A filter pin inspection device
By designing the inspection mechanism and positioning mechanism of the filter pin inspection device, the problems of high filter pin detection cost and poor flexibility in the prior art are solved, and efficient and accurate filter pin flatness detection is achieved.
Patent Information
- Application Number
- CN202411265010.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2044-09-10
AI Technical Summary
The existing filter pin flatness detection methods use cameras and display screens, which are costly and flexible, making it difficult to accurately detect filters of various sizes.
A filter pin inspection device is designed, including an inspection mechanism and a positioning mechanism. The inspection mechanism realizes the flatness of the filter pins through the first spur gear and the detection block, and the positioning mechanism realizes the accurate positioning of the filter through the second spur gear and the positioning block.
It reduces detection costs, improves detection flexibility and accuracy, can be applied to filters of various sizes, significantly improving the efficiency of filter pin flatness detection.
Smart Images

Figure CN119124083B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of signal processing equipment, in particular to a filter pin inspection device. Background Art
[0002] A filter is a filter circuit composed of capacitors, inductors and resistors. The filter can effectively filter out a specific frequency point in the power line or frequencies other than the frequency point to obtain a power signal of a specific frequency, or eliminate a power signal after a specific frequency. The filter pin refers to the metal part of the filter element used to connect the circuit or other components. They play an important role in electrical connection and signal transmission. When producing the filter, it is often necessary to inspect the flatness of the filter pin. The flatness of the filter pin refers to the flatness of the surface or end of the filter pin during the manufacturing and installation process. The flatness index of the filter pin is crucial to the performance and stability of the filter, because it directly affects the connection quality between the pin and the circuit board or other components, so it is necessary to use an inspection device to strictly detect it.
[0003] The existing method for detecting the flatness of filter pins is to take pictures of several pins through a camera and judge the flatness of the pins based on the pictures. However, this method uses a camera and a display screen to take pictures of the pins and analyze and display them. If the camera and the display screen are damaged, it is expensive to replace the equipment. When the camera takes pictures of the filter, it may not be able to fully capture a larger filter. The lack of flexibility reduces the inspection efficiency of the filter pins. When the filter is moved under the camera, it is often impossible to position the filter, which affects the detection accuracy of the pin flatness. In view of the above problems, the inventor proposes a filter pin inspection device to solve the above problems. Summary of the invention
[0004] In order to solve the above problems, an object of the present invention is to provide a filter pin inspection device.
[0005] To solve the above technical problems, the present invention adopts the following technical solutions: a filter pin inspection device, comprising an equipment box, wherein a first conveyor for loading filters and a second conveyor for unloading filters are respectively fixedly installed at two ends of the bottom of the inner wall of the equipment box, a transport mechanism for transporting filters is provided on one side of the first conveyor, and the transport mechanism also includes an L-shaped stabilizing rod fixedly matched with the inner circle of the top of the inner wall of the equipment box, a U-shaped stabilizing frame is fixedly provided at one end of the L-shaped stabilizing rod, a guide rod is fixedly provided on the inner wall of the U-shaped stabilizing frame, an intermediate plate is fixedly provided at the bottom of the U-shaped stabilizing frame, a fourth rotating shaft rotatably provided on one side of the L-shaped stabilizing rod and fixedly matched with one end of the first rotating shaft, a first rotating block is fixedly provided at one end of the fourth rotating shaft, and The first movable block is hingedly provided on one side of the first rotating block, and a fifth rotating shaft is rotatably provided on one side of the middle plate, and a second rotating block is fixedly provided on one end of the fifth rotating shaft, and a second movable block is hingedly provided on one side of the second rotating block, and a swing plate is hingedly provided on the other side of the L-shaped stabilizing rod, and a first through hole and a second through hole are respectively provided on one side of the swing plate, and a rotating sleeve is fixedly provided on the other end of the fifth rotating shaft, and a sliding rod is slidably provided on the inner wall of the rotating sleeve, and one end of the sliding rod is hingedly provided with a first sliding sleeve through an L-shaped connecting strip, and a third spring mounted on the sliding rod is fixedly provided between the L-shaped connecting strip and the rotating sleeve, a reciprocating rod is slidably provided on the inner wall of the first sliding sleeve, and a second sliding rod is fixedly provided on the top end of the reciprocating rod with a second sliding rod slidably matched with the surface of the guide rod. A sleeve, a transport plate is fixedly provided on one side of the first sliding sleeve, and a plurality of transport suction cups are fixedly installed on the bottom end of the transport plate through an intermediate block. A positioning mechanism for positioning the filter is provided at the bottom center of the inner wall of the equipment box, and the positioning mechanism also includes a plurality of support plates fixedly matched with the inner ring at the top of the support frame, and a fixing ring is fixedly provided between the plurality of support plates, a second motor is fixedly installed on one side of one of the support plates through a second fixing bar, and a second spur gear is mounted on the output end of the second motor through the second fixing bar and the third rotating shaft sleeve, the same annular groove is fixedly provided on the top of the plurality of support plates, a rotating ring is slidably provided inside the annular groove, a third spur gear meshing with the outer wall of the second spur gear is fixedly provided on the top of the rotating ring, and a third spur gear meshing with the outer wall of the second spur gear is provided on the top of the third spur gear. Four arc-shaped through holes, four second sliding grooves are opened on the outer ring of the fixing ring, a second sliding bar is slidably provided in the second sliding groove, a fixing block which slides with the arc-shaped through hole is fixedly provided on the top of the second sliding bar, a third connecting block is fixedly provided on the bottom of the second sliding bar through a second connecting block, a fourth connecting block is fixedly provided on the center of one side of the third connecting block, a fifth connecting block is fixedly provided on both ends of one side of the third connecting block through a second cylinder, a sixth connecting block which slides with the top of the fourth connecting block is fixedly provided on the center of one side of the fifth connecting block, a seventh connecting block is symmetrically fixedly provided on both ends of the fifth connecting block, an eighth connecting block is fixedly