Mounting method for chisel
By separating structures such as lifting tracks and walking mechanisms, a stable foundation is provided and a hydraulic impact rock drilling hammer is installed in advance, the problems of difficulty in installing rock drilling ships and low efficiency underwater rock drilling are solved, and efficient and safe installation and construction of rock drilling ships are achieved. Improve efficiency.
Patent Information
- Application Number
- CN202411236577.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-04
AI Technical Summary
The existing rock drilling ship has a complex structure and high weight, which leads to difficulty in installation. It also has slow lifting speed, low craftsmanship and frequent traction rope losses during underwater rock drilling.
Using separate lifting tracks, walking mechanisms, hoisting machines, retracting and placement brackets and two-layer platform structures, it provides a stable foundation, installs hydraulic impact rock drilling hammers into the guide rod frame in advance, and reduces weight and volume through section lifting to achieve overall installation efficient and safe.
The installation process of rock drilling ships with large weight and complex structure is simplified, making them simpler, orderly, efficient and safer, reducing lifting difficulty and cost, improving construction efficiency, and reducing the loss of traction ropes.
Smart Images

Figure CN119117210A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rock drilling equipment installation, and in particular to an installation method for a rock drilling vessel. Background Art
[0002] At present, the underwater rock excavation mainly adopts the controlled blasting technology or the impact rock hammer technology. When approaching buildings (structures), especially in narrow waters in inland rivers, near embankments, bridges, subway structures, etc., in order to avoid affecting their structural safety, rock drilling rods are usually used to drill rocks. The rock drilling rods are lifted to a certain height to convert their gravitational potential energy into impact on the rock. Because when drilling in water, the energy of the rock drilling rod is greatly weakened as the water depth increases during the falling process of the rock drilling rod, which requires the rock drilling rod to be lifted to a higher height. In addition, the lifting speed of the rock drilling rod is slow and the work efficiency is low when lifting the rock drilling rod in water. In addition, the traction rope will rub repeatedly during the lifting process of the rock drilling rod, resulting in frequent replacement and high cost.
[0003] In order to solve the above problems, the inventor of the present application proposed a rock drilling vessel, which stably delivers the hydraulic impact rock hammer to the underwater rock surface and ensures the stability of the vertical movement of the hydraulic impact rock hammer, so that the hydraulic impact rock hammer can drill underwater, and the lifting stroke of the hydraulic impact rock hammer during the rock drilling process is short, which can improve construction efficiency and reduce the loss of the traction rope; but this rock drilling vessel has a complex structure and a large weight, and how to ensure its installation is a problem that needs to be solved urgently. Summary of the invention
[0004] The purpose of the present invention is to overcome the shortcomings of the prior art of the rock drilling vessel, such as the complex structure, heavy weight and difficulty in installation, and to provide an installation method for the rock drilling vessel.
[0005] The present invention provides an installation method for a rock drilling vessel, comprising the following steps:
[0006] S1. Weld two rails arranged longitudinally along the main deck on the main deck of the ship;
[0007] S2. Install the running mechanism on the installed track so that there are two running mechanisms on each track, and temporarily fix the running mechanism to the track; wherein the running mechanism is engaged with the track, and the running mechanism can move and be fixed along the track;
[0008] S3. Hoist the traveling chassis onto the four traveling mechanisms and weld them;
[0009] S4. Hoist and install the winch, the retractable bracket and the second-layer platform on the traveling chassis, so that the retractable bracket and the winch are respectively located on the lateral sides of the ship, and the second-layer platform is fixed on the traveling chassis and located above the winch; the retractable bracket includes a main bracket and a first guide stabilizing bracket, the bottom end of the main bracket is fixed to the traveling chassis, the top end of the main bracket extends away from the ship, one end of the first guide stabilizing bracket is fixed to the main bracket, and the other end is arranged toward the outside of the ship, the first guide stabilizing bracket is a rectangular frame structure, and a guide roller is arranged inside the rectangular frame structure; the second-layer platform is provided with relevant equipment;
[0010] S5. Install the hydraulic impact rock hammer into the guide rod frame, and use the hydraulic cylinder to hang the hydraulic impact rock hammer;
[0011] S6. Lift the guide rod frame and hydraulic impact rock hammer as a whole into the rectangular frame structure and contact the guide roller, and pass one end of the traction rope on the winch around the top of the main bracket and fix it on the hanging ear at the bottom of the guide rod frame, connect the relevant hydraulic oil pipes and cables, and complete the installation of the rock drilling ship.
