Combination body, wall body and construction method of wall body
The prefabricated steel frame and autoclaved aerated concrete slab are directly installed at the opening of the ALC exterior wall to form a lintel structure, which solves the problems of low construction efficiency and difficult to ensure structural quality of the ALC exterior wall opening, and achieves high efficiency, Stable construction results.
Patent Information
- Application Number
- CN202411520770.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2024-12-10
AI Technical Summary
The construction efficiency of ALC exterior wall opening location is low and the structural quality is difficult to ensure.
Provide a prefabricated combination, including a steel frame and an autoclaved aerated concrete slab, which is directly installed at the wall window through the design of a reserved hole, and the autoclaved aerated concrete slab is fixed by using the top and bottom mounting grooves of the steel frame to form Liner structure, combining adhesive and connectors to improve installation efficiency and structural strength.
It improves the installation efficiency of ALC exterior wall opening construction, ensures structural quality, and is especially suitable for the construction of large-sized windows, enhancing construction efficiency and overall structural strength.
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Figure CN119102313A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of window opening construction of buildings, and in particular to a combination, a wall and a wall construction method. Background Art
[0002] Autoclaved aerated concrete board (ALC, Autoclaved Lightweight Concrete) is a porous concrete board with double-layer, bidirectional steel mesh treated with rust and corrosion protection, and cured by high temperature, high pressure and steam. It can be used as interior and exterior wall panels, floor panels and roof panels. It is a new type of building material with superior performance. Compared with traditional clay bricks, autoclaved aerated concrete products can save land resources, improve the thermal insulation effect of building walls, and improve the energy-saving effect of buildings.
[0003] At present, when ALC is used as exterior wall panels, the construction of the openings of the ALC exterior wall is usually done on-site by splicing panels, which results in low installation efficiency and difficulty in ensuring the quality of the structure. Summary of the invention
[0004] In view of this, the present invention provides a combination, a wall and a wall construction method to solve the problems of low construction efficiency at the opening position of the ALC exterior wall and difficulty in ensuring the quality of the structure.
[0005] In the first aspect, the present invention provides a combination, which is installed at a window of a wall. The combination is a prefabricated component, comprising: a steel frame, comprising a main frame portion and multiple extension portions; the main frame portion is enclosed as a closed structure, and a reserved opening is formed; wherein at least two extension portions are fixedly connected to the top of the main frame portion, and are arranged at intervals to form at least one top mounting groove together with the top of the main frame portion; at least two extension portions are fixedly connected to the bottom of the main frame portion, and are arranged at intervals to form at least one bottom mounting groove together with the bottom of the main frame portion; at least two autoclaved aerated concrete panels are respectively fixedly connected to the top mounting groove and the bottom mounting groove.
[0006] Optionally, a plurality of extensions are provided on the top of the main frame portion to form a plurality of top mounting grooves; and a plurality of extensions are provided on the bottom of the main frame portion to form a plurality of bottom mounting grooves; and an autoclaved aerated concrete plate is provided in each of the top mounting grooves and the bottom mounting grooves.
[0007] Optionally, the steel frame includes two cross beams and two first columns, the two cross beams are parallel and spaced apart along a first direction, and the two first columns are parallel and spaced apart along a second direction; the two first columns are respectively fixedly connected to the two sides of the two cross beams, and the two cross beams and the two first columns jointly form a main frame body; wherein, along the first direction, the two ends of the first column respectively protrude from the two cross beams, and the partial structure of the first column protruding from the cross beam forms an extension portion; and / or; the steel frame also includes a plurality of second columns, the second columns are fixedly connected to the cross beams, and the second columns form an extension portion; and / or; along the first direction, the two ends of the first column respectively protrude from the two cross beams, and the partial structure of the first column protruding from the cross beam forms a partial extension portion; the steel frame also includes a plurality of second columns, the second columns are fixedly connected to the cross beams, and the second columns form a partial extension portion; the first direction is a height direction, and the second direction is a horizontal direction.
[0008] Optionally, the combination includes multiple first connecting members and multiple first hook bolts; wherein, some of the first connecting members are fixedly connected to the top mounting groove, and some of the first connecting members are fixedly connected to the bottom mounting groove; each autoclaved aerated concrete board is penetrated by a first hook bolt, the first hook bolt is arranged corresponding to the first connecting member, and the hook head of the first hook bolt is fixedly connected to the first connecting member.
[0009] In a second aspect, the present invention further provides a wall, comprising: a structure, in which a window is formed; and an assembly as described above, which is installed at the window and fixedly connected to the structure.
[0010] Optionally, the wall also includes a plurality of connection structures, which are respectively connected between the plurality of extensions and the structure; the connection structure includes an anchor and a second connection member connected to each other, the anchor is fixedly connected to the structure, and the second connection member is fixedly connected to the extension.
[0011] Optionally, the structure includes an upper structure and a lower structure, a window is formed between the upper structure and the lower structure; an adhesive layer is provided between the autoclaved aerated concrete board located in the top mounting groove and the upper structure; and an adhesive layer is provided between the autoclaved aerated concrete board located in the bottom mounting groove and the lower structure.
