Hot air adhesion test device and test method for enameled wire detection

Abstract

The present invention discloses a hot air adhesion test device for enameled wire detection, comprising a detection workbench, a U-shaped assembly seat fixedly mounted at a central position above the detection workbench, a mold top-mounting mechanism mounted on one side of the U-shaped assembly seat, a mold winding mechanism mounted on the other side of the U-shaped assembly seat, a cycloid mechanism located above the mold top-mounting mechanism, a wire rack located on the back of the U-shaped assembly seat, a wire buckling mechanism fixedly mounted on the back of the U-shaped assembly seat, a hot air output mechanism fixedly mounted behind the U-shaped assembly seat, and a hot air blower located on one side of the detection workbench and connected to the hot air output mechanism; the device can provide an accurate hot air environment to ensure the reliability of the enameled wire adhesion test, while reducing manual intervention and improving test efficiency and consistency; in addition, the hot air temperature is adjustable to simulate different actual application scenarios, and standard test steps are followed to ensure the repeatability and comparability of the test results.

Description

Technical Field

[0001] The present invention particularly relates to a hot air adhesion testing device for enameled wire detection and a testing method thereof. Background Art

[0002] With the development of motor and electrical products, more and more new requirements are being placed on the performance of enameled wire. Since the performance of enameled wire is closely related to the insulating varnish, these new requirements are largely related to the performance of the insulating varnish. The adhesion of the insulating varnish is a key indicator of its quality. Only with good adhesion can the insulating varnish effectively prevent leakage in the enameled wire. Existing enameled wire, after being twisted, has low stability in high temperature or mechanical stress environments, causing the enameled wire to peel or deform during use, thereby reducing electrical performance and durability, affecting the long-term reliability and performance of electronic equipment.

[0003] The adhesion is provided by self-adhesive paint, which is different from insulating paint. The description here is recommended to be changed to: Self-adhesive enameled wire is increasingly used in the electronic equipment industry due to its rapid one-piece molding characteristics. Among them, the adhesion of the enameled wire is an important indicator of the quality of the self-adhesive enameled wire. Only when the self-adhesive paint has good adhesion can it better bond and form during the rapid winding process and be directly installed. The existing enameled wire needs to be plastic-sealed after winding and fixing, which has low production efficiency.

[0004] Existing enameled wire production equipment does not have a systematic enameled wire adhesion test device. Manual sampling is usually used, but it is unable to use an accurate hot air environment to ensure the reliability of the enameled wire adhesion test. In addition, there is a lot of manual intervention, which cannot improve the test efficiency and test consistency, and cannot guarantee the repeatability and comparability of the test results. Summary of the Invention

[0005] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a hot air adhesion testing device for enameled wire inspection and to define a corresponding testing method.

[0006] The technical solution adopted by the present invention to solve its technical problem is:

[0007] A hot air adhesion test device for enameled wire inspection comprises an inspection workbench, a U-shaped assembly seat fixedly mounted in the center above the inspection workbench, a mold top-loading mechanism mounted on one side of the U-shaped assembly seat, a mold winding mechanism mounted on the other side of the U-shaped assembly seat and cooperating with the mold top-loading mechanism, a cycloid mechanism located above the mold top-loading mechanism and fixedly mounted to the U-shaped assembly seat, a wire rack located on the back of the U-shaped assembly seat and fixedly mounted to the inspection workbench, a wire buckling mechanism fixedly mounted on the back of the U-shaped assembly seat and close to the mold top-loading mechanism, a hot air output mechanism fixedly mounted behind the U-shaped assembly seat, and a hot air blower located on one side of the inspection workbench and connected to the hot air output mechanism.

[0008] Preferably, an inclined discharge chute is welded to the middle portion of the front end of the U-shaped assembly seat;

[0009] Furthermore, a sliding sleeve is embedded and fixed on the side of the U-shaped assembly seat facing the mold top mounting mechanism;

[0010] Furthermore, a bearing seat is embedded and fixed on the side of the U-shaped assembly seat facing the mold winding mechanism.

[0011] Preferably, the mold top-loading mechanism includes an auxiliary side plate located on one side of the U-shaped assembly seat and assembled perpendicularly to the inspection workbench, a mold top-loading cylinder fixedly installed on the outside of the auxiliary side plate by bolts, two mold top-loading guide columns installed on the output end of the mold top-loading cylinder through a cross bar and passing through the U-shaped assembly seat, a U-shaped plate fixedly installed at the ends of the two mold top-loading guide columns and located inside the U-shaped assembly seat, mold top-loading rollers assembled on both sides of the upper end of the U-shaped plate, a mold top-loading shaft passing through the U-shaped assembly seat and located above the mold top-loading guide columns, a mold top-loading outer groove sleeve mounted on the mold top-loading shaft and cooperating with the U-shaped plate, and an arc-shaped pressure plate fixed to the end of the mold top-loading shaft by bolts.

