Photovoltaic tile roof and mounting and connecting system thereof

By designing a vertically embedded and disengaged hook device, the problem of loosening and difficult dismantling of the photovoltaic tile roof during the dismantling and replacement process is solved, and the stability and flexibility of the photovoltaic tile roof during the dismantling and installation process is achieved.

CN119102334APending Publication Date: 2024-12-10TRINA SOLAR CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202411530876.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

The existing photovoltaic tile roof is likely to cause the adjacent tile to loosen or fall off when replacing the photovoltaic tile, and the design of the connecting components leads to difficulty in dismantling and affecting the stability of the overall roof.

Method used

Design a photovoltaic tile roof installation and connection system, adopting a hooking device including a hooking seat, a hooking assembly, a first fastener and a hooking member, and realizes stable fixing and disassembly of the photovoltaic tile through a vertically embedded and disengaged mechanism. , ensure that adjacent tiles maintain stable limits during disassembly.

Benefits of technology

It reduces the difficulty of dismantling photovoltaic tile, avoids loosening or falling off adjacent tiles during dismantling, and improves the flexibility and stability of photovoltaic tile roof during dismantling and reinstallation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119102334A_ABST
    Figure CN119102334A_ABST
Patent Text Reader

Abstract

The invention relates to a photovoltaic tile roof and a mounting and connecting system thereof. The mounting and connecting system of the photovoltaic tile roof is used for mounting a plurality of photovoltaic tiles along an inclined mounting surface, the plurality of photovoltaic tiles are sequentially arranged along the gradient direction, and the mounting and connecting system of the photovoltaic tile roof comprises a plurality of groups of hooking devices which are arranged at intervals along the gradient direction. The hanging device in the installation and connection system of the photovoltaic tile roof comprises the hanging seat, the hanging assembly, the first fastening piece and the first hanging piece. According to the installation and connection system of the photovoltaic tile roof, the photovoltaic tile formed by a plurality of photovoltaic tiles is installed, when one of the photovoltaic tiles needs to be maintained, other photovoltaic tiles which work normally cannot be affected in the process of disassembling, maintaining and reinstalling the photovoltaic tile, and the disassembling and replacing difficulty of the photovoltaic tiles is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of photovoltaic technology, and in particular to a photovoltaic tile roof and an installation and connection system thereof. Background Art

[0002] Photovoltaic roof is a new type of environmentally friendly roof that combines photovoltaic panels with metal roofs to achieve photovoltaic building integration. In the prior art, a plurality of photovoltaic tiles adjacent to each other along the slope direction of the roof are connected by connecting components to fix the photovoltaic tiles relative to the roof.

[0003] However, the connection components used between the long frames of adjacent photovoltaic tiles along the slope direction of the roof are mostly snap-fit ​​structures. Due to the limitations of the engagement between the connection components and the photovoltaic tiles and the engagement of the connection components themselves, when any photovoltaic tile is replaced after the roof is installed, it is easy to cause the adjacent photovoltaic tiles to loosen or even fall off. More seriously, it will cause the entire photovoltaic roof to loosen, so it is difficult to replace the photovoltaic tiles connected by the above connection components. Summary of the invention

[0004] Based on this, it is necessary to provide a photovoltaic tile roof and its installation and connection system to address the problem that photovoltaic tiles with structural connections in the prior art are difficult to remove and replace.

[0005] A photovoltaic tile roof installation and connection system is used to install a plurality of photovoltaic tiles along an inclined installation surface, the photovoltaic tile roof installation and connection system comprises a plurality of groups of hanging devices arranged at intervals along the slope direction of the installation surface: the hanging devices comprise: a hanging seat, a hanging assembly, a first fastener and a first hanging member;

[0006] The mounting seat is fixed to the mounting surface; one end of the mounting assembly is buckled with the back of the lower end of the photovoltaic tile located at the upper part along the slope direction, and can be embedded or removed along the first direction; the other end of the mounting assembly is buckled with the mounting seat, and can be removed or embedded in the mounting seat along the second direction. One end of the photovoltaic tile near the upper part of the mounting seat; the first fastener is detachably fixed to the mounting seat and abuts against the mounting assembly along the first direction, so that the mounting assembly abuts against the mounting seat along the first direction;

[0007] One end of the first hanging member is connected to the upper end of the photovoltaic tile located at the bottom along the slope direction, and the other end of the first hanging member is buckled with the side of the photovoltaic tile located at the top along the slope direction of the hanging seat; the first direction, the second direction and the thickness direction of the photovoltaic tile are perpendicular to each other, and the first direction is the arrangement direction of multiple photovoltaic tiles.

[0008] When installing multiple photovoltaic tiles using the above-mentioned photovoltaic tile roof installation and connection system, first determine the position of a group of hanging devices, and take the group of hanging components as the lowest group of hanging components along the slope direction as an example for description. First, fix the hanging seat of the lowest hanging component to the installation surface, and buckle the lower end of the photovoltaic tile located at the upper part of the group of hanging devices along the slope direction of the installation surface with the hanging seat through the hanging component, and then the photovoltaic tile is located at the lower position relative to the adjacent hanging device. The upper end of the photovoltaic tile is buckled with the hanging seat of the adjacent hanging device through the first hanging member, and the photovoltaic tile is completely hung between the two groups of hanging devices through the first fastener, thereby completing the fixation of the photovoltaic tile along the first direction, so that the photovoltaic tile can be fixed relative to the installation surface, and the photovoltaic tiles are installed upward along the slope along the installation surface in sequence according to the above method, thereby completing the installation of the entire photovoltaic roof.