[0012] In this scheme, a track is first welded on the main deck of the ship to provide an installation foundation for the installation of the walking mechanism; after the installation of the walking mechanism is completed, the walking mechanism is fixed on the track to provide stable installation conditions for the walking chassis; after the walking chassis is installed, the walking chassis, the walking mechanism and the track form a whole, which can form a balance and prevent overturning; then the winch, the retractable bracket and the second-layer platform are hoisted and installed on the walking chassis based on the walking chassis, so that the retractable bracket and the winch are respectively located on the lateral sides of the ship, and the second-layer platform is fixed on the walking chassis and located above the winch, making the ship more stable, and the installation of the main bracket of the retractable bracket, the first guide stabilizing bracket and the guide roller and the winch provides a basis for the subsequent overall hoisting of the guide rod frame and the hydraulic impact rock hammer.
[0013] This solution separates the structures of the traveling trolley, such as the track, chassis, traveling mechanism, winch, retractable bracket and second-layer platform, so that the hoisting weight and volume are small, and the hoisting is easier and safer; and the first installation provides a stable and balanced installation foundation for the later installation, making the installation more efficient and safe, and avoiding the overturning problem. In addition, the hydraulic impact rock hammer is installed in the guide rod frame in advance and hoisted as a whole, avoiding the problem of difficulty in installing the hydraulic impact rock hammer after the guide rod frame is installed. It makes the installation of the heavy and complex rock drilling ship simpler, more orderly, more efficient and safer.
[0014] Preferably, in step S1, a track installation line is drawn on the main deck of the ship, two tracks are installed on the main deck, the straightness of the installation is determined, and then the bottom surface of the track is welded and fixed to the main deck surface of the ship.
[0015] Can improve the installation quality and efficiency of the track.
[0016] Preferably, in step S2, the traveling mechanism is installed on the installed track, and the traveling mechanism is positioned according to the size of the traveling chassis.
[0017] The installation quality of the walking mechanism can be improved and the installation efficiency of the walking chassis can be improved.
[0018] Preferably, in step S3, the traveling chassis is hoisted onto the four traveling mechanisms, the clearance between the traveling wheel sets of the traveling mechanisms and the tracks is adjusted, and after ensuring that the four traveling mechanisms will not be twisted, the traveling chassis is welded and fixed to the four traveling mechanisms to ensure the installation quality of the traveling mechanisms.
[0019] Preferably, the related equipment on the second-floor platform includes a generator set, an air compressor set and a hydraulic power station;
[0020] In step S4, the winch, the retractable bracket and the second-layer platform are installed in sequence, and then the relevant equipment on the second-layer platform is hoisted onto the second-layer platform.
[0021] It is helpful to reduce the difficulty of lifting.
[0022] Preferably, before step S5, the method further includes: selecting the length of the guide rod frame according to the water depth of the construction project to avoid construction waste caused by inappropriate length of the guide rod frame.
[0023] Preferably, S5 and S6 are replaced together with the following steps:
[0024] S5', installing the hydraulic impact rock hammer into a standard section of the guide rod frame, and using a hydraulic cylinder to hang the hydraulic impact rock hammer;
[0025] S6', hoist the standard section with the hydraulic impact rock hammer installed into the rectangular frame structure and contact the guide roller, and pass one end of the traction rope on the winch around the top of the main bracket and fix it to the hanging ear at the bottom of the standard section with the hydraulic impact rock hammer installed;
[0026] S7', sequentially hoist other standard sections above the standard section with the hydraulic impact rock hammer, and fix them with the lower standard section until a guide rod frame is formed, and then connect the relevant hydraulic oil pipes and cables to complete the installation of the rock drilling ship.
[0027] The use of segmented lifting guide rod frames makes the weight of a single lift smaller and less difficult, thus reducing the difficulty of lifting.
[0028] Preferably, when the guide rod frame includes more than or equal to 3 standard sections, in step S7', the steps of hoisting other standard sections are:
[0029] S7'A, hoist the next standard section so that the next standard section is fixed on the top of the standard section equipped with the hydraulic impact rock hammer;
[0030] S7'B, lower the installed standard section as a whole to the top contact guide roller of the current top standard section by means of a winch;
[0031] S7'C, hoist the next standard section so that the next standard section is fixed on the top of the current top standard section;
[0032] S7'D, when the standard section of the guide rod frame is not hoisted, repeat steps S7'B and S7'C until the guide rod frame is formed, and then connect the relevant hydraulic oil pipes and cables to complete the installation of the rock drilling vessel.
[0033] After hoisting the second standard section, the second standard section can be used as the basis to contact the guide roller, and then the installed standard section can be lowered as a whole to the top contact guide roller of the current top standard section through the winch, so that the height of the installed guide rod frame can be reduced, and the hoisting height of the next standard section can be lower, which can reduce the difficulty of hoisting; and the height of the installed guide rod frame is low, and the center of gravity is low, which is conducive to the stability of the installation; and the guide rod frame is used subsequently to send the hydraulic impact rock hammer underwater, that is, the entire guide rod frame itself needs to be lowered, which can reduce the subsequent operation procedures and operation time.