[0012] Preferably, the mold winding mechanism includes a support frame with bearings fixedly mounted on the detection workbench and the U-shaped assembly seat, a drive motor located below the support frame and fixedly mounted on the detection workbench, a winding bobbin passing through the support frame and the U-shaped assembly seat in sequence, a core rod for inserting the mold, which extends to the U-shaped assembly seat after passing through the winding bobbin, a core rod outer groove sleeve sleeved on one end of the core rod close to the drive motor, an assembly column welded to the outside of the support frame, a core rod driving cylinder fixedly mounted on the assembly column, a movable plate sleeved on the assembly column and connected to the output end of the core rod driving cylinder, and a core rod push-pull roller mounted on the inner side of the movable plate through a C-shaped frame and cooperating with the core rod outer groove sleeve;

[0013] Furthermore, a pulley ring is welded to one end of the winding bobbin that faces the outer groove sleeve of the core rod;

[0014] Furthermore, a slot is provided inside the winding bobbin;

[0015] Furthermore, symmetrically arranged embedding strips are welded on the surface of the core rod.

[0016] Preferably, the cycloid mechanism includes a supporting plate fixedly mounted on the U-shaped assembly seat, side mounting plates vertically placed on both sides above the supporting plate and fixed by bolts, two connecting plates welded and fixed to the top of the side mounting plates and with guide rails integrally formed on the sides, a cycloid driving cylinder fixedly mounted on the outside of one of the side mounting plates by bolts, a telescopic shaft fixedly connected to the output end of the cycloid driving cylinder and simultaneously passing through the two side mounting plates, a push plate located on the outside of the other side mounting plate and fixed to the telescopic shaft, a guide plate welded on both sides of the upper end of the push plate and with track grooves cooperating with the guide rails of the connecting plate, a connecting piece fixedly mounted above the push plate by bolts, and a wire plate placed parallel to the front end of the push plate and with the upper end fixed to the connecting piece by bolts;

[0017] Furthermore, a circular washer with screw holes is welded on one side of the push plate facing the wire plate;

[0018] Furthermore, a through hole corresponding to the circular pad is opened in the middle of the wire board;

[0019] Furthermore, a first wire guide wheel is installed on one side of the upper end of the wire plate, a second wire guide wheel is installed on the other side of the lower end of the wire plate, and a wire strip with a wire hole is installed at the lower end of the wire plate near the second wire guide wheel;

[0020] Preferably, the lead frame includes an L-shaped main column whose lower end is fixed to the detection workbench by bolts, a Z-shaped plate welded to the upper end of the L-shaped main column, and an auxiliary support arm that is tightened and fixed by bolts and tilted forward;

[0021] Furthermore, a first winding wheel is installed in the middle of the Z-shaped plate, a second winding wheel is installed on one side of the lower end of the Z-shaped plate, and a wire-out guide wheel is installed below the Z-shaped plate near the second winding wheel, and an anti-jump wire frame formed by bending a stainless steel bar is installed in conjunction with the wire-out guide wheel;

[0022] Furthermore, a tensioning wire pulley is also installed on the auxiliary support arm.

[0023] Preferably, the wire-fastening mechanism includes an L-shaped arm fixed to a U-shaped assembly seat by bolts, a wire-fastening cylinder fixedly mounted on the L-shaped arm, a clamping seat fixedly mounted on the output end of the wire-fastening cylinder, and a wire-fastening hook with one end fixedly mounted on the clamping seat and the other end facing the U-shaped assembly seat.

[0024] Preferably, the hot air output mechanism includes an auxiliary assembly frame fixedly mounted on the mold winding mechanism, a reciprocating drive cylinder mounted on the auxiliary assembly frame, a reciprocating drive shaft mounted on the output end of the reciprocating drive cylinder and auxiliary supported by a U-shaped assembly seat, a reciprocating movable plate fixed at the end of the reciprocating drive shaft, a reciprocating guide column passing through the reciprocating movable plate and fixedly mounted in the U-shaped assembly seat, an L-shaped air outlet fixedly mounted above the reciprocating movable plate with the hot air outlet facing the inside of the U-shaped assembly seat, and a bellows with one end connected to the L-shaped air outlet and the other end connected to the hot air blower.