provided on the bottom of the seventh connecting block through a third cylinder, a positioning block which slides with the other side of the fifth connecting block is fixedly provided between the two eighth connecting blocks,The positioning mechanism includes a support frame fixedly matched with the center of the bottom inner wall of the equipment box, and an inspection mechanism for inspecting the filter pins is provided on the top of the support frame, and the inspection mechanism includes a U-shaped fixing frame fixedly matched with the outer ring of the top of the support frame, a first motor is fixedly installed on the top of the inner wall of the U-shaped fixing frame, and the output end of the first motor passes through the U-shaped fixing frame and is equipped with a first spur gear through the second rotating shaft, and first slide grooves are symmetrically opened at both ends of the top of the U-shaped fixing frame, and a first slide bar is slidably provided in the first slide groove, and an L-shaped movable plate that slides with the surface of the U-shaped fixing frame is fixed on the top of the first slide bar, and a first rack that meshes with the first spur gear is fixed on the top of the L-shaped movable plate, and a first connecting plate is fixedly provided at the bottom of the L-shaped movable plate through a plurality of first cylinders, and a mounting strip is fixedly provided at one end of the first connecting plate through one end of the second connecting plate, and a plurality of sliders are slidably provided on one side of the mounting strip through a slide rail, and the first fixed plates are symmetrically fixed on both sides of the slider A fixed bar, an opening is provided on one side of the first fixed bar, an electromagnetic block is fixedly installed on the opening, a limiting groove is symmetrically provided on the top and bottom of the mounting bar, a magnetic strip that magnetically matches with the bottom of the electromagnetic block is fixedly installed on the limiting groove, a fixed cylinder is fixedly provided at the center of one side of the slider, a pressure sensor is fixedly installed on the inner side of the connection between the slider and the fixed cylinder, a detection block is slidably provided at one end of the fixed cylinder, a movable block that contacts one side of the pressure sensor is fixedly provided at one end of the detection block through a first spring, square holes are symmetrically provided on both sides of the fixed cylinder, first connecting blocks that slide and match with the square holes are symmetrically fixed on both sides of the movable block, a second spring that is fixedly provided on one side of the first connecting block and matches with one end of the slider, a flipping mechanism for driving the filter to fall is provided at the bottom of the support frame, and the transport mechanism includes a first rotating shaft, and a driving mechanism for providing power to the first conveyor, the second conveyor, the transport mechanism and the flipping mechanism is provided below the first rotating shaft. ,
[0006] Preferably, the flip mechanism includes a rotating seat fixedly matched with one side of the bottom of the support frame, a U-shaped mounting frame fixedly matched with one end of the bottom of the support frame and a straight plate, the bottom of the U-shaped mounting frame is fixedly provided with a rotating disk through a sixth rotating shaft, the bottom of the rotating disk is hingedly provided with a moving bar through an intermediate rod, the bottom of the moving bar is slidably provided with a grooved plate fixedly matched with the bottom end of one side of the straight plate, the top of the moving bar is fixedly provided with a second rack, the top of the second rack is meshed with a fourth spur gear, the fourth spur gear is mounted on a seventh rotating shaft that rotates with the center of one side of the straight plate, the top of the fourth spur gear is meshed with a fifth spur gear, the fifth spur gear is mounted on an eighth rotating shaft, the eighth rotating shaft is rotatably arranged on the inner side of the rotating seat, and the surface of the eighth rotating shaft is fixedly provided with a rotating plate that is engaged with a locking hole opened in the center of the top of the support frame through a plurality of stabilizing blocks.
[0007] Preferably, the driving mechanism comprises an L-shaped fixed plate fixedly matched with one end of the top of the inner wall of the equipment box, a first vertical plate, a second vertical plate, a third vertical plate, a fourth vertical plate, two fifth vertical plates and a sixth vertical plate, a first connecting shaft and a second connecting shaft are rotatably arranged between the two fifth vertical plates, a third motor is fixedly installed on one side of one of the fifth vertical plates, an output end of the third motor passes through the fifth vertical plate and is fixedly matched with one end of the first connecting shaft, four first special-shaped gears are mounted on the surface of the first connecting shaft, a gear fixedly matched with the surface of the fifth vertical plate is fixedly arranged between the first connecting shaft and the second connecting shaft A fixed shaft, a first sleeve, a second sleeve, a third sleeve and a fourth sleeve are rotatably provided on the surface of the fixed shaft, a sixth spur gear and a second special-shaped gear meshing with the first special-shaped gear are all mounted on the surfaces of the first sleeve, the second sleeve, the third sleeve and the fourth sleeve, a seventh spur gear is meshed on the outer wall of the sixth spur gear, the seventh spur gear opposite to the first sleeve is mounted on the second connecting shaft, the second connecting shaft is matched with the first rotating shaft through the first synchronous belt and the first synchronous wheel, the seventh spur gear opposite to the second sleeve is mounted on the third connecting shaft, and the third connecting shaft is rotatably provided On one side of the first vertical plate, the third connecting shaft is provided with a fourth connecting shaft rotatably matched with one side of the second vertical plate through two first bevel gears meshing with each other, the fourth connecting shaft is provided with a fifth connecting shaft rotatably matched with one side of the third vertical plate through the second synchronous belt and the second synchronous wheel transmission, one end of the fifth connecting shaft is fixedly matched with the first conveyor input end, the surface of the seventh spur gear opposite to the third sleeve is sleeved on the sixth connecting shaft rotatably matched with one side of the L-shaped fixed plate, and the sixth connecting shaft is provided with a rotationally matched with the top end of the inner wall of the L-shaped fixed plate through two second bevel gears meshing with each other. The seventh connecting shaft is matched with the sixth rotating shaft through the third synchronous belt and the third synchronous wheel. The seventh spur gear opposite to the fourth sleeve is mounted on the eighth connecting shaft. The eighth connecting shaft is rotatably arranged between the two sixth vertical plates. The eighth connecting shaft is driven by the fourth synchronous belt and the fourth synchronous wheel and is provided with a ninth connecting shaft that is also rotatably arranged between the two sixth vertical plates. The ninth connecting shaft is driven by the fifth synchronous belt and the fifth synchronous wheel and is provided with a tenth connecting shaft that is rotatably matched with one side of the fourth vertical plate. One end of the tenth connecting shaft is fixedly matched with the input end of the second conveyor.