[0009] When one of the photovoltaic tiles needs to be removed, first remove the first fastener adjacent to the lower end of the photovoltaic tile, then shake the hanging assembly to loosen the hanging assembly relative to the photovoltaic tile and the hanging seat, so that the hanging assembly can be disengaged from the hanging seat along the second direction. At this time, the limit of the lower end of the photovoltaic tile along the first direction is released, and then the first hanging piece at the upper end of the photovoltaic tile is disengaged from the hanging seat along the first direction, so that the photovoltaic tile is completely disassembled. During the process of disassembling the photovoltaic tile, the adjacent photovoltaic tiles always maintain a stable limit and are not affected by the disassembly process.

[0010] To reinstall the dismantled photovoltaic tile, the disassembly operation shall be performed in reverse order, that is, the upper end of the photovoltaic tile shall be buckled with the hanging seat through the first hanging member and abutted along the first direction, and then the hanging assembly shall be abutted with the lower end of the photovoltaic tile, and the hanging assembly shall be moved along the first direction so that the hanging assembly and the hanging seat are buckled and abutted along the first direction, and finally the hanging assembly and the hanging seat shall be tightened by the fastener to complete the re-fixation of the photovoltaic tile, so that when a photovoltaic tile needs to be disassembled, repaired and reinstalled, it will not affect other photovoltaic tiles that are working normally, thereby reducing the difficulty of disassembling and replacing the photovoltaic tiles.

[0011] In one embodiment, the hitch assembly includes a second hitch member and a third hitch member;

[0012] One end of the third hanging member is buckled with the lower back of the photovoltaic tile located at the upper part along the slope direction of the installation surface, and can be embedded or removed along the first direction, and the other end is buckled with one end of the second hanging member;

[0013] One end of the second hanging member facing away from the third hanging member is buckled with the hanging seat and can be removed or embedded along the second direction. The first fastener is passed through the hanging seat and can abut against the second hanging member along the first direction, so that the second hanging member abuts against the hanging seat along the first direction.

[0014] In one embodiment, the third hanging member includes a first clamping plate extending upward along the slope of the mounting surface and a first slot member opening downward along the slope of the mounting surface, the first clamping plate is connected to the photovoltaic tile located at the upper portion, and the first clamping plate is connected to the first slot member at a side away from the photovoltaic tile located at the upper portion;

[0015] The mounting seat has a first slot opening toward the photovoltaic tile located at the upper portion;

[0016] The second hanging member comprises a first connecting member, a first clamping member and a second clamping member, one end of the first connecting member is connected to the first clamping member, and the other end is connected to the second clamping member, the first clamping member is buckled with the first slot member, and can be embedded in or out of the first slot member along a first direction;

[0017] The first connecting member partially extends into the first card slot, the second card connector is located in the first card slot and can be embedded in or out of the first card slot along the second direction, and the first fastener passes through the side wall of the first card slot and can abut against the second card connector along the first direction, so that the second card connector abuts against the inner wall of the first card slot along the first direction.

[0018] In one embodiment, one end of the second clamping member close to the first fastener has a protrusion protruding away from the bottom wall of the first clamping slot, and the first fastener passes through the side wall of the first clamping slot and abuts against the protrusion.

[0019] In one embodiment, one end of the first clip plate close to the edge of the photovoltaic tile located at the upper part has a supporting portion protruding away from the photovoltaic tile located at the lower part, and the supporting portion abuts against the side surface of the photovoltaic tile located at the upper part along the first direction, and the first clip plate is connected to the lower surface of the photovoltaic tile located at the upper part.

[0020] In one embodiment, the hanging device further comprises a water retaining bar, one end of which contacts the surface of the photovoltaic tile at the bottom, and the other end of which is connected to a side of the first clamping plate close to the photovoltaic tile at the bottom.

[0021] In one embodiment, the first card plate has a second card slot on one side close to the photovoltaic tile located at the bottom, and the end of the water retaining strip facing away from the photovoltaic tile located at the bottom is connected to the first card plate through the second card slot.

[0022] In one embodiment, one end of the first clamping plate close to the edge of the photovoltaic tile located at the upper portion has a drip edge protruding close to the photovoltaic tile located at the lower portion.

[0023] In one embodiment, the mounting seat has a third slot opening downward along the slope of the mounting surface, and the first mounting member is buckled with the mounting seat through the third slot.

[0024] In one embodiment, the first hanging member includes a second slot member and a third slot member connected to each other, the opening of the second slot member is downward along the slope of the installation surface, and the opening of the third slot member is upward along the slope of the installation surface;

[0025] The photovoltaic tile portion located at the lower part is located in the second slot and abuts against the bottom wall of the second slot; the second slot portion is located in the third slot and abuts against the bottom wall of the third slot; a side wall portion of the third slot close to the mounting surface is located in the third slot and abuts against the bottom wall of the third slot.

[0026] In one embodiment, each group of the hanging devices includes at least two hanging devices arranged at intervals along the second direction.

[0027] In one embodiment, the hanging device further comprises a first sealing gasket, one side of which abuts against the photovoltaic tile located at the upper portion, and the other side of which abuts against the supporting portion.

[0028] In one embodiment, the hanging device further comprises a second sealing gasket, and the second sealing gasket is located between the second slot member and the photovoltaic tile located at the bottom.

[0029] In one embodiment, the hooking device further comprises a first flexible strip;

[0030] The first flexible strip is located between the second hanging component and the third hanging component.

[0031] In one embodiment, the hooking device further comprises a second flexible strip;

[0032] The second flexible strip is located between the side wall of the third slot and the third slot member.

