A drying and storage device and method for fiber cloth-covered gypsum board

By designing a fiber cloth gypsum board drying storage device including multiple conveying devices, drying modules and drying auxiliary modules, the problem of excessive humidity caused by improper water vapor treatment during the drying process is solved, and efficient and uniform drying effect of gypsum board is achieved.

CN119123785BActive Publication Date: 2025-04-15TAISHAN GYPSUM (JIANGYIN) CO LTD
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Patent Information

Application Number
CN202411591443.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-04-15
Estimated Expiration
2044-11-08

AI Technical Summary

Technical Problem

The prior art has problems such as high energy consumption, poor dust control and uneven drying when drying fiber cloth gypsum boards. Moreover, the water vapor generated by the lower gypsum boards is difficult to be discharged quickly, resulting in excessive humidity in the drying compartment and affecting the drying effect.

Method used

A fiber cloth-surfaced gypsum board drying storage device is designed, including a drying silo with both openings in front and rear, a plurality of vertical stacked conveyors, a drying module and a drying auxiliary module. The drying auxiliary module processes the water vapor generated during the drying process through a steam treatment tube, a suction pump, a dust removal unit, a preheating unit and a dehumidification unit, thereby achieving dust removal, preheating and dehumidification, and improving drying efficiency.

Benefits of technology

Through the use of this device, the humidity of water vapor during the drying process can be effectively reduced, the drying quality of gypsum board can be improved, energy consumption, dust control can be improved, and the drying effect and efficiency can be improved.

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Abstract

The present application provides a fiber cloth-faced gypsum board drying storage device and method, which belongs to the field of gypsum board processing technology, including a drying bin, a conveying device, a partition cavity, a plurality of drying modules and a drying auxiliary module; the drying auxiliary module includes a plurality of steam treatment pipes, a steam duct, an air return pipe, an air suction pump, a dust removal unit, a preheating unit and a dehumidification unit. The fiber cloth-faced gypsum board drying storage device and method of the present application can not only meet the basic needs of drying and processing multiple layers of stacked gypsum boards at the same time, but also can quickly and conveniently process the water vapor generated during the drying process of the lower gypsum board, avoid causing the humidity inside the drying device to be too high for a long time, and avoid affecting the drying process of the upper gypsum board, thereby effectively avoiding affecting the overall efficiency of the drying process of the multiple layers of stacked gypsum boards.
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Description

Technical Field

[0001] The present application relates to the technical field of gypsum board processing, and in particular to a drying and storage device and method for fiber cloth-faced gypsum boards. Background Art

[0002] In the production process of fiber cloth gypsum board, due to the humidity and dust problems of the raw materials, the product surface is often untidy and has a high moisture content, which affects the subsequent processing and use effect. Traditional drying methods mostly use direct hot air blowing, which has problems such as high energy consumption, poor dust control and uneven drying. Therefore, there is an urgent need for a device that can efficiently reduce dust and dehumidify, and evenly dry fiber cloth gypsum board.

[0003] When existing equipment is drying fiber cloth surface gypsum board, in order to improve the efficiency of drying processing, a multi-layer drying method is often adopted to dry multiple layers of gypsum boards stacked horizontally at intervals. However, during the drying process of the lower gypsum board, the water vapor generated is easily blocked by the upper gypsum board during the upward movement, resulting in excessive humidity in the drying chamber, affecting the drying effect. The water vapor generated by the drying of the gypsum boards between each layer is not easy to be discharged between the gypsum boards, resulting in excessive humidity inside the drying device, affecting the drying effect. In addition, the water vapor generated by the lower gypsum board is easy to enter the upper gypsum board, thereby affecting the drying efficiency of the upper gypsum board, thereby affecting the overall efficiency of the device for drying the gypsum boards.

[0004] For example, the patent document with publication number CN118168280B discloses a gypsum board drying device and a drying method thereof. In the technical solution of the patent document, multiple layers of horizontally stacked gypsum boards are dried by a variety of drying methods. Although the drying quality of the gypsum boards can be improved by uniformly drying the gypsum boards, the water vapor generated by the lower gypsum boards is easily blocked by the upper gypsum boards and cannot be discharged quickly, resulting in excessive humidity in the drying chamber, affecting the drying effect. In addition, the water vapor generated by the lower gypsum boards will also infiltrate the upper gypsum boards, thereby affecting the efficiency of the drying process of the upper gypsum boards. Therefore, there is a defect that affects the overall efficiency of the drying process of the gypsum boards. Summary of the invention

[0005] In view of this, in order to solve the problem that the water vapor generated during the drying process of the lower layer of gypsum board cannot be quickly and conveniently processed, which easily causes the humidity inside the drying device to be high for a long time, thereby affecting the drying process of the upper layer of gypsum board, and further affecting the overall efficiency of the drying process of multi-layer stacked gypsum boards, the present application provides a fiber cloth gypsum board drying storage device and method.

[0006] In a first aspect, the present application provides a fiber cloth-faced gypsum board drying storage device, comprising a drying bin with openings at both ends, a plurality of vertically stacked conveying devices arranged in the front-to-back direction inside the drying bin, a partition cavity being vertically left between adjacent conveying devices, a plurality of drying modules being arranged in the left-right direction at the bottom of the drying bin, and a drying auxiliary module being further arranged inside the partition cavity;

[0007] The drying auxiliary module includes a plurality of steam processing tubes arranged in the partition cavity along the left and right directions, the interior of the steam processing tubes is divided into a lower suction cavity and an upper blowing cavity by a partition, and the steam processing tubes are also provided with a plurality of suction ports connected to the lower suction cavity and a plurality of blowing ports connected to the lower suction cavity, the left and right side ends of the plurality of lower suction cavities are respectively connected with steam conduits, and the left and right side ends of the plurality of upper blowing cavities are respectively connected with return air pipes;

[0008] An air suction pump and a dust removal unit are respectively provided on one side of the two steam ducts near the feed end of the drying bin; two preheating units for preheating the gypsum board by utilizing waste heat of steam are horizontally and parallelly provided in the interval cavity near the loading port; the air outlet ends of the two dust removal units are respectively connected to the two preheating units; a dust removal unit and a dehumidification unit are respectively connected at both ends of the two preheating units; the air outlet ends of the two dehumidification units are respectively provided with air supply pipes connected to the corresponding closest upper blowing chamber.

