Automatic textile dyeing control device

Abstract

The invention discloses an automatic textile dyeing control device, and relates to the technical field of textile processing. The upper portion of the horizontal assembly is fixedly installed on the top of a plant through a hanging rod, a lifting assembly is installed below the horizontal assembly in a sliding mode, and the lower portion of the lifting assembly is used for fixing through a clamping mechanism; a sliding rod is arranged in the dyeing groove, a push plate is slidably installed in the middle of the sliding rod, an air cylinder push rod is arranged at the bottom below the dyeing groove, and the push plate is fixedly installed at the upper end of the air cylinder push rod. According to the textile dyeing device, automatic clamping and loosening are conducted on the lower portion through the clamping jaw, control over the horizontal direction and the lifting action is achieved in combination with the horizontal assembly and the lifting assembly, transfer between assembly lines and related detection are facilitated, and the dyeing uniformity needs to be controlled for textile dyeing operation; the dyeing quality is controlled by controlling the dye state and detecting the state of the dyed textile.

Description

Technical Field

[0001] The invention relates to the technical field of textile processing, and in particular to an automatic textile dyeing control device. Background Art

[0002] A technique for dyeing fabrics using dyes. Generally refers to dyeing technology for textiles. It can be divided into traditional dyeing technology and modern dyeing technology. Modern textile dyeing began in the 18th century and has gradually been established with the development of chemical fibers, dyes, chemicals, and equipment. It has now developed into an independent discipline.

[0003] New clothing fabrics are frequently released. In the process of daily use, wearing and washing, natural wear and tear of fabrics or accidental damage by humans can cause the color of fabrics to fade and fall off. Clothing dyeing technology based on fabric composition can restore and recolor and increase the color of clothing. When washing clothes, clothes need to be cleaned after wearing, whether dry-cleaned or washed. In the washing process, improper washing operation and selection of detergents can cause various accidents in the washing of clothes.

[0004] Therefore, textile dyeing operations now require control of dyeing uniformity, and dyeing quality control requires multiple controls such as dye state control and textile state detection after dyeing. To this end, we propose an automated textile dyeing control device. Summary of the invention

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies of the prior art, the present invention provides an automatic textile dyeing control device to solve the technical problem of automatic testing.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] An automatic textile dyeing control device, comprising

[0010] A dyeing tank, which is a tank for storing dyeing solution; and

[0011] A horizontal component, the upper part of the horizontal component is fixedly installed on the top of the factory building through a suspension rod, and a lifting component is slidably installed below the horizontal component, and the lower part of the lifting component is used to fix it through a clamping mechanism; and

[0012] A sliding rod is provided inside the dyeing tank, a push plate is slidably installed in the middle of the sliding rod, a cylinder push rod is provided at the bottom of the dyeing tank, a push plate is fixedly installed on the upper end of the cylinder push rod, and the push plate is a mixed structure plate. The push plate is raised and lowered in the dyeing tank by the cylinder push rod to achieve mixing of the dyeing liquid in the dyeing tank.

[0013] Preferably, the horizontal component includes an upper crossbeam, and two groups of motors are arranged at two sections of the upper crossbeam, wherein a rotating rod is arranged in the middle of the motor, and a bearing is arranged in the middle of one group of motors, and the rotating rod is driven to rotate by the bearing, and a lifting component is rotatably installed on the outer side of the rotating rod, and the lifting component is driven to move in the horizontal direction by the rotation of the rotating rod, so as to realize the adjustment of the horizontal position of the dyeing plate mechanism.

[0014] Preferably, the lifting assembly includes a connecting rod, which is driven by the horizontal assembly to move in the horizontal direction. A lifting cylinder is fixedly installed in the middle of the connecting rod, and a base is arranged at the bottom of the lifting cylinder. Clamps are installed on both sides of the base through solenoid valves, and the clamps are used to automatically clamp and release the lower part. Slide sleeves are arranged on both sides of the connecting rod, and the lifting and lowering of the clamps are guided by the slide sleeves. The horizontal assembly and the lifting assembly are combined to realize the control of the horizontal direction and the lifting action, which is convenient for the transfer between assembly lines and related detection.

[0015] Preferably, a liquid changing mechanism is provided on the lower outer side of the dyeing tank, and the liquid changing mechanism includes a clean water tank. A water inlet pipe is connected to one side of the middle of the clean water tank, and the water inlet pipe is connected to the bottom of the dyeing tank to pump the dyeing liquid in the dyeing tank into the clean water tank through a pump system.

[0016] Preferably, the output end of the clean water tank is connected to a water pump, a drain pipe is arranged at the upper end of the water pump, a nozzle is arranged at the end of the drain pipe passing through the side wall of the dyeing tank, and a valve is arranged in the middle of the drain pipe to control the switch of the drain pipe through the valve.