[0033] In one embodiment, the photovoltaic tile roof installation and connection system further comprises a plurality of tile hanging strips spaced apart along the slope direction, and the hanging device further comprises a second fastener; the tile hanging strips extend along the second direction, and the plurality of tile hanging strips correspond one to one with the plurality of groups of the hanging devices;

[0034] The second fastener is passed through the hanging seat and the tile hanging strip to connect the hanging seat with the tile hanging strip.

[0035] An embodiment of the present application further provides a photovoltaic tile roof, the photovoltaic tile roof comprising: a plurality of photovoltaic tiles and a mounting and connecting system for the photovoltaic tile roof;

[0036] A plurality of photovoltaic tiles are arranged in sequence along the slope direction, and a group of the hanging devices are used to connect the adjacent photovoltaic tiles located at the upper part and the photovoltaic tiles located at the lower part. One end of the group of hanging devices along the first direction is buckled with the back of the lower end of the photovoltaic tile located at the upper part along the slope direction of the installation surface, and the other end is connected to the upper end of the photovoltaic tile located at the lower part along the slope direction.

[0037] When installing multiple photovoltaic tiles using the above-mentioned photovoltaic tile roof installation and connection system, first determine the position of a group of hanging devices, and take the group of hanging components as the lowest group of hanging components along the slope direction as an example for description. First, fix the hanging seat of the lowest hanging component to the installation surface, and buckle the lower end of the photovoltaic tile located at the upper part of the group of hanging devices along the slope direction of the installation surface with the hanging seat through the hanging component, and then the photovoltaic tile is located at the lower position relative to the adjacent hanging device. The upper end of the photovoltaic tile is buckled with the hanging seat of the adjacent hanging device through the first hanging member, and the photovoltaic tile is completely hung between the two groups of hanging devices through the first fastener, thereby completing the fixation of the photovoltaic tile along the first direction, so that the photovoltaic tile can be fixed relative to the installation surface, and the photovoltaic tiles are installed upward along the slope along the installation surface in sequence according to the above method, thereby completing the installation of the entire photovoltaic roof.

[0038] When one of the photovoltaic tiles needs to be removed, first remove the first fastener adjacent to the lower end of the photovoltaic tile, then shake the hanging assembly to loosen the hanging assembly relative to the photovoltaic tile and the hanging seat, so that the hanging assembly can be disengaged from the hanging seat along the second direction. At this time, the limit of the lower end of the photovoltaic tile along the first direction is released, and then the first hanging piece at the upper end of the photovoltaic tile is disengaged from the hanging seat along the first direction, so that the photovoltaic tile is completely disassembled. During the process of disassembling the photovoltaic tile, the adjacent photovoltaic tiles always maintain a stable limit and are not affected by the disassembly process.

[0039] To reinstall the dismantled photovoltaic tile, the disassembly operation shall be performed in reverse order, that is, the upper end of the photovoltaic tile shall be buckled with the hanging seat through the first hanging member and abutted along the first direction, and then the hanging assembly shall be abutted with the lower end of the photovoltaic tile, and the hanging assembly shall be moved along the first direction so that the hanging assembly and the hanging seat are buckled and abutted along the first direction, and finally the hanging assembly and the hanging seat shall be tightened by the fastener to complete the re-fixation of the photovoltaic tile, so that when a photovoltaic tile needs to be disassembled, repaired and reinstalled, it will not affect other photovoltaic tiles that are working normally, thereby reducing the difficulty of disassembling and replacing the photovoltaic tiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] FIG. 1 is a side view of a partial area of ​​a photovoltaic roof according to an embodiment.

[0041] FIG. 2 is an enlarged view of point A in FIG. 1 .

[0042] FIG. 3 is an enlarged view of point B in FIG. 2 .

[0043] Description of Figure Numbers:

[0044] 10- Installation and connection system of photovoltaic tile roof;

[0045] 100-hitching device;

[0046] 110-hook seat; 111-first slot; 112-third slot; 113-second connector; 114-fastener; 115-installation member; 116-slot member;

[0047] 120-hook assembly; 121-second hook member; 1211-first connector; 1212-first clip member; 1213-second clip member; 1214-protrusion; 122-third hook member; 123-first clip plate; 1231-second slot; 124-first slot member; 125-supporting portion; 126-drip eaves;

[0048] 130 - first fastener; 131 - second fastener;

[0049] 140-first hanging member; 141-second slot member; 142-third slot member;

[0050] 150 - water retaining strip; 151 - first sealing pad; 152 - second sealing pad; 153 - first flexible strip; 154 - second flexible strip; 155 - bonding portion;

[0051] 160-tile hanging strips;

[0052] 200- Photovoltaic tile roof;

[0053] 210- photovoltaic tile; 211- photovoltaic tile located at the bottom; 212- photovoltaic tile located at the top;

[0054] 220-mounting surface;

[0055] 300- Tools;

[0056] OS-slope direction; OX-first direction; OZ-thickness direction of the photovoltaic tile. DETAILED DESCRIPTION

[0057] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0058] In the description of the present application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0059] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0060] In this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", "connected", "fixed" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0061] In the present application, unless otherwise clearly specified and limited, if there is a description that a first feature is "above" or "below" a second feature, etc., or similar descriptions appear, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0062] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.

[0063] Refer to Figure 1, which shows a structural schematic diagram of a photovoltaic tile roof installation and connection system 10 in an embodiment of the present application. The photovoltaic tile roof installation and connection system 10 provided in an embodiment of the present application is used to install multiple photovoltaic tiles 210 along an inclined installation surface 220. The multiple photovoltaic tiles 210 are arranged in sequence along the slope direction OS of the installation surface 220. The photovoltaic tile roof installation and connection system 10 includes multiple groups of hanging devices 100 arranged at intervals along the slope direction OS.

