, the second discharging robot sucks up the material tray and sends it to the discharging lifting device. If the information of the new label on the material tray is incorrect, the second discharging robot sucks up the material tray and sends it to the second waste box.

[0020] The second discharging robot is arranged above the end of the terminal end of the first discharging conveying device, and the second discharging robot is provided with a suction cup capable of translating left and right, front and back.

[0021] The second waste box is arranged at a position close to the end of the first discharge conveying device.

[0022] The discharge lifting device is arranged parallel to the second waste box and close to the end of the first discharge conveying device. The discharge lifting device is provided with a bracket capable of lifting and lowering, and the bracket is provided with a transmission belt capable of forward and reverse rotation.

[0023] The second discharging conveyor device is arranged above the third discharging conveyor device, and the ends of the second discharging conveyor device and the third discharging conveyor device are close to the discharging lifting device. The empty material frame is sent from the second discharging conveyor device to the discharging lifting device, and the second discharging robot transports the material tray to the material frame. After the material frame filled with material trays descends to be flush with the third discharging conveyor device, the material frame is sent out by the third discharging conveyor device.

[0024] Furthermore, the material frame is provided with a plurality of upright posts, and the upright posts enclose a plurality of circular accommodating spaces, in which material trays are stacked to facilitate suction by the suction cup.

[0025] Furthermore, the first inspection device, the second inspection device and the third inspection device are all CCD cameras.

[0026] Furthermore, the first discharge conveyor, the second feed conveyor and the third feed conveyor are located in the same horizontal plane, and the first discharge conveyor is parallel to the second feed conveyor, and the first discharge conveyor is perpendicular to the third feed conveyor.

[0027] The present invention also discloses a material management method for intelligent warehousing, which comprises the following steps:

[0028] Step 1: Place the material frame filled with material trays on the first feeding conveyor device, and transport it to the bracket on the feeding lifting device. The bracket rises to be flush with the second feeding conveyor device and then stops. The suction cup on the feeding robot sucks up the material trays in the material frame and transports them to the rotating loading device. After all the material trays are transported away, the empty material frame is sent to the second feeding conveyor device and sent out;

[0029] Step 2: The first inspection device scans and checks the label information of the material tray on the feeding robot. The material tray with correct label information is sent to the storage tray to be sent to the silo, and the material tray with incorrect label information is sent to the third feeding conveyor device and then to the first waste box;

[0030] Step 3: After the tray is put into storage, if the tray needs to be taken out urgently, the tray will be conveyed to the discharge port through the emergency discharge conveyor and collected manually; if the tray is discharged normally, the tray will be conveyed to the transition conveyor through the normal discharge conveyor and then sent out by the transition conveyor;

[0031] Step 4: The suction cup on the first discharging robot sucks up the tray on the transition conveyor, rises and rotates 180 degrees, and then sends the tray to the first discharging conveyor, which drives the tray to move forward;

[0032] Step 5: After the tray moves to the bottom of the second inspection device, the second inspection device inspects whether the information on the label on the tray is correct. If the label information is incorrect, the tray is marked and subsequently sent to the second waste bin. If the label information is correct, the tray is ready to be labeled with a new label.

[0033] Step 6: After the material tray moves to the labeling device, the labeling device affixes a new label to the material tray, and the new label adds the location information of the production line where the material tray needs to go later;

[0034] Step 7: After the material tray continues to move to the bottom of the third inspection device, the third inspection device inspects whether the information of the old label and the new label is correct. If any of the information of the old label and the new label is incorrect, the material tray is marked and subsequently sent to the second waste bin. If the information of the old label and the new label are correct, the material tray is prepared to be sent to the material frame;

[0035] Step 8. The empty material frame is sent from the second discharging conveyor to the bracket on the discharging lifting device. The material frame rises with the bracket to be flush with the third discharging conveyor and then stops. After waiting for the material tray to move to the end end of the first discharging conveyor, the second discharging robot sends the material tray with incorrect label information to the second waste box according to the mark, and sends the material tray with correct label information into the material frame. After the material frame is filled with material trays, it is sent out from the third discharging conveyor.

[0036] Furthermore, the first inspection device, the second inspection device and the third inspection device are all CCD cameras.

[0037] The present invention has the following beneficial effects:

[0038] 1. The fully automatic warehousing system for box-type material storage and labeling provided by the present invention adopts a space-containing material frame structure instead of a column-type structure, which is convenient for taking and placing suction cups, thereby improving production efficiency and reducing labor costs.