[0025] Furthermore, the L-shaped air outlet is a copper tube covered with thermal insulation foam.

[0026] A method for testing a hot air adhesion test device for enameled wire detection, comprising the following steps:

[0027] S1. Preparation:

[0028] S1-1. Ensure that the enameled wire samples are ready and meet the test requirements;

[0029] S1-2. Place the winding mold between the mold top-loading mechanism and the mold winding mechanism. Control the mold top-loading cylinder to drive the two mold top-loading guide columns, which drive the mold top-loading rollers on the U-shaped plate toward the mold top-loading outer groove sleeve, allowing the mold top-loading shaft to move. Cooperating with the mold winding mechanism, it abuts the winding mold. The winding mold is then pushed toward the mold winding mechanism and secured. Simultaneously, the core rod drive cylinder extends and drives the movable plate, thereby pushing the core rod outer groove sleeve, driving the core rod out and inserting it into the winding mold for installation and reinforcement.

[0030] S1-3. Ensure that the hot air adhesion tester is in normal working condition and is calibrated;

[0031] S2. Sample Loading: The enameled wire is properly passed through the tensioning wire pulley, first winding pulley, second winding pulley, and outlet guide pulley of the lead frame. It then passes through the first and second wire guide pulleys and the wire strip with wire holes in the cycloid mechanism. The wire is then wound into the winding die between the die top loading mechanism and the die winding mechanism.

[0032] S3. Winding hot air treatment:

[0033] S3-1. Start the drive motor to drive the winding bobbin to rotate the fixed winding mold. At the same time, the cycloid drive cylinder drives the push plate to drive the wire plate to reciprocate, which can swing the copper wire to make it neat and tight.

[0034] S3-2. During the winding process, the hot air blower is started and the reciprocating drive cylinder is started at the same time. The reciprocating drive shaft moves the reciprocating plate. The reciprocating plate drives the L-shaped air outlet to heat the enameled wire during the winding process with hot air and observe the change in its adhesion.

[0035] S4. After the winding is completed, the hot air blower and the reciprocating drive cylinder are stopped first. The wire hook is then extended forward by the wire clamping cylinder to hook the enameled wire. The wire clamping cylinder then retracts the wire clamping hook to tighten the enameled wire. The enameled wire is then manually cut and wound around the wire clamping hook to prevent the enameled wire from retracting due to the tension. The mold top-loading cylinder is then controlled to drive the two mold top-loading guide columns to retract, driving the mold top-loading rollers on the U-shaped plate to pull back the mold top-loading outer groove sleeve, making the mold top-loading shaft movable. At the same time, the core rod drive cylinder is retracted to drive the movable plate, thereby pulling back the core rod outer groove sleeve to drive the core rod to withdraw the winding mold, thereby removing the winding mold with the enameled wire.

[0036] S5. Result Inspection: Remove the winding die and inspect the hot air adhesion of the enameled wire. Specific inspections may include: ensuring the overall adhesion of the enameled wire coils, ensuring the enameled wire film is not peeling or damaged, and recording the enameled wire's performance in the hot air environment.

[0037] S6. Data Recording and Analysis: Record test data, including test temperature, time, and actual performance of the enameled wire. Analyze the test results to assess whether the hot air adhesion of the enameled wire meets the requirements.

[0038] S7. Cleaning and Maintenance: After completing the test, clean the equipment to ensure it is in good condition before the next test, and perform equipment maintenance regularly to ensure long-term stable operation.

[0039] The beneficial effects of the present invention are as follows: the device can provide an accurate hot air environment to ensure the reliability of the enameled wire adhesion test, while reducing manual intervention and improving test efficiency and consistency. In addition, the hot air temperature is adjustable to simulate different actual application scenarios and follow standardized test steps to ensure the repeatability and comparability of the test results. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 This is a schematic diagram of the structure of a hot air adhesion test device for enameled wire inspection according to the present invention;

[0041] Figure 2 This is a second structural schematic diagram of a hot air adhesion test device for enameled wire inspection according to the present invention;

[0042] Figure 3 for Figure 1 Exploded view of

[0043] Figure 4 for Figure 3 Detailed structural diagram of the middle U-shaped assembly seat, mold top loading mechanism, and mold winding mechanism;

[0044] Figure 5 for Figure 4 Assembly structure diagram of the middle winding bobbin, core rod and core rod outer groove sleeve;

[0045] Figure 6 for Figure 5 Exploded view of

[0046] Figure 7 for Figure 3 Structural diagram of the cycloid mechanism;

[0047] Figure 8 for Figure 3 Structural diagram of the center conductor frame;

[0048] Figure 9 for Figure 3 Specific structural diagram of the center buckle line mechanism and hot air output mechanism. DETAILED DESCRIPTION

[0049] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.