[0064] Referring to FIG. 2 and FIG. 3 , the above-mentioned photovoltaic tile roof installation and connection system 10 includes a mounting seat 110, a mounting assembly 120, a first fastener 130 and a first mounting member 140. The mounting seat 110 is fixed to the mounting surface 220. One end of the mounting assembly 120 is buckled with the back of the lower end of the photovoltaic tile 212 located at the upper part along the slope direction OS of the mounting surface 220, and can be embedded or removed along the first direction OX. The other end of the mounting assembly 120 is buckled with the mounting seat 110, and can be removed or embedded in the mounting seat 110 near one end of the photovoltaic tile 212 located at the upper part along the second direction. The first fastener 130 is detachably fixed to the mounting seat 110 and can abut against the mounting assembly 120 along the first direction OX, so that the mounting assembly 120 abuts against the mounting seat 110 along the first direction OX. One end of the first hanging member 140 is connected to the upper end of the photovoltaic tile 211 at the bottom along the slope direction OS, and the other end of the first hanging member 140 is buckled with the side of the hanging seat 110 away from the photovoltaic tile 212 at the top along the slope direction OS. The first direction OX, the second direction and the thickness direction OZ of the photovoltaic tile are perpendicular to each other, and the first direction OX is the arrangement direction of the plurality of photovoltaic tiles 210.

[0065] When installing multiple photovoltaic tiles 210 using the above-mentioned photovoltaic tile roof installation and connection system 10, first determine the position of a group of hanging devices 100, and describe it by taking the group of hanging components 120 as the lowest group of hanging components 120 along the slope direction OS as an example. First, fix the mounting seat 110 of the lowest mounting assembly 120 to the mounting surface 220, and buckle the lower end of the photovoltaic tile 212 located on the upper part of the group of mounting devices 100 along the slope direction OS of the mounting surface 220 with the mounting seat 110 through the mounting assembly 120. Then, the photovoltaic tile 210 is positioned at the lower photovoltaic tile 211 relative to the adjacent mounting device 100, and the upper end of the photovoltaic tile 210 is buckled with the mounting seat 110 of the adjacent mounting device 100 through the first mounting member 140. The photovoltaic tile 210 is completely mounted between the two groups of mounting devices 100 through the first fastener 130, thereby completing the fixation of the photovoltaic tile 210 along the first direction OX, so that the photovoltaic tile 210 can be fixed relative to the mounting surface 220, and the photovoltaic tile 210 is installed upward along the slope along the mounting surface 220 in sequence according to the above method, thereby completing the installation of the entire photovoltaic roof.

[0066] Referring to Figures 2 and 3, when it is necessary to remove one of the photovoltaic tiles 210, first remove the first fastener 130 adjacent to the lower end of the photovoltaic tile 210, and then use the tool 300 to shake the hanging assembly 120 to loosen the hanging assembly 120 relative to the photovoltaic tile 210 and the hanging seat 110, so that the hanging assembly 120 can be disengaged from the hanging seat 110 along the second direction. At this time, the limit of the lower end of the photovoltaic tile 210 along the first direction OX is released, and then the first hanging member 140 at the upper end of the photovoltaic tile 210 is disengaged from the hanging seat 110 along the first direction OX, so that the photovoltaic tile 210 is completely disassembled. During the process of disassembling the photovoltaic tile 210, the adjacent photovoltaic tiles 210 always maintain a stable limit and are not affected by the disassembly process.

[0067] To reinstall the dismantled photovoltaic tile 210, the disassembly operation is performed in reverse order, that is, the upper end of the photovoltaic tile 210 is buckled with the hanging seat 110 through the first hanging member 140 and abutted along the first direction OX, and then the hanging component 120 is abutted against the lower end of the photovoltaic tile 210, and the hanging component 120 is moved along the first direction OX so that the hanging component 120 and the hanging seat 110 are buckled and abutted along the first direction OX, and finally the hanging component 120 and the hanging seat 110 are tightened by fasteners to complete the re-fixation of the photovoltaic tile 210, so that when a photovoltaic tile 210 needs to be disassembled, repaired and reinstalled, it will not affect other photovoltaic tiles 210 that are working normally, thereby reducing the difficulty of disassembling and replacing the photovoltaic tiles 210.

[0068] Specifically, FIGS. 1-3 are all cross-sectional views with the cross section being perpendicular to the second direction (not shown).

[0069] In one embodiment, the hanging assembly 120 includes a second hanging member 121 and a third hanging member 122. One end of the third hanging member 122 is buckled with the lower back of the photovoltaic tile 212 located at the upper part along the slope direction OS of the mounting surface 220, and can be embedded or removed along the first direction OX, and the other end is buckled with one end of the second hanging member 121. One end of the second hanging member 121 away from the third hanging member 122 is buckled with the hanging seat 110, and can be removed or embedded along the second direction. The first fastener 130 is penetrated through the hanging seat 110 and can abut against the second hanging member 121 along the first direction OX, so that the second hanging member 121 abuts against the hanging seat 110 along the first direction OX. Thus, the third hanging component 122 can be buckled or directly connected to the back of the lower end of the photovoltaic tile 212 located at the top along the slope direction OS of the installation surface 220. During the process of disassembling the photovoltaic tile 210, only the second hanging component 121 buckled with the third hanging component 122 and the hanging seat 110 needs to be moved along the second direction to release the limitation of the lower end of the photovoltaic tile 212 located at the top along the slope direction OS of the installation surface 220 along the first direction OX. During the disassembly process, the photovoltaic tile 210 will not be damaged due to the movement of the hanging component 120 relative to the photovoltaic tile 210, thereby improving the flexibility and stability of disassembly.