[0012] Optionally, the wall also includes multiple third connecting members and multiple second hook bolts; wherein, some of the third connecting members are fixedly connected to the upper structure, and some of the third connecting members are fixedly connected to the lower structure; each autoclaved aerated concrete board is penetrated by a second hook bolt, the second hook bolt is arranged corresponding to the third connecting member, and the hook head of the second hook bolt is fixedly connected to the third connecting member.
[0013] In a third aspect, the present invention further provides a method for constructing a wall, the wall comprising a structure, and a window formed in the structure; comprising the steps of: S1: obtaining a combination as described above; S2: installing a plurality of connecting structures on the structure, so that the plurality of connecting structures are respectively arranged corresponding to a plurality of extensions of the combination; S3: after applying a layer of adhesive at the joint position between the autoclaved aerated concrete board and the structure, lifting and installing the combination to the window, and connecting the extension to the connecting structure; S4: performing a joint treatment on the joint position between the autoclaved aerated concrete board and the structure.
[0014] Optionally, after step S3, the method further includes the steps of: installing a plurality of third connecting members on the structure, installing a second hook bolt on the autoclaved aerated concrete board, and welding the hook head of the second hook bolt to the third connecting member; and / or, before step S4, the method further includes the steps of: setting a concrete counter-step on the lower structure of the structure, the concrete counter-step being set corresponding to the autoclaved aerated concrete board located in the bottom mounting groove.
[0015] By utilizing the technical solution of the present invention, firstly, the assembly of the present invention is a prefabricated component with a reserved opening, which can be directly installed at the window of the wall without on-site assembly, and the installation efficiency is high; secondly, the steel frame of the assembly forms a structural column at the wall window, the top and bottom of the steel frame form a top mounting groove and a bottom mounting groove respectively, and the autoclaved aerated concrete board is installed in the top mounting groove and the bottom mounting groove to form a lintel at the wall window, thereby ensuring the structural quality at the wall window. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 A schematic diagram of the structure of a combination of an embodiment of the present invention;
[0018] Figure 2 A schematic structural diagram of a steel frame according to an embodiment of the present invention;
[0019] Figure 3 This is a schematic structural diagram of an autoclaved aerated concrete board according to an embodiment of the present invention;
[0020] Figure 4 This is a schematic structural diagram of a wall according to an embodiment of the present invention;
[0021] Figure 5This is a schematic diagram of the structure of a connection node between a steel frame and a structure according to an embodiment of the present invention;
[0022] Figure 6 A structural schematic diagram of a connection structure according to an embodiment of the present invention;
[0023] Figure 7 It is a structural schematic diagram of a connection structure according to another embodiment of the present invention;
[0024] Figures 8 to 12 The present invention is a schematic structural diagram of various steps of a wall construction method according to an embodiment of the present invention.
[0025] Description of reference numerals:
[0026] 1. Assembly; 11. Steel frame; 11a. Main frame; 11b. Extension; 111. Crossbeam; 112. First column; 113. Second column; 114. Reserved opening; 115. Top mounting groove; 116. Bottom mounting groove; 12. Autoclaved aerated concrete slab; 121. First connecting hole; 122. Second connecting hole; 13. First connecting piece; 14. First hook bolt; 2. Structure; 20. Window; 21. Upper structure; 22. Lower structure; 23. Concrete counter-ridge; 24. Blank area; 3. Connection structure; 31. Anchor; 32. Second connecting piece; 4. Third connecting piece; 5. Second hook bolt. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0028] Combine the following Figures 1 to 12 , describing an embodiment of the present invention.
[0029] According to an embodiment of the present invention, on the one hand, a combination 1 is provided, which is a prefabricated component for installation at a window 20 of a wall. The combination 1 includes a steel frame 11 and at least two autoclaved aerated concrete panels 12. Specifically, the steel frame 11 includes a main frame portion 11a and a plurality of extension portions 11b. The main frame portion 11a is surrounded by a closed structure and forms a reserved opening 114. Among them, at least two extension portions 11b are fixedly connected to the top of the main frame portion 11a and are arranged at intervals to form at least one top mounting groove 115 together with the top of the main frame portion 11a. At least two extension portions 11b are fixedly connected to the bottom of the main frame portion 11a and are arranged at intervals to form at least one bottom mounting groove 116 together with the bottom of the main frame. The above-mentioned at least two autoclaved aerated concrete panels 12 are fixedly connected to the top mounting groove 115 and the bottom mounting groove 116 respectively.
[0030] In this embodiment, firstly, the assembly 1 of the present invention is a prefabricated component with a reserved opening 114, which can be directly installed at the window 20 of the wall without on-site assembly, and the installation efficiency is high; secondly, the steel frame 11 of the assembly 1 forms a structural column at the wall window 20, and the top and bottom of the steel frame 11 respectively form a top mounting groove 115 and a bottom mounting groove 116, and the autoclaved aerated concrete board 12 is installed in the top mounting groove 115 and the bottom mounting groove 116 to form a lintel at the wall window 20, thereby ensuring the structural quality at the wall window 20.
[0031] It should be noted that Figure 1 and Figure 2 In the figure, the left-right direction corresponds to the height direction of the wall, and the up-down direction corresponds to the horizontal direction of the wall. That is, when the assembly 1 is installed in the wall, Figure 2 In the embodiment, the top mounting groove 115 on the left side faces upward, and the bottom mounting groove 116 on the right side faces downward.