[0008] Compared with the prior art, the present invention has the following beneficial effects:
[0009] 1. The present invention sets an inspection mechanism to make the inspection mechanism work, which can replace expensive cameras and display screen equipment, reduce costs, and can perform pin flatness inspection on filters of various sizes, significantly improving flexibility; sets a positioning mechanism to make the positioning mechanism work, which can accurately position the filter and improve the detection accuracy of the flatness of the filter pins;
[0010] 2. The present invention utilizes the first spur gear to rotate and drive the detection blocks on both sides to approach each other until the detection blocks contact the filter pins. The movable blocks exert a certain force on the pressure sensor. The pressure value sensed by the pressure sensor is transmitted to the control terminal for comparison, thereby realizing the detection of the flatness of the filter pins.
[0011] 3. The present invention utilizes the rotation of the second spur gear to drive the rotation of the third spur gear, thereby driving the second slide bar to slide, and then driving the positioning block to move, so that the four positioning blocks contact the filter and push the filter so that the center of the filter coincides with the center of the engagement hole, thereby completing the positioning of the filter. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 It is a schematic diagram of the first viewing angle structure of the present invention as a whole.
[0014] Figure 2 It is a schematic diagram of the internal structure of the equipment box of the present invention.
[0015] Figure 3 It is a schematic diagram of the structure of the inspection mechanism of the present invention.
[0016] Figure 4 It is a schematic diagram of the internal structure of the fixing cylinder of the present invention.
[0017] Figure 5 It is a schematic diagram of the positioning mechanism structure of the present invention.
[0018] Figure 6 It is a schematic diagram of the connection structure between the third connection block and the second cylinder and other structures of the present invention.
[0019] Figure 7 It is a schematic diagram of the connection structure between the support plate and the annular groove of the present invention.
[0020] Figure 8 It is a schematic diagram of the driving mechanism structure of the present invention.
[0021] Fig. 9 It is a schematic diagram of the structure of the transport mechanism of the present invention.
[0022] Fig.10 It is a schematic diagram of the structure of the turning mechanism of the present invention.
[0023] Fig.11 For the present invention Figure 2Schematic diagram of the local A enlarged structure.
[0024] In the figure: 1, equipment box; 2, first conveyor; 3, second conveyor; 4, handling mechanism; 401, first rotating shaft; 402, L-shaped stabilizing rod; 403, U-shaped stabilizing frame; 404, guide rod; 405, fourth rotating shaft; 406, first moving block; 407, fifth rotating shaft; 408, swing plate; 409, rotating sleeve; 410, sliding rod; 411, L-shaped connecting strip; 412, reciprocating rod; 413, handling suction cup; 5, positioning mechanism; 501, support frame; 502, support plate; 503, fixing ring; 504, second motor; 505, second spur gear; 506, annular groove; 507, third spur gear; 508, fixing block; 509, third connecting block; 510, second cylinder; 511, fifth connecting block; 512, third cylinder; 513, positioning block; 6, inspection mechanism; 601, U-shaped fixing frame; 602, first motor; 603, first spur gear; 604 , L-shaped moving plate; 605, first rack; 606, first cylinder; 607, mounting bar; 608, first fixed bar; 609, electromagnetic block; 610, magnetic strip; 611, fixed cylinder; 612, pressure sensor; 613, detection block; 614, movable block; 7, flip mechanism; 701, U-shaped mounting frame; 702, sixth rotating shaft; 703, turntable; 704, middle rod; 705, second rack; 706, eighth rotating shaft; 707 , rotating plate; 8, driving mechanism; 801, fifth vertical plate; 802, first connecting shaft; 803, second connecting shaft; 804, third motor; 805, first special-shaped gear; 806, fixed shaft; 807, sixth spur gear; 808, seventh spur gear; 809, first vertical plate; 810, second vertical plate; 811, third vertical plate; 812, sixth connecting shaft; 813, sixth vertical plate; 814, fourth vertical plate; 815, tenth connecting shaft. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] Example: Figure 1-11As shown, the present invention provides a filter pin inspection device, including an equipment box 1, a first conveyor 2 for loading the filter and a second conveyor 3 for unloading the filter are fixedly installed at both ends of the bottom of the inner wall of the equipment box 1, and a flexible pad is provided on the surface of the second conveyor 3 (this is the prior art, not drawn in the figure, and will not be repeated), which can ensure that the filter falls steadily on the second conveyor 3 without damaging the second conveyor 3 and the filter:
[0027] A transport mechanism 4 for transporting the filter is provided on one side of the first conveyor 2, and the transport mechanism 4 also includes an L-shaped stabilizing rod 402 fixedly matched with the inner circle of the top inner wall of the equipment box 1, a U-shaped stabilizing frame 403 is fixedly provided at one end of the L-shaped stabilizing rod 402, a guide rod 404 is fixedly provided on the inner wall of the U-shaped stabilizing frame 403, an intermediate plate is fixedly provided at the bottom of the U-shaped stabilizing frame 403, a fourth rotating shaft 405 fixedly matched with one end of the first rotating shaft 401 is rotatably provided on one side of the L-shaped stabilizing rod 402, a first rotating block is fixedly provided at one end of the fourth rotating shaft 405, a first moving block 406 is hingedly provided on one side of the first rotating block, a fifth rotating shaft 407 is rotatably provided on one side of the intermediate plate, a second rotating block is fixedly provided at one end of the fifth rotating shaft 407, a second moving block is hingedly provided on one side of the second rotating block, and a swing plate 40 is hingedly provided on the other side of the L-shaped stabilizing rod 402 8. A first through hole and a second through hole are provided on one side of the swing plate 408, which are respectively slidably matched with the first moving block 406 and the second moving block. A rotating sleeve 409 is fixedly provided on the other end of the fifth rotating shaft 407. A sliding rod 410 is slidably provided on the inner wall of the rotating sleeve 409. A first sliding sleeve is hingedly provided on one end of the sliding rod 410 through an L-shaped connecting strip 411. A third spring sleeved on the sliding rod 410 is fixedly provided between the L-shaped connecting strip 411 and the rotating sleeve 409. A reciprocating rod 412 is slidably provided on the inner wall of the first sliding sleeve. A second sliding sleeve slidably matched with the surface of the guide rod 404 is fixedly provided on the top of the reciprocating rod 412. A transport plate is fixedly provided on one side of the first sliding sleeve. A plurality of transport suction cups 413 are fixedly installed on the bottom end of the transport plate through an intermediate block, so that the rotation of the first rotating shaft 401 can drive the transport suction cups 413 to reciprocate, which is convenient for transporting the filter.
