Anti-falling safety rope system for high-altitude operation

The high-altitude anti-fall safety rope system addresses adaptability and installation challenges with an energy feedback module and sensors, offering enhanced safety and durability in complex environments.

CN119113444AInactive Publication Date: 2024-12-13武汉先思科技有限公司 +1
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Patent Information

Application Number
CN202411383454.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing anti-fall safety rope systems face issues with environmental adaptability, difficult installation, single functionality, and short service life, particularly in high-altitude operations, leading to reduced safety performance and increased operational risks.

Method used

A high-altitude operation anti-fall safety rope system featuring an energy feedback module with intermediate transfer modules, S-shaped buffer plates, and sensors to detect falls, allowing for adjustable installation and enhanced safety features.

Benefits of technology

The system provides improved environmental adaptability, easier installation, multi-functional safety protection, and extended service life by buffering energy and detecting falls, thereby enhancing worker safety and reducing operational risks.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

A high-altitude operation anti-falling safety rope system comprises an energy feedback module, a safety rope is led out of the energy feedback module and then passes through a plurality of middle switching modules along an operation path, the other end of the safety rope is fixed, the middle switching modules support the safety rope in the middle and at the corner position according to the shape of the operation path, and the safety rope is used for hanging a connecting rope of an operator. An energy feedback connector is arranged on the energy feedback module, one end of the energy feedback connector is fixed, the other end of the energy feedback connector is in expansion connection with the safety cable, and a plurality of S-shaped buffer plates are arranged between the two ends of the energy feedback connector. Planar angle adjustment and up-down angle adjustment are carried out on routing of the safety cable through various different types of middle switching modules, and falling energy is buffered through profile deformation potential energy of the energy feedback module. Whether the person falls or not and the falling position is judged by detecting the pressure of the wiring wheel and the pressure value of the pre-tightening pressure sensor at the energy feedback connecting body.
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Description

Technical Field

[0001] The invention relates to the technical field of personal safety equipment, in particular to a high-altitude operation anti-fall safety rope system. Background Art

[0002] With the rapid development of modern construction and industry, aerial work has become an indispensable part of various engineering projects. However, the safety issues of aerial work have become increasingly prominent, especially the anti-fall safety rope system as a key equipment to protect the life safety of workers. Its performance and adaptability are directly related to the safety and efficiency of the operation process.

[0003] The existing anti-fall safety rope technology has the following limitations: 1. Poor environmental adaptability. Most of the anti-fall safety rope systems on the market are relatively simple in design and difficult to adapt to the complex and changeable high-altitude working environment. For example, under extreme conditions such as strong wind, drastic temperature changes, and high humidity, the material and performance of traditional safety ropes may be affected, resulting in reduced safety performance. In addition, for working areas with special shapes or structures, such as curved surfaces and inclined surfaces, the existing safety rope systems are often difficult to effectively fix and install, limiting their scope of application. 2. Difficult installation. In high-altitude operations, the installation position of the safety rope often needs to be adjusted according to actual conditions, but in the existing technology, the installation of the safety rope often relies on manual operation, which is not only time-consuming and labor-intensive, but also has great safety hazards. Especially when working in a small space or complex structure at high altitude, the difficulty of installation is doubled. 3. Single function. The traditional anti-fall safety rope system mainly focuses on preventing operators from falling, but in the actual operation process, they may also face various safety risks such as object impact and electric shock. However, the existing safety rope system often only has a single anti-fall function and cannot fully guarantee the safety of operators. 4. Short service life. Due to the complex and changeable environment of high-altitude working, the safety rope is easily damaged by wear and corrosion during use, which shortens its service life. At the same time, the maintenance and replacement of traditional safety ropes are also cumbersome, increasing operating costs and safety risks. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a high-altitude operation anti-fall safety rope system for solving the defects of the above safety rope system.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: A high-altitude work anti-fall safety rope system includes an energy feedback module. After the safety rope is led out from the energy feedback module, it passes through multiple intermediate transfer modules along the working path and is fixed at the other end. The intermediate transfer modules support the safety rope in the middle and corner parts according to the shape of the working path. The safety rope is used to hang the connecting rope of the operator. An energy feedback connector is provided on the energy feedback module. One end of the energy feedback connector is fixed and the other end is tension-connected with the safety rope. Multiple S-shaped buffer plates are provided between the two ends of the energy feedback connector.