[0009] By adopting the above technical scheme, the multi-layer gypsum board can be moved from back to front in the drying bin through multiple conveying devices respectively, and dried by multiple drying modules. The water vapor generated in the drying process can be sucked into the lower suction chamber, and then dusted through the steam duct, the suction pump and the dust removal unit on one side. The water vapor after dust removal will enter a preheating unit to preheat the gypsum board entering the drying bin. The water flow condensed during the preheating of the water vapor and the preheated water vapor will enter a dehumidification unit on one side to be dehumidified. The dehumidified water vapor will enter the nearest upper blowing chamber, and enter multiple other upper blowing chambers through the return air pipe, and be blown out from multiple blowing ports, so as to dry the gypsum board again.

[0010] As a further improvement, the dust removal unit includes a dust removal box arranged between the steam duct and the corresponding preheating unit air outlet end, the bottom of the dust removal box is connected with the steam duct, and a slag discharge pipe extending to the outside of the drying bin is also arranged at the lower side end of the dust removal box, a spring is vertically arranged on the top inner wall of the dust removal box, and a pressure cover is arranged at the bottom of the spring for sealing the upper end of the dust removal box when it moves downward, a vertical rod is arranged at the bottom of the pressure cover, a support plate is arranged at the bottom of the vertical rod, and a sealing block matched with the inner end of the slag discharge pipe is arranged at the bottom side end of the support plate, a mounting ring mounted on the outer side of the vertical rod is arranged on the inner side wall of the lower end of the dust removal box, a corrugated filter screen mounted on the vertical rod is arranged on the mounting ring, a backwash air pipe is also arranged between the dust removal box and the nearest air supply pipe, and a one-way valve that can only intake air into the dust removal box is also arranged on the backwash air pipe.

[0011] By adopting the above technical scheme, through the cooperation of the dust removal box, spring, pressure cover, vertical rod, support plate, sealing block, mounting ring and corrugated filter, the steam generated in the drying process can be dusted. Through the cooperation of the backwashing air pipe and the one-way valve, the gas generated by another air pump, dust removal unit and dehumidification unit can be introduced into the dust removal box to backwash and clean the dust removal box.

[0012] As a further improvement, the dehumidification unit includes a dehumidification box arranged inside the partition cavity and close to one side of the corresponding steam conduit, a water-absorbing sponge block is vertically slidably arranged inside the dehumidification box, an air inlet pipe connected to the air outlet end of the corresponding preheating unit is also arranged at the side end of the dehumidification box, the air outlet end of the air inlet pipe is adapted to the water-absorbing sponge block, and the upper side end of the dehumidification box is connected to the air supply pipe;

[0013] A lead screw is vertically penetrated and screwed on the top of the dehumidification box, and a pressure plate compatible with the water-absorbing sponge block is rotatably provided at the lower end of the lead screw. The pressure plate is also vertically slidably connected to the inner wall of the dehumidification box. A drainage pipe extending to the outside of the drying bin is provided at the bottom of the dehumidification box, and a press valve extending from the top to the inside of the dehumidification box is provided at the upper end of the drainage pipe. A driving motor is also vertically provided on the outer wall of the dehumidification box, and a driving gear is provided on the output shaft of the driving motor. A driven gear is rotatably provided on the top of the dehumidification box, and the lead screw is vertically screwed to the inside of the driven gear, and a through hole compatible with the lead screw is provided on the top wall of the dehumidification box.

[0014] By adopting the above technical solution, the preheated water vapor and moisture will enter the dehumidification box through the air inlet pipe, and will be dehumidified in the process of passing through the water-absorbing sponge block. The dehumidified water vapor will leave the dehumidification box through the air supply pipe. After the dehumidification box absorbs enough moisture, the screw can be rotated downward through the cooperation of the drive motor, the driving gear and the driven gear, so that the pressure plate can slide downward relative to the dehumidification box with the cooperation of the bearing, so as to squeeze the water-absorbing sponge block to drain water, and discharge the squeezed water out of the dehumidification box through the drain pipe.

[0015] As a further improvement, the preheating unit includes an air inlet box and an air outlet box respectively arranged at the left and right ends of the partition cavity, a preheating pipe is arranged between the air inlet box and the air outlet box, the two ends of the preheating pipe are also rotatably connected to the air inlet box and the air outlet box respectively, the two ends of the preheating pipe are also respectively connected to the air inlet box and the air outlet box, the dust removal box is connected to the air outlet box, and the inner wall of the preheating pipe is inclined from one side of the air inlet box toward one side of the air outlet box.

[0016] By adopting the above technical solution, the gas after dust removal enters the preheating pipe through the air inlet box, and the gypsum board is preheated when entering the drying chamber. During the preheating process, water vapor will condense into condensed water, and the condensed water and preheated water vapor will leave the preheating pipe through the air outlet box; the gypsum board is preheated to avoid cracking on the surface of the gypsum board caused by excessive temperature gradient.

[0017] As a further improvement, a first base is further provided on the outer side of the loading port of the drying bin, a first screw drive assembly is further provided on the left and right sides of the front end of the first base, a first sliding connection piece is further provided on the left and right sides of the rear end of the first base, a loading auxiliary device is obliquely provided between the first screw drive assembly and the rear end of the first base, and two ends of the loading auxiliary device are rotatably connected to the first screw drive assembly and the first sliding connection piece respectively;

[0018] A second base is also provided on the outer side of the loading port of the drying bin, and a second screw drive assembly is also provided on the left and right sides of the rear end of the second base, and a second sliding connection is also provided on the left and right sides of the front end of the second base. A material unloading auxiliary device is obliquely provided between the second screw drive assembly and the second sliding connection, and both ends of the material unloading auxiliary device are rotatably connected to the second screw drive assembly and the second sliding connection respectively.

