Industrial production information classification and storage system based on Internet of Things

By designing an Internet of Things information classification and storage system in industrial production, the problems of chaotic data management and inconsistent production processes in industrial production are solved, and centralized storage and hierarchical processing of data are realized, ensuring the safety, quality and efficiency.

CN119105333AInactive Publication Date: 2024-12-10BEIJING BORUIBODA TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202411134778.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2024-12-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In industrial production, when different processing steps of products are carried out in different parks, each park stores production information separately, resulting in confusion in data management, which can easily lead to data loss and inconsistent production processes, affecting production efficiency.

Method used

A system for industrial production information classification and storage based on the Internet of Things was designed, including a central processor, data communication terminal and information induction system. The information induction system includes information identification module, priority discrimination module, data classification module, and security analysis module. , production planning module, problem analysis module and responsibility traceability module, centralized storage and hierarchical processing of data through various network communication methods to avoid information loss and responsibilities chaos.

Benefits of technology

Centralized storage and hierarchical processing of data are realized, information loss and confusion of responsibility are avoided, safety, quality and efficiency of industrial production are ensured, and accidental losses and downtime are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an industrial production information classification and storage system based on the Internet of Things, and relates to the field of data processing. The system comprises a central processing unit, a data communication end is installed on the central processing unit, the central processing unit is electrically connected with an industrial production information collection system, and an information induction system is stored in the central processing unit; the information induction system comprises an information identification module, an information accumulation module, a priority discrimination module, a data classification module, a data storage module, a safety analysis module, a production planning module, a problem analysis module, a responsibility traceability module and a report generation unit. According to the industrial production information management system, classified reading, materialized storage or destruction of data are facilitated, the industrial production information can be stored in a centralized mode, the situations of information loss, information difference, disordered responsibility and the like caused by independent storage of the industrial production information by departments and units are avoided, and management of industrial production is facilitated.
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Description

Technical Field

[0001] The present invention relates to an information classification and storage system, in particular to an industrial production information classification and storage system based on the Internet of Things, and belongs to the technical field of data processing. Background Art

[0002] With the development of Internet of Things technology, it has gradually entered the industrial production system. Internet of Things technology has been applied to industrial production, transportation, and transactions to achieve the positioning, tracking, monitoring, analysis, and management of physical objects, thereby realizing the refinement, flexibility, and intelligence of industrial production activities.

[0003] The Internet of Things is the product of interdisciplinary integrated applications in different fields such as communications, automatic control and computers. It connects any object to the Internet through information sensing devices and in accordance with agreed protocols to conduct data collection, information transmission, logical processing and information display.

[0004] However, in industrial production, different processing steps of a product may be carried out in different parks. At this time, each park stores production information separately, which not only leads to chaotic data management and easy data loss, but also makes it impossible to coordinate industrial production, resulting in inconsistent production processes and affecting the production process. Summary of the invention

[0005] To solve the above problems, the present invention is implemented through the following technical solutions: an industrial production information classification and preservation system based on the Internet of Things, including a central processing unit, a data communication terminal is installed on the central processing unit, the central processing unit is electrically connected to an industrial production information collection system, and an information summarization system is stored inside the central processing unit; the information summarization system includes an information identification module, an information accumulation module, a priority determination module, a data classification module, a data storage module, a safety analysis module, a production planning module, a problem analysis module, a responsibility tracing module and a report generation unit.

[0006] Preferably, the priority determination module controls the safety analysis module, the safety analysis module, the production planning module, the problem analysis module and the responsibility tracing module to work according to the determination result.

[0007] Preferably, the industrial production information collection system includes a personnel data terminal, a raw material data terminal, a safety monitoring terminal, a planning management terminal and a production information terminal.

[0008] Preferably, the personnel data terminal is used to read the personnel arrangement information and equipment failure information recorded in various departments and units in industrial production, the raw material data terminal updates various industrial raw material storage information in real time, the safety monitoring terminal is composed of a camera system, a production safety system, a voice guidance system, and a fire protection system, the planning management terminal is used to store the industrial production plans proposed by managers, and the production information terminal is used to collect product quality, product quantity, product type, product incoming quantity, and product outgoing quantity information during the industrial production process.

[0009] Preferably, the data communication terminal includes a WIFI hotspot module, a 4 / 5G network module and a LAN communication module. The data communication terminal provides a variety of network communications for data transmission, command reception and sending, and real-time communication between the central processing unit and the industrial production information collection system, thereby avoiding the situation where a single network disconnection causes the connection between the central processing unit and the industrial production information collection system to be disconnected.