[0050] Example

[0051] like Figure 1-3 As shown, a hot air adhesion testing device for enameled wire inspection includes an inspection workbench 1, a U-shaped assembly seat 2 fixedly installed in the center above the inspection workbench 1, a mold top-loading mechanism 3 installed on one side of the U-shaped assembly seat 2, a mold winding mechanism 4 installed on the other side of the U-shaped assembly seat 2 and cooperating with the mold top-loading mechanism 3 to operate, a cycloid mechanism 5 located above the mold top-loading mechanism 3 and fixedly installed with the U-shaped assembly seat 2, a wire rack 6 located on the back of the U-shaped assembly seat 2 and fixedly installed with the inspection workbench 1, a wire buckling mechanism 7 fixedly installed on the back of the U-shaped assembly seat 2 and close to the mold top-loading mechanism 3, a hot air output mechanism 8 fixedly installed behind the U-shaped assembly seat 2, and a hot air blower 9 located on one side of the inspection workbench 1 and connected to the hot air output mechanism 8.

[0052] like Figure 4 As shown, an inclined discharge trough 21 is welded to the middle part of the front end of the U-shaped assembly seat 2, which can specifically support and guide the enameled wire harness for the mold top loading mechanism 3 and the mold winding mechanism 4 to complete the hot air adhesion test of the winding; a sliding sleeve 22 is embedded and fixed on the side of the U-shaped assembly seat 2 facing the mold top loading mechanism 3; a bearing seat 23 is embedded and fixed on the side of the U-shaped assembly seat 2 facing the mold winding mechanism 4.

[0053] The mold top loading mechanism 3 includes an auxiliary side plate 31 located on one side of the U-shaped assembly seat 2 and assembled perpendicularly to the inspection workbench 1, a mold top loading cylinder 32 fixedly mounted on the outside of the auxiliary side plate 31 by bolts, two mold top loading guide columns 33 installed on the output end of the mold top loading cylinder 32 through a cross bar and passing through the U-shaped assembly seat 2, a U-shaped plate 34 fixedly mounted at the ends of the two mold top loading guide columns 33 and located inside the U-shaped assembly seat 2, mold top loading rollers 35 assembled on both sides of the upper end of the U-shaped plate 34, a mold top loading shaft 35 passing through the U-shaped assembly seat 2 and located above the mold top loading guide columns 33, and a mold top loading shaft 36. 6. A mold top-mounted outer groove sleeve 37 is mounted on the mold top-mounted shaft 36 and cooperates with the U-shaped plate 34, and an arc-shaped pressure plate 38 is fixed to the end of the mold top-mounted shaft 36 by bolts. Specifically, the mold top-mounted shaft 36 is assembled with the U-shaped assembly seat 2 by passing through the sliding sleeve 22, and the mold top-mounted roller 35 is located in the groove of the mold top-mounted outer groove sleeve 37. The two mold top-mounted guide columns 33 are driven to move by the mold top-mounted cylinder 32, thereby driving the mold top-mounted roller 35 on the U-shaped plate 34 to push and pull the mold top-mounted outer groove sleeve 37, so that the mold top-mounted shaft 36 is movable and cooperates with the mold winding mechanism 4 to abut against the winding mold.

[0054] The mold winding mechanism 4 includes a support frame 41 with bearings fixedly mounted on the detection workbench 1 and the U-shaped assembly seat 2, a drive motor 42 located below the support frame 41 and fixedly mounted on the detection workbench 1, a winding bobbin 43 passing through the support frame 41 and the U-shaped assembly seat 2 in sequence, a core rod 44 for inserting the mold, which extends to the U-shaped assembly seat 2 after passing through the winding bobbin 42, a core rod outer groove sleeve 45 mounted on the end of the core rod 44 close to the drive motor 42, an assembly column 46 welded to the outside of the support frame 41, a core rod driving cylinder 47 fixedly mounted on the assembly column 46, a movable plate 48 mounted on the assembly column 46 and connected to the output end of the core rod driving cylinder 47, and a core rod push-pull roller 49 mounted on the inner side of the movable plate 48 through a C-shaped frame and cooperating with the core rod outer groove sleeve 45.