[0028] A positioning mechanism 5 for positioning the filter is provided at the center of the bottom inner wall of the equipment box 1. The positioning mechanism 5 also includes a plurality of support plates 502 fixedly matched with the inner ring at the top of the support frame 501. A fixing ring 503 is fixedly provided between the plurality of support plates 502. A second motor 504 is fixedly installed on one side of one of the support plates 502 through a second fixing bar. The output end of the second motor 504 passes through the second fixing bar and is provided with a second spur gear 505 through a third rotating shaft. The tops of the plurality of support plates 502 are fixedly provided with the same annular groove 506. A rotating ring is slidably provided inside the annular groove 506. A third spur gear 507 meshing with the outer wall of the second spur gear 505 is fixedly provided on the top of the rotating ring. Four arc-shaped through holes are provided on the top of the third spur gear 507. Four second slide grooves are provided on the outer ring of the fixing ring 503. A second slide bar is slidably provided in the second slide groove. A fixing block 508 slidably matched with the arc-shaped through hole is fixedly provided on the top of the second slide bar, so that the rotation of the third rotating shaft can drive the third spur gear 507. Rotate, thereby driving multiple fixed blocks 508 to approach or move away from the center of the third spur gear 507, a third connecting block 509 is fixedly arranged at the bottom of the second slide bar through the second connecting block, a fourth connecting block is fixedly arranged at the center of one side of the third connecting block 509, and fifth connecting blocks 511 are fixedly arranged at both ends of one side of the third connecting block 509 through the second cylinder 510, a sixth connecting block that slides with the top of the fourth connecting block is fixedly arranged at the center of one side of the fifth connecting block 511, and a seventh connecting block is symmetrically fixedly arranged at both ends of the fifth connecting block 511, an eighth connecting block is fixedly arranged at the bottom of the seventh connecting block through the third cylinder 512, and a positioning block 513 that slides with the other side of the fifth connecting block 511 is fixedly arranged between the two eighth connecting blocks, and the second cylinder 510 and the third cylinder 512 can be adjusted according to different sizes of the filter, respectively, to drive the positioning block 513 to move, thereby increasing practicality, so that the movement of the fixed block 508 can drive the positioning block 513 to move, thereby facilitating the positioning of the filter;
[0029] The positioning mechanism 5 includes a support frame 501 fixedly matched with the center of the bottom of the inner wall of the equipment box 1, and an inspection mechanism 6 for inspecting the filter pins is provided on the top of the support frame 501. The inspection mechanism 6 includes a U-shaped fixing frame 601 fixedly matched with the outer ring of the top of the support frame 501, and a first motor 602 is fixedly installed on the top of the inner wall of the U-shaped fixing frame 601. The output end of the first motor 602 passes through the U-shaped fixing frame 601 and is equipped with a first spur gear 603 through a second rotating shaft. The top two ends of the U-shaped fixing frame 601 are symmetrically provided with first slide grooves, and the first slide groove is slidably provided with a first slide bar, and the top of the first slide bar is fixedly provided with an L-shaped moving The L-shaped movable plate 604 has a first rack 605 meshing with the first spur gear 603 fixed on the top of the L-shaped movable plate 604, and a first connecting plate is fixed on the bottom of the L-shaped movable plate 604 through a plurality of first cylinders 606. If the position of the detection block 613 needs to be adjusted according to the position of the filter pin, the first cylinder 606 can be extended or shortened to achieve the adjustment. A mounting strip 607 is fixed on one end of the first connecting plate through one end of the second connecting plate. A plurality of sliders are slidably provided on one side of the mounting strip 607 through a slide rail. First fixing strips 608 are symmetrically fixed on both sides of the sliders. An opening is provided on one side of the first fixing strip 608, and an electromagnetic block 613 is fixedly installed on the opening. 09. The top and bottom of the mounting strip 607 are symmetrically provided with limit slots, and the limit slots are fixedly installed with magnetic strips 610 that are magnetically matched with the bottom of the electromagnetic block 609. The electromagnetic block 609 and the magnetic strip 610 are mutually attracted, which can facilitate the limiting and fixing of the first fixed strip 608, and also facilitate the increase and decrease of the number of sliders, so that the rotation of the second shaft can drive the two first racks 605 to move, and then drive the two mounting strips 607 to move towards each other. A fixed cylinder 611 is fixedly provided at the center of one side of the slider, and a pressure sensor 612 is fixedly provided on the inner side of the connection between the slider and the fixed cylinder 611. A detection block 613 is slidably provided at one end of the fixed cylinder 611. If It is necessary to increase or decrease the detection block 613 according to the number of filter pins, which can be achieved by increasing or decreasing the number of sliders on the slide rail. A movable block 614 in contact with one side of the pressure sensor 612 is fixedly arranged at one end of the detection block 613 through a first spring. Square holes are symmetrically provided on both sides of the fixed cylinder 611. First connecting blocks that slide and match with the square holes are symmetrically fixedly arranged on both sides of the movable block 614. A second spring that is fixedly matched with one end of one side of the slider is fixedly arranged on one side of the first connecting block, so that the movement of the detection block 613 can drive the movable block 614 to move, so that the movable block 614 contacts with the pressure sensor 612, triggering the pressure sensor 612 to generate a pressure value.