[0019] The loading auxiliary device is a roller conveyor, and the unloading auxiliary device is a roller conveyor.

[0020] As a further improvement, the drying module includes a plurality of drying boxes arranged along the left and right directions through the lower part of the left and right side walls of the drying chamber, air inlets are arranged on the left and right side ends of the drying boxes, a plurality of hot air blowers are arranged inside the drying boxes, and air outlets corresponding to the corresponding hot air blowers are arranged on the top of the drying boxes; the conveying device is a roller conveyor; a first heater is also arranged on the air supply pipe, and a second heater is also arranged on the return air pipe.

[0021] By adopting the above technical solution, through the cooperation of multiple drying boxes, air inlets, multiple hot air blowers and air outlets, the gypsum boards placed on multiple conveying devices respectively can be dried.

[0022] In a second aspect, the present application provides a fiber cloth-faced gypsum board drying method, using a fiber cloth-faced gypsum board drying storage device, comprising the following steps:

[0023] S1, start the drying module, place multiple gypsum boards on corresponding conveying devices for conveying, and dry the multi-layer gypsum boards; then start the suction pump on one side, absorb water vapor into the lower suction cavity through the suction port, and convey the water vapor to the dust removal unit through the steam duct for dust removal; then allow the dust-removed water vapor to enter the preheating unit to preheat the gypsum board, and allow the condensed water and residual water vapor generated during preheating to enter the dehumidification unit for dehumidification; then allow the dehumidified water vapor to enter the nearest upper blowing cavity after heating, and enter other upper blowing cavities through the return air pipe, and then blow out through multiple blowing ports to dry the gypsum board again;

[0024] S2, when the dust collection capacity of the dust removal unit on one side is saturated, the suction pump on this side is suspended, and the suction pump, dust removal unit, preheating unit and dehumidification unit on the other side are started, so that the drying auxiliary module continues to work normally, and the dehumidified gas is passed into the dust removal unit on this side through the backwashing air pipe for backwashing and dust removal;

[0025] S3, when the dust absorption capacity of the dehumidification unit on one side is saturated, the suction pump on this side is suspended, and the suction pump, dust removal unit, preheating unit and dehumidification unit on the other side are started, so that the drying auxiliary module continues to work normally, and at the same time, the moisture absorbed in the dehumidification unit on this side is cleaned.

[0026] By adopting the above technical scheme, not only can the steam generated in the process of drying the gypsum board be dust-removed and the waste heat be used to preheat and dehumidify the gypsum board, and then the gas can be blown out again to dry the gypsum board, but also when the dust absorption amount of the dust removal unit on one side is saturated, or the water absorption amount of the dehumidification unit on one side is saturated, the drying auxiliary module can continue to work normally through another group of air pumps, dust removal units, preheating units and dehumidification units, and the saturated dust removal unit can be automatically and conveniently dust-removed and the saturated dehumidification unit can be dehumidified, so that the drying auxiliary module can work continuously.

[0027] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:

[0028] 1. Not only can multiple drying modules be used to dry multi-layer gypsum boards at the same time, but the water vapor generated during the drying process can also be dedusted to preheat the gypsum boards, and the preheated water vapor can be dehumidified, and then the dehumidified water vapor can be used to dry the gypsum boards again, thereby effectively eliminating the adverse effects of the water vapor generated during the drying process on the drying process of the gypsum boards and promoting and improving the drying efficiency.

[0029] 2. When enough dust is trapped in the dust removal unit on one side, the steam treatment pipe, suction pump, dust removal unit, preheating unit, dehumidification unit, air supply pipe and return air pipe on the other side can be used to rotate the work, and the water vapor after dust removal and dehumidification can be passed into the previous dust removal unit through the backwashing air pipe for dust removal.

[0030] 3. When the dehumidification unit on one side absorbs enough condensed water, the steam treatment pipe, suction pump, dust removal unit, preheating unit, dehumidification unit, air supply pipe and return air pipe on the other side can work in rotation to dehumidify the dehumidification unit on one side at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a schematic diagram of the overall structure of this application;

[0032] Figure 2 This is a schematic diagram of the internal structure of this application;

[0033] Figure 3 This is a schematic diagram of the structure of the driving motor, driving gear and driven gear of the present application;

[0034] Figure 4 It is a schematic diagram of the structure of the steam conduit, the air return pipe, the air suction pump and the air supply pipe of the preheating unit of the present application;

[0035] Figure 5 This is a schematic diagram of the structure of the air inlet, air outlet and partition of the present application;

[0036] Figure 6 This is a schematic diagram of the structure of the dust removal unit of the present application;

[0037] Figure 7 A schematic diagram of a partial structure of a dehumidification unit of the present application;

[0038] Figure 8 This is a schematic diagram of the structure of the steam treatment pipe, air intake port and air blowing port of the present application;

[0039] Fig. 9 This is a schematic diagram of the structure of the loading auxiliary module and the unloading auxiliary module of the present application.

[0040] Description of the reference numerals: 1. Drying chamber; 2. Conveying device; 3. First support leg; 21. Steam treatment pipe; 22. Air suction port; 23. Air blowing port; 24. Steam duct; 25. Air return pipe; 26. Air suction pump; 27. Air delivery pipe; 28. Partition; 31. Dehumidification box; 32. Water-absorbing sponge block; 33. Air inlet pipe; 34. Lead screw; 35. Pressing plate; 36. Drain pipe; 37. Pressing valve; 38. Driving motor; 39. Driving gear; 310. Driven gear; 41. Dust removal box; 42. Slag discharge pipe; 43. Spring; 44. Pressure cover; 45. Vertical rod; 46 , support plate; 47, sealing block; 48, mounting ring; 49, corrugated filter; 410, backwash air pipe; 51, air inlet box; 52, air outlet box; 53, preheating pipe; 61, drying box; 62, air inlet; 63, hot air blower; 71, first heater; 72, second heater; 81, first base; 82, first lead screw drive assembly; 83, first sliding connection; 84, loading auxiliary device; 85, second support leg; 91, second base; 92, second lead screw drive assembly; 93, second sliding connection; 94, unloading auxiliary device; 95, third support leg. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of this application.