[0034] Preferably, after the installation of the rock drilling vessel is completed, the debugging phase is entered, the guide rod frame is first lifted up using a traction rope, and the traveling mechanism is first debugged to ensure that the traveling mechanism can operate safely and smoothly.
[0035] Preferably, in step S3, a second fixed pulley and a second guide and stable bracket are provided on the walking chassis, the second guide and stable bracket is correspondingly arranged directly below the first guide and stable bracket, the second guide and stable bracket is a rectangular frame structure, a guide roller is arranged inside the rectangular frame structure, and a third fixed pulley is arranged on the second guide and stable bracket;
[0036] In step S4, a first fixed pulley is provided at the top of the main support;
[0037] In step S6, one end of the traction rope on the winch is passed through the second fixed pulley, the first fixed pulley and the third fixed pulley in sequence and then fixed to the hanging ear at the bottom of the guide rod frame.
[0038] The second fixed pulley, the first fixed pulley and the third fixed pulley can ensure that the traction rope on the winch can be straightened, providing a stable upward pulling force for the guide rod frame, and the second guiding stable bracket can cooperate with the first guiding stable bracket to form a horizontal limit for the guide rod frame, so that the traction rope provides stable upward support for the guide rod frame.
[0039] Compared with the prior art, the present invention has the following beneficial effects:
[0040] The present invention provides an installation method for a rock drilling vessel, which separates and hoists structures belonging to a traveling trolley such as a track, a chassis, a traveling mechanism, a winch, a retractable bracket, and a second-layer platform, so that the hoisting weight and volume are small, and the hoisting is easier and safer; and the prior installation provides a stable and balanced installation foundation for the subsequent installation, so that the installation is more efficient and safe, and the overturning problem can be avoided. Moreover, the hydraulic impact rock hammer is installed in advance in the guide rod frame and hoisted as a whole, so that the problem of difficulty in installing the hydraulic impact rock hammer after the guide rod frame is installed is avoided. The installation of a heavy and complex rock drilling vessel is simpler, more orderly, more efficient and safer. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 This is a schematic diagram after the track is installed on the main deck of the ship;
[0042] Figure 2 This is a schematic diagram after the running mechanism is installed on the track;
[0043] Figure 3 This is a schematic diagram after the walking chassis is installed on the walking mechanism;
[0044] Figure 4 This is a schematic diagram after the retractable bracket and winch are installed;
[0045] Figure 5 This is a schematic diagram after the second-floor platform and related equipment on it are installed;
[0046] Figure 6 It is a schematic diagram after the hydraulic impact rock hammer is installed inside the guide rod frame;
[0047] Figure 7 This is a schematic diagram after the installation of the drilling vessel is completed (horizontally);
[0048] Figure 8 is a schematic diagram (vertical) after the installation work of the drilling vessel is completed;
[0049] Fig. 9 It is a schematic diagram (top view) after the installation work of the drilling vessel is completed;
[0050] Fig.10 This is a schematic diagram after hoisting the bottom standard section;
[0051] Fig.11 This is a schematic diagram after the second standard section is hoisted;
[0052] Fig.12 This is a schematic diagram after the third standard section is hoisted;
[0053] Fig.13It is a schematic diagram of the second standard section and the bottom standard section being lowered as a whole by a winch after the second standard section is hoisted;
[0054] Fig.14 This is a schematic diagram after the third standard section is hoisted;
[0055] Fig.15 It is a schematic diagram after the bottom standard section, the second standard section and the third standard section are lowered as a whole by a winch.
[0056] Markings in the figure: 1. ship; 11. main deck; 2. track; 31. walking mechanism; 32. walking chassis; 33. winch; 341. first bracket; 342. second bracket; 343. first guide stabilizing bracket; 35. second-layer platform; 36. traction rope; 361. first fixed pulley; 362. second fixed pulley; 363. third fixed pulley; 37. second guide stabilizing bracket; 38. guide roller; 39. hanging ear; 4. guide rod frame; 41. bottom standard section; 42. second standard section; 43. third standard section; 5. hydraulic impact rock hammer; 51. hydraulic cylinder; 52. oil pipe. DETAILED DESCRIPTION
[0057] The present invention is further described in detail below in conjunction with specific embodiments. However, this should not be understood as the scope of the above subject matter of the present invention being limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.
[0058] Unless otherwise specified, in the description of the specific embodiments of the present invention, the terms indicating the orientation or position relationship such as "up", "down", "left", "right", "center", "inside", "outside", etc. are all based on the expression of the orientation or position relationship shown in the drawings, or are the orientation or position relationship when the invented product / equipment / device is usually used. These terms of orientation or position relationship are only for the convenience of describing the scheme of the present invention or simplifying the description in the specific embodiments, so as to facilitate the technicians to quickly understand the scheme, and do not indicate or imply that a specific device / component / element must have a specific orientation, or be constructed and operated in a specific position relationship, and therefore cannot be understood as a limitation on the present invention.