[0017] Preferably, a feeding mechanism is provided inside the clean water tank to supplement the consistency gap of fabric dyeing caused by the decrease of fuel concentration due to fabric dyeing, so as to effectively control the consistency of quality.

[0018] Preferably, a coarse filter is provided below the dyeing tank, and a preliminary filter mechanism is adopted in the middle of the coarse filter to prevent the clogging of the pipeline caused by the falling tissue of the cloth.

[0019] Preferably, a measuring rod is provided in the middle part above the dyeing trough, and a group of light emitters and another group of light receivers are provided in the middle part of the measuring rod to pass the inspected textile through the middle part of the measuring rod, and judge the dyeing uniformity by the difference in the penetration and reception of the light beam, so as to control the dyeing quality of the textile during the processing and lifting process.

[0020] Preferably, an organic pump is arranged outside the dyeing tank, and a heating coil is arranged inside the push plate, so that the temperature of the dyeing liquid inside the dyeing tank can be regulated by the heating coil to better perform the dyeing operation.

[0021] Preferably, a plurality of groups of chromatographic sensors are evenly arranged on both sides of the dyeing tank, and the chromatographic sensors are used to judge the uniformity of the dyeing liquid by the chromatogram of the dyeing liquid, which can effectively ensure the consistency of the dyeing liquid.

[0022] (III) Beneficial effects

[0023] 1. The push plate is lifted and lowered in the dyeing tank by a cylinder push rod to achieve mixing of the dyeing liquid in the dyeing tank. A bearing is arranged in the middle of one group of motors, and the rotating rod is driven to rotate by the bearing. A lifting assembly is rotatably installed on the outer side of the rotating rod. The lifting assembly is driven to move in the horizontal direction by the rotation of the rotating rod to adjust the horizontal position of the dyeing plate mechanism. A heating coil is arranged inside the push plate, and the temperature of the dyeing liquid in the dyeing tank is regulated by the heating coil to better perform the dyeing operation. Several groups of chromatographic sensors are evenly arranged on both sides of the dyeing tank. The chromatographic sensor is used to judge the uniformity of the dyeing liquid by the chromatographic color of the dyeing liquid, which can effectively ensure the consistency of the dyeing liquid.

[0024] 2. A base is provided at the bottom of the lifting cylinder, and clamps are installed on both sides of the base through solenoid valves. The clamps are used to automatically clamp and release the lower part. Sleeves are provided on both sides of the connecting rod to guide the lifting of the clamps. The horizontal direction and lifting action can be controlled by combining the horizontal component and the lifting component, which is convenient for transfer between assembly lines and related inspections.

[0025] 3. The water inlet pipe is connected to the bottom of the dyeing tank, and the dyeing liquid in the dyeing tank is pumped into the clean water tank through the pump system. The output end of the clean water tank is connected to a water pump, and a drain pipe is arranged on the upper end of the water pump. The drain pipe passes through the side wall of the dyeing tank and a nozzle is arranged at the end. A valve is arranged in the middle of the drain pipe, and the switch of the drain pipe is controlled by the valve. A feeding mechanism is arranged inside the clean water tank to supplement the consistency gap of fabric dyeing caused by the decrease of fuel concentration due to fabric dyeing, which can effectively control the consistency of quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings.

[0027] Figure 1 This is a top view of the structure of an automatic textile dyeing control device of the present invention;

[0028] Figure 2This is a front view structural diagram of an automatic textile dyeing control device of the present invention;

[0029] Figure 3 A three-dimensional structural diagram of a horizontal component in an automated textile dyeing control device of the present invention;

[0030] Figure 4 This is a structural diagram of a horizontal component and a lifting component in an automatic textile dyeing control device of the present invention;

[0031] Figure 5 This is a partial enlarged view of a liquid changing mechanism in an automated textile dyeing control device of the present invention.

[0032] Legend:

[0033] 1. Dyeing tank; 2. Slide bar;

[0034] 3. Horizontal assembly; 31. Motor; 32. Rotating rod; 33. Upper beam; 34. Bearing;

[0035] 4. Suspension rod;

[0036] 5. Lifting assembly; 51. Connecting rod; 52. Lifting cylinder; 53. Sliding sleeve; 54. Clamping claw;

[0037] 6. Liquid replacement mechanism; 61. Clean water tank; 62. Water pump; 63. Water inlet pipe; 64. Coarse filter; 65. Drain pipe; 66. Sprinkler; 67. Valve;

[0038] 7. Measuring rod; 8. Machine pump; 9. Chromatographic sensor; 10. Cylinder push rod; 11. Push plate. DETAILED DESCRIPTION

[0039] The embodiment of the present application solves the problem of automated testing in the prior art by providing an automated textile dyeing control device, wherein a push plate is raised and lowered in a dyeing tank by a cylinder push rod to achieve mixing of the dyeing liquid in the dyeing tank, wherein a group of motors are provided with a bearing in the middle, and a rotating rod is driven to rotate by the bearing, and a lifting assembly is rotatably installed on the outer side of the rotating rod.