[0042] Reference Figure 1 and Figure 2 In the first aspect, the present application provides a fiber cloth gypsum board drying storage device, comprising a drying bin 1, a plurality of conveying devices 2, a plurality of drying modules and a plurality of drying auxiliary modules; both front and rear ends of the drying bin 1 are open, a loading port is provided at the rear end of the drying bin 1, and a unloading port is provided at the front end of the drying bin 1; a plurality of conveying devices 2 are vertically stacked in the drying bin 1 along the front-to-back direction, and a partition cavity is vertically left between adjacent conveying devices 2; a plurality of drying modules are arranged at the bottom of the drying bin 1 along the left-right direction; the conveying device 2 is a roller conveyor;

[0043] Reference Figure 2 , Figure 3 and Figure 4 , the drying auxiliary module includes a plurality of steam treatment pipes 21, a plurality of partitions 28, a lower suction chamber, an upper blowing chamber, a plurality of suction ports 22, a plurality of blowing ports 23, two steam ducts 24, two return air pipes 25, two suction pumps 26, two dust removal units, two preheating units, two dehumidification units and two air supply pipes 27;

[0044] Partitions 28 are respectively provided at both ends of the plurality of steam treatment pipes 21, and the partitions 28 divide the internal chamber of the steam treatment pipe 21 into a lower suction chamber and an upper blowing chamber. A plurality of suction ports 22 are penetrated on the lower side wall of the steam treatment pipe 21, and a plurality of blowing ports 23 are penetrated on the upper side wall of the steam treatment pipe 21; two steam ducts 24 are respectively connected to both ends of the plurality of lower suction chambers, two return air pipes 25 are respectively connected to the plurality of upper blowing chambers, two suction pumps 26 are respectively provided on the two steam ducts 24, and the free ends of the two steam ducts 24 are respectively connected to two dust removal units, and both preheating units are provided at the feed end of the drying bin 1, a dust removal unit and a dehumidification unit are respectively provided at both ends of one preheating unit, and another dust removal unit and another dehumidification unit are respectively provided at both ends of the other preheating unit; two ends of an air supply pipe 27 are respectively connected to a dehumidification unit and one end of the nearest upper blowing chamber, and two ends of another air supply pipe 27 are respectively connected to another dehumidification unit and the other end of the nearest upper blowing chamber.

[0045] The user can first start multiple drying modules and an air suction pump 26, and then make the multi-layer gypsum board be transported from back to front in the drying bin 1 through multiple conveying devices 2 respectively. During the transportation of the gypsum board in the drying bin 1, it will be dried from bottom to top by the drying module. The air suction pump 26 can suck the water vapor generated in the drying process into the lower suction cavity through multiple suction holes, and then transport it to the dust removal unit on one side through the steam duct 24 on one side for dust removal. The water vapor after dust removal will enter a preheating unit to preheat the gypsum board entering the drying bin 1. During the preheating process, the water vapor will condense to produce condensed water. The condensed water and the preheated water vapor will enter the dehumidification unit on one side for dehumidification. The dehumidified water vapor will enter the nearest upper blowing cavity, and enter multiple other upper blowing cavities through the return air pipe 25, and be blown out from multiple blowing ports 23, so as to dry the gypsum board again.

[0046] When the dust removal unit on one side has trapped enough dust, the corresponding air suction pump 26 can be suspended, and the air suction pump 26 on the other side can start working, and the steam is dusted through the corresponding steam treatment pipe 21 and the dust removal unit, the gypsum board is preheated through the corresponding preheating unit, the steam is dehumidified through the corresponding dehumidification unit, and then enters the nearest upper blowing chamber through the air supply pipe 27, and enters other upper blowing chambers through the corresponding return air pipe 25, so as to continue drying the gypsum board; at the same time, the user can clean the dust trapped in the dust removal unit on this side; when the dust removal unit on this side is cleaned and the dust removal unit on the other side is close to saturation, the above process is repeated.

[0047] When the dehumidification unit on one side absorbs enough moisture, the corresponding suction pump 26 can be suspended and the suction pump 26 on the other side can start working, so that the drying auxiliary module can continue to effectively assist in drying the gypsum board. At the same time, the user cleans the moisture absorbed by the dehumidification unit on this side; when the dehumidification unit on this side is cleaned and the dehumidification unit on the other side is close to saturation, the above process is repeated.

[0048] Reference Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 The dust removal unit includes a dust removal box 41, a slag discharge pipe 42, a spring 43, a pressure cover 44, a vertical rod 45, a support plate 46, a blocking block 47, a mounting ring 48, a corrugated filter 49, a backwash air pipe 410 and a one-way valve; the dust removal box 41 is arranged between the steam conduit 24 and the corresponding preheating unit outlet end, the bottom of the dust removal box 41 is connected to the steam conduit 24, the slag discharge pipe 42 is arranged at the lower part of the side end of the dust removal box 41 and extends to the outside of the drying chamber 1, the spring 43 is vertically arranged on the top inner wall of the dust removal box 41, the pressure cover 44 is arranged at the bottom of the spring 43, and the pressure cover 44 can move downward to The upper end of the dust removal box 41 is sealed, the vertical rod 45 is arranged at the bottom of the pressure cover 44, the support plate 46 is arranged at the bottom of the vertical rod 45, the blocking block 47 is arranged at the bottom side end of the support plate 46 and can block the inner end of the slag discharge pipe 42, the mounting ring 48 is arranged on the inner wall of the lower end of the dust removal box 41 and is sleeved on the outer side of the vertical rod 45, the corrugated filter 49 is arranged on the mounting ring 48 and is sleeved on the outer side of the vertical rod 45, the backwash air pipe 410 is arranged between the dust removal box 41 and the nearest air supply pipe 27, the one-way valve is arranged on the backwash air pipe 410, and can only intake air into the dust removal box 41.