[0059] In addition, if the terms "horizontal", "vertical", "overhanging", "parallel" and the like appear, it does not mean that the corresponding devices / components / elements are required to be absolutely horizontal or vertical or overhanging or parallel, but may be slightly tilted or have deviations. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but may be slightly tilted. Alternatively, it can be simplified to mean that the corresponding devices / components / elements are set in directions such as "horizontal", "vertical", "overhanging", "parallel", etc., and can have an error / deviation of ±10% relative to the corresponding direction setting, more preferably an error / deviation within ±8%, more preferably an error / deviation within ±6%, more preferably an error / deviation within ±5%, and more preferably an error / deviation within ±4%. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its role in the scheme of the present invention.
[0060] In addition, the expressions “first”, “second”, “third”, etc., which appear in the terms, are merely used to distinguish the description of the same or similar components and should not be understood as emphasizing or implying the relative importance of specific components.
[0061] In addition, in the description of the embodiments of the present invention, "several", "plurality" and "a number" represent at least 2. It can be any number such as 2, 3, 4, 5, 6, 7, 8, 9, and even more than 9.
[0062] In addition, in the description of the technical solution of the present invention, unless otherwise clearly specified / defined / restricted, the terms "set", "install", "connect", "connected", "provided with", "laid", and "arranged" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, and can be welding, riveting, bolting, threading, and other commonly used connection means in the field. This connection can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements.
[0063] Example
[0064] This embodiment provides an installation method for a rock drilling vessel, comprising the following steps:
[0065] like Figure 1 As shown, S1, two rails 2 arranged longitudinally along the main deck 11 are welded on the main deck 11 of the ship 1;
[0066] In one or more embodiments, in step S1, a line for installing the track 2 is drawn on the main deck 11 of the ship 1, two tracks 2 are installed on the main deck 11, the straightness of the installation is determined, and then the bottom surface of the track 2 is welded and fixed to the surface of the main deck 11 of the ship 1, which can improve the installation quality and efficiency of the track 2.
[0067] like Figure 2 As shown, S2, install the running mechanism 31 on the installed track 2, so that there are two running mechanisms 31 on each track 2, and temporarily fix the running mechanism 31 to the track 2; wherein the running mechanism 31 is engaged with the track 2, and the running mechanism 31 can move along the track 2 and be temporarily fixed;
[0068] In one or more embodiments, in step S2, the traveling mechanism 31 is installed on the installed track 2, and the traveling mechanism 31 is positioned according to the size of the traveling chassis 32, which can improve the installation quality of the traveling mechanism 31 and improve the installation efficiency of the traveling chassis 32.
[0069] like Figure 3 As shown, S3, hoisting the walking chassis 32 onto the four walking mechanisms 31 and welding them;
[0070] In one or more embodiments, in step S3, the walking chassis 32 is hoisted onto the four walking mechanisms 31, the gap between the walking wheel group of the walking mechanism 31 and the track 2 is adjusted to ensure that the four sets of walking mechanisms 31 will not twist, and then the walking chassis 32 and the four sets of walking mechanisms 31 are welded and fixed to ensure the installation quality of the walking mechanisms 31.
[0071] like Figure 4 and Figure 5 As shown, S4, hoisting and installing the winch 33, the retractable bracket and the second-layer platform 35 on the traveling chassis 32, so that the retractable bracket and the winch 33 are respectively located on the lateral sides of the ship 1, and the second-layer platform 35 is fixed on the traveling chassis 32 and located above the winch 33; the retractable bracket includes a main bracket and a first guiding and stabilizing bracket 343, the bottom end of the main bracket is fixed to the traveling chassis 32, the top end of the main bracket extends away from the ship 1, one end of the first guiding and stabilizing bracket 343 is fixed to the main bracket, and the other end is arranged toward the outside of the ship 1, the first guiding and stabilizing bracket 343 is a rectangular frame structure, and a guide roller 38 is arranged inside the rectangular frame structure; relevant equipment is arranged on the second-layer platform 35; the winch 33 has a traction rope 36, and the traction rope 36 can be a wire rope or the like.
[0072] In one or more embodiments, the related equipment on the second-level platform 35 includes a generator set, an air compressor set, and a hydraulic power station;
[0073] In step S4, the winch 33, the retractable bracket and the second-layer platform 35 are installed in sequence, and then the relevant equipment on the second-layer platform 35 is hoisted onto the second-layer platform 35, which is conducive to reducing the difficulty of hoisting.