[0032] It is understandable that the present invention does not limit the specific setting dimensions of the steel frame 11 and the reserved opening 114. The setting dimensions of the steel frame 11 depend on the dimensions of the wall window 20, and the specific setting dimensions of the reserved opening 114 depend on the dimensions of the reserved opening 114 in the architectural design. In many design schemes, the width of the window 20 is greater than 2.4m, and the on-site assembly method has low construction efficiency and is difficult to ensure construction quality. The assembly 1 of the present application can be quickly and easily installed at a window 20 of a larger size such as a width greater than 2.4m, with high construction efficiency and easy to ensure installation quality.
[0033] Of course, the assembly 1 of the present invention can also be applied to a wall with a window 20 having a width less than or equal to 2.4 m, and the present application does not limit this.
[0034] In some embodiments, the top of the main frame portion 11a is provided with two extensions 11b to form a top mounting groove 115. Also, the bottom of the main frame portion 11a is provided with two extensions 11b to form a bottom mounting groove 116. Accordingly, two autoclaved aerated concrete panels 12 are provided, and the two autoclaved aerated concrete panels 12 are respectively fixedly connected to the top mounting groove 115 and the bottom mounting groove 116. The assembly 1 thus provided has a simple structure and is easy to process and manufacture.
[0035] In some embodiments, the top of the main frame portion 11a is provided with a plurality of extension portions 11b, and a plurality of top mounting grooves 115 are formed. Also, the bottom of the main frame portion 11a is provided with a plurality of extension portions 11b, and a plurality of bottom mounting grooves 116 are formed. Accordingly, a plurality of autoclaved aerated concrete panels 12 are provided. The number of autoclaved aerated concrete panels 12 provided should be the sum of the number of top mounting grooves 115 and bottom mounting grooves 116 provided, so that one autoclaved aerated concrete panel 12 is provided in each top mounting groove 115 and bottom mounting groove 116. In the thus configured assembly 1, autoclaved aerated concrete slabs 12 are disposed in the multiple top mounting grooves 115 of the main frame portion 11a to form a top lintel of the window 20, and the multiple extension portions 11b in the top lintel, that is, the extension portion 11b disposed at the top of the main frame portion 11a, can play a structural reinforcement role on the top of the window 20; autoclaved aerated concrete slabs 12 are disposed in the multiple bottom mounting grooves 116 of the main frame portion 11a to form a bottom lintel of the window 20, and the multiple extension portions 11b in the bottom lintel, that is, the extension portion 11b disposed at the bottom of the main frame portion 11a, can play a structural reinforcement role on the bottom of the window 20, thereby ensuring the structural quality at the window 20.
[0036] Exemplarily, the top mounting groove 115 and the bottom mounting groove 116 are both configured in a "U" shape, wherein the notch of the top mounting groove 115 faces upward, and the two adjacent extensions 11b located at the top of the main frame portion 11a are respectively formed as the two side walls of the top mounting groove 115, and the top of the main frame portion 11a is formed as the bottom wall of the top mounting groove 115. Wherein, the notch of the bottom mounting groove 116 faces downward, and the two adjacent extensions 11b located at the bottom of the main frame portion 11a are respectively formed as the two side walls of the bottom mounting groove 116, and the bottom of the main frame portion 11a is formed as the bottom wall of the bottom mounting groove 116.
[0037] It can be understood that the number of top mounting grooves 115 and bottom mounting grooves 116 depends on the number of extensions 11b, wherein the number of extensions 11b located at the top of the main frame 11a can be 2, 3, 4, 5 or other numbers, and the number of extensions 11b located at the bottom of the main frame 11a can be 2, 3, 4, 5 or other numbers, and the number of the two can be the same or different. For example, Figure 1 As shown, the extension portion 11b located at the top of the main frame portion 11a and the extension portion 11b located at the bottom of the main frame portion 11a can be set to 4, and 3 top mounting grooves 115 and 3 bottom mounting grooves 116 are formed at the top and bottom of the main frame portion 11a respectively.
[0038] Among them, the top mounting groove 115 and the bottom mounting groove 116 can be arranged opposite to each other, that is, the extension portion 11b located at the top of the main frame portion 11a and the extension portion 11b located at the bottom of the main frame portion 11a are arranged one by one; or the top mounting groove 115 and the bottom mounting groove 116 can also be staggered, that is, the extension portion 11b located at the top of the main frame portion 11a and the extension portion 11b located at the bottom of the main frame portion 11a are staggered.
[0039] Among them, along the height direction, that is, Figure 1 In the left and right directions, the extension portion 11b at the top is roughly flush with the top end of the autoclaved aerated concrete slab 12 located in the top mounting groove 115, and the extension portion 11b at the bottom protrudes from the bottom end of the autoclaved aerated concrete slab 12 located in the bottom mounting groove 116, so as to match the concrete counter-ridge 23 set on the lower structure 22.