[0006] The safety rope is led out from the energy feeding module and passes through a plurality of intermediate transfer modules along the operation path, and then the other end is fixedly connected to another energy feeding module.

[0007] The above-mentioned intermediate transfer module types include intermediate brackets, corner brackets and top-turn brackets.

[0008] The bottom of the energy feeding module, the middle bracket, the corner bracket and the top rotating bracket is provided with a base, and the base is used to be connected to the working surface.

[0009] The above-mentioned intermediate bracket includes a fixed bracket connected to the base, a support frame is provided on the fixed bracket, a cable support tube is provided on the top of the support frame, and the safety cable passes through the cable support tube; The corner bracket comprises a fixed bracket connected to the base, a corner support bracket is arranged on the fixed bracket, a corner support tube is arranged on the top of the corner support bracket, the corner support tube is provided with an arc-shaped tube body for converting the angle of the plane rope, and the safety rope passes through the corner support tube; The top rotation bracket includes a fixed bracket connected to the base, a top rotation support bracket is provided on the fixed bracket, a top rotation support bracket is provided on the top of the top rotation support bracket, a top rotation support tube is provided on the top of the top rotation support bracket, the top rotation support tube is provided with an arched or concave tube body for converting the angles of the upper and lower ropes, and the safety rope passes through the top rotation support tube.

[0010] A support column is provided at the outlet of the safety cable of the energy feeding module and at the inlet and outlet of the intermediate transfer module. A wire routing wheel is provided on the top of the support column, and the wheel groove of the wire routing wheel faces the safety cable.

[0011] A wiring pressure sensor is provided at the shaft of the wiring wheel, and the wiring pressure sensor is used to detect whether a fall occurs and the fall position.

[0012] The above-mentioned support column and the cable-running wheel are respectively arranged one on both sides of the safety rope.

[0013] The above-mentioned energy feedback connector is connected to the safety rope through a rope tensioner. The rope tensioner includes a connecting plate connected to the energy feedback connector. The connecting plate is connected to one end of the expansion sleeve. The safety rope enters the sleeve from the other end of the expansion sleeve. An adjusting nut is provided between the connecting plate and the expansion sleeve. One end of the adjusting nut is threadedly connected to the inner side of the rotating nut at the top of the expansion sleeve. The safety rope is fixed by adjusting the tensioning force by rotating the adjusting nut to enter the depth of the expansion sleeve.

[0014] In the preferred scheme, the above-mentioned energy feedback connector is connected to the U-shaped bushing, and a pad is provided between the upper and lower ports of the U-shaped bushing for fixing. A tensioning adjustment pin is provided at the U-shaped bottom of the U-shaped bushing, and the end of the tensioning adjustment pin passes through the U-shaped bushing and is connected to the adapter rod. A pre-tightening pressure sensor is provided on the tightening side of the tensioning adjustment pin on the inner side of the U-shaped bushing, and the protruding end of the tensioning adjustment pin on the outer side of the U-shaped bushing is threadedly connected to the pre-tightening screw. The other end of the adapter rod is connected to the safety rope, and a quick-spin hole is provided on the adapter rod.

[0015] The present invention provides a high-altitude work anti-fall safety rope system, which adjusts the plane angle and the up and down angle of the safety rope routing through various types of intermediate adapter modules, buffers the energy of falling through the profile deformation potential of the energy feeding module, and determines whether a person falls and the fall position by detecting the pressure of the routing wheel and the pressure value of the pre-tightening pressure sensor at the energy feeding connector. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below in conjunction with the accompanying drawings and embodiments: Figure 1 It is a schematic diagram of the structure of the anti-fall safety rope system of the present invention; Figure 2 The structure of the energy feeding module is shown in Figure 2. Figure 1 ; Figure 3 The structure of the energy feeding module is shown in Figure 2. Figure 2 ; Figure 4 is a schematic diagram of the structure of the intermediate bracket; Figure 5 is a schematic diagram of the structure of the corner bracket; Figure 6 It is a structural schematic diagram of the top rotating bracket; Figure 7 Schematic diagram of the structure of the cable tensioner; Figure 8 This is a schematic diagram of the installation structure of the cable wheel; Fig. 9 This is a schematic diagram of the installation structure of the preload pressure sensor; Fig.10 Schematic diagram of the installation of the anti-fall safety rope system in the embodiment.