[0030] The bottom of the support frame 501 is provided with a flip mechanism 7 for driving the filter to fall, and the flip mechanism 7 includes a rotating seat fixedly matched with one side of the bottom of the support frame 501, a U-shaped mounting frame 701 fixedly matched with one end of the bottom of the support frame 501, and a straight plate. The bottom of the U-shaped mounting frame 701 is fixedly provided with a rotating disk 703 through a sixth rotating shaft 702, and the bottom of the rotating disk 703 is hingedly provided with a moving bar through an intermediate rod 704. The bottom of the moving bar is slidably provided with a grooved plate fixedly matched with the bottom end of one side of the straight plate, and the top of the moving bar is fixedly provided with a second rack 705. The second rack 705 is fixedly provided with a second rack 706. 05 The top is meshed with a fourth spur gear, which is mounted on the seventh rotating shaft that rotates with the center of one side of the straight plate. The top of the fourth spur gear is meshed with a fifth spur gear, which is mounted on the eighth rotating shaft 706. The eighth rotating shaft 706 is rotatably arranged on the inner side of the rotating seat. The surface of the eighth rotating shaft 706 is fixed with a rotating plate 707 that is engaged with the engaging hole opened in the center of the top of the support frame 501 through a plurality of stabilizing blocks, so that the rotation of the sixth rotating shaft 702 can drive the rotating plate 707 to rotate back and forth, so that the filter falls on the second conveyor 3;
[0031] The transport mechanism 4 includes a first rotating shaft 401, and a driving mechanism 8 for providing power to the first conveyor 2, the second conveyor 3, the transport mechanism 4 and the turning mechanism 7 is provided below the first rotating shaft 401. The driving mechanism 8 includes an L-shaped fixed plate fixedly matched with one end of the top of the inner wall of the equipment box 1, a first vertical plate 809, a second vertical plate 810, a third vertical plate 811, a fourth vertical plate 814, two fifth vertical plates 801 and a sixth vertical plate 813. A first connecting shaft 802 and a second connecting shaft 803 are rotatably provided between the two fifth vertical plates 801, and a third motor 804 is fixedly installed on one side of one of the fifth vertical plates 801. The output end of the third motor 804 passes through the fifth vertical plate 801 and is fixedly matched with one end of the first connecting shaft 802. The surface of the connecting shaft 802 is provided with four first special-shaped gears 805, a fixed shaft 806 fixedly matched with the surface of the fifth vertical plate 801 is fixedly provided between the first connecting shaft 802 and the second connecting shaft 803, a first sleeve, a second sleeve, a third sleeve and a fourth sleeve are rotatably provided on the surface of the fixed shaft 806, a sixth spur gear 807 and a second special-shaped gear meshing with the first special-shaped gear 805 are provided on the surfaces of the first sleeve, the second sleeve, the third sleeve and the fourth sleeve, a seventh spur gear 808 is meshed with the outer wall of the sixth spur gear 807, the seventh spur gear 808 opposite to the first sleeve is provided on the second connecting shaft 803, the second connecting shaft 803 is matched with the first rotating shaft 401 through the first synchronous belt and the first synchronous wheel, and is connected with the first rotating shaft 401. The seventh spur gear 808 opposite to the two sleeves is sleeved on the third connecting shaft, and the third connecting shaft is rotatably arranged on one side of the first vertical plate 809. The third connecting shaft is provided with a fourth connecting shaft rotatably matched with one side of the second vertical plate 810 through two first bevel gears meshing with each other. The fourth connecting shaft is provided with a fifth connecting shaft rotatably matched with one side of the third vertical plate 811 through the second synchronous belt and the second synchronous wheel. One end of the fifth connecting shaft is fixedly matched with the input end of the first conveyor 2, so that the first connecting shaft 802 rotates with the rotation of the third motor 804, thereby driving the first special-shaped gear 805 to rotate. The tooth openings of the four first special-shaped gears 805 are different, thereby driving the corresponding second special-shaped gears to rotate, thereby realizing different movement processes. The surface of the seventh spur gear 808 opposite to the third sleeve is mounted on the sixth connecting shaft 812 that is rotatably matched with one side of the L-shaped fixing plate. The sixth connecting shaft 812 is provided with a seventh connecting shaft that is rotatably matched with the top of the inner wall of the L-shaped fixing plate through two second bevel gears meshing with each other. The seventh connecting shaft is driven and matched with the sixth rotating shaft 702 through the third synchronous belt and the third synchronous wheel, so that the rotation of the sixth connecting shaft 812 can drive the sixth rotating shaft 702 to rotate. The seventh spur gear 808 opposite to the fourth sleeve is mounted on the eighth connecting shaft. The eighth connecting shaft is rotatably arranged between the two sixth vertical plates 813. The eighth connecting shaft is provided with a ninth connecting shaft that is also rotatably arranged between the two sixth vertical plates 813 through the fourth synchronous belt and the fourth synchronous wheel.The ninth connecting shaft is provided with a tenth connecting shaft 815 which is rotatably matched with one side of the fourth vertical plate 814 through the fifth synchronous belt and the fifth synchronous wheel. One end of the tenth connecting shaft 815 is fixedly matched with the input end of the second conveyor 3, so that the rotation of the eighth connecting shaft can drive the tenth connecting shaft 815 to rotate, thereby driving the second conveyor 3 to rotate.