[0055] It should be further explained that the winding bobbin 43 is assembled with the U-shaped assembly seat 2 by passing through the bearing seat 23, and the core rod push-pull roller 49 is located in the groove of the core rod outer groove sleeve 45. The core rod driving cylinder 47 is telescopically driven to drive the movable plate 48, thereby pushing the core rod outer groove sleeve 45 to drive the core rod 44 to be ejected and inserted into the mold for installation, or pulling the core rod outer groove sleeve 45 to drive the core rod 44 to be pulled out of the mold, thereby disassembling the mold.

[0056] like Figure 5-6 As shown, the end of the winding bobbin 42 facing the outer groove sleeve 45 of the core rod is welded with a pulley ring 421, which can be used to connect the drive motor 42 with a belt; a straight groove 422 is provided inside the winding bobbin 42;

[0057] The surface of the core rod 44 is welded with symmetrically arranged embedding strips 441. Specifically, the core rod 44 is assembled with the straight groove 422 opened inside the winding bobbin tube 42 through the embedding strips 441, so that the core rod 44 can both rotate and move inside the winding bobbin tube 42.

[0058] like Figure 7 As shown, the cycloid mechanism 5 includes a supporting plate 51 fixedly mounted on the U-shaped assembly seat 2, side mounting plates 52 placed vertically on both sides above the supporting plate 51 and fixed by bolts, two connecting plates 53 fixed by welding on the upper side of the side mounting plates 52 and with guide rails integrally formed on the sides, a cycloid driving cylinder 54 fixed by bolts to the outside of one of the side mounting plates 52, a telescopic shaft 55 fixedly connected to the output end of the cycloid driving cylinder 54 and simultaneously passing through the two side mounting plates 52, a push plate 56 located on the outside of the other side mounting plate 52 and fixed to the telescopic shaft 55, guide plates 57 welded on both sides of the upper end of the push plate 56 and with track grooves that cooperate with the guide rails of the connecting plate 53, a connecting piece 58 fixed by bolts on the upper side of the push plate 56, and a wire plate 59 placed parallel to the front end of the push plate 56 and with the upper end fixed to the connecting piece 58 by bolts;

[0059] A circular washer 561 with a screw hole is welded to the side of the push plate 56 facing the wire plate 59. Specifically, after the matching connecting piece 58 of the wire plate 59 is fixedly installed, the circular washer 561 is used to support the wire plate 59. At the same time, bolts are screwed in to further tighten the wire plate 59 and the push plate 56. This can prevent the wire plate 59 from vibrating during use and affecting the conveying effect.

[0060] The middle portion of the wire plate 59 is provided with a through hole 591 corresponding to the circular washer 561, which facilitates screwing in bolts to further tighten the wire plate 59 and the push plate 56;

[0061] A first wire feed guide wheel 592 is installed on one side of the upper end of the wire plate 59, and a second wire feed guide wheel 593 is installed on the other side of the lower end of the wire plate 59. A wire strip 594 with a wire hole is installed at the lower end of the wire plate 59 near the second wire feed guide wheel 593. Specifically, the enameled wire is input by the wire rack 6, passes through the first wire feed guide wheel 592, the second wire feed guide wheel 593 and the wire strip 594 with a wire hole in sequence, and then is wound in the winding mold between the mold top loading mechanism 3 and the mold winding mechanism 4, and the cycloid drive cylinder 54 drives the push plate 56 to drive the wire plate 59 to reciprocate, which can swing the copper wire so that it is wound neatly and tightly.

[0062] like Figure 8 As shown, the lead frame 6 includes an L-shaped main column 61 whose lower end is fixed to the detection workbench 1 by bolts, a Z-shaped plate 62 welded to the upper end of the L-shaped main column 61, and an auxiliary support arm 63 that is tightened and fixed by bolts and tilted forward;

[0063] A first winding wheel 621 is installed in the middle of the Z-shaped plate 62, and a second winding wheel 622 is installed on one side of the lower end of the Z-shaped plate 62. The Z-shaped plate 62 is also installed with a wire guide wheel 623 below the second winding wheel 622, and an anti-jumping frame 624 formed by bending a stainless steel bar is installed in conjunction with the wire guide wheel 623;

[0064] A tensioning wire pulley 631 is also installed on the auxiliary support arm 63. Specifically, when the enameled wire being transported is too loose or too tight, the tension can be corrected by adjusting the auxiliary support arm 63.