[0040] Example 1

[0041] The technical solution in the embodiment of the present application is to solve the above-mentioned problem of automatic detection of textiles, and the overall idea is as follows:

[0042] In view of the problems existing in the prior art, the present invention provides an automatic textile dyeing control device, comprising

[0043] A dyeing tank 1, which is a cylinder for storing a dyeing solution; and

[0044] A horizontal component 3, wherein the upper portion of the horizontal component 3 is fixedly mounted on the top of the factory building via a suspension rod 4, and a lifting component 5 is slidably mounted below the horizontal component 3, and the lower portion of the lifting component 5 is used to fix 12 via a clamping mechanism; and

[0045] A slide rod 2 is provided inside the dyeing tank 1, and a push plate 11 is slidably installed in the middle of the slide rod 2. A cylinder push rod 10 is provided at the bottom below the dyeing tank 1, and a push plate 11 is fixedly installed on the upper end of the cylinder push rod 10. The push plate 11 is a mixed structure plate. The push plate 11 is raised and lowered in the dyeing tank 1 by the cylinder push rod 10 to achieve mixing of the dyeing liquid in the dyeing tank 1.

[0046] like Figure 3 As shown, the horizontal component 3 includes an upper crossbeam 33, and two groups of motors 31 are arranged at two sections of the upper crossbeam 33, wherein a rotating rod 32 is arranged in the middle of the motor 31, and a bearing 34 is arranged in the middle of one group of motors 31, and the rotating rod 32 is driven to rotate by the bearing 34, and a lifting component 5 is rotatably installed on the outer side of the rotating rod 32, and the lifting component 5 is driven to move in the horizontal direction by the rotation of the rotating rod 32, so as to realize the adjustment of the horizontal position of the dyeing plate mechanism.

[0047] like Figure 4 As shown, the lifting component 5 includes a connecting rod 51, and the connecting rod 51 is moved in the horizontal direction by the drive of the horizontal component 3. A lifting cylinder 52 is fixedly installed in the middle of the connecting rod 51, and a base is arranged at the bottom of the lifting cylinder 52. Clamps 54 are installed on both sides of the base through solenoid valves, and the clamps 54 are used to automatically clamp and release the 12 below. Slide sleeves 53 are arranged on both sides of the connecting rod 51, and the lifting and lowering of the clamps 54 are guided by the slide sleeves 53. Combined with the horizontal component 3 and the lifting component 5, the control of the horizontal direction and lifting action of 12 is realized, which is convenient for transfer between assembly lines and related detection.

[0048] like Figure 5 As shown, a liquid changing mechanism 6 is arranged on the outer side below the dyeing tank 1, and the liquid changing mechanism 6 includes a clean water tank 61, and a water inlet pipe 63 is connected to one side of the middle of the clean water tank 61, and the water inlet pipe 63 is connected to the bottom of the dyeing tank 1, and the dyeing liquid in the dyeing tank 1 is pumped into the clean water tank 61 through a pump system, and the output end of the clean water tank 61 is connected to a water pump 62, and a drain pipe 65 is arranged on the upper end of the water pump 62, and a nozzle 66 is arranged at the end of the drain pipe 65 passing through the side wall of the dyeing tank 1, and a valve 67 is arranged in the middle of the drain pipe 65, and the switch of the drain pipe 65 is controlled by the valve 67.

[0049] A feeding mechanism is provided inside the clean water tank 61 to supplement the consistency gap of fabric dyeing caused by the decrease of fuel concentration due to fabric dyeing, so as to effectively control the consistency of quality.

[0050] A coarse filter 64 is provided below the dyeing tank 1, and a preliminary filter mechanism is adopted in the middle of the coarse filter 64 to prevent the clogging of the pipeline caused by the falling tissue of the cloth.

[0051] A measuring rod 7 is provided in the middle of the upper part of the dyeing tank 1, and a group of light emitters and another group of light receivers are provided in the middle of the measuring rod 7. The tested textile passes through the middle of the measuring rod 7, and the dyeing uniformity is judged by the difference in the penetration and reception of the light beam, so as to control the dyeing quality of the textile during the processing and lifting process.

[0052] An organic pump 8 is arranged outside the dyeing tank 1, and a heating coil is arranged inside the push plate 11. The temperature of the dyeing liquid inside the dyeing tank 1 is regulated by the heating coil to better perform the dyeing operation.