[0032] Working principle: when it is necessary to inspect the flatness of the pins of the filter, a plurality of filters waiting for inspection are intermittently placed on the first conveyor 2, and the third motor 804 is started to rotate a quarter of a turn (the first quarter of a turn), thereby driving the four first special-shaped gears 805 to rotate a quarter of a turn in the counterclockwise direction with the first connecting shaft 802 as the axis, thereby driving the second special-shaped gear and the sixth spur gear 807 opposite to the first sleeve to rotate half a turn, thereby driving the seventh spur gear 808 opposite to the first sleeve to rotate one circle with the second connecting shaft 803 as the axis, thereby driving the first rotating shaft 401 to rotate one circle, thereby driving the fourth rotating shaft 405 to rotate one circle, thereby driving the swing plate 408 to swing back and forth, thereby driving the second sliding sleeve to reciprocate one circle along the surface of the guide rod 404, thereby driving the transport plate and the transport suction cup 413 to move one circle, so that the filter adsorbed on the bottom of the transport suction cup 413 moves to the top of the rotating plate 707, thereby completing the filter transport process;
[0033] Start the third motor 804 again to rotate a quarter turn (the second quarter turn), thereby driving the four first special-shaped gears 805 to rotate a quarter turn in the counterclockwise direction with the first connecting shaft 802 as the axis, thereby driving the second special-shaped gear and the sixth spur gear 807 opposite to the second sleeve to rotate half a turn, thereby driving the seventh spur gear 808 opposite to the second sleeve to rotate one turn with the third connecting shaft as the axis, thereby driving the fourth connecting shaft and the fifth connecting shaft to rotate, thereby driving the first conveyor 2 to rotate, so that the new filter waiting for inspection moves to a position opposite to the transport suction cup 413;
[0034] When the filter needs to be positioned so that the center position of the filter coincides with the center of the engaging hole, the second motor 504 is started to rotate the set angle, thereby driving the second spur gear 505 to rotate with the third rotating shaft as the axis, thereby driving the third spur gear 507 to rotate, thereby driving the fixing block 508 to slide along the arc-shaped perforation, thereby driving the second slide bar to slide along the second slide groove, thereby driving the second cylinder 510, the third cylinder 512 and the positioning block 513 to move, so that the four positioning blocks 513 contact the filter and push the filter so that the center of the filter coincides with the center of the engaging hole, thereby completing the positioning operation of the filter;
[0035] When it is necessary to inspect the flatness of the filter pin, the first motor 602 is started to rotate a set number of times, thereby driving the first spur gear 603 to rotate, thereby driving the two first racks 605 to move towards each other, thereby driving the two L-shaped movable plates 604 to approach each other, thereby driving the detection blocks 613 on both sides to approach each other, until the detection block 613 contacts the filter pin, so that the detection block 613 and the movable block 614 move, and the movable block 614 exerts a certain force on the pressure sensor 612. The pressure value sensed by the pressure sensor 612 is transmitted to the control terminal for comparison, thereby realizing the detection of the flatness of the filter pin;
[0036] The third motor 804 is started again to rotate a quarter turn (the third quarter turn), thereby driving the sixth connecting shaft 812 and the seventh connecting shaft to rotate one turn, thereby driving the turntable 703 to rotate one turn with the sixth rotating shaft 702 as the axis, thereby driving the moving bar and the second rack 705 to reciprocate one round, thereby driving the fifth spur gear and the rotating plate 707 to reciprocate one round with the eighth rotating shaft 706 as the axis, so that the inspection completion filter located on the rotating plate 707 passes through the engaging hole and falls steadily on the second conveyor 3;
[0037] Start the third motor 804 again to rotate it a quarter turn (the fourth quarter turn), thereby driving the eighth and ninth connecting shafts to rotate, thereby driving the tenth connecting shaft 815 to rotate, and thereby driving the second conveyor 3 to rotate, so that the filter falling on the second conveyor 3 moves a certain distance to make room for the next filter to continue to fall on the second conveyor 3, and repeat the above process to continuously perform flatness inspection operations on the filter pins.