[0039] 2. The fully automatic warehousing system for box-type material storage and labeling provided by the present invention adopts a multi-label verification method to prevent the wrong material trays from circulating on the production line to a greater extent.

[0040] 3. The fully automatic warehousing system for box-type material storage and labeling provided by the present invention adds new labels to the material trays after leaving the warehouse, and directly sets the designated production line position for the material trays to prevent the wrong material trays from entering the production line.

[0041] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0043] Figure 1 It is a schematic diagram of the three-dimensional structure of a fully automatic warehousing system for box-type material storage and labeling provided by an embodiment of the present invention.

[0044] Figure 2 It is a schematic diagram of the three-dimensional structure of the feed assembly and the discharge assembly provided in an embodiment of the present invention after removing the external walls.

[0045] Figure 3 It is a schematic diagram of the three-dimensional structure of the feed assembly provided in an embodiment of the present invention.

[0046] Figure 4 It is a schematic diagram of the three-dimensional structure of the discharging assembly provided in an embodiment of the present invention.

[0047] Figure 5 It is a schematic diagram of the structure of a material frame provided by an embodiment of the present invention.

[0048] The accompanying drawings are denoted as follows:

[0049] A feeding assembly 100, a first feeding conveying device 110, a second feeding conveying device 111, a feeding lifting device 112, a feeding manipulator 113, a rotary loading device 114, a first inspection device 115, and a third feeding conveying device 116;

[0050] The discharging assembly 200, the transition conveying device 210, the first discharging robot 211, the first discharging conveying device 212, the labeling device 213, the second inspection device 214, the third inspection device 215, the second discharging robot 216, the second waste box 217, the discharging lifting device 218, the second discharging conveying device 219 and the third discharging conveying device 220;

[0051] Silo 300;

[0052] Material frame 400. DETAILED DESCRIPTION

[0053] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0054] In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In the description of the present invention, "plurality" means two or more, unless otherwise clearly and specifically defined.

[0055] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0056] The present invention provides a fully automatic storage system for box-type material storage and labeling, referring to Figures 1 to 5 , including a feeding component 100, a discharging component 200 and a silo 300.

[0057] In one embodiment, the feed assembly 100 includes a first feed conveyor 110, a second feed conveyor 111, a feed lifting device 112, a feed robot 113, a rotary loading device 114, a first inspection device 115, a third feed conveyor 116 and a storage pallet.

[0058] The first feed conveyor 110 is disposed below the second feed conveyor 111 , and the first feed conveyor 110 and the second feed conveyor 111 are respectively provided with drive belts with opposite movement directions.

[0059] The feed lifting device is arranged at a position close to the ends of the first feed conveyor 110 and the second feed conveyor 111, and the feed lifting device 112 is provided with a bracket that can be raised and lowered, and the bracket is provided with a transmission belt that can move forward and backward. The material frame 400 filled with material trays moves from the first feed conveyor 110 to the bracket on the feed lifting device, and the material frame 400 unloaded from the material tray is lifted and lowered with the bracket to be flush with the second feed conveyor 111, and then the material frame 400 is transmitted from the second feed conveyor 111.

[0060] The feeding robot 113 is movably arranged above the feeding lifting device. The feeding robot 113 is provided with a suction cup that can move left and right and forward and backward. The feeding robot 113 sucks out the material tray in the material frame 400 through the suction cup and sends it to the rotating loading device 114.

[0061] The rotary loading device 114 is arranged on the other side of the feed lifting device, and is provided with a suction cup that can rotate and rise and fall. The rotary loading device 114 sends the material tray to the third feed conveying device 116 or the storage pallet through the suction cup.

[0062] The third feed conveyor 116 is disposed at a position close to the rotary loading device 114 , and the third feed conveyor 116 is perpendicular to the movement direction of the first feed conveyor 110 .

[0063] The first inspection device 115 is arranged above the feeding robot 113. The first inspection device 115 detects whether the label information on the material tray is correct. If it is detected that the label information on the material tray is correct, the rotary loading device 114 will send the material tray to the storage tray to prepare to be sent to the material bin 300. If it is detected that the label information on the material tray is incorrect, the rotary loading device 114 will send the material tray to the third feeding conveyor 116 to send the material tray to the first waste box.

[0064] In one embodiment, the discharging assembly 200 includes a transition conveying device 210, a first discharging robot 211, a first discharging conveying device 212, a labeling device 213, a second inspection device 214, a third inspection device 215, a second discharging robot 216, a second waste box 217, a discharging lifting device 218, a second discharging conveying device 219 and a third discharging conveying device 220.