[0010] Preferably, the data storage module includes a safety data storage unit, a production data storage unit, an accident data storage unit and a report storage unit.

[0011] Preferably, the information summarization system includes a self-checking control module, which controls the status refresh of each device in the fire protection system and the production safety system to detect whether the fire protection system and the production safety system can work normally.

[0012] Preferably, the safety analysis module is used to deal with issues related to staff safety, the production planning module is used to deal with production accidents caused by unreasonable production planning, product quality, equipment damage, and raw material shortages during the production process, the problem analysis module is used to analyze the causes of the problems, and the responsibility tracing module determines the person responsible for the accident based on the location of the problem and the cause of the problem analyzed by the problem analysis module.

[0013] The present invention provides an industrial production information classification and storage system based on the Internet of Things, which has the following beneficial effects:

[0014] 1. The industrial production information classification and preservation system based on the Internet of Things, the data classification module stores the extracted data in the security data storage unit or the production data storage unit, and classifies and stores the various data generated in the industrial production process, which is convenient for data classification reading, physical storage or destruction, and can centrally store industrial production information to avoid information loss, information differences, responsibility confusion, etc. caused by separate storage of industrial production information by various departments and units, thereby facilitating the management of industrial production.

[0015] 2. The industrial production information classification and preservation system based on the Internet of Things, through the setting of the priority judgment module, classifies the accidents that occur in the industrial production process. The next priority problem will be processed only after the previous priority problem is processed, so as to avoid the situation where the information induction system generates multiple processing opinions based on multiple problems at the same time, causing confusion in the work of the staff and causing greater losses. Accidents that endanger personal safety are handled in a timely manner, and the computing power of the central processing unit is optimized and allocated to reduce the jamming and crashing of the central processing unit when handling major problems, so as to ensure that the central processing unit controls the safety, quality and efficiency of industrial production in the process of industrial production information classification.

[0016] 3. The industrial production information classification and storage system based on the Internet of Things, the accumulation module plays the role of temporarily storing data one, data two, data three, data four, and data five, to avoid the simultaneous processing of information data transmitted by multiple departments and units in the industrial production system, which may cause over-utilization of the central processing unit's computing power and lead to heating, freezing, freezing, and even damage, thereby reducing unexpected losses. The data classification module classifies the data corresponding to the keywords read by the information identification module, and extracts the data corresponding to the keywords according to the time sequence in which the data enters the information accumulation module, thereby reducing the difficulty of data identification and the length of calculation time.

[0017] 4. In the industrial production information classification and storage system based on the Internet of Things, the safety analysis module is used to deal with issues related to staff safety, which are the first priority events; the production planning module is used to deal with production accidents caused by unreasonable production planning, product quality, equipment damage, lack of raw materials, etc. during the production process, and production problems are the second priority events; the problem analysis module is used to analyze the causes of the problems and stop the deterioration of the problems in time, which is the third priority event; the responsibility tracing module determines the person responsible for the accident according to the location of the problem and the cause of the problem analyzed by the problem analysis module, which is the fourth priority event, the safety analysis module The module controls the power off of equipment near the fire and disconnects the circuits between equipment in other areas to reduce the occurrence of chain accidents; when the safety analysis module controls the voice guidance system and the fire protection system to determine whether the fire situation can be handled by the fire protection system, the production planning module analyzes and determines the data three related to the equipment failure to determine the impact of the faulty equipment on the overall industrial production. Subsequently, the production planning module generates a new production plan that bypasses the processing steps where the faulty equipment is located and can perform the most processing steps based on data one, data two and data three. The production of products can be quickly arranged according to on-the-job personnel, production materials and normal equipment, thereby reducing downtime caused by accidents and reducing economic losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the information summarization system of the present invention;

[0019] Figure 2 A schematic diagram of a report generating unit of the present invention;

[0020] Figure 3 It is a schematic diagram of the data communication terminal of the present invention.

[0021] Explanation of the accompanying drawings: 1. Central processing unit; 2. Industrial production information collection system; 201. Personnel data terminal; 202. Raw material data terminal; 203. Safety monitoring terminal; 204. Planning management terminal; 205. Production information terminal; 3. Data communication terminal; 301. WIFI hotspot module; 302. 4 / 5G network module; 303. LAN communication module; 4. Information induction system; 401. Information identification module; 402. Information accumulation module; 403. Priority determination module; 404. Data classification module; 405. Self-check control module; 406. Data storage module; 4061. Safety data storage unit; 4062. Production data storage unit; 4063. Accident data storage unit; 4064. Report storage unit; 407. Safety analysis module; 408. Production planning module; 409. Problem analysis module; 410. Responsibility tracing module; 411. Report generation unit. DETAILED DESCRIPTION

[0022] The embodiment of the present invention provides an industrial production information classification and storage system based on the Internet of Things.