[0049] The dust removal process of the dust removal box 41 for water vapor is as follows: the water vapor enters the dust removal box 41 from the bottom through the steam conduit 24, and under the action of the water vapor blowing upward, it can exert an upward force on the support plate 46, the vertical rod 45 and the pressure cover 44, so that the pressure cover 44 moves upward relative to the dust removal box 41, so that the spring 43 is compressed, so that a gap is generated between the upper end of the dust removal box 41 and the pressure cover 44, but the blocking block 47 will block the slag discharge pipe 42, and the water vapor will It moves upward along the side wall of the corrugated filter 49 to be dust-removed, and then the water vapor after dust removal passes through the gap between the upper end of the dust removal box 41 and the pressure cover 44, enters the air inlet box 51, and then enters the preheating pipe 53 to preheat the gypsum board; in this process, the water vapor cannot enter the backwash air pipe 410 due to the obstruction of the one-way valve, and cannot enter the slag discharge pipe 42 due to the obstruction of the blocking block 47.

[0050] The cleaning process of the dust box 41 is as follows: the corresponding suction pump 26 is stopped, and another air pump is started, so that the water vapor dehumidified by another dehumidification unit passes through the one-way valve and then enters the dust box 41 through the backwash air pipe 410. At this time, the support plate 46, the vertical rod 45 and the pressure cover 44 lose the support effect of the water vapor, so the pressure cover 44 will move downward, so that the gap between the upper end of the dust box 41 and the pressure cover 44 disappears, and the water vapor will corrugate the corrugated The dust on the filter 49 is blown away, and the pressure cover 44 will seal the upper end of the dust removal box 41 during the downward movement, and will beat the corrugated filter 49 to make the corrugated filter 49 vibrate to shake off the adhered dust, and the support plate 46 will drive the sealing block 47 to move downward during the downward movement, so that the discharge end of the slag discharge pipe 42 is opened, so that water vapor is entrained with dust and discharged from the dust removal box 41, thereby cleaning the dust removal box 41.

[0051] Reference Figure 2 , Figure 3 , Figure 4 and Figure 5 The preheating unit includes an air inlet box 51, an air outlet box 52 and a preheating pipe 53. The air inlet box 51 is connected to the upper end of the dust removal box 41, and the air outlet box 52 is connected to the side end of the dehumidification box 31. The preheating pipe 53 is arranged between the air inlet box 51 and the air outlet box 52, and the two ends of the preheating pipe 53 are also rotatably connected to the air inlet box 51 and the air outlet box 52 respectively. The inner wall of the preheating pipe 53 is inclined from one side of the air inlet box 51 to one side of the air outlet box 52. The condensed water in the preheating pipe 53 can enter the dehumidification box 31 more quickly and fully for dehumidification.

[0052] The preheating process of the gypsum board by the preheating unit is as follows: after the dust-removed gas enters the preheating pipe 53 through the air inlet box 51, the gypsum board is preheated in the process of entering the drying chamber 1. During the preheating process, water vapor will condense into condensed water, and the condensed water and preheated water vapor will leave the preheating pipe 53 through the air outlet box 52.

[0053] Reference Figure 2 , Figure 4 , Figure 5 and Figure 6 The dehumidification unit includes a dehumidification box 31, a water-absorbing sponge block 32, an air inlet pipe 33, a lead screw 34, a pressure plate 35, a drain pipe 36, a pressing valve 37, a driving motor 38, a driving gear 39, a driven gear 310 and a through hole;

[0054] The dehumidification box 31 is arranged inside the partition cavity and close to the corresponding air outlet box 52. The water-absorbing sponge block 32 is slidably arranged inside the dehumidification box 31. The air inlet pipe 33 is arranged between the side end of the dehumidification box 31 and the corresponding air outlet box 52. The air outlet end of the air inlet pipe 33 corresponds to the side end of the water-absorbing sponge block 32. The upper side end of the dehumidification box 31 is also connected to the air supply pipe 27. The driven gear 310 is rotatably arranged on the top of the dehumidification box 31. The lead screw 34 is screwed and connected to the driven gear 310 and passes through the top of the dehumidification box 31. A through hole adapted to the lead screw 34 is arranged on the top wall of the dehumidification box 31. The pressure plate The top of 35 is rotatably connected to the lower end of the lead screw 34, and the pressure plate 35 is slidably connected to the side end of the dehumidification box 31, the pressure plate 35 is located above the water-absorbing sponge block 32, the drain pipe 36 is arranged at the bottom of the dehumidification box 31 and extends to the outside of the drying chamber 1, the pressing valve 37 is arranged at the upper end of the drain pipe 36, and the top of the pressing valve 37 extends to the inside of the dehumidification box 31 so that it can be easily pressed down by the water-absorbing sponge block 32, the driving motor 38 is vertically arranged on the outer wall of the dehumidification box 31, the driving gear 39 is arranged on the output shaft of the driving motor 38, and the driving gear 39 is meshed with the driven gear 310.

[0055] The dehumidification process of the dehumidifier box 31 for water vapor and condensed water is as follows: the preheated water vapor and moisture enter the dehumidifier box 31 through the air inlet pipe 33, and are dehumidified in the process of passing through the water-absorbing sponge block 32. The dehumidified water vapor will leave the dehumidifier box 31 through the air supply pipe 27.