[0074] like Figure 6 As shown, S5, the hydraulic impact rock hammer 5 is installed into the guide rod frame 4, and the hydraulic impact rock hammer 5 is suspended by the hydraulic cylinder 51;
[0075] In one or more embodiments, before step S5, it also includes: selecting the length of the guide rod frame 4 according to the water depth of the construction project (the standard section can be increased or decreased according to different water depths) to avoid construction waste caused by inappropriate length of the guide rod frame 4.
[0076] like Figure 7 As shown in S6, the guide rod frame 4 and the hydraulic impact rock hammer 5 are hoisted into the rectangular frame structure as a whole and contact the guide roller 38, and the traction rope 36 on the winch 33 is passed around the top of the main bracket and fixed to the hanging ear 39 at the bottom of the guide rod frame 4, and the relevant hydraulic oil pipes 52 and cables are connected to complete the installation of the rock drilling ship. Figure 7-Figure 9 shown.
[0077] In one or more embodiments, after the installation of the drilling vessel is completed, the debugging phase is entered, and the guide rod frame 4 is first lifted up using the traction rope 36, and the traveling mechanism 31 is first debugged to ensure that the traveling mechanism 31 can operate safely and smoothly.
[0078] In one or more embodiments, Figure 3 As shown, in step S3, a second fixed pulley 362 and a second guide stabilizing bracket 37 are provided on the walking chassis 32, and the second guide stabilizing bracket 37 is correspondingly arranged directly below the first guide stabilizing bracket 343, and the second guide stabilizing bracket 37 is a rectangular frame structure, and a guide roller 38 is arranged inside the rectangular frame structure, and a third fixed pulley 363 is arranged on the second guide stabilizing bracket 37; wherein, the second guide stabilizing bracket 37 can also be installed after the guide rod frame 4 is hoisted, so that when the guide rod frame 4 is hoisted, it only needs to enter the rectangular frame structure of the first guide stabilizing bracket 343, and the hoisting is easier;
[0079] like Figure 4 As shown, in step S4, a first fixed pulley 361 is provided at the top of the main support;
[0080] like Figure 7As shown, in step S6, one end of the traction rope 36 on the winch 33 is passed through the second fixed pulley 362, the first fixed pulley 361 and the third fixed pulley 363 in sequence and then fixed to the hanging ear 39 at the bottom of the guide rod frame 4. The second fixed pulley 362, the first fixed pulley 361 and the third fixed pulley 363 can ensure that the traction rope 36 on the winch 33 can be straightened to provide an upward stable pulling force for the guide rod frame 4, and the second guide stable bracket 37 can cooperate with the first guide stable bracket 343 to form a horizontal limit for the guide rod frame 4, so that the traction rope 36 provides an upward stable support for the guide rod frame 4.
[0081] like Figure 4 As shown, the retractable bracket includes a first bracket 341, the first end of the first bracket 341 is arranged on the side of the traveling chassis 32 close to the ship's side, the second end extends in the direction away from the retractable drive unit, and the second end is provided with a first fixed pulley 361 matching the traction rope 36. The traction rope 36 is placed in the first fixed pulley 361, and its extension direction is changed by the first fixed pulley 361. The first end of the first bracket 341 is rotatably fixed to the traveling chassis 32, and the retractable bracket also includes a second bracket 342, one end of the second bracket 342 is connected to the second end of the first bracket 341, and the other end is fixed to the traveling chassis 32. A second fixed pulley 362 is provided on the side of the first bracket 341 close to the second bracket 342, and the second fixed pulley 362 is fixed to the traveling chassis 32, and the traction rope 36 extends to the first fixed pulley 361 through the second fixed pulley 362. The first bracket 341 is an A-shaped frame, the first end of which is rotatably fixed to both sides of the same end of the traveling chassis 32, the second end of which extends to a side away from the traveling chassis 32, and the first fixed pulley 361 is arranged at the top of the A-shaped frame. In step S4, the shape of the second bracket 342 can be the same as that of the first bracket 341, both of which are A-shaped frames. During hoisting, the first bracket 341, the second bracket 342, the first guide stabilizing bracket 343 and the first fixed pulley 361 are hoisted together as a whole.