[0065] The transition conveying device 210 is arranged between the silo 300 and the discharge lifting device 218. The transition conveying device 210 is located below the third feed conveying device 116. A transmission belt is arranged on the transition conveying device 210. The transition conveying device 210 transports the material tray coming out of the silo 300 to the first discharge robot 211 through the transmission belt.

[0066] The first discharging robot 211 is provided with a suction cup that can be lifted and rotated, and the first discharging robot 211 sends the material tray to the first discharging conveying device 212 through the suction cup.

[0067] The other end of the first discharge conveying device 212 is disposed close to the discharge lifting device 218 .

[0068] The labeling device 213 is disposed on one side of the starting end of the first material discharging conveying device 212 . The labeling device 213 affixes a new label on the passing material tray, and the new label displays the specific processing station of the production line.

[0069] The second inspection device 214 is disposed above the first discharge conveying device 212 and located between the labeling device 213 and the starting end of the first discharge conveying device 212 . The second inspection device 214 inspects whether the information of the old label on the tray is correct.

[0070] The third inspection device 215 is arranged above the first discharging conveying device 212 and is located between the labeling device 213 and the end of the first discharging conveying device 212. The third inspection device 215 inspects whether the information of the new label on the material tray is correct. If it is found that the information of the new label on the material tray is correct, the second discharging robot 216 sucks up the material tray and sends it to the discharging lifting device 218. If it is found that the information of the new label on the material tray is incorrect, the second discharging robot 216 sucks up the material tray and sends it to the second waste box 217.

[0071] The second discharging robot 216 is disposed above the end portion of the first discharging conveying device 212 , and the second discharging robot 216 is provided with a suction cup that can translate left and right, forward and backward.

[0072] The second waste box 217 is arranged at a position close to the end of the first discharge conveying device 212 .

[0073] The discharge lifting device 218 is arranged parallel to the second waste box 217 and close to the end of the first discharge conveying device 212. The discharge lifting device 218 is provided with a lifting bracket, and the bracket is provided with a transmission belt that can be reversed.

[0074] The second discharging conveyor 219 is arranged above the third discharging conveyor 220, and the ends of the second discharging conveyor 219 and the third discharging conveyor 220 are close to the discharging lifting device 218. The empty material frame 400 is sent from the second discharging conveyor 219 to the discharging lifting device 218, and the material tray is transported to the material frame 400 by the second discharging robot 216. After the material frame 400 filled with material trays descends to be flush with the third discharging conveyor 220, the material frame 400 is sent out by the third discharging conveyor 220.

[0075] The material frame 400 is provided with a plurality of upright posts, and the upright posts enclose a plurality of circular accommodating spaces, in which material trays are stacked to facilitate suction by the suction cup.

[0076] The first inspection device 115 , the second inspection device 214 and the third inspection device 215 are all CCD cameras.

[0077] The first discharge conveyor 212 , the second feed conveyor 111 and the third feed conveyor 116 are located in the same horizontal plane, and the first discharge conveyor 212 is parallel to the second feed conveyor 111 , and the first discharge conveyor 212 is perpendicular to the third feed conveyor 116 .

[0078] The present invention also discloses a fully automatic warehousing method for box-type material storage and labeling, comprising the following steps:

[0079] Step 1: Place the material frame 400 filled with material trays on the first feeding conveyor 110, and transport it to the bracket on the feeding lifting device 112. The bracket rises to be flush with the second feeding conveyor 111 and then stops. The suction cup on the feeding robot 113 sucks up the material trays in the material frame 400 and transports them to the rotating loading device 114. After all the material trays are transported away, the empty material frame 400 is sent to the second feeding conveyor 111 and sent out.

[0080] Step 2: The first inspection device 115 scans and checks the label information of the material tray on the feeding robot 113. The material tray with correct label information is sent to the storage tray to be sent to the material bin 300, and the material tray with incorrect label information is sent to the third feeding conveyor 116 and then sent to the first waste box;

[0081] Step 3: After the tray is put into storage, if the tray needs to be taken out urgently, the tray is conveyed to the discharge port through the emergency discharge conveyor and collected manually; if the tray is discharged normally, the tray is conveyed to the transition conveyor 210 through the normal discharge conveyor and then sent out by the transition conveyor 210;

[0082] Step 4: The suction cup on the first discharging robot 211 sucks up the material tray on the transition conveyor 210, rises and rotates 180 degrees, and then sends the material tray to the first discharging conveyor 212, and the first discharging conveyor 212 drives the material tray to move forward;

[0083] Step 5: After the tray moves to the bottom of the second inspection device 214, the second inspection device 214 inspects whether the information on the label on the tray is correct. If the label information is incorrect, the tray is marked and subsequently sent to the second waste bin 217. If the label information is correct, the tray is ready to be labeled with a new label.