[0070] Referring to FIG. 2 and FIG. 3, in one embodiment, the third hanging member 122 includes a first clamping plate 123 extending upward along the slope of the mounting surface 220 and a first slot member 124 opening downward along the slope of the mounting surface 220, the first clamping plate 123 is connected to the photovoltaic tile 212 located at the upper part, and the first clamping plate 123 is connected to the first slot member 124 on the side away from the photovoltaic tile 212 located at the upper part. The hanging seat 110 has a first clamping groove 111 opening toward the photovoltaic tile 212 located at the upper part. The second hanging member 121 has a first connecting member 1211, a first clamping member 1212 and a second clamping member 1213, one end of the first connecting member 1211 is connected to the first clamping member 1212, and the other end is connected to the second clamping member 1213, the first clamping member 1212 is buckled with the first slot member 124, and can be embedded in or out of the first slot member 124 along the first direction OX. The first connecting member 1211 partially extends into the first slot 111, the second clip 1213 is located in the first slot 111 and can be inserted into or removed from the first slot 111 along the second direction, and the first fastener 130 is disposed on the side wall of the first slot 111 and can abut against the second clip 1213 along the first direction OX, so that the second clip 1213 abuts against the inner wall of the first slot 111 along the first direction OX. As shown in Figures 2 and 3, when installing the hanging assembly 120, first connect the first clip plate 123 to the photovoltaic tile 212 located at the upper part, then buckle the first clip 1212 with the first slot member 124 along the first direction OX, move the second clip 1213 along the second direction to insert into the first slot 111, and tighten and abut the second clip 1213 through the first fastener 130, so that the second clip 1213 abuts against the inner wall of the first slot 111 along the first direction OX. , the installation and fixation of the snap-in assembly with the photovoltaic tile 210 and the mounting seat 110 is completed. When disassembly is required, the first fastener 130 is loosened to release the contact with the second snap-in assembly 1213 along the first direction OX, so that the second snap-in assembly 1213 is loosened relative to the first slot 111, and then the second snap-in assembly 1213 is disengaged from the second slot 1231 along the second direction, thereby releasing the first direction OX limit. At this time, the first direction OX limit of the lower end of the photovoltaic tile 210 is released, so that the photovoltaic tile 210 can be disassembled. In this process, the assembly moving along the second direction is the second mounting assembly 121, and the movement along the second direction is completed by the above structure, so the edge of the photovoltaic tile 210 will not be damaged.

[0071] Preferably, the first clamping plate 123 is adhered to the back side of the photovoltaic tile 212 located at the upper part by means of an adhesive portion 155 composed of a double-sided tape and a structural adhesive.

[0072] 2 and 3, in one embodiment, the second clamping member 1213 has a protrusion 1214 protruding away from the bottom wall of the first clamping slot 111 at one end thereof close to the first fastener 130, and the first fastener 130 passes through the side wall of the first clamping slot 111 and abuts against the protrusion 1214. Thus, the abutment area of ​​the second clamping member 1213 for the first fastener 130 is increased, and the abutment failure caused by the slipping of the fastener and the second clamping member 1213 is prevented, and the photovoltaic tile 210 is prevented from shaking.

[0073] Preferably, the side of the second clamping member 1213 close to the first fastener 130 is perpendicular to the axis of the first fastener 130. Alternatively, a groove may be provided on the side of the protrusion 1214 close to the first fastener 130 to facilitate the abutment between the first fastener 130 and the second clamping member 1213 to prevent the two from slipping off.

[0074] Referring to FIG. 2 and FIG. 3 , in one embodiment, the first clamping plate 123 has a supporting portion 125 protruding away from the photovoltaic tile 211 located at the bottom at one end near the edge of the photovoltaic tile 212 located at the top, and the supporting portion 125 abuts against the side surface of the photovoltaic tile 212 located at the top along the first direction OX, and the first clamping plate 123 is connected to the bottom surface of the photovoltaic tile 212 located at the top. Therefore, the photovoltaic tile 210 can be limited along the first direction OX by the supporting portion 125 and the first hanging member 140, so as to fix the photovoltaic tile 210 relative to the installation surface 220.

[0075] Specifically, the hooking device 100 further includes a first sealing gasket 151, one side of which abuts against the photovoltaic tile 212 located at the upper portion, and the other side abuts against the supporting portion 125. Preferably, the first sealing gasket 151 seals the gap between the first clamping plate 123 and the side of the photovoltaic tile 212 located at the upper portion to prevent moisture and external corrosive substances from damaging the photovoltaic tile 210.

[0076] Preferably, the first sealing gasket 151 and the second sealing gasket 152 are both made of rubber gaskets and weather-resistant sealant, and may also be made of other materials, and the specific materials are not limited here.

[0077] Referring to Figures 2 and 3, in one embodiment, the hanging device 100 also includes a water retaining bar 150, one end of the water retaining bar 150 is in contact with the surface of the photovoltaic tile 211 located at the bottom, and the other end is connected to the side of the first clamping plate 123 close to the photovoltaic tile 211 located at the bottom, so that liquids such as rainwater are blocked by the water retaining bar 150, thereby preventing the liquid from corroding the area where the hanging device 100 contacts the photovoltaic tile 210.