[0082] In one or more embodiments, S5 and S6 are replaced together with the following steps:
[0083] S5', installing the hydraulic impact rock hammer 5 into a standard section of the guide rod frame 4, and using the hydraulic cylinder 51 to hang the hydraulic impact rock hammer 5;
[0084] like Fig.10 As shown, S6', hoist the standard section with the hydraulic impact rock hammer 5 installed into the rectangular frame structure and contact the guide roller 38, and pass one end of the traction rope 36 on the winch 33 around the top of the main bracket and fix it on the hanging ear 39 at the bottom of the standard section with the hydraulic impact rock hammer 5 installed; Fig.10It can be seen that the hydraulic impact rock hammer 5 is installed in the bottom standard section 41 and is suspended by the hydraulic cylinder 51; then the bottom standard section 41 and the hydraulic impact rock hammer 5 are hoisted together, and supported and limited by the guide rollers 38 inside the first guide and stable bracket 343; when the second guide and stable bracket 37 has been installed, the first guide and stable bracket 343 and the guide rollers 38 inside the second guide and stable bracket 37 are used together to perform circumferential guiding and limiting, so that the traction rope 36 on the winch 33 can pull the guide rod frame 4 upward, and the guide rollers 38 inside the first guide and stable bracket 343 are used to ensure the verticality of the guide rod frame 4, and in the process of pulling up or lowering the traction rope 36 on the winch 33, the guide rollers 38 can not only ensure the verticality of the guide rod frame 4, but also roll on the guide rod frame 4, so as to avoid excessive friction between the first guide and stable bracket 343 and the guide rod frame 4.
[0085] like Fig.11 and Fig.12 As shown, S7', the other standard sections above the standard section with the hydraulic impact rock hammer 5 are hoisted in sequence and fixed with the lower standard section until the guide rod frame 4 is formed, and then the relevant hydraulic oil pipes 52 and cables are connected to complete the installation of the rock drilling ship. Fig.11 In the embodiment, the second standard section 42 is installed on the top of the bottom standard section 41. Fig.12 In the embodiment, the third standard section 43 is installed on the top of the second standard section 42. The guide rod frame 4 is hoisted in sections, so that the weight of a single hoisting is small, the difficulty is small, and the difficulty of hoisting can be reduced.
[0086] In one or more embodiments, when the number of standard sections included in the guide rod frame 4 is greater than or equal to 3, in step S7', the steps of hoisting other standard sections are:
[0087] S7'A, hoisting the next standard section so that the next standard section is fixed on the top of the standard section where the hydraulic impact rock hammer 5 is installed; Fig.11 As shown, the second standard section 42 is hoisted on the top of the bottom standard section 41;
[0088] S7'B, lower the installed standard section as a whole to the top contact guide roller 38 of the current top standard section through the winch 33; Fig.13 As shown, the bottom standard section 41 and the second standard section 42 are lowered as a whole by the winch 33 until the top of the second standard section 42 contacts the guide roller 38, and the guide roller 38 is used to limit the position to ensure verticality and safety;
[0089] S7'C, hoist the next standard section so that the next standard section is fixed on the top of the current top standard section; Fig.14 As shown, the third standard section 43 is hoisted on the top of the lowered second standard section 42. If there are only three standard sections, the hoisting is completed;
[0090] S7'D, when the standard section of the guide rod frame 4 is not hoisted, repeat steps S7'B and S7'C until the guide rod frame 4 is formed, and then connect the relevant hydraulic oil pipes 52 and cables to complete the installation of the rock drilling vessel.
[0091] After the second standard section 42 is hoisted, the second standard section 42 can be used as the basis to contact the guide roller 38, and then the installed standard section can be lowered as a whole to the top contact guide roller 38 of the current top standard section through the winch 33, so that the height of the installed guide rod frame 4 can be reduced, so that the hoisting height of the next standard section can be lowered, which can reduce the difficulty of hoisting; and the height of the installed guide rod frame 4 is low, and the center of gravity is low, which is conducive to the stability of the installation; and the guide rod frame 4 is used to send the hydraulic impact rock hammer 5 underwater subsequently, that is, the entire guide rod frame 4 itself needs to be lowered, such as Fig.15 As shown, the subsequent operation steps and operation time can be reduced.
[0092] In the present embodiment, a method for installing a rock drilling vessel is provided, firstly, a track 2 is welded on the main deck 11 of the ship 1 to provide an installation foundation for the installation of the traveling mechanism 31; after the installation of the traveling mechanism 31 is completed, the traveling mechanism 31 is fixed on the track 2 to provide a stable installation condition for the traveling chassis 32; after the traveling chassis 32 is installed, the traveling chassis 32, the traveling mechanism 31 and the track 2 form a whole, which can form a balance and prevent overturning; then, based on the traveling chassis 32, a winch 33, a retractable bracket and a second-layer platform 35 are hoisted and installed on the traveling chassis 32, so that the retractable bracket and the winch 33 are respectively located on the lateral sides of the ship 1, and the second-layer platform 35 is fixed on the traveling chassis 32 and located above the winch 33, so that the ship 1 is more stable, and the installation of the main bracket of the retractable bracket, the first guide stabilizing bracket 343 and the guide roller 38 and the winch 33 provides a basis for the subsequent overall hoisting of the guide rod frame 4 and the hydraulic impact rock hammer 5.