[0084] Step 6: After the material tray moves to the labeling device 213, the labeling device 213 affixes a new label to the material tray, and the new label adds the location information of the production line where the material tray needs to go later;

[0085] Step 7: After the material tray continues to move to the bottom of the third inspection device 215, the third inspection device 215 inspects whether the information of the old label and the new label is correct. If any of the information of the old label and the new label is incorrect, the material tray is marked and subsequently sent to the second waste bin 217. If the information of the old label and the new label are correct, the material tray is prepared to be sent to the material frame 400.

[0086] Step eight, the empty material frame 400 is sent from the second discharge conveyor 219 to the bracket on the discharge lifting device 218, and the material frame 400 rises with the bracket to be flush with the third discharge conveyor 220 and then stops, waiting for the material tray to move to the end end of the first discharge conveyor 212, and then the second discharge robot 216 sends the material tray with incorrect label information to the second waste box 217 according to the mark, and sends the material with correct label information into the material frame 400, and waits for the material frame 400 to be filled with material trays before sending it out from the third discharge conveyor 220.

[0087] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification.

[0088] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify and vary the above embodiments within the scope of the present invention.

Claims

1. A fully automatic warehousing system for box-type material storage and labeling, characterized in that: Including feeding components, discharging components and silos, The feeding assembly includes a first feeding conveying device, a second feeding conveying device, a feeding lifting device, a feeding manipulator, a rotating feeding device, a first inspection device, a third feeding conveying device and a storage tray. The first feed conveyor device is arranged below the second feed conveyor device, and the first feed conveyor device and the second feed conveyor device are respectively provided with transmission belts with opposite movement directions. The feed lifting device is arranged at a position close to the ends of the first feed conveyor device and the second feed conveyor device, and a bracket capable of lifting and lowering is arranged on the feed lifting device, and a transmission belt capable of forward and reverse movement is arranged on the bracket, and a material frame filled with material trays moves from the first feed conveyor device to the bracket on the feed lifting device, and a material frame unloaded from the material tray is lifted and lowered with the bracket to be flush with the second feed conveyor device, and then the material frame is transferred out from the second feed conveyor device. The feeding manipulator is movably arranged above the feeding lifting device, and is provided with a suction cup that can move left and right, forward and backward. The feeding manipulator sucks out the material tray in the material frame through the suction cup and sends it to the rotating feeding device. The rotary loading device is arranged on the other side of the feeding and lifting device, and is provided with a suction cup capable of rotating and lifting. The rotary loading device delivers the material tray to the third feeding conveying device or the storage tray through the suction cup. The third feeding and conveying device is arranged at a position close to the rotating feeding device, and the third feeding and conveying device is perpendicular to the movement direction of the first feeding and conveying device. The first inspection device is arranged above the feeding manipulator, and the first inspection device detects whether the label information on the material tray is correct. If the label information on the material tray is correct, the rotary loading device sends the material tray to the storage tray to prepare for sending it to the silo. If the label information on the material tray is incorrect, the rotary loading device sends the material tray to the third feeding conveyor to send the material tray to the first waste box. The discharging assembly includes a transition conveying device, a first discharging manipulator, a first discharging conveying device, a labeling device, a second inspection device, a third inspection device, a second discharging manipulator, a second waste box, a discharging lifting device, a second discharging conveying device and a third discharging conveying device. The transition conveyor is arranged between the silo and the discharge lifting device, the transition conveyor is located below the third feed conveyor, and a transmission belt is arranged on the transition conveyor. The transition conveyor device transports the material tray from the material bin to the first discharging robot through a transmission belt. The first discharging robot is provided with a suction cup capable of lifting and rotating, and the first discharging robot delivers the material tray to the first discharging conveying device through the suction cup. The other end of the first discharge conveying device is arranged near the discharge lifting device. The labeling device is arranged at one side of the starting end of the first material discharging conveying device, and the labeling device sticks a new label on the passing material tray, and the new label shows the specific processing station of the production line. The second inspection device is arranged above the first discharging conveying device and between the labeling device and the starting end of the first discharging conveying device. The second inspection device inspects whether the information of the old label on the material tray is correct. The third inspection device is arranged above the first discharging conveying device and in the middle of the labeling device and the end of the first discharging conveying device. The third inspection device inspects whether the information of the new label on the material tray is correct. If the information of the new label on the material tray is correct, the second discharging robot sucks up the material tray and sends it to the discharging lifting device. If the information of the new label on the material tray is incorrect, the second discharging robot sucks up the material tray and sends it to the second waste box. The second discharging robot is arranged above the end of the terminal end of the first discharging conveying device, and the second discharging robot is provided with a suction cup capable of translating left and right, front and back. The second waste box is arranged at a position close to the end of the first discharge conveying device. The discharge lifting device is arranged parallel to the second waste box and close to the end of the first discharge conveying device. The discharge lifting device is provided with a bracket capable of lifting and lowering. The bracket is provided with a transmission belt capable of forward and reverse rotation. The second discharging conveyor device is arranged above the third discharging conveyor device, and the ends of the second discharging conveyor device and the third discharging conveyor device are close to the discharging lifting device. The empty material frame is sent from the second discharging conveyor device to the discharging lifting device, and the second discharging robot transports the material tray to the material frame. After the material frame filled with material trays descends to be flush with the third discharging conveyor device, the material frame is sent out by the third discharging conveyor device.