[0023] See also Figure 1 , Figure 2 and Figure 3 , comprising a central processing unit (1), a data storage module (406) central processing unit (1) having a data communication terminal (3) installed thereon, the data storage module (406) central processing unit (1) being electrically connected to an industrial production information collection system (2), and the data storage module (406) central processing unit (1) storing an information summarization system (4) therein; the data storage module (406) information summarization system (4) comprising an information identification module (401), an information accumulation module (402), a priority determination module (403), a data classification module (404), a data storage module (406), a safety analysis module (407), a production planning module (408), a problem analysis module (409), a responsibility tracing module (410) and a report generation unit (411).

[0024] Specifically, a data communication terminal (3) is installed on a central processing unit (1) disposed inside a factory building, and the data communication terminal (3) includes a WIFI hotspot module (301), a 4 / 5G network module (302) and a LAN communication module (303). The data communication terminal (3) provides a variety of network communications for data transmission, command reception and transmission, and real-time communication between the central processing unit (1) and the industrial production information collection system (2), thereby avoiding the situation where a single network disconnection causes the connection between the central processing unit (1) and the industrial production information collection system (2) to be disconnected, and ensuring that the industrial production information collected by the industrial production information collection system (2) is transmitted to the central processing unit (1) in a timely manner, so that the central processing unit (1) and the staff responsible for the central processing unit (1) can monitor and guide industrial production in real time.

[0025] The industrial production information collection system (2) electrically connected to the central processor (1) is composed of a personnel data terminal (201), a raw material data terminal (202), a safety monitoring terminal (203), a planning management terminal (204) and a production information terminal (205);

[0026] The personnel data terminal (201) is used to read the personnel arrangement information and equipment failure information in the equipment or software that records the personnel leave, equipment failure, and replacement information in various departments and units in industrial production. The information read by the personnel data terminal (201) is used to generate data 1:

[0027] The raw material data terminal (202) updates the storage quantity information of various industrial raw materials in real time, and the storage quantity information of industrial raw materials is data 2;

[0028] The safety monitoring terminal (203) is composed of a camera system, a production safety system, a voice guidance system, and a fire protection system. The camera system captures the behavior of personnel and the operation of equipment in industrial production. The production safety system is used to collect information such as fire, gas leakage, equipment damage, and leakage in industrial production. The information collected by the camera system and the production safety system is data 3. The voice guidance system is used to play and amplify the sound. The fire protection system is used to automatically handle some small safety accidents.

[0029] The planning management terminal (204) is used to store the industrial production plan proposed by the management personnel, which is data 4;

[0030] The production information terminal (205) is used to collect information such as product quality, product quantity, product type, product inbound quantity, product outbound quantity, etc. during the industrial production process, which is data five;

[0031] Data 1, data 2, data 3, data 4, and data 5 are transmitted to the central processing unit (1) through the data communication terminal (3) by the industrial production information collection system (2); the information summarization system (4) in the central processing unit (1) processes the received data, and after the data 1, data 2, data 3, data 4, and data 5 are read as keywords by the information identification module (401) in the information summarization system (4), the data 1, data 2, data 3, data 4, and data 5 are transmitted to the information accumulation module (402) for temporary storage. The accumulation module (402) plays a role in temporarily storing and accumulating the data 1, data 2, data 3, data 4, and data 5, thereby avoiding the occurrence of heating, freezing, freezing, or even damage of the central processing unit (1) caused by excessive use of computing power due to synchronous processing of information data transmitted by multiple departments and units in the industrial production system, thereby reducing unexpected losses;

[0032] Then, the data classification module (404) classifies the data corresponding to the keywords read by the information identification module (401), and the data classification module (404) extracts the data corresponding to the keywords according to the time sequence of the data entering the information accumulation module (402);

[0033] The data storage module (406) for data storage includes a safety data storage unit (4061), a production data storage unit (4062), an accident data storage unit (4063) and a report storage unit (4064), wherein the safety data storage unit (4061) is used to store safety-related data, such as data three; the production data storage unit (4062) is used to store data generated in conventional industrial production processes, such as data one, data two, data four and data five; the accident data storage unit (4063) is used to store data on accidents occurring in industrial production; and the report storage unit (4064) is used to store reports generated by the information summary system (4) for various accidents, so as to facilitate subsequent use of the reports.