[0040] In some embodiments, the steel frame 11 includes two cross beams 111 and two first columns 112, the two cross beams 111 are parallel and spaced along the first direction, and the two first columns 112 are parallel and spaced along the second direction; the two first columns 112 are fixedly connected to the two sides of the two cross beams 111, respectively, and the two cross beams 111 and the two first columns 112 together form the main frame portion 11a. In the first direction, the two ends of the first column 112 protrude from the two cross beams 111, respectively, and the part of the first column 112 protruding from the cross beam 111 forms the extension portion 11b.
[0041] It should be noted that the first direction is the height direction, that is, Figure 1 and Figure 2 The second direction is the horizontal direction, that is, Figure 1 and Figure 2 The up and down directions in .
[0042] In this embodiment, the cross beam 111 and the first column 112 are arranged perpendicular to each other and form a rectangular frame-shaped reserved opening 114. The upper cross beam 111 of the two cross beams 111, i.e. Figure 2 The left side crossbeam 111 forms the top of the main frame portion 11a, and the crossbeam 111 located below, i.e. Figure 2 The crossbeam 111 on the middle right side forms the bottom of the main frame portion 11a. The middle parts of the two first columns 112 form the two sides of the main frame portion 11a respectively. Along the first direction, that is, the direction from the top to the bottom of the main frame portion 11a, one end of the two first columns 112 protrudes from the upper crossbeam 111 of the two crossbeams 111 and forms two extensions 11b at the top; the other ends of the two first columns 112 protrude from the lower crossbeam 111 of the two crossbeams 111 and form two extensions 11b at the bottom.
[0043] In some embodiments, the steel frame 11 further includes a plurality of second columns 113, which are fixedly connected to the beam 111, and the second columns 113 form an extension 11b. Specifically, some of the second columns 113 are fixedly connected to the upper beam 111 of the two beams 111, and form the top extension 11b; and some of the second columns 113 are fixedly connected to the lower beam 111 of the two beams 111, and form the bottom extension 11b.
[0044] More specifically, the second column 113 is perpendicular to the beam 111 and is spaced along the second direction between the two first columns 112. In this embodiment, the portion of the first column 112 protruding from the beam 111 forms a partial extension 11b, and the second column 113 forms another partial extension 11b.
[0045] In some embodiments not shown, the two cross beams 111 and the two first columns 112 form a rectangular frame structure, and the steel frame 11 further includes a plurality of second columns 113, which are fixedly connected to the cross beams 111, and the second columns 113 form extensions 11b. That is, in this embodiment, the plurality of extensions 11b are all formed by the second columns 113.
[0046] For example, the cross beam 111 and the first column 112 may be integrally formed, or connected by welding to form an integral structure. For example, the second column 113 and the cross beam 111 may be integrally formed, or connected by welding to form an integral structure.
[0047] Exemplarily, the cross beam 111 , the first column 112 and the second column 113 may be steel square tubes, channel steels, section steels or other steel structures.
[0048] Further, in some embodiments, the autoclaved aerated concrete slab 12 and the steel frame 11 are connected at the connection node by using the first connector 13 and the first hook bolt 14. Specifically, the assembly 1 includes a plurality of first connectors 13 and a plurality of first hook bolts 14. Among them, some of the first connectors 13 are fixedly connected in the top mounting groove 115, and some of the first connectors 13 are fixedly connected in the bottom mounting groove 116. A first hook bolt 14 is penetrated in each autoclaved aerated concrete slab 12, and the first hook bolt 14 is arranged corresponding to the first connector 13, and the hook head of the first hook bolt 14 is fixedly connected to the first connector 13. Such an arrangement is convenient for ensuring the connection strength between the autoclaved aerated concrete slab 12 and the steel frame 11, thereby ensuring the structural quality of the wall.
[0049] For example, Figure 3 As shown, the autoclaved aerated concrete board 12 is arranged in the top mounting groove 115 or the bottom mounting groove 116, and the edge of the autoclaved aerated concrete board 12 is provided with a first connection hole 121, specifically, near the edge of the two side walls and the bottom wall of the top mounting groove 115 or the bottom mounting groove 116, and the first hook bolt 14 is passed through and fixed in the first connection hole 121. Correspondingly, the two side walls and the bottom wall of the top mounting groove 115 or the bottom mounting groove 116 are fixedly connected with the first connection member 13, and the position of the first connection member 13 corresponds to the position of the first hook bolt 14 in the first connection hole 121. When the autoclaved aerated concrete board 12 is installed in the top mounting groove 115 or the bottom mounting groove 116, the hook head of the first hook bolt 14 is fixedly connected to the corresponding first connection member 13, thereby realizing the fixed connection between the autoclaved aerated concrete board 12 and the steel frame 11.
[0050] like Figure 2 In the illustrated embodiment, the bottom wall of the top mounting groove 115 or the bottom mounting groove 116 is formed by the cross beam 111 , and the two side walls are formed by the first column 112 and the second column 113 , that is, the first connecting member 13 is fixedly connected to the cross beam 111 , the first column 112 and the second column 113 .
[0051] It can be understood that a plurality of first connecting members 13 are provided in each top mounting groove 115 and a plurality of bottom mounting grooves 116, and correspondingly, a plurality of first hook bolts 14 are provided on each autoclaved aerated concrete board 12. The present invention does not specifically limit the number of the first connecting members 13 and the first hook bolts 14, as long as the load requirements of the assembly 1 are met.