[0017] In the figure: working surface roof 1, energy feeding module 2, energy feeding connector 21, buffer plate 22, intermediate bracket 3, support frame 31, cable support tube 32, corner bracket 4, corner support frame 41, corner support tube 42, top rotation bracket 5, top rotation support frame 51, top rotation support tube 52, safety rope 6, wire tensioner 7, connecting plate 71, tensioning sleeve 72, rotating nut 73, adjusting nut 74, base 8, fixed bracket 9, support column 10, wiring wheel 11, wiring pressure sensor 12, U-type bushing 13, cushion block 14, tensioning adjustment nail 15, preload pressure sensor 16, preload screw 17, adapter rod 18, quick-spin hole 19. DETAILED DESCRIPTION

[0018] Example: like Figure 1-10 As shown in the figure, a high-altitude work anti-fall safety rope system includes an energy feedback module 2. The safety rope 6 is led out from the energy feedback module 2 and passes through multiple intermediate adapter modules along the working path and then is fixed at the other end. The intermediate adapter modules support the safety rope 6 in the middle and corner parts according to the shape of the working path. The safety rope 6 is used to hang the connecting rope of the operator. An energy feedback connector 21 is provided on the energy feedback module 2. One end of the energy feedback connector 21 is fixed and the other end is tensioned and connected with the safety rope 6. A plurality of S-shaped buffer plates 22 are provided between the two ends of the energy feedback connector 21.

[0019] The safety rope 6 is led out from the energy feeding module 2 and passes through a plurality of intermediate transfer modules along the operation path, and then the other end is fixedly connected to another energy feeding module 2 .

[0020] like Figure 1 As shown in the figure, multiple S-shaped plates are connected in sequence in the buffer plate 22 on the energy feeding module 2. The axial distance when the plates are contracted together is shortened through the S-shaped path and elastic potential energy can be stored, which is used to cushion the operator when he accidentally slips and falls. The displacement of the safety rope 6 during the fall is supplemented by stretching the S-shaped plate.

[0021] The above-mentioned intermediate transfer module types include an intermediate bracket 3 , a corner bracket 4 and a top rotating bracket 5 .

[0022] A base 8 is provided at the bottom of the energy feeding module 2, the middle bracket 3, the corner bracket 4 and the top rotating bracket 5, and the base 8 is used to be connected to the working surface.

[0023] The intermediate support 3 includes a fixed support 9 connected to the base 8, a support frame 31 is provided on the fixed support 9, a cable support tube 32 is provided on the top of the support frame 31, and the safety cable 6 passes through the cable support tube 32; The corner bracket 4 includes a fixed bracket 9 connected to the base 8, a corner support frame 41 is provided on the fixed bracket 9, a corner support tube 42 is provided on the top of the corner support frame 41, and the corner support tube 42 is provided with an arc-shaped tube body for converting the angle of the plane cable, and the safety rope 6 passes through the corner support tube 42; The top rotation bracket 5 includes a fixed bracket 9 connected to the base 8, on which a top rotation support frame 51 is provided. A top rotation support tube 52 is provided on the top of the top rotation support frame 51. The top rotation support tube 52 is provided with an arched or concave tube body for converting the angles of the upper and lower ropes, and the safety rope 6 passes through the top rotation support tube 52.

[0024] A support column 10 is provided at the outlet of the safety cable 6 of the energy feeding module 2 and at the inlet and outlet of the intermediate transfer module. A wire routing wheel 11 is provided at the top of the support column 10 , and the wheel groove of the wire routing wheel 11 faces the safety cable 6 .

[0025] The wire wheel 11 is used to roll and cushion the wire entry and exit points when the safety wire 6 is deformed due to the pulling of the fall when an operator falls, so as to prevent the deformation from being transmitted to the entry or exit point and rubbing against the supporting tube body, causing the wire of the safety wire 6 to tear and then cause the rope to break.