[0034] Therefore, the data classification module (404) stores the extracted data in the security data storage unit (4061) or the production data storage unit (4062), and classifies and stores various data generated in the industrial production process, which is convenient for data classification reading, physical storage or destruction, and can centrally store industrial production information to avoid information loss, information differences, responsibility confusion, etc. caused by separate storage of industrial production information by various departments and units, thereby facilitating the management of industrial production.

[0035] In the process of classifying and storing data in the information induction system (4), the priority determination module (403) identifies the keywords read by the information identification module (401). When information related to an accident occurs, such as keywords such as "fire", "leakage", "fault", "leakage", "lack of materials", etc., the priority determination module (403) is triggered to read the data containing the keywords. The data of the priority determination module (403) is transmitted to the safety analysis module (407), the production planning module (408), the problem analysis module (409) or the responsibility tracing module (410);

[0036] The safety analysis module (407) is used to handle problems related to the safety of the staff, which are the first priority events. The production planning module (408) is used to handle production accidents caused by unreasonable production planning, product quality, equipment damage, lack of raw materials, etc. during the production process, and production problems are the second priority events. The problem analysis module (409) is used to analyze the cause of the problem and stop the deterioration of the problem in time, which is the third priority event. The responsibility tracing module (410) determines the person responsible for the accident based on the location of the problem and the cause of the problem analyzed by the problem analysis module (409), which is the fourth priority event.

[0037] For example, after the priority determination module (403) reads the keywords "fire" and "equipment failure" at the same time, the priority determination module (403) determines that "fire" is the first priority processing event and "equipment failure" is the second priority processing event. At this time, the safety analysis module (407) extracts the data three that enter the information accumulation module (402) within a unit time and transmits them to the safety analysis module (407) and the production planning module (408). The safety analysis module (407) works before the production planning module (408). The safety analysis module (407) determines the fire situation and the fire situation based on the data three. Whether the fire situation can be handled by the fire protection system, the safety analysis module (407) controls the voice guidance system near the fire location through the data communication terminal (3) to guide the staff to leave safely, thereby reducing the possibility of the staff being injured due to panic. At the same time, the safety analysis module (407) controls the fire protection system through the data communication terminal (3) to handle the fire. When the safety analysis module (407) determines that the fire is beyond the handling range of the fire protection system, the safety analysis module (407) displays the judgment result on the central processing unit (1) to remind the staff to call the police or call relevant personnel for handling;

[0038] At the same time, the safety analysis module (407) controls the power off of the equipment near the fire and disconnects the circuit between the equipment in the rest of the area, so as to reduce the occurrence of chain accidents; after the safety analysis module (407) controls the voice guidance system to work, the fire protection system to work, and determines whether the fire situation can be handled by the fire protection system, the production planning module (408) analyzes and determines the data three related to the equipment failure, and determines the impact of the faulty equipment on the overall industrial production. Then, the production planning module (408) generates a new production plan that can perform the most processing steps based on the data one, data two and data three after bypassing the processing steps where the faulty equipment is located, so as to quickly arrange the production of products according to the on-the-job personnel, production materials and normal equipment, reduce the downtime caused by accidents, and reduce economic losses;

[0039] When industrial production is suspended due to staff rest, equipment maintenance, shortage of raw materials, etc., the problem analysis module (409) analyzes the causes of fire and equipment failure based on data three, and the responsibility tracing module (410) locks the person in charge based on the causes analyzed by data three and the problem analysis module (409). Then the report generation unit (411) generates a problem report based on the steps of the safety analysis module (407), the production planning module (408), the problem analysis module (409), and the responsibility tracing module (410) with fire and equipment failure as the central work. The problem report is sent to relevant personnel through the data communication terminal (3), so that relevant personnel can understand the cause of the accident, the handling process, the person responsible, and the impact of the loss.

[0040] The present application, through the setting of the priority determination module (403), classifies the accidents occurring in the industrial production process. The next priority problem will be processed only after the previous priority problem has been processed. This avoids the situation where the information induction system (4) generates multiple processing opinions based on multiple problems at the same time, causing confusion in the work of the staff and causing greater losses. Accidents that endanger personal safety are handled in a timely manner, and the computing power of the central processing unit (1) is optimized and allocated to reduce the occurrence of jams and crashes of the central processing unit (1) when processing major problems, thereby ensuring that the central processing unit (1) controls the safety, quality and efficiency of industrial production in the process of classifying industrial production information.