[0038] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A filter pin inspection device, comprising a device box (1), wherein a first conveyor (2) for loading filters and a second conveyor (3) for unloading filters are respectively fixedly mounted at both ends of the bottom of the inner wall of the device box (1), characterized in that: A transport mechanism (4) for transporting the filter is provided on one side of the first conveyor (2); a positioning mechanism (5) for positioning the filter is provided at the center of the bottom inner wall of the equipment box (1); the positioning mechanism (5) comprises a support frame (501) fixedly matched with the center of the bottom inner wall of the equipment box (1); a testing mechanism (6) for testing the filter pins is provided at the top of the support frame (501); a flipping mechanism (7) for driving the filter to fall is provided at the bottom of the support frame (501); the transport mechanism (4) comprises a first rotating shaft (401); a driving mechanism (8) for providing power to the first conveyor (2), the second conveyor (3), the transport mechanism (4) and the flipping mechanism (7) is provided below the first rotating shaft (401); The inspection mechanism (6) comprises a U-shaped fixing frame (601) fixedly matched with the outer ring of the top of the support frame (501), a first motor (602) is fixedly installed on the top of the inner wall of the U-shaped fixing frame (601), an output end of the first motor (602) passes through the U-shaped fixing frame (601) and is provided with a first spur gear (603) through a second rotating shaft, first sliding grooves are symmetrically provided at both ends of the top of the U-shaped fixing frame (601), a first sliding bar is slidably provided in the first sliding groove, an L-shaped moving plate (604) slidably matched with the surface of the U-shaped fixing frame (601) is fixedly provided on the top of the L-shaped moving plate (604), and a first spur gear (603) is fixedly provided on the top of the L-shaped moving plate (604). 3) a meshing first rack (605), a first connecting plate is fixedly provided at the bottom of the L-shaped movable plate (604) through a plurality of first cylinders (606), a mounting strip (607) is fixedly provided at one end of the first connecting plate through a second connecting plate, a plurality of sliders are slidably provided on one side of the mounting strip (607) through a slide rail, a first fixing strip (608) is symmetrically fixedly provided on both sides of the slider, an opening is provided on one side of the first fixing strip (608), an electromagnetic block (609) is fixedly installed in the opening, limiting grooves are symmetrically provided at the top and bottom of the mounting strip (607), and a magnetic strip (610) that magnetically matches the bottom of the electromagnetic block (609) is fixedly installed in the limiting groove; A fixed cylinder (611) is fixedly provided at the center of one side of the slider, a pressure sensor (612) is fixedly installed on the inner side of the connection between the slider and the fixed cylinder (611), a detection block (613) is slidably provided at one end of the fixed cylinder (611), a movable block (614) in contact with one side of the pressure sensor (612) is fixedly provided at one end of the detection block (613) through a first spring, square holes are symmetrically provided on both sides of the fixed cylinder (611), first connecting blocks slidably matched with the square holes are symmetrically fixedly provided on both sides of the movable block (614), and a second spring fixedly provided on one side of the first connecting block and matched with one end of one side of the slider is fixedly provided.
2. A filter pin inspection device as claimed in claim 1, characterized in that: The positioning mechanism (5) also includes a plurality of support plates (502) fixedly matched with the inner ring at the top of the support frame (501), a fixing ring (503) is fixedly provided between the plurality of support plates (502), a second motor (504) is fixedly installed on one side of one of the support plates (502) through a second fixing bar, an output end of the second motor (504) passes through the second fixing bar and is fitted with a second spur gear (505) through a third rotating shaft, a same annular groove (506) is fixedly provided on the top of the plurality of support plates (502), a rotating ring is slidably provided inside the annular groove (506), a third spur gear (507) meshing with the outer wall of the second spur gear (505) is fixedly provided on the top of the rotating ring, four arc-shaped through holes are opened on the top of the third spur gear (507), four second sliding grooves are opened on the outer ring of the fixing ring (503), a second sliding bar is slidably provided in the second sliding groove, and a fixing block (508) slidably matched with the arc-shaped through hole is fixedly provided on the top of the second sliding bar.
3. A filter pin inspection device as claimed in claim 2, characterized in that: A third connecting block (509) is fixedly provided at the bottom of the second slide bar via a second connecting block, a fourth connecting block is fixedly provided at the center of one side of the third connecting block (509), a fifth connecting block (511) is fixedly provided at both ends of one side of the third connecting block (509) via a second cylinder (510), a sixth connecting block slidably matched with the top of the fourth connecting block is fixedly provided at the center of one side of the fifth connecting block (511), a seventh connecting block is symmetrically fixedly provided at both ends of the fifth connecting block (511), an eighth connecting block is fixedly provided at the bottom of the seventh connecting block via a third cylinder (512), and a positioning block (513) slidably matched with the other side of the fifth connecting block (511) is fixedly provided between the two eighth connecting blocks.
4. A filter pin inspection device as claimed in claim 1, characterized in that: The transport mechanism (4) further comprises an L-shaped stabilizing rod (402) fixedly matched with the inner circle of the top inner wall of the equipment box (1); a U-shaped stabilizing frame (403) is fixedly provided at one end of the L-shaped stabilizing rod (402); a guide rod (404) is fixedly provided on the inner wall of the U-shaped stabilizing frame (403); an intermediate plate is fixedly provided at the bottom of the U-shaped stabilizing frame (403); a fourth rotating shaft (405) fixedly matched with one end of the first rotating shaft (401) is rotatably provided at one side of the L-shaped stabilizing rod (402); a first rotating block is fixedly provided at one end of the fourth rotating shaft (405); a first moving block (406) is hingedly provided at one side of the first rotating block; a fifth rotating shaft (407) is rotatably provided at one side of the intermediate plate; a second rotating block is fixedly provided at one end of the fifth rotating shaft (407); a second moving block is hingedly provided at one side of the second rotating block; and a fourth rotating shaft (405) is hingedly provided at the other side of the L-shaped stabilizing rod (402). A swing plate (408) is connected to the swing plate (408), one side of which is provided with a first through hole and a second through hole which are respectively slidably matched with the first moving block (406) and the second moving block; a rotating sleeve (409) is fixedly provided at the other end of the fifth rotating shaft (407); a sliding rod (410) is slidably provided on the inner wall of the rotating sleeve (409); one end of the sliding rod (410) is hingedly provided with a first sliding sleeve through an L-shaped connecting strip (411); a third spring which is sleeved on the sliding rod (410) is fixedly provided between the L-shaped connecting strip (411) and the rotating sleeve (409); a reciprocating rod (412) is slidably provided on the inner wall of the first sliding sleeve; a second sliding sleeve which is slidably matched with the surface of the guide rod (404) is fixedly provided at the top end of the reciprocating rod (412); a transport plate is fixedly provided on one side of the first sliding sleeve; a plurality of transport suction cups (413) are fixedly installed on the bottom end of the transport plate through an intermediate block.