[0026] A wire-routing pressure sensor 12 is provided at the shaft of the wire-routing wheel 11 , and the wire-routing pressure sensor 12 is used to detect whether a fall occurs and the fall position.

[0027] During normal operation, the safety rope 6 is pre-tightened. Although the safety rope with the operator hanging on it is under stress, the force of the safety rope is less than the pre-tightening force, and the safety rope 6 is in a straight state. At this time, the safety rope 6 is not in contact with the wiring wheel 11 or is in slight contact with it. The wiring pressure sensor 12 has no pressure value or a very small value. When a person falls, the impact force of the person falling is very large, causing the safety rope 6 to deform and then contact the wiring wheel 11, causing the pressure value of the wiring pressure sensor 12 to increase sharply. It is possible to judge whether a person has fallen based on the pressure value, and the specific position of the person falling can be judged by the position of the wiring wheel 11 where the pressure increases.

[0028] The above-mentioned support column 10 and the cable wheel 11 are respectively arranged one on both sides of the safety rope 6.

[0029] By providing a routing wheel 11 on each side of the safety rope 6, in addition to preventing the safety rope 6 from being torn due to workers falling from the eaves, it can also prevent the rope from being torn from both sides due to falling caused by rust on the roof or excessive load.

[0030] The above-mentioned energy feedback connector 21 is connected to the safety rope 6 through a wire tensioner 7. The wire tensioner 7 includes a connecting plate 71 connected to the energy feedback connector 21. The connecting plate 71 is connected to one end of the expansion sleeve 72. The safety rope 6 enters the sleeve from the other end of the expansion sleeve 72. An adjusting nut 74 is provided between the connecting plate 71 and the expansion sleeve 72. One end of the adjusting nut 74 is threadedly connected to the inner side of the rotating nut 73 at the top of the expansion sleeve 72. The safety rope 6 is fixed by adjusting the tensioning force by rotating the adjusting nut 74 to enter the expansion sleeve 72 to a depth.

[0031] In the preferred scheme, the above-mentioned energy feedback connector 21 is connected to the U-shaped bushing 13, and a pad 14 is provided between the upper and lower ports of the U-shaped bushing 13 for fixing. A tensioning adjustment nail 15 is provided at the U-shaped bottom of the U-shaped bushing 13, and the end of the tensioning adjustment nail 15 passes through the U-shaped bushing 13 and is connected to the adapter rod 18. A pre-tightening pressure sensor 16 is provided on the tightening side of the tensioning adjustment nail 15 on the inner side of the U-shaped bushing 13, and the protruding end of the tensioning adjustment nail 15 on the outer side of the U-shaped bushing 13 is threadedly connected to the pre-tightening screw 17, and the other end of the adapter rod 18 is connected to the safety rope 6, and a quick-spin hole 19 is provided on the adapter rod 18.

[0032] By adjusting the pre-tightening screw 17, the tensioning adjustment pin 15 is tightened to compress the pre-tightening pressure sensor 16 to achieve the pre-tightening force. When a person falls, the safety rope 6 is displaced to act on the tensioning adjustment pin 15, so that the detection value of the pre-tightening pressure sensor 16 increases. The detection value of the pre-tightening pressure sensor 16 can be used to confirm the detection of the person falling by the routing pressure sensor 12 to prevent misjudgment.

[0033] like Fig.10 As shown in the figure, the middle bracket 3 is used to support the safety rope 6 of multiple lengths, the corner bracket 4 is used to support the safety rope 6 at the corner, the top rotating bracket 5 is used to connect the two sides of the roof or the concave connection, the bottom of the base 8 of the top rotating bracket 5 matches the roof, and the system is installed on the outside of the roof to ensure the safety of people falling.

Claims

1. A high-altitude work anti-fall safety rope system, characterized by: The invention comprises an energy feeding module (2), wherein a safety rope (6) is led out from the energy feeding module (2) and passes through a plurality of intermediate transfer modules along an operation path and then is fixed at the other end, wherein the intermediate transfer modules support the safety rope (6) in the middle and at the corner according to the shape of the operation path, and the safety rope (6) is used for hanging a connecting rope for an operator, and an energy feeding connector (21) is provided on the energy feeding module (2), wherein one end of the energy feeding connector (21) is fixed and the other end is tension-connected to the safety rope (6), and a plurality of S-shaped buffer plates (22) are provided between the two ends of the energy feeding connector (21).