[0078] Referring to Fig. 2 and Fig. 3, in one embodiment, the first clamping plate 123 has a second clamping groove 1231 on one side close to the photovoltaic tile 211 at the bottom, and the end of the water retaining strip 150 away from the photovoltaic tile 211 at the bottom is connected to the first clamping plate 123 through the second clamping groove 1231. Since the water retaining strip 150 is generally made of elastic material, such as rubber, etc., it will bend along the surface of the photovoltaic tile 211 at the bottom, and the water retaining strip 150 can be pulled out of the second clamping groove 1231 with a little force, and can be pushed back into the second clamping groove 1231 by hand, so that the photovoltaic tile 210 can be easily replaced later.

[0079] Referring to Figures 2 and 3, in one embodiment, the first clamping plate 123 has a drip eave 126 protruding from the photovoltaic tile 211 located at the bottom at one end near the edge of the upper photovoltaic tile 212. The drip eave 126 and the water retaining strip 150 cooperate to drain rainwater flowing down from the surface of the upper photovoltaic tile 212 smoothly to the surface of the lower photovoltaic tile 211 without entering the interior of the photovoltaic tile 210.

[0080] Referring to Figures 2 and 3, in one embodiment, the mounting seat 110 has a third slot 112 with an opening that slopes downward along the mounting surface 220, and the first mounting member 140 is snap-connected to the mounting seat 110 through the third slot 112, so that the upper end of the photovoltaic tile 211 located at the bottom can be relatively fixed to the mounting seat 110 through the cooperation of the first mounting member 140 and the third slot 112.

[0081] Referring to FIG. 2 and FIG. 3, in one embodiment, the first hanging member 140 includes a second slot member 141 and a third slot member 142 connected to each other, the opening of the second slot member 141 is downward along the slope of the mounting surface 220, and the opening of the third slot member 142 is upward along the slope of the mounting surface 220. The photovoltaic tile 211 located at the bottom is partially located in the second slot member 141 and abuts against the bottom wall of the second slot member 141. The second slot member 141 is partially located in the third slot 112 and abuts against the bottom wall of the third slot 112. A side wall of the third slot 112 close to the mounting surface 220 is partially located in the third slot member 142 and abuts against the bottom wall of the third slot member 142. As shown in Figures 2 and 3, the mutually embedded snap-on mode enables the upper end of the lower photovoltaic tile 211 to be stably hung through the first hanging component 140 and the third slot 112, and can only be removed by moving along the second direction or the first direction OX. The cooperation between the third slot component 142 and the side wall of the third slot 112 prevents the first hanging component 140 from rotating out of the third slot 112.

[0082] 2 and 3, in one embodiment, each group of the hooking devices 100 includes at least two hooking devices 100 arranged at intervals along the second direction. Thus, a ventilation channel can be formed between two adjacent hooking devices 100 arranged at intervals along the second direction, which is convenient for heat dissipation and improves the power generation efficiency of the photovoltaic tile 210.

[0083] Referring to Fig. 2 and Fig. 3, in one embodiment, the hooking device 100 further includes a second sealing pad 152, which is located between the second slot 141 and the photovoltaic tile 211 located at the bottom. The second sealing pad 152 is a rubber pad, which can completely fill the gap between the photovoltaic tile 211 located at the bottom and the second slot 141, and is bonded with a weather-resistant sealant, so that the connection is reliable.

[0084] Referring to FIG. 2 and FIG. 3 , in one embodiment, the hanging device 100 further includes a first flexible strip 153. The first flexible strip 153 is located between the second hanging member 121 and the third hanging member 122. In one embodiment, the hanging device 100 further includes a second flexible strip 154. The second flexible strip 154 ​​is located between the side wall of the third slot 112 and the third slot member 142. The first flexible strip 153 and the second flexible strip 154 ​​can absorb certain deformation and thermal expansion and contraction of the hanging structure, thereby making the hanging structure more stable.

[0085] Referring to FIG. 2 and FIG. 3, in one embodiment, the photovoltaic tile roof installation and connection system 10 further includes a plurality of tile hanging bars 160 arranged at intervals along the slope direction OS, and the hanging device 100 further includes a second fastener 131. The tile hanging bars 160 extend along the second direction, and the plurality of tile hanging bars 160 correspond one-to-one to the plurality of hanging devices 100. The second fastener 131 is penetrated through the hanging seat 110 and the tile hanging bars 160 to connect the hanging seat 110 with the tile hanging bars 160. Thus, a group of hanging devices 100 can be fixed by one tile hanging bar 160, so that the regularity of the hanging process of the photovoltaic tile 210 is standardized by the tile hanging bars 160, so that the disordered installation without reference on the installation surface 220 will not occur.

[0086] Specifically, the mounting seat 110 includes: a second connector 113, a buckle 114, a mounting member 115 and a slot 116, wherein the slot 116 has a first slot 111 opening toward the photovoltaic tile 212 located at the top, one end of the second connector 113 is connected to the side of the slot 116 away from the photovoltaic tile 212 located at the top, and the other end is connected to the mounting member 115, a second fastener 131 is passed through the mounting member 115 and the tile hanging strip 160, one end of the buckle 114 is connected to the middle of the second connector 113, and the buckle 114 and the slot 116 form a third slot 112. Alternatively, the second connector 113 may be directly provided with a third slot 112 opening downwardly along the slope of the mounting surface 220. The buckle 114 is located in the third slot 142.

[0087] 1 , an embodiment of the present application further provides a photovoltaic tile 210 roof 200 , and the photovoltaic tile 210 roof 200 includes: a plurality of photovoltaic tiles 210 and a photovoltaic tile roof installation and connection system 10 .