[0053] A plurality of groups of chromatographic sensors 9 are evenly arranged on both sides of the dyeing tank 1. The chromatographic sensors 9 are used to judge the uniformity of the dyeing liquid by the chromatogram of the dyeing liquid, which can effectively ensure the consistency of the dyeing liquid.

[0054] When in use, the clamp 54 is used to automatically clamp and release the 12 below, and the horizontal direction and lifting action of 12 are controlled in combination with the horizontal component 3 and the lifting component 5, which facilitates the transfer between assembly lines and related inspections, and realizes automated inspection.

[0055] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. An automated textile dyeing control device, characterized in that: A dyeing tank (1), wherein the dyeing tank (1) is a cylinder for storing a dyeing solution; and A horizontal component (3), the upper part of the horizontal component (3) is fixedly mounted on the top of the factory building via a suspension rod (4), a lifting component (5) is slidably mounted below the horizontal component (3), and the lower part of the lifting component (5) is used to fix (12) via a clamping mechanism; and A slide bar (2) is provided inside the dyeing tank (1), a push plate (11) is slidably mounted in the middle of the slide bar (2), a cylinder push rod (10) is provided at the bottom of the dyeing tank (1), and a push plate (11) is fixedly mounted on the upper end of the cylinder push rod (10), and the push plate (11) is raised and lowered in the dyeing tank (1) by the cylinder push rod (10) to achieve mixing of the dyeing liquid in the dyeing tank (1).

2. An automatic textile dyeing control device as claimed in claim 1, characterized in that: The horizontal component (3) comprises an upper crossbeam (33), two sections of the upper crossbeam (33) are provided with two groups of motors (31), wherein a rotating rod (32) is provided in the middle of the motor (31), and a bearing (34) is provided in the middle of one group of motors (31), and the rotating rod (32) is driven to rotate by the bearing (34), and a lifting component (5) is rotatably installed on the outer side of the rotating rod (32), and the lifting component (5) is driven to move in the horizontal direction by the rotation of the rotating rod (32).

3. An automatic textile dyeing control device as claimed in claim 2, characterized in that: The lifting assembly (5) comprises a connecting rod (51), and the connecting rod (51) is driven by the horizontal assembly (3) to move in the horizontal direction. A lifting cylinder (52) is fixedly installed in the middle of the connecting rod (51), and a base is arranged at the bottom of the lifting cylinder (52). Clamping claws (54) are installed on both sides of the base through solenoid valves. Sliding sleeves (53) are arranged on both sides of the connecting rod (51), and the lifting and lowering of the clamping claws (54) are guided by the sliding sleeves (53).

4. An automatic textile dyeing control device as claimed in claim 3, characterized in that: A liquid replacement mechanism (6) is arranged on the outer side below the dyeing tank (1), and the liquid replacement mechanism (6) comprises a clean water tank (61). A water inlet pipe (63) is connected to one side of the middle of the clean water tank (61), and the water inlet pipe (63) is connected to the bottom of the dyeing tank (1), and the dyeing liquid in the dyeing tank (1) is pumped into the clean water tank (61) through a pump system.

5. An automatic textile dyeing control device as claimed in claim 4, characterized in that: The output end of the clean water tank (61) is connected to a water pump (62), the upper end of the water pump (62) is provided with a drain pipe (65), the drain pipe (65) passes through the side wall of the dyeing tank (1) and is provided with a nozzle (66) at the end thereof, a valve (67) is provided in the middle of the drain pipe (65), and the opening and closing of the drain pipe (65) is controlled by the valve (67).

6. An automatic textile dyeing control device as claimed in claim 4, characterized in that: A feeding mechanism is arranged inside the clean water tank (61).

7. The automatic textile dyeing control device according to claim 1, characterized in that: A coarse filter (64) is arranged below the dyeing tank (1), and a preliminary filter mechanism is adopted in the middle of the coarse filter (64).

8. The automatic textile dyeing control device according to claim 1, characterized in that: A measuring rod (7) is arranged in the middle of the upper part of the dyeing tank (1), and a group of light emitters and another group of light receivers are arranged in the middle of the measuring rod (7) to pass the inspected textile through the middle of the measuring rod (7).

9. An automatic textile dyeing control device as claimed in claim 1, characterized in that: An organic pump (8) is arranged outside the dyeing tank (1), and a heating coil is arranged inside the push plate (11), and the temperature of the dyeing liquid inside the dyeing tank (1) is regulated by the heating coil.

10. The automatic textile dyeing control device according to claim 1, characterized in that: A plurality of groups of chromatographic sensors (9) are evenly arranged on both sides of the dyeing tank (1).

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