[0052] Exemplarily, the first connecting member 13 may be an angle steel, a T-shaped steel, etc. Exemplarily, the hook head of the first hook bolt 14 may be welded to the first connecting member 13 .
[0053] According to an embodiment of the present invention, on the other hand, a wall is further provided, comprising a structure 2 and the structure 2 as described in the above embodiment, wherein a window 20 is formed in the structure 2, and an assembly 1 is installed at the window 20 and fixedly connected to the structure 2. Since the wall of the present invention comprises the assembly 1 described in the above embodiment, it has the same technical effect as the assembly 1 of the present invention, and will not be described in detail herein.
[0054] In some embodiments, the connection nodes of the structure 2 and the assembly 1 are fixedly connected by a connection structure 3. Specifically, the wall includes a plurality of connection structures 3, and the plurality of connection structures 3 are respectively connected between the plurality of extension portions 11b and the structure 2. Figure 4 and 5 As shown, the connection structure 3 includes an anchor 31 and a second connection member 32 connected to each other. The anchor 31 is fixedly connected to the structure 2, and the second connection member 32 is fixedly connected to the extension portion 11b, thereby realizing a fixed connection between the steel frame 11 of the assembly 1 and the structure 2, facilitating construction, further improving construction efficiency, and making it easy to ensure construction quality, thereby ensuring the overall strength of the structure.
[0055] For example, Figure 6 As shown, the anchor 31 and the second connecting member 32 are fixedly connected, and both are fixedly arranged on the structure 2. The anchor 31 and the second connecting member 32 can be bolted, welded, or integrally formed. The anchor 31 can be pre-buried in the structure 2 or placed in the structure 2 later. When the assembly 1 is installed, the end of the extension portion 11b of the assembly 1 is fixedly connected to the second connecting member 32, such as by welding, to achieve the fixation of the assembly 1 and the structure 2.
[0056] For example, Figure 7 As shown, the anchor 31 and the second connector 32 are detachably connected, and the anchor 31 can be pre-buried in the structure 2 or placed in the structure 2 later, and the free end of the anchor 31 is provided with a threaded section. The second connector 32 is fixed to the bottom of the extension 11b, and the second connector 32 is provided with a connection hole corresponding to the anchor 31. The second connector 32 and the extension 11b can be welded or integrally formed. When installing the assembly 1, the anchor 31 passes through the connection hole of the second connector 32, and the second connector 32 and the anchor 31 are fixed by using a nut and the threaded section on the anchor 31, thereby fixing the assembly 1 and the structure 2.
[0057] Exemplarily, the anchor 31 may be an expansion bolt, a chemical bolt, an embedded bolt, etc. Exemplarily, the first connecting member 13 may be a steel plate, a steel block, etc.
[0058] Specifically, the structure 2 includes an upper structure 21 and a lower structure 22, and the window 20 is formed between the upper structure 21 and the lower structure 22. A plurality of the above-mentioned connection structures 3 are provided on both the upper structure 21 and the lower structure 22, and each extension portion 11b located at the top of the steel frame 11 is respectively connected to the corresponding connection structure 3 on the upper structure 21, and each extension portion 11b located at the bottom of the steel frame 11 is respectively connected to the corresponding connection structure 3 on the lower structure 22.
[0059] It can be understood that the autoclaved aerated concrete board 12 is installed in the top mounting groove 115 or the bottom mounting groove 116, and the top of the top mounting groove 115 and the bottom of the bottom mounting groove 116 are both open, that is, when the assembly 1 is installed between the upper structure 21 and the lower structure 22, the autoclaved aerated concrete board 12 located in the top mounting groove 115 is adjacent to the upper structure 21, and the lower structure 22 located in the bottom mounting groove 116 is adjacent to the lower structure 22.
[0060] In some embodiments, an adhesive layer is provided between the autoclaved aerated concrete board 12 located in the top mounting groove 115 and the upper structure 21; and an adhesive layer is provided between the autoclaved aerated concrete board 12 located in the bottom mounting groove 116 and the lower structure 22 to ensure the sealing and waterproof properties between the assembly 1 and the structure 2.
[0061] In some embodiments, a concrete counter-ridge 23 is further provided on the lower structure 22, and the concrete counter-ridge 23 is located between the autoclaved aerated concrete board 12 in the bottom installation groove 116 and the lower structure 22. In this embodiment, the adhesive layer between the autoclaved aerated concrete board 12 in the bottom installation groove 116 and the lower structure 22 is specifically provided between the autoclaved aerated concrete board 12 and the concrete counter-ridge 23.
[0062] like Figure 4 As shown, along the horizontal direction, that is Figure 4 In the vertical direction, the extension length of the concrete counter-ridge 23 is substantially the same as the length of the autoclaved aerated concrete slab 12, and a gap is reserved between adjacent concrete counter-ridges 23. The above-mentioned connection structure 3 on the lower structure 22 is located in the gap between the concrete counter-ridges 23, and at least part of the extension part 11b of the steel frame 11 located at the bottom can penetrate into the gap and realize fixed connection with the lower structure 22 through the connection structure 3 in the gap.