[0065] like Figure 9 As shown, the wire-holding mechanism 7 includes an L-shaped arm 71 fixed to the U-shaped assembly seat 2 by bolts, a wire-holding cylinder 72 fixedly mounted on the L-shaped arm 71, a clamping seat 73 fixedly mounted on the output end of the wire-holding cylinder 72, and a wire-holding hook 74 with one end fixedly mounted on the clamping seat 73 and the other end facing the U-shaped assembly seat 2. Specifically, when the mold top loading mechanism 3 and the mold winding mechanism 4 drive the winding mold to complete the winding, the wire-holding hook 74 is driven by the wire-holding cylinder 72 to extend forward and hook the enameled wire, and then the wire-holding hook 74 is driven by the wire-holding cylinder 72 to retract and tighten the enameled wire. At this time, the enameled wire is manually cut, and the cut enameled wire can be wound around the wire-holding hook 74 to prevent the enameled wire from retracting due to tension.

[0066] The hot air output mechanism 8 includes an auxiliary assembly frame 81 fixedly mounted on the mold winding mechanism 4, a reciprocating drive cylinder 82 mounted on the auxiliary assembly frame 81, a reciprocating drive shaft 83 installed at the output end of the reciprocating drive cylinder 82 and auxiliary supported by the U-shaped assembly seat 2, a reciprocating movable plate 84 fixed at the end of the reciprocating drive shaft 83, a reciprocating guide column 85 passing through the reciprocating movable plate 84 and fixedly mounted in the U-shaped assembly seat 2, an L-shaped air outlet 86 fixedly mounted above the reciprocating movable plate 84 with the hot air outlet facing the inside of the U-shaped assembly seat 2, and a bellows 87 with one end connected to the L-shaped air outlet 86 and the other end connected to the hot air blower 9.

[0067] The L-shaped air outlet tube 86 is a copper tube covered with thermal insulation foam, which can reduce heat loss and improve the accuracy of the hot air adhesion test of the enameled wire.

[0068] Combine Figure 1-9 The present invention also provides a method for testing a hot air adhesion test device for enameled wire detection, comprising the following steps:

[0069] S1. Preparation:

[0070] S1-1. Ensure that the enameled wire samples are ready and meet the test requirements;

[0071] S1-2. Place the winding mold between the mold top-loading mechanism 3 and the mold winding mechanism 4. Control the mold top-loading cylinder 32 to drive the two mold top-loading guide columns 33, which drive the mold top-loading rollers 35 on the U-shaped plate 34 toward the mold top-loading outer groove sleeve 37, causing the mold top-loading shaft 36 to move. This cooperates with the mold winding mechanism 4 to abut the winding mold, pushing the winding mold toward the mold winding mechanism 4 and securing it. Simultaneously, the core rod drive cylinder 47 extends and drives the movable plate 48, thereby pushing the core rod outer groove sleeve 45, driving the core rod 44 out and inserting it into the winding mold for installation and reinforcement.

[0072] S1-3. Ensure that the hot air adhesion tester is in normal working condition and is calibrated;

[0073] S2. Loading the sample: The enameled wire is correctly passed through the tensioning wire pulley 631, the first winding pulley 621, the second winding pulley 622, and the outlet guide pulley 623 of the lead frame 6, and then correctly passed through the first wire guide pulley 592, the second wire guide pulley 593, and the wire strip 594 with wire holes in the cycloid mechanism 5, and then wound in the winding mold between the mold top loading mechanism 3 and the mold winding mechanism 4;

[0074] S3. Winding hot air treatment:

[0075] S3-1 start the drive motor 42, drive the winding bobbin 43 drives the fixed winding mold spin-mounted, while the cycloid drive cylinder 54 drives the push plate 56 drives the wire plate 59 to reciprocate, can swing the copper wire, so that the winding neat and tight;

[0076] S3-2 During the winding process, start the hot air blower 9 to start working, and at the same time start the reciprocating drive cylinder 82, drive the reciprocating drive shaft 83 to move the reciprocating plate 84, the reciprocating plate 84 drives the L-shaped air outlet 86 to heat the enameled wire during the winding process, and observe the change in its viscosity;

[0077] S4. After the winding is completed, the hot air blower 9 and the reciprocating drive cylinder 82 are stopped first, and then the wire hook 74 is driven forward by the wire hook cylinder 72 to hook the enameled wire, and then the wire hook 74 is driven to retract and tighten the enameled wire by the wire hook cylinder 72. At this time, the enameled wire is manually cut and the cut enameled wire can be wound around the wire hook 74 to prevent the enameled wire from