2. The anti-fall safety rope system for aerial work according to claim 1, characterized in that: The safety rope (6) is led out from the energy feeding module (2) and passes through a plurality of intermediate transfer modules along the operation path before the other end is fixedly connected to another energy feeding module (2).

3. A high-altitude work anti-fall safety rope system according to claim 2, characterized in that: The intermediate transfer module types include an intermediate bracket (3), a corner bracket (4) and a top rotation bracket (5).

4. The anti-fall safety rope system for aerial work according to claim 3, characterized in that: A base (8) is provided at the bottom of the energy feeding module (2), the middle bracket (3), the corner bracket (4) and the top rotating bracket (5), and the base (8) is used to be connected to a working surface.

5. The anti-fall safety rope system for aerial work according to claim 4, characterized in that: The intermediate support (3) comprises a fixed support (9) connected to the base (8), a support frame (31) is provided on the fixed support (9), a cable support tube (32) is provided on the top of the support frame (31), and the safety cable (6) passes through the cable support tube (32); The corner bracket (4) comprises a fixed bracket (9) connected to the base (8), a corner support frame (41) is provided on the fixed bracket (9), a corner support tube (42) is provided on the top of the corner support frame (41), the corner support tube (42) is provided with an arc-shaped tube body for changing the angle of the plane rope, and the safety rope (6) passes through the corner support tube (42); The top rotation bracket (5) comprises a fixed bracket (9) connected to the base (8), a top rotation support frame (51) is provided on the fixed bracket (9), a top rotation support tube (52) is provided on the top of the top rotation support frame (51), the top rotation support tube (52) is provided with an arched or concave tube body for switching the angle of the upper and lower ropes, and the safety rope (6) passes through the top rotation support tube (52).

6. A high-altitude work anti-fall safety rope system according to claim 5, characterized in that: A support column (10) is provided at the outlet of the safety rope (6) of the energy feeding module (2) and at the inlet and outlet of the intermediate transfer module. A wire routing wheel (11) is provided at the top of the support column (10). The wheel groove of the wire routing wheel (11) faces the safety rope (6).

7. A high-altitude work anti-fall safety rope system according to claim 6, characterized in that: A wire routing pressure sensor (12) is provided at the shaft of the wire routing wheel (11), and the wire routing pressure sensor (12) is used to detect whether a fall occurs and the fall position.

8. The anti-fall safety rope system for aerial work according to claim 7, characterized in that: The support column (10) and the cable wheel (11) are each provided on both sides of the safety rope (6).

9. The anti-fall safety rope system for aerial work according to claim 8, characterized in that: The energy-feeding connector (21) is connected to the safety rope (6) via a rope tensioner (7). The rope tensioner (7) comprises a connecting plate (71) connected to the energy-feeding connector (21). The connecting plate (71) is connected to one end of an expansion sleeve (72). The safety rope (6) enters the sleeve from the other end of the expansion sleeve (72). An adjusting nut (74) is provided between the connecting plate (71) and the expansion sleeve (72). One end of the adjusting nut (74) is threadedly connected to the inner side of a rotating nut (73) at the top of the expansion sleeve (72). The safety rope (6) is fixed by adjusting the tensioning force by rotating the adjusting nut (74) to a depth of entering the expansion sleeve (72).

10. The anti-fall safety rope system for aerial work according to claim 8, characterized in that: The energy feedback connector (21) is connected to the U-shaped bushing (13), a cushion block (14) is provided between the upper and lower ports of the U-shaped bushing (13) for fixing, a tensioning adjustment pin (15) is provided at the U-shaped bottom of the U-shaped bushing (13), the end of the tensioning adjustment pin (15) passes through the U-shaped bushing (13) and is connected to the transfer rod (18), a pre-tightening pressure sensor (16) is provided on the tightening side of the tensioning adjustment pin (15) on the inner side of the U-shaped bushing (13), the protruding end of the tensioning adjustment pin (15) on the outer side of the U-shaped bushing (13) is threadedly connected to the pre-tightening screw (17), the other end of the transfer rod (18) is connected to the safety rope (6), and a quick-screw hole (19) is provided on the transfer rod (18).