[0093] The installation method for a rock drilling vessel of the present embodiment is to separate and hoist the structures belonging to the traveling trolley, such as the track 2, chassis, traveling mechanism 31, winch 33, retractable bracket and second-layer platform 35, so that the hoisting weight and volume are small, and the hoisting is easier and safer; and the prior installation provides a stable and balanced installation foundation for the subsequent installation, so that the installation is more efficient and safe, and the overturning problem can be avoided. Moreover, the hydraulic impact rock hammer 5 is installed in the guide rod frame 4 in advance and hoisted as a whole, so that the problem of difficulty in installing the hydraulic impact rock hammer 5 after the guide rod frame 4 is installed is avoided. It makes the installation of the heavy and complex rock drilling vessel simpler, more orderly, more efficient and safer. The guide rod frame 4 is hoisted in sections, which makes the hoisting easier and safer. In the process of hoisting in sections, after the second standard section 42 is hoisted, the traction rope 36 of the hoisting machine 33 of the trolley can be used to lower the hoisted standard section, thereby reducing the hoisting height of the subsequent standard sections and making the hoisting easier. Lowering the hoisting height of the standard sections, that is, lowering the final installation height of the guide frame, can reduce the subsequent rock drilling operation procedures and improve the use efficiency.
[0094] The present embodiment is a method for installing a rock drilling vessel. After the rock drilling vessel is installed, the traveling mechanism 31, the traveling chassis 32, the winch 33, the retracting bracket, the second-layer platform 35, the second fixed pulley 362, the third fixed pulley 363, and the second guide stabilizing bracket 37 can move along the track 2 as a whole trolley to change the horizontal position of the guide rod frame 4, and the guide rod frame 4 can be lowered by the winch 33 so that the bottom standard section 41 provided with the hydraulic impact rock drilling hammer 5 is located at the rock surface. The hydraulic impact rock drilling hammer 5 includes a waterproof shell, a hydraulic impact hammer, a replacement device and a drill rod. The waterproof shell is suspended inside the bottom standard section 41 of the guide rod frame 4 through a hydraulic oil cylinder 51. The drill rod is connected to the lower end of the waterproof shell through the replacement device. The hydraulic impact hammer is arranged inside the waterproof shell. The hydraulic impact hammer includes a hammer core and a hydraulic cylinder. The pressure cylinder can lift the hammer core; when the hydraulic cylinder does not act on the hammer core, the hammer core performs free fall motion inside the waterproof housing under the action of its own gravity, and impacts the replacement device, which acts on the drill rod, and the drill rod hits the underwater rock formation. Under the reaction force of the rock formation, the hydraulic oil cylinder 51 on the inner side of the guide rod frame 4 for hanging the hydraulic impact rock hammer 5 no longer provides a hanging force for the hydraulic impact rock hammer 5, so that the entire hydraulic impact rock hammer 5 falls, and the drill rod enters the rock formation. Because the impact energy of the entire hydraulic impact hammer is carried out in the closed environment of the waterproof housing, its impact energy will not be consumed by water, thereby shortening the falling stroke of the entire hydraulic impact rock hammer 5, which can improve construction efficiency, and will not be towed by the traction rope 36, so the loss of the traction rope 36 during the rock drilling process can be eliminated. The striking energy of the hydraulic impact hammer is transmitted to the drill rod through the replacement device (due to the small diameter of the hammer head, if the drill rod is directly hit, if there is a small angle of inclination, it is easy to cause structural damage, so the striking energy is transmitted through the replacement device). The drill rod resists and impacts the rock surface to achieve the function of breaking the rock. In order to enable the hydraulic impact hammer to operate normally underwater, a waterproof shell is set outside the hydraulic impact hammer, and compressed air is injected into the waterproof shell through the compressed air inlet valve. Compressed air is used to keep the working environment of the hydraulic impact hammer in a dry environment. An upper shock absorbing device and a lower shock absorbing device are also provided at the connection between the replacement device and the drill rod. The upper shock absorbing device and the lower shock absorbing device are mainly used to absorb and eliminate the residual energy of a single hit of the hydraulic impact hammer to ensure that the equipment will not be damaged.