[0056] The dehumidification process of the dehumidification box 31 is as follows: the corresponding air pump 26 is suspended, and another air pump is operated, so as to ensure that the drying auxiliary module can continue to work effectively. At this time, the driving motor 38 is started, and the driven gear 310 is rotated relative to the top of the dehumidification box 31 through the driving gear 39, so that the lead screw 34 is rotated downward relative to the top of the dehumidification box 31, and the pressing plate 35 is moved downward relative to the dehumidification box 31, and the water absorption sponge block 32 is pressed down to remove the water absorbed by the water absorption sponge block 32. The water squeezed out of the water absorbent sponge block 32 passes through the press valve 37 and leaves the dehumidification box 31 through the drain pipe 36, and then the lead screw 34 rotates upward relative to the top of the dehumidification box 31, driving the pressure plate 35 to reset upward, releasing the downward pressure on the water absorbent sponge block 32, allowing the water absorbent sponge block 32 to reset and continue to dehumidify the water vapor, and allowing the press valve 37 to close again.

[0057] Reference Figure 1 and Figure 2 , the drying module includes a plurality of drying boxes 61, an air inlet 62, a plurality of hot air blowers 63 and an air outlet;

[0058] Multiple drying boxes 61 are arranged along the left and right directions through the lower part of the left and right side walls of the drying chamber 1, the air inlet 62 is arranged at the left and right side ends of the drying box 61, and multiple hot air blowers 63 are arranged inside the multiple drying boxes 61. The air outlet is arranged at the top of the drying box 61 and corresponds to the corresponding hot air blowers 63 respectively.

[0059] By simply starting the hot air blower 63, cold air from the outside can enter the drying box 61 through the air inlet 62, and be heated by the hot air blower 63 and blown out to dry the multiple layers of gypsum boards stacked horizontally at intervals.

[0060] Reference Figure 2 and Figure 3 A first heater 71 is also provided on the air supply pipe 27 , and the distance between the connection between the air supply pipe 27 and the backwash air pipe 410 and the upper blowing chamber is farther than the distance between the first heater 71 and the upper blowing chamber, and a second heater 72 is also provided on the return air pipe 25 .

[0061] Through the first heater 71, the water vapor entering the upper blowing chamber near the loading port of the drying bin 1 can be heated again, so that the water vapor entering the upper blowing chamber near the loading port of the drying bin 1 and other upper blowing chambers can better dry the gypsum board; through the second heater 72, the water vapor leaving the upper blowing chamber near the loading port of the drying bin 1 and entering other upper blowing chambers can be heated again, so that the gypsum board can be better dried.

[0062] Reference Fig. 9 A loading auxiliary module is also provided on the outside of the loading port of the drying bin 1 , and a unloading auxiliary module is also provided on the outside of the unloading port of the drying bin 1 .

[0063] Through the loading auxiliary module, the gypsum board to be dried can be conveniently transported to the loading end of the corresponding conveying device 2 and the inside of the drying bin 1; through the unloading auxiliary module, the dried gypsum board can be conveniently taken away from the loading end of the corresponding conveying device 2 and the drying bin 1.

[0064] Reference Fig. 9 The feeding auxiliary module includes a first base 81, a first screw drive assembly 82, a first sliding connection 83 and a feeding auxiliary device 84; the first base 81 is arranged on the outside of the feeding port of the drying chamber 1, the first screw drive assembly 82 is arranged on the left and right sides of the front end of the first base 81, the first sliding connection 83 is arranged on the left and right sides of the rear end of the first base 81, the feeding auxiliary device 84 is arranged between the first screw drive assembly 82 and the first sliding connection 83, the two ends of the feeding auxiliary device 84 are rotatably connected with the first screw drive assembly 82 and the first sliding connection 83 respectively, and the feeding auxiliary device 84 is a roller conveyor;

[0065] The unloading auxiliary module includes a second base 91, a second screw drive assembly 92, a second sliding connection 93 and an unloading auxiliary device 94; the second base 91 is arranged on the outside of the unloading port of the drying bin 1, the second screw drive assembly 92 is arranged on the left and right sides of the rear end of the second base 91, the second sliding connection 93 is arranged on the left and right sides of the front end of the second base 91, the unloading auxiliary device 94 is arranged between the second screw drive assembly 92 and the second sliding connection 93, and the two ends of the unloading auxiliary device 94 are respectively rotatably connected to the second screw drive assembly 92 and the second sliding connection 93, and the unloading auxiliary device 94 is a roller conveyor.

[0066] The user can place the loading auxiliary module near the loading port of the drying bin 1, and then use the first screw drive assembly 82 and the first sliding connection 83 to make the front end of the loading auxiliary device 84 match the height of the loading end of the corresponding conveying device 2, so that the gypsum board can be easily transported to the conveying device 2 for loading; the user can place the unloading auxiliary module near the unloading port of the drying bin 1, and then use the second screw drive assembly 92 and the second sliding connection 93 to make the rear end of the unloading auxiliary device 94 match the height of the unloading end of the corresponding conveying device 2, so that it can be easily removed from the gypsum board conveying device 2 for unloading.

[0067] The bottom of the drying chamber 1 is also vertically screwed with a plurality of first legs 3, the bottom of the first base 81 is also vertically screwed with a plurality of second legs 85, and the bottom of the second base 91 is also vertically screwed with a plurality of third legs 95. The plurality of first legs 3 can be screwed and adjusted to better keep the drying chamber 1 stable; the plurality of second legs 85 can be screwed and adjusted to better keep the first base 81 stable; the plurality of second legs 85 can be screwed and adjusted to better keep the second base 91 stable.