5. A filter pin inspection device as claimed in claim 1, characterized in that: The flip mechanism (7) comprises a rotating seat fixedly matched with one side of the bottom of the support frame (501), a U-shaped mounting frame (701) fixedly matched with one end of the bottom of the support frame (501), and a straight plate, the bottom of the U-shaped mounting frame (701) is fixedly provided with a rotating disk (703) through a sixth rotating shaft (702), the bottom of the rotating disk (703) is hingedly provided with a moving bar through an intermediate rod (704), the bottom of the moving bar is slidably provided with a grooved plate fixedly matched with the bottom end of one side of the straight plate, and the top of the moving bar is fixedly provided with a second rack ( 705), a fourth spur gear is meshed on the top of the second rack (705), and the fourth spur gear is mounted on a seventh rotating shaft that rotates with the center of one side of the straight plate. A fifth spur gear is meshed on the top of the fourth spur gear, and the fifth spur gear is mounted on an eighth rotating shaft (706). The eighth rotating shaft (706) is rotatably arranged on the inner side of the rotating seat, and a rotating plate (707) that is engaged with a locking hole opened in the center of the top of the support frame (501) is fixed on the surface of the eighth rotating shaft (706) by a plurality of stabilizing blocks.
6. A filter pin inspection device as claimed in claim 1, characterized in that: The driving mechanism (8) comprises an L-shaped fixing plate fixedly matched with one end of the top of the inner wall of the equipment box (1), a first vertical plate (809), a second vertical plate (810), a third vertical plate (811), a fourth vertical plate (814), two fifth vertical plates (801) and a sixth vertical plate (813), a first connecting shaft (802) and a second connecting shaft (803) being rotatably arranged between the two fifth vertical plates (801), and a third motor (804) being fixedly installed on one side of one of the fifth vertical plates (801). ), the output end of the third motor (804) passes through the fifth vertical plate (801) and is fixedly matched with one end of the first connecting shaft (802), the surface of the first connecting shaft (802) is provided with four first special-shaped gears (805), a fixed shaft (806) fixedly matched with the surface of the fifth vertical plate (801) is fixedly provided between the first connecting shaft (802) and the second connecting shaft (803), and a first sleeve, a second sleeve, a third sleeve and a fourth sleeve are rotatably provided on the surface of the fixed shaft (806), The surfaces of the first sleeve, the second sleeve, the third sleeve and the fourth sleeve are all provided with a sixth spur gear (807) and a second special-shaped gear meshing with the first special-shaped gear (805); the outer wall of the sixth spur gear (807) is meshed with a seventh spur gear (808); the seventh spur gear (808) opposite to the first sleeve is mounted on the second connecting shaft (803); the second connecting shaft (803) is transmission-matched with the first rotating shaft (401) through the first synchronous belt and the first synchronous wheel; the seventh spur gear (808) opposite to the second sleeve is mounted on the third connecting shaft; the third connecting shaft is rotationally arranged on one side of the first vertical plate (809); the third connecting shaft is transmission-matched with a fourth connecting shaft rotationally arranged with a side of the second vertical plate (810) through two first bevel gears meshing with each other; the fourth connecting shaft is transmission-matched with a fifth connecting shaft rotationally arranged with a side of the third vertical plate (811) through the second synchronous belt and the second synchronous wheel; one end of the fifth connecting shaft is fixedly matched with the input end of the first conveyor (2).
7. A filter pin inspection device as claimed in claim 6, characterized in that: The surface of the seventh spur gear (808) opposite to the third sleeve is mounted on a sixth connecting shaft (812) rotatably engaged with one side of the L-shaped fixing plate. The sixth connecting shaft (812) is provided with a seventh connecting shaft rotatably engaged with the top end of the inner wall of the L-shaped fixing plate through two second bevel gears meshing with each other. The seventh connecting shaft is driven and engaged with the sixth rotating shaft (702) through a third synchronous belt and a third synchronous wheel.
8. A filter pin inspection device as claimed in claim 6, characterized in that: The seventh spur gear (808) opposite to the fourth sleeve is sleeved on the eighth connecting shaft, and the eighth connecting shaft is rotatably arranged between the two sixth vertical plates (813). The eighth connecting shaft is provided with a ninth connecting shaft which is also rotatably arranged between the two sixth vertical plates (813) through the fourth synchronous belt and the fourth synchronous wheel. The ninth connecting shaft is provided with a tenth connecting shaft (815) which is rotatably matched with one side of the fourth vertical plate (814) through the fifth synchronous belt and the fifth synchronous wheel. One end of the tenth connecting shaft (815) is fixedly matched with the input end of the second conveyor (3).
Citation Information
Patent Citations
Filter pin inspection device
CN115111995A
Filter pin inspection equipment
CN116907397A