[0095] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A method for installing a drilling vessel, characterized in that: The following steps are involved: S1. Weld two rails arranged longitudinally along the main deck on the main deck of the ship; S2. Install the running mechanism on the installed track so that there are two running mechanisms on each track, and temporarily fix the running mechanism to the track; wherein the running mechanism is engaged with the track, and the running mechanism can move and be fixed along the track; S3. Hoist the traveling chassis onto the four traveling mechanisms and weld them; S4. Hoist and install the winch, the retractable bracket and the second-layer platform on the traveling chassis, so that the retractable bracket and the winch are respectively located on the lateral sides of the ship, and the second-layer platform is fixed on the traveling chassis and located above the winch; the retractable bracket includes a main bracket and a first guide stabilizing bracket, the bottom end of the main bracket is fixed to the traveling chassis, the top end of the main bracket extends away from the ship, one end of the first guide stabilizing bracket is fixed to the main bracket, and the other end is arranged toward the outside of the ship, the first guide stabilizing bracket is a rectangular frame structure, and a guide roller is arranged inside the rectangular frame structure; the second-layer platform is provided with relevant equipment; S5. Install the hydraulic impact rock hammer into the guide rod frame, and use the hydraulic cylinder to hang the hydraulic impact rock hammer; S6. Lift the guide rod frame and hydraulic impact rock hammer as a whole into the rectangular frame structure and contact the guide roller, and pass one end of the traction rope on the winch around the top of the main bracket and fix it on the hanging ear at the bottom of the guide rod frame, connect the relevant hydraulic oil pipes and cables, and complete the installation of the rock drilling ship.
2. The installation method for a drilling vessel according to claim 1, characterized in that: In step S1, a track installation line is drawn on the main deck of the ship, two tracks are installed on the main deck, the straightness of the installation is determined, and then the bottom surface of the track is welded and fixed to the main deck surface of the ship.
3. The installation method for a drilling vessel according to claim 2, characterized in that: In step S2, the traveling mechanism is installed on the installed track, and the traveling mechanism is positioned according to the size of the traveling chassis.
4. The installation method for a rock drilling vessel according to claim 3, characterized in that: In step S3, the traveling chassis is hoisted onto the four traveling mechanisms, the gap between the traveling wheel set of the traveling mechanism and the track is adjusted, and after ensuring that the four traveling mechanisms will not be twisted, the traveling chassis and the four traveling mechanisms are welded and fixed.
5. The installation method for a rock drilling vessel according to claim 4, characterized in that: Related equipment on the second-floor platform includes generator sets, air compressor sets and hydraulic power stations; In step S4, the winch, the retractable bracket and the second-layer platform are installed in sequence, and then the relevant equipment on the second-layer platform is hoisted onto the second-layer platform.
6. The installation method for a rock drilling vessel according to claim 5, characterized in that: Before step S5, the method further includes: selecting the length of the guide rod frame according to the water depth of the construction project.
7. A method for installing a drilling vessel according to any one of claims 1 to 6, characterized in that: Replace S5 and S6 together with the following steps: S5', installing the hydraulic impact rock hammer into a standard section of the guide rod frame, and using a hydraulic cylinder to hang the hydraulic impact rock hammer; S6', hoist the standard section with the hydraulic impact rock hammer installed into the rectangular frame structure and contact the guide roller, and pass one end of the traction rope on the winch around the top of the main bracket and fix it to the hanging ear at the bottom of the standard section with the hydraulic impact rock hammer installed; S7', sequentially hoist other standard sections above the standard section with the hydraulic impact rock hammer, and fix them with the lower standard section until a guide rod frame is formed, and then connect the relevant hydraulic oil pipes and cables to complete the installation of the rock drilling ship.
8. The installation method for a drilling vessel according to claim 7, characterized in that: When the guide rod frame includes more than or equal to 3 standard sections, in step S7', the steps of hoisting other standard sections are: S7'A, hoist the next standard section so that the next standard section is fixed on the top of the standard section equipped with the hydraulic impact rock hammer; S7'B, lower the installed standard section as a whole to the top contact guide roller of the current top standard section by means of a winch; S7'C, hoist the next standard section so that the next standard section is fixed on the top of the current top standard section; S7'D, when the standard section of the guide rod frame has not been hoisted, repeat steps S7'B and S7'C until the guide rod frame is formed. Then connect the relevant hydraulic oil pipes and cables to complete the installation of the rock drilling vessel.
9. The installation method for a drilling vessel according to any one of claims 1 to 7, characterized in that: After completing the installation of the rock drilling vessel, the debugging phase begins. First, use the traction rope to lift the guide rod frame, and then debug the traveling mechanism to ensure that the traveling mechanism can run safely and smoothly.
10. The installation method for a rock drilling vessel according to any one of claims 1 to 7, characterized in that: In step S3, a second fixed pulley and a second guide and stable bracket are provided on the walking chassis, the second guide and stable bracket is correspondingly arranged directly below the first guide and stable bracket, the second guide and stable bracket is a rectangular frame structure, a guide roller is arranged inside the rectangular frame structure, and a third fixed pulley is arranged on the second guide and stable bracket; In step S4, a first fixed pulley is provided at the top of the main support; In step S6, one end of the traction rope on the winch is passed through the second fixed pulley, the first fixed pulley and the third fixed pulley in sequence and then fixed to the hanging ear at the bottom of the guide rod frame.
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