[0063] like Fig.11 and 12As shown, in order to facilitate the installation of the assembly 1, the cross-sectional size of the gap between adjacent concrete counter-ridges 23 is often larger than the cross-sectional size of the extension 11b, and after the assembly 1 is installed, there is often a blank area 24 in the gap. In order to ensure the sealing and waterproof properties of the structure, a filling layer can be provided in the blank area 24, and the filling layer can be concrete mortar or the like.
[0064] Further, in some embodiments, the connection nodes between the autoclaved aerated concrete slab 12 and the upper structure 21, and the connection nodes between the autoclaved aerated concrete slab 12 and the lower structure 22, more specifically the connection nodes between the autoclaved aerated concrete slab 12 and the concrete counter-ridge 23 can be connected by the third connecting member 4 and the second hook bolt 5 to ensure the construction quality and thus the overall strength of the structure. Specifically, the wall includes a plurality of third connecting members 4 and a plurality of second hook bolts 5. Among them, some of the third connecting members 4 are fixedly connected to the upper structure 21, and some of the third connecting members 4 are fixedly connected to the lower structure 22. The second hook bolt 5 is penetrated in each autoclaved aerated concrete slab 12, and the second hook bolt 5 is arranged corresponding to the third connecting member 4, and the hook head of the second hook bolt 5 is fixedly connected to the third connecting member 4.
[0065] For example, Figure 3 As shown, the autoclaved aerated concrete board 12 is further provided with a second connection hole 122, and the second hook bolt 5 is passed through and fixed in the second connection hole 122. The second hook bolt 5 of the autoclaved aerated concrete board 12 located in the top mounting groove 115 is arranged correspondingly to the third connection member 4 on the upper structure 21, and the hook head of the second hook bolt 5 is fixedly connected to the third connection member 4; the second hook bolt 5 of the autoclaved aerated concrete board 12 located in the bottom mounting groove 116 is arranged correspondingly to the third connection member 4 on the lower structure 22, and the hook head of the second hook bolt 5 is fixedly connected to the third connection member 4, thereby realizing the fixed connection between each autoclaved aerated concrete board 12 and the upper structure 21 and the lower structure 22.
[0066] For example, the autoclaved aerated concrete board 12 is constructed as a rectangular structure, the second connection hole 122 is opened at the edge of one side of the autoclaved aerated concrete board 12, and the number of the second connection holes 122 can be one, two, or more. The first connection holes 121 are opened at the edges of the other three sides of the autoclaved aerated concrete board 12, and the number of the first connection holes 121 on each side can be one, two, or more.
[0067] Exemplarily, the third connecting member 4 may be an angle steel, a T-shaped steel, etc. Exemplarily, the hook head of the second hook bolt 5 may be welded to the third connecting member 4 .
[0068] According to an embodiment of the present invention, on the other hand, a wall construction method is provided for obtaining the wall described in the above embodiment. The wall comprises a structure 2, and a window 20 is formed in the structure 2. The wall construction method comprises the steps of:
[0069] S1: Obtain the combination 1 as described above; the combination 1 can be the combination 1 described in any of the above embodiments.
[0070] It can be understood that in this step, the assembly 1 is prefabricated in a factory or a storage yard, and can be transported to the construction site as a whole, and hoisted to the construction location for installation. The prefabrication process in the factory can include the following steps:
[0071] S11: Frame assembly, specifically, deepening and grouping the walls to be installed according to the building structure drawings. Each group of walls is welded together with the steel frame 11 according to the position and size of the window 20, and the first connecting member 13 (such as angle steel) is fixed on the steel frame 11 to obtain the following: Figure 2 The structure shown. The cross-sectional parameters of the steel frame 11 can be determined according to the material model and force requirements on site. For example, the steel frame 11 can be formed by welding steel square tubes, and the cross-sectional size and thickness of the steel square tubes can be calculated by calculating the wind load of the enclosure structure and the in-plane and out-of-plane stability.
[0072] S12: Cut the autoclaved aerated concrete strips according to the detailed drawings to obtain the autoclaved aerated concrete panels 12 matching the steel frame 11, such as Figure 3 and a first connection hole 121 is opened at a position corresponding to the first connection member 13 of the autoclaved aerated concrete panel 12, and a second connection hole 122 is opened at a position corresponding to the third connection member 4 of the autoclaved aerated concrete panel 12.
[0073] S13: Install the cut autoclaved aerated concrete panels 12 piece by piece onto the assembled steel frame 11. The autoclaved aerated concrete panels 12 are connected to the first connecting member 13 via the first hook bolts 14. The autoclaved aerated concrete panels 12 and the steel frame 11 form a stable whole. Figure 1 The structure shown.
[0074] After obtaining the assembly 1, the wall construction method of the present invention further comprises the following steps:
[0075] S2: Installation of connection structure 3, such as Figure 8 As shown, specifically, a plurality of connection structures 3 are installed on the structure 2, so that the plurality of connection structures 3 are arranged corresponding to the plurality of extension portions 11b of the assembly 1 respectively.
[0076] In this step, the structure 2 specifically includes an upper structure 21 and a lower structure 22, and the connection structure 3 is installed at the positions of the upper structure 21 and the lower structure 22 corresponding to the extension 11b. In some embodiments, the connection structure 3 includes an anchor 31 and a second connection member 32. In this step, the anchor 31 and the second connection member 32 are fixed to the upper structure or the lower structure 22. In other embodiments, the connection structure 3 includes an anchor 31, and the end of the extension 11b is fixed with the second connection member 32. In this step, the anchor 31 is fixed to the upper structure 21 and the lower structure 22.