2. The fully automatic warehousing system for box-type material storage and labeling according to claim 1 is characterized in that: The material frame is provided with a plurality of upright posts, and the upright posts enclose a plurality of circular accommodating spaces, in which material trays are stacked to facilitate suction by the suction cup.

3. The fully automatic warehousing system for box-type material storage and labeling according to claim 1 is characterized in that: The first inspection device, the second inspection device and the third inspection device are all CCD cameras.

4. The fully automatic warehousing system for box-type material storage and labeling according to claim 1 is characterized in that: The first discharge conveyor, the second feed conveyor and the third feed conveyor are located in the same horizontal plane, and the first discharge conveyor is parallel to the second feed conveyor, and the first discharge conveyor is perpendicular to the third feed conveyor.

5. A fully automatic warehousing method for box-type material storage and labeling, which adopts the fully automatic warehousing system for box-type material storage and labeling as claimed in any one of claims 1 to 4, characterized in that: The steps include: Step 1: Place the material frame filled with material trays on the first feeding conveyor device, and transport it to the bracket on the feeding lifting device. The bracket rises to be flush with the second feeding conveyor device and then stops. The suction cup on the feeding robot sucks up the material trays in the material frame and transports them to the rotating loading device. After all the material trays are transported away, the empty material frame is sent to the second feeding conveyor device and sent out; Step 2: The first inspection device scans and checks the label information of the material tray on the feeding robot. The material tray with correct label information is sent to the storage tray to be sent to the silo, and the material tray with incorrect label information is sent to the third feeding conveyor device and then to the first waste box; Step 3: After the tray is put into storage, if the tray needs to be taken out urgently, the tray will be conveyed to the discharge port through the emergency discharge conveyor and collected manually; if the tray is discharged normally, the tray will be conveyed to the transition conveyor through the normal discharge conveyor and then sent out by the transition conveyor; Step 4: The suction cup on the first discharging robot sucks up the tray on the transition conveyor, rises and rotates 180 degrees, and then sends the tray to the first discharging conveyor, which drives the tray to move forward; Step 5: After the tray moves to the bottom of the second inspection device, the second inspection device inspects whether the information on the label on the tray is correct. If the label information is incorrect, the tray is marked and subsequently sent to the second waste bin. If the label information is correct, the tray is ready to be labeled with a new label. Step 6: After the material tray moves to the labeling device, the labeling device affixes a new label to the material tray, and the new label adds the location information of the production line where the material tray needs to go later; Step 7: After the material tray continues to move to the bottom of the third inspection device, the third inspection device inspects whether the information of the old label and the new label is correct. If any of the information of the old label and the new label is incorrect, the material tray is marked and subsequently sent to the second waste bin. If the information of the old label and the new label are correct, the material tray is prepared to be sent to the material frame; Step 8. The empty material frame is sent from the second discharging conveyor to the bracket on the discharging lifting device. The material frame rises with the bracket to be flush with the third discharging conveyor and then stops. After waiting for the material tray to move to the end end of the first discharging conveyor, the second discharging robot sends the material tray with incorrect label information to the second waste box according to the mark, and sends the material tray with correct label information into the material frame. After the material frame is filled with material trays, it is sent out from the third discharging conveyor.

6. The fully automatic warehousing method for box-type material storage and labeling according to claim 5, characterized in that: The first inspection device, the second inspection device and the third inspection device are all CCD cameras.

Citation Information

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