[0041] In addition, after the staff inputs the production plan for the day to the planning management terminal (204), the planning management terminal (204) generates new data 4 and transmits it to the central processing unit (1) through the data communication terminal (3). At this time, after the information recognition module (401) reads the production plan, it transmits the production plan to the production planning module (408). The personnel data terminal (201) generates data 2 based on the personnel information collected the previous day and the reported equipment failure information, which is stored in the data storage module (406). The raw material data terminal (202) generates data 3 and the production information terminal (205) generates data 4 based on the warehouse space. The data six generated by the remaining and outbound delivery arrangements are stored in the data storage module (406). The production planning module (408) calculates based on the data two, data three and data six stored in the data storage module (406) to determine whether the production plan can be completed, and marks the parts of the production plan that cannot be completed based on the data two, data three and data six. Then, the report generation unit (411) generates a production planning recommendation report based on the work results of the production planning module (408) and sends it to the staff to avoid equipment overload, product quality degradation and even accidents caused by unreasonable production planning.

[0042] In addition, a self-checking control module (405) is provided in the information summarizing system (4). When industrial production stops due to reasons such as staff rest, equipment maintenance, or shortage of raw materials, the self-checking control module (405) operates. The operating self-checking control module (405) controls the status of each device in the fire protection system and the production safety system to refresh, and detects whether the fire protection system and the production safety system can work normally, so as to avoid situations where accidents cannot be handled or cannot be discovered.

Claims

1. An industrial production information classification and storage system based on the Internet of Things, comprising a central processing unit (1), on which a data communication terminal (3) is installed, characterized in that: The central processing unit (1) is electrically connected to an industrial production information collection system (2), and an information summarization system (4) is stored inside the central processing unit (1); the information summarization system (4) includes an information identification module (401), an information accumulation module (402), a priority determination module (403), a data classification module (404), a data storage module (406), a safety analysis module (407), a production planning module (408), a problem analysis module (409), a responsibility tracing module (410) and a report generation unit (411).

2. According to the industrial production information classification and storage system based on the Internet of Things according to claim 1, it is characterized by: The priority determination module (403) controls the safety analysis module (407), the safety analysis module (407), the production planning module (408), the problem analysis module (409) and the responsibility tracing module (410) to work according to the determination result.

3. The industrial production information classification and storage system based on the Internet of Things according to claim 1 is characterized by: The industrial production information collection system (2) comprises a personnel data terminal (201), a raw material data terminal (202), a safety monitoring terminal (203), a planning management terminal (204) and a production information terminal (205).

4. The industrial production information classification and storage system based on the Internet of Things according to claim 3 is characterized by: The personnel data terminal (201) is used to read the personnel arrangement information and equipment failure information recorded in various departments and units in industrial production. The raw material data terminal (202) updates the storage quantity information of various industrial raw materials in real time. The safety monitoring terminal (203) is composed of a camera system, a production safety system, a voice guidance system, and a fire protection system. The planning management terminal (204) is used to store the industrial production plans proposed by the management personnel. The production information terminal (205) is used to collect information on product quality, product quantity, product type, product inbound quantity, and product outbound quantity during the industrial production process.

5. The industrial production information classification and storage system based on the Internet of Things according to claim 1 is characterized by: The data communication terminal (3) comprises a WIFI hotspot module (301), a 4 / 5G network module (302) and a LAN communication module (303).

6. The industrial production information classification and storage system based on the Internet of Things according to claim 1 is characterized by: The data storage module (406) includes a safety data storage unit (4061), a production data storage unit (4062), an accident data storage unit (4063) and a report storage unit (4064).

7. The industrial production information classification and storage system based on the Internet of Things according to claim 4 is characterized by: The information summarization system (4) comprises a self-checking control module (405), which controls the state refresh of each device in the fire protection system and the production safety system to detect whether the fire protection system and the production safety system can work normally.

8. The industrial production information classification and storage system based on the Internet of Things according to claim 1 is characterized by: The safety analysis module (407) is used to handle issues related to worker safety, the production planning module (408) is used to handle production accidents caused by unreasonable production planning, product quality, equipment damage, and raw material shortages during the production process, the problem analysis module (409) is used to analyze the causes of the problems, and the responsibility tracing module (410) determines the person responsible for the accident based on the location of the problem and the cause of the problem analyzed by the problem analysis module (409).