[0077] S3: Assembly 1 is hoisted and connected, such as Fig. 9 As shown, the assembly 1 is transported as a whole to the installation site, a layer of adhesive is applied on the joint between the autoclaved aerated concrete slab 12 of the assembly 1 and the structure 2, the assembly 1 is lifted and installed at the window 20, and the extension 11b is connected to the connection structure 3;
[0078] It can be understood that the autoclaved aerated concrete slab 12 located at the top of the assembly 1, i.e., in the top installation groove 115, is disposed adjacent to the upper structure 21; the autoclaved aerated concrete slab 12 located at the bottom of the assembly 1, i.e., in the bottom installation groove 116, is disposed adjacent to the concrete counter-ridge 23. In this step, the joint position between the autoclaved aerated concrete slab 12 and the structure 2 is also the gap position between the autoclaved aerated concrete slab 12 and the upper structure 21, and the gap position between the autoclaved aerated concrete slab 12 and the concrete counter-ridge 23.
[0079] In some embodiments, in this step, the assembly 1 can be assembled by vertical lifting, and the assembly 1 can be vertically lifted to the installation position by using a tower crane or a crane.
[0080] In some embodiments, in this step, the assembly 1 can be assembled on a working surface, and an electric hoist can be used to lift the assembly 1 to the installation position on the working surface.
[0081] In some embodiments, in step S2, the anchor 31 and the connector of the connection structure 3 are both fixed to the structure 2, and in step S3, the end of the extension 11b is welded to the corresponding connector of the connection structure 3. In other embodiments, in step S2, the anchor 31 of the connection structure 3 is fixed to the structure 2, and the end of the extension 11b of the assembly 1 is fixed with a second connector 32, and in step S3, the second connector 32 at the end of the extension 11b is fixedly connected to the corresponding anchor 31 by a nut, or welded.
[0082] In some embodiments, after step S3, the method further includes the following steps: Fig.10As shown, a plurality of third connecting members 4 are installed on the structure 2, and a second hook bolt 5 is installed on the autoclaved aerated concrete board 12, and the hook head of the second hook bolt 5 is welded to the third connecting member 4, thereby realizing the connection between the autoclaved aerated concrete board 12 and the structure 2.
[0083] In this step, the structure 2 specifically includes an upper structure 21 and a lower structure 22, and the third connecting member 4 is installed at the positions of the upper structure 21 and the lower structure 22 corresponding to the second connecting hole 122 of the autoclaved aerated concrete board 12. The second hook bolt 5 is passed through and fixed in the second connecting hole 122, and the hook head of the second hook bolt 5 is welded to the third connecting member 4.
[0084] Exemplarily, in this step, the third connecting member 4 may be an angle steel or a T-shaped steel.
[0085] In some embodiments, the step of installing a plurality of third connecting members 4 on the structure 2 may also be implemented in step S2 , and in this case, the third connecting members 4 may be T-shaped steels.
[0086] S4: Joint treatment, specifically, joint treatment of the joint position between the autoclaved aerated concrete slab 12 and the structure 2.
[0087] In this step, after the assembly 1 is installed, the fullness of the adhesive at the joint between the autoclaved aerated concrete slab 12 and the structure 2 is checked, the squeezed adhesive is removed, and the unfull position is filled tightly.
[0088] In some embodiments, before step S4, the method further includes the step of: setting a concrete counter-ridge 23 on the lower structure 22 of the structure 2, wherein the concrete counter-ridge 23 is set corresponding to the autoclaved aerated concrete slab 12 located in the bottom installation groove 116. Fig.11 and Fig.12 As shown, there is a gap between adjacent concrete counter-ridges 23 to facilitate the connection of the extension portion 11b of the assembly 1 with the lower structure 22. After the assembly 1 is installed, there is often a blank area 24 in the gap.
[0089] In this embodiment, step S4 further includes compacting the blank area 24 with concrete.
[0090] In some embodiments, in step S3, when installing the assembly 1, an inclined support may be provided on the steel frame 11 for temporary fixation to prevent the assembly 1 from tilting.
[0091] The wall construction method of the present invention uses a prefabricated assembly 1 and an on-site hoisting construction method, which improves the construction effect efficiency and is easy to ensure the construction quality and structural quality. It is particularly suitable for walls with large-size windows 20 with a width greater than 2.4m.
[0092] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.
Claims
1. A combination, installed at a window (20) of a wall, characterized in that: The assembly (1) is a prefabricated component, comprising: A steel frame (11) comprises a main frame portion (11a) and a plurality of extension portions (11b); the main frame portion (11a) is enclosed as a closed structure and forms a reserved opening (114); wherein at least two of the extension portions (11b) are fixedly connected to the top of the main frame portion (11a) and are arranged at intervals to form at least one top mounting groove (115) together with the top of the main frame portion (11a); and at least two of the extension portions (11b) are fixedly connected to the bottom of the main frame portion (11a) and are arranged at intervals to form at least one bottom mounting groove (116) together with the bottom of the main frame; At least two autoclaved aerated concrete panels (12) are respectively fixedly connected in the top mounting groove (115) and the bottom mounting groove (116).