[0068] The implementation principle of the embodiment of the present application is as follows: multiple layers of gypsum boards are transported in the drying bin 1 through multiple conveying devices 2, and the multiple layers of stacked gypsum boards are dried through multiple drying modules. The water vapor generated during the drying process can be sucked into the lower suction chamber, and then dusted through the steam duct 24, the suction pump 26 and the dust removal unit on one side. The water vapor after dust removal will enter a preheating unit to preheat the gypsum boards entering the drying bin 1. The water flow condensed during the preheating of the water vapor and the preheated water vapor will enter a dehumidification unit on one side for dehumidification. The dehumidified water vapor will enter the nearest upper blowing chamber, and enter multiple other upper blowing chambers through the return air pipe 25, and be blown out from multiple blowing ports 23, thereby drying the gypsum board again.

[0069] When the dehumidification unit on one side reaches saturation, the corresponding suction pump 26 stops working, and the dust removal unit, preheating unit and dehumidification unit of the suction pump 26 on the other side start working, so that the drying auxiliary module can continue to effectively assist in drying the gypsum board. At the same time, the user dehumidifies the dehumidification unit on this side; when the dehumidification unit on this side is cleaned and the dehumidification unit on the other side is close to saturation, the above process is repeated.

[0070] When the dust removal unit on one side reaches saturation, the corresponding air suction pump 26 stops working, and the air suction pump 26, dust removal unit, preheating unit and dehumidification unit on the other side start working, so that the drying auxiliary module can continue to effectively assist in drying the gypsum board. At the same time, the user performs dust removal on the dust removal unit on this side; when the dust removal unit on this side is cleaned and the dust removal unit on the other side is close to saturation, the above process is repeated.

[0071] In a second aspect, the present application provides a fiber cloth-faced gypsum board drying method, using a fiber cloth-faced gypsum board drying storage device, comprising the following steps:

[0072] S1, start the drying module, place multiple gypsum boards on the corresponding conveying devices 2 for conveying, and dry the multi-layer gypsum boards; then start the suction pump 26 on one side, absorb water vapor into the lower suction chamber through the suction port 22, and convey the water vapor to the dust removal unit through the steam duct 24 for dust removal; then allow the dust-removed water vapor to enter the preheating unit to preheat the gypsum board, and allow the condensed water and residual water vapor generated during preheating to enter the dehumidification unit for dehumidification; then allow the dehumidified water vapor to enter the nearest upper blowing chamber after heating, and enter other upper blowing chambers through the return air pipe 25, and then blow out through multiple blowing ports 23 to dry the gypsum board again;

[0073] S2, when the dust collection amount of the dust removal unit on one side is saturated, the air suction pump 26 on this side is suspended, and the air suction pump 26, the dust removal unit, the preheating unit and the dehumidification unit on the other side are started, so that the drying auxiliary module continues to work normally, and the dehumidified gas is introduced into the dust removal unit on this side through the backwashing air pipe for backwashing and dust removal; when the dust removal unit on this side is cleaned and the dust removal unit on the other side is close to saturation, the above process is repeated;

[0074] S3, when the dust absorption amount of the dehumidification unit on one side is saturated, the air suction pump 26 on this side is suspended, and the air suction pump 26, dust removal unit, preheating unit and dehumidification unit on the other side are started, so that the drying auxiliary module continues to work normally. At the same time, the moisture absorbed in the dehumidification unit on this side is cleaned; when the dehumidification unit on this side is cleaned and the dehumidification unit on the other side is close to saturation, the above process is repeated.

[0075] In addition, it should be noted that in the description of this application, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0076] The above is a preferred implementation of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.

Claims

1. A drying storage device for fiber cloth-faced gypsum boards, comprising a drying bin (1) with openings at both ends, a plurality of vertically stacked conveying devices (2) arranged inside the drying bin (1) along the front-to-back direction, and a partition cavity is left vertically between adjacent conveying devices (2), characterized in that: The bottom of the drying chamber (1) is provided with a plurality of drying modules along the left-right direction, and a drying auxiliary module is also provided inside the partition cavity; the drying auxiliary module comprises a plurality of steam processing pipes (21) arranged in the partition cavity along the left-right direction, the interior of the steam processing pipe (21) is divided into a lower suction cavity and an upper blowing cavity by a partition plate (28), and the steam processing pipe (21) is also provided with a plurality of suction ports (22) connected to the lower suction cavity and a plurality of blowing ports (23) connected to the lower suction cavity, the left and right side ends of the plurality of lower suction cavities are respectively connected with steam conduits (24), and the left and right side ends of the plurality of upper blowing cavities are respectively connected with steam conduits (24). The side ends are respectively connected with return air pipes (25); the two steam conduits (24) are respectively provided with air suction pumps (26) and dust removal units on one side close to the feeding end of the drying chamber (1); two preheating units for preheating the gypsum board using residual heat of steam are arranged in parallel and transversely at the position of the spacing chamber close to the feeding port; the air outlet ends of the two dust removal units are respectively connected with the two preheating units; the two ends of the two preheating units are respectively connected with a dust removal unit and a dehumidification unit; the air outlet ends of the two dehumidification units are respectively provided with air delivery pipes (27) for connecting with the corresponding upper blowing chamber closest to them; The dehumidification unit comprises a dehumidification box (31) arranged inside the partition cavity and close to a side of the corresponding steam conduit (24); a water-absorbing sponge block (32) is vertically slidably arranged inside the dehumidification box (31); an air inlet pipe (33) connected to an air outlet end of the corresponding preheating unit is also arranged at a side end of the dehumidification box (31); the air outlet end of the air inlet pipe (33) is adapted to fit the water-absorbing sponge block (32); the upper side end of the dehumidification box (31) is connected to the air supply pipe (27); and a drainage assembly is also arranged on the dehumidification box (31); The dust removal unit comprises a dust removal box (41) arranged between the steam conduit (24) and the corresponding preheating unit outlet end, the bottom of the dust removal box (41) is connected to the steam conduit (24), a slag discharge pipe (42) extending to the outside of the drying bin (1) is also arranged at the lower side of the dust removal box (41), a spring (43) is vertically arranged on the inner wall of the top of the dust removal box (41), and a pressure cover (44) is arranged at the bottom of the spring (43) so as to seal the upper end of the dust removal box (41) when the spring (43) moves downward. A support plate (46) is provided at the bottom of the cover (44) via a vertical rod (45); a blocking block (47) adapted to the inner end of the slag discharge pipe (42) is provided at the bottom side end of the support plate (46); a corrugated filter (49) sleeved on the vertical rod (45) is provided at the lower end of the dust removal box (41) via a mounting ring (48); a backwash air pipe (410) is provided between the dust removal box (41) and the nearest air supply pipe (27); and a one-way valve that can only allow air to enter is also provided on the backwash air pipe (410).