[0088] Multiple photovoltaic tiles 210 are arranged in sequence along the slope direction OS of the installation surface 220, and a group of hanging devices 100 are used to connect the adjacent photovoltaic tiles 212 located at the upper part and the photovoltaic tiles 211 located at the lower part. One end of the group of hanging devices 100 along the first direction OX is buckled with the back of the lower end of the photovoltaic tile 212 located at the upper part along the slope direction OS of the installation surface 220, and the other end is connected to the upper end of the photovoltaic tile 211 located at the lower part along the slope direction OS of the installation surface 220.

[0089] When installing multiple photovoltaic tiles 210 using the above-mentioned photovoltaic tile roof installation and connection system 10, first determine the position of a group of hanging devices 100, and describe it by taking the group of hanging components 120 as the lowest group of hanging components 120 along the slope direction OS as an example. First, fix the mounting seat 110 of the lowest mounting assembly 120 to the mounting surface 220, and buckle the lower end of the photovoltaic tile 212 located on the upper part of the group of mounting devices 100 along the slope direction OS of the mounting surface 220 with the mounting seat 110 through the mounting assembly 120. Then, the photovoltaic tile 210 is positioned at the lower photovoltaic tile 211 relative to the adjacent mounting device 100, and the upper end of the photovoltaic tile 210 is buckled with the mounting seat 110 of the adjacent mounting device 100 through the first mounting member 140. The photovoltaic tile 210 is completely mounted between the two groups of mounting devices 100 through the first fastener 130, thereby completing the fixation of the photovoltaic tile 210 along the first direction OX, so that the photovoltaic tile 210 can be fixed relative to the mounting surface 220, and the photovoltaic tile 210 is installed upward along the slope along the mounting surface 220 in sequence according to the above method, thereby completing the installation of the entire photovoltaic roof.

[0090] Referring to Figures 2 and 3, when it is necessary to remove one of the photovoltaic tiles 210, first remove the first fastener 130 adjacent to the lower end of the photovoltaic tile 210, and then shake the hanging assembly 120 to loosen the hanging assembly 120 relative to the photovoltaic tile 210 and the hanging seat 110, so that the hanging assembly 120 can be disengaged from the hanging seat 110 along the second direction. At this time, the limit of the lower end of the photovoltaic tile 210 along the first direction OX is released, and then the first hanging member 140 at the upper end of the photovoltaic tile 210 is disengaged from the hanging seat 110 along the first direction OX, so that the photovoltaic tile 210 is completely disassembled. During the process of disassembling the photovoltaic tile 210, the adjacent photovoltaic tiles 210 always maintain a stable limit and are not affected by the disassembly process.

[0091] To reinstall the dismantled photovoltaic tile 210, the disassembly operation is performed in reverse order, that is, the upper end of the photovoltaic tile 210 is buckled with the hanging seat 110 through the first hanging member 140 and abutted along the first direction OX, and then the hanging component 120 is abutted against the lower end of the photovoltaic tile 210, and the hanging component 120 is moved along the first direction OX so that the hanging component 120 and the hanging seat 110 are buckled and abutted along the first direction OX, and finally the hanging component 120 and the hanging seat 110 are tightened by fasteners to complete the re-fixation of the photovoltaic tile 210, so that when a photovoltaic tile 210 needs to be disassembled, repaired and reinstalled, it will not affect other photovoltaic tiles 210 that are working normally, thereby reducing the difficulty of disassembling and replacing the photovoltaic tiles 210.

[0092] Specifically, the tile hanging strip 160 can be made of antiseptic wood, steel, aluminum, or other materials.

[0093] Specifically, one water retaining strip 150 corresponds to a group of hooking devices 100, and one end of the water retaining strip 150 that is away from the photovoltaic tile located at the bottom is sequentially connected to the first clamping plates 123 of the plurality of hooking devices 100, that is, the water retaining strip 150 is a sheet extending along the second direction. The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0094] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.

Claims

1. A photovoltaic tile roof installation and connection system for installing multiple photovoltaic tiles along an inclined installation surface, characterized in that: The photovoltaic tile roof installation and connection system comprises a plurality of sets of hanging devices arranged at intervals along the slope direction of the installation surface: the hanging devices comprise: a hanging seat, a hanging assembly, a first fastener and a first hanging member; The mounting seat is fixed to the mounting surface; one end of the mounting assembly is buckled with the back of the lower end of the photovoltaic tile located at the upper part along the slope direction, and can be embedded or removed along the first direction; the other end of the mounting assembly is buckled with the mounting seat, and can be removed or embedded in the mounting seat along the second direction. One end of the photovoltaic tile near the upper part of the mounting seat; the first fastener is detachably fixed to the mounting seat and abuts against the mounting assembly along the first direction, so that the mounting assembly abuts against the mounting seat along the first direction; One end of the first hanging member is connected to the upper end of the photovoltaic tile located at the bottom along the slope direction, and the other end of the first hanging member is buckled with the side of the photovoltaic tile located at the top along the slope direction of the hanging seat; the first direction, the second direction and the thickness direction of the photovoltaic tile are perpendicular to each other, and the first direction is the arrangement direction of multiple photovoltaic tiles.

2. The photovoltaic tile roof installation and connection system according to claim 1, characterized in that: The hanging assembly includes a second hanging member and a third hanging member; One end of the third hanging member is buckled with the lower back of the photovoltaic tile located at the upper part along the slope direction of the installation surface, and can be embedded or removed along the first direction, and the other end is buckled with one end of the second hanging member; One end of the second hanging member facing away from the third hanging member is buckled with the hanging seat and can be removed or embedded along the second direction. The first fastener is passed through the hanging seat and can abut against the second hanging member along the first direction, so that the second hanging member abuts against the hanging seat along the first direction.