2. The combination according to claim 1, characterized in that: The top of the main frame portion (11a) is provided with a plurality of extension portions (11b) to form a plurality of top mounting grooves (115); and the bottom of the main frame portion (11a) is provided with a plurality of extension portions (11b) to form a plurality of bottom mounting grooves (116); and one of the autoclaved aerated concrete panels (12) is provided in each of the top mounting grooves (115) and the bottom mounting grooves (116).
3. The combination according to claim 1 or 2, characterized in that: The steel frame (11) comprises two cross beams (111) and two first upright columns (112); the two cross beams (111) are arranged in parallel and spaced apart along a first direction, and the two first upright columns (112) are arranged in parallel and spaced apart along a second direction; the two first upright columns (112) are respectively fixedly connected to two sides of the two cross beams (111); the two cross beams (111) and the two first upright columns (112) together form the main frame portion (11a); Wherein, along the first direction, two ends of the first column (112) protrude from the two cross beams (111) respectively, and a portion of the first column (112) protruding from the cross beams (111) forms the extension portion (11b); and / or; The steel frame (11) further comprises a plurality of second columns (113), wherein the second columns (113) are fixedly connected to the crossbeam (111), and the second columns (113) form the extension portion (11b); and / or; Along the first direction, two ends of the first column (112) protrude from the two cross beams (111) respectively, and a portion of the structure of the first column (112) protruding from the cross beam (111) forms a portion of the extension portion (11b); the steel frame (11) further comprises a plurality of second columns (113), the second columns (113) are fixedly connected to the cross beams (111), and the second columns (113) form a portion of the extension portion (11b); The first direction is a height direction, and the second direction is a horizontal direction.
4. The combination according to claim 1 or 2, characterized in that: The assembly (1) comprises a plurality of first connecting members (13) and a plurality of first hook bolts (14); Part of the first connecting member (13) is fixedly connected in the top mounting groove (115), and part of the first connecting member (13) is fixedly connected in the bottom mounting groove (116); each of the autoclaved aerated concrete panels (12) is provided with the first hook bolt (14), the first hook bolt (14) is arranged corresponding to the first connecting member (13), and the hook head of the first hook bolt (14) is fixedly connected to the first connecting member (13).
5. A wall, characterized in that: include: A structure (2), wherein a window (20) is formed in the structure (2); The combination (1) according to any one of claims 1 to 4, wherein the combination (1) is installed at the window (20) and is fixedly connected to the structure (2).
6. The wall according to claim 5, characterized in that: The wall body further comprises a plurality of connection structures (3), wherein the plurality of connection structures (3) are respectively connected between the plurality of extension portions (11b) and the structure body (2); The connection structure (3) comprises an anchor (31) and a second connection (32) connected to each other, the anchor (31) being fixedly connected to the structure (2), and the second connection (32) being fixedly connected to the extension portion (11b).
7. The wall according to claim 6, characterized in that: The structure (2) comprises an upper structure (21) and a lower structure (22), and the window (20) is formed between the upper structure (21) and the lower structure (22); An adhesive layer is provided between the autoclaved aerated concrete slab (12) located in the top installation groove (115) and the upper structure (21); and an adhesive layer is provided between the autoclaved aerated concrete slab (12) located in the bottom installation groove (116) and the lower structure (22).
8. The wall according to claim 7, characterized in that: The wall also includes a plurality of third connecting members (4) and a plurality of second hook bolts (5); Part of the third connecting member (4) is fixedly connected to the upper structure (21), and part of the third connecting member (4) is fixedly connected to the lower structure (22); each of the autoclaved aerated concrete panels (12) is provided with a second hook bolt (5), the second hook bolt (5) is arranged corresponding to the third connecting member (4), and the hook head of the second hook bolt (5) is fixedly connected to the third connecting member (4).
9. A method for constructing a wall, the wall comprising a structure (2), a window (20) being formed in the structure (2); characterized in that: Includes steps: S1: obtaining a combination (1) as described in any one of claims 1 to 4; S2: installing a plurality of connection structures (3) on the structure (2), so that the plurality of connection structures (3) are arranged corresponding to the plurality of extension portions (11b) of the assembly (1); S3: After applying a layer of adhesive at the joint between the autoclaved aerated concrete board (12) and the structure (2), the assembly (1) is lifted and installed at the window (20), and the extension portion (11b) is connected to the connection structure (3); S4: performing joint processing on the joint position between the autoclaved aerated concrete board (12) and the structure (2).
10. The wall construction method according to claim 9, characterized in that: After step S3, the method further comprises the steps of: installing a plurality of third connecting members (4) on the structure (2), installing a second hook bolt (5) on the autoclaved aerated concrete board (12), and welding the hook portion of the second hook bolt (5) to the third connecting member (4); and / or, Before step S4, the method further includes the step of: arranging a concrete counter-step (23) on the lower structure (22) of the structure (2), wherein the concrete counter-step (23) is arranged corresponding to the autoclaved aerated concrete slab (12) located in the bottom installation groove (116).