2. The fiber cloth-faced gypsum board drying and storage device according to claim 1, characterized in that: The drainage assembly comprises a lead screw (34) vertically penetrating through and screwed to the top of the dehumidification box (31); a pressure plate (35) adapted to the water-absorbing sponge block (32) is rotatably provided at the lower end of the lead screw (34); the pressure plate (35) is also vertically slidably connected to the inner side wall of the dehumidification box (31); a drainage pipe (36) extending to the outside of the drying chamber (1) is also provided at the bottom of the dehumidification box (31); and a drain pipe (36) extending to the top of the dehumidification chamber (1) is provided at the upper end of the drain pipe (36). A push valve (37) is provided inside the dehumidification box (31); a driving motor (38) is vertically provided on the outer wall of the dehumidification box (31); a driving gear (39) is provided on the output shaft of the driving motor (38); a driven gear (310) is provided on the top of the dehumidification box (31) for horizontal rotation; the lead screw (34) is vertically screwed to the inside of the driven gear (310); and a through hole matching the lead screw (34) is provided on the top wall of the dehumidification box (31).

3. The fiber cloth gypsum board drying and storage device according to claim 1, characterized in that: The preheating unit comprises an air inlet box (51) and an air outlet box (52) respectively arranged at the left and right ends of the partition cavity; a preheating pipe (53) is arranged between the air inlet box (51) and the air outlet box (52); both ends of the preheating pipe (53) are rotatably connected to the air inlet box (51) and the air outlet box (52), respectively; both ends of the preheating pipe (53) are respectively connected to the air inlet box (51) and the air outlet box (52); the dust removal box (41) is connected to the air outlet box (52); and the inner wall of the preheating pipe (53) is inclined from one side of the air inlet box (51) toward one side of the air outlet box (52).

4. The fiber cloth-faced gypsum board drying and storage device according to claim 3, characterized in that: The conveying device (2) is a roller conveyor; a first heater (71) is also provided on the air supply pipe (27), and a second heater (72) is also provided on the air return pipe (25).

5. The fiber cloth-faced gypsum board drying and storage device according to claim 1, characterized in that: The drying module comprises a plurality of drying boxes (61) arranged along the left-right direction and penetrating the lower part of the left and right side walls of the drying chamber (1); air inlets (62) are arranged at the left and right side ends of the drying boxes (61); a plurality of hot air blowers (63) are arranged inside the drying boxes (61); and air outlets corresponding to the corresponding hot air blowers (63) are arranged at the top of the drying boxes (61).

6. The fiber cloth-faced gypsum board drying and storage device according to claim 1, characterized in that: A first base (81) is further provided on the outer side of the loading port of the drying bin (1); first screw drive assemblies (82) are further provided on the left and right sides of the front end of the first base (81); first sliding connection members (83) are further provided on the left and right sides of the rear end of the first base (81); a loading auxiliary device (84) is obliquely provided between the first screw drive assembly (82) and the rear end of the first base (81); and two ends of the loading auxiliary device (84) are rotatably connected to the first screw drive assembly (82) and the first sliding connection member (83), respectively.

7. The fiber cloth-faced gypsum board drying and storage device according to claim 6, characterized in that: A second base (91) is further provided on the outer side of the loading port of the drying bin (1); second screw drive assemblies (92) are further provided on the left and right sides of the rear end of the second base (91); second sliding connectors (93) are further provided on the left and right sides of the front end of the second base (91); a material unloading auxiliary device (94) is obliquely provided between the second screw drive assembly (92) and the second sliding connector (93); and two ends of the material unloading auxiliary device (94) are rotatably connected to the second screw drive assembly (92) and the second sliding connector (93), respectively.

8. A method for drying fiber cloth-faced gypsum board, using the fiber cloth-faced gypsum board drying and storage device according to any one of claims 4 to 7, characterized in that: The steps include: S1, start the drying module, place multiple gypsum boards on the corresponding conveying devices (2) for conveying, and dry the multiple layers of gypsum boards; then start the suction pump (26) on one side, absorb water vapor into the lower suction chamber through the suction port (22), and convey the water vapor to the dust removal unit through the steam conduit (24) for dust removal; then allow the dust-removed water vapor to enter the preheating unit to preheat the gypsum boards, and allow the condensed water and remaining water vapor generated during the preheating to enter the dehumidification unit for dehumidification; then allow the dehumidified water vapor to enter the nearest upper blowing chamber after heating, and enter other upper blowing chambers through the return air pipe (25), and then blow out through the multiple blowing ports (23), and dry the gypsum boards again; S2, when the dust suction amount of the dust removal unit on one side is saturated, the air suction pump (26) on this side is suspended, and the air suction pump (26), the dust removal unit, the preheating unit and the dehumidification unit on the other side are started, so that the drying auxiliary module continues to work normally, and the dehumidified gas is passed to the dust removal unit on this side through the backwashing air pipe for backwashing and dust removal; S3, when the dust absorption amount of the dehumidification unit on one side is saturated, the suction pump (26) on this side is suspended, and the suction pump (26), the dust removal unit, the preheating unit and the dehumidification unit on the other side are started, so that the drying auxiliary module continues to work normally, and at the same time, the moisture absorbed in the dehumidification unit on this side is cleaned.

Citation Information

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