3. The photovoltaic tile roof installation and connection system according to claim 2, characterized in that: The third hanging member includes a first clamping plate extending upward along the slope of the mounting surface and a first slot member opening downward along the slope of the mounting surface, the first clamping plate being connected to the photovoltaic tile located at the upper portion, and the first clamping plate being connected to the first slot member at a side away from the photovoltaic tile located at the upper portion; The mounting seat has a first slot opening toward the photovoltaic tile located at the upper portion; The second hanging member comprises a first connecting member, a first clamping member and a second clamping member, one end of the first connecting member is connected to the first clamping member, and the other end is connected to the second clamping member, the first clamping member is buckled with the first slot member, and can be embedded in or out of the first slot member along a first direction; The first connecting member partially extends into the first card slot, the second card connector is located in the first card slot and can be embedded in or out of the first card slot along the second direction, and the first fastener passes through the side wall of the first card slot and can abut against the second card connector along the first direction, so that the second card connector abuts against the inner wall of the first card slot along the first direction.

4. The photovoltaic tile roof installation and connection system according to claim 3, characterized in that: One end of the second clamping member close to the first fastening member has a protruding portion protruding away from the bottom wall of the first clamping slot, and the first fastening member passes through the side wall of the first clamping slot and abuts against the protruding portion.

5. The photovoltaic tile roof installation and connection system according to claim 3, characterized in that: One end of the first clip plate close to the edge of the photovoltaic tile located at the upper part has a supporting portion protruding away from the photovoltaic tile located at the lower part, and the supporting portion abuts against the side of the photovoltaic tile located at the upper part along the first direction, and the first clip plate is connected to the lower surface of the photovoltaic tile located at the upper part.

6. The photovoltaic tile roof installation and connection system according to claim 3, characterized in that: The hanging device also includes a water retaining bar, one end of which contacts the surface of the photovoltaic tile located at the bottom, and the other end is connected to a side of the first clamping plate close to the photovoltaic tile located at the bottom.

7. The photovoltaic tile roof installation and connection system according to claim 6, characterized in that: The first card plate has a second card slot on one side close to the photovoltaic tile located at the bottom, and the end of the water retaining strip facing away from the photovoltaic tile located at the bottom is connected to the first card plate through the second card slot.

8. The photovoltaic tile roof installation and connection system according to claim 3, characterized in that: One end of the first clamping plate close to the edge of the photovoltaic tile located at the upper part has a dripping eave protruding close to the photovoltaic tile located at the lower part.

9. The photovoltaic tile roof installation and connection system according to claim 1, characterized in that: The hanging seat has a third slot opening downward along the slope of the mounting surface, and the first hanging member is buckled with the hanging seat through the third slot.

10. The photovoltaic tile roof installation and connection system according to claim 9, characterized in that: The first hanging member includes a second slot member and a third slot member connected to each other, the opening of the second slot member is downward along the slope of the installation surface, and the opening of the third slot member is upward along the slope of the installation surface; The photovoltaic tile portion located at the bottom is located in the second slot and abuts against the bottom wall of the second slot; the second slot portion is located in the third slot and abuts against the bottom wall of the third slot; A side wall portion of the third slot close to the mounting surface is located in the third slot member and abuts against a bottom wall of the third slot member.

11. The photovoltaic tile roof installation and connection system according to claim 1, characterized in that: Each group of the hanging devices includes at least two hanging devices arranged at intervals along the second direction.

12. The photovoltaic tile roof installation and connection system according to claim 5, characterized in that: The hanging device also includes a first sealing gasket, one side of which abuts against the photovoltaic tile located at the upper part, and the other side of which abuts against the supporting part.

13. The photovoltaic tile roof installation and connection system according to claim 10, characterized in that: The hanging device also includes a second sealing gasket, which is located between the second slot and the photovoltaic tile located at the bottom.

14. The photovoltaic tile roof installation and connection system according to claim 2, characterized in that: The hooking device also includes a first flexible strip; The first flexible strip is located between the second hanging component and the third hanging component.

15. The photovoltaic tile roof installation and connection system according to claim 10, characterized in that: The hooking device also includes a second flexible strip; The second flexible strip is located between the side wall of the third slot and the third slot member.

16. The photovoltaic tile roof installation and connection system according to claim 1, characterized in that: The photovoltaic tile roof installation and connection system further comprises a plurality of tile hanging strips arranged at intervals along the slope direction, and the hanging device further comprises a second fastener; the tile hanging strips extend along the second direction, and the plurality of tile hanging strips correspond one to one with the plurality of groups of the hanging devices; The second fastener is passed through the hanging seat and the tile hanging strip to connect the hanging seat with the tile hanging strip.

17. A photovoltaic tile roof, characterized in that: The photovoltaic tile roof comprises: a plurality of photovoltaic tiles and a photovoltaic tile roof installation and connection system as claimed in any one of claims 1 to 16; A plurality of photovoltaic tiles are arranged in sequence along the slope direction, and a group of the hanging devices are used to connect the adjacent photovoltaic tiles located at the upper part and the photovoltaic tiles located at the lower part. One end of the group of hanging devices along the first direction is buckled with the back of the lower end of the photovoltaic tile located at the upper part along the slope direction of the installation surface, and the other end is connected to the upper end of the photovoltaic tile located at the lower part along the slope direction.

Citation Information

Cited By

  • Photovoltaic tile roof installation unit, installation system and installation method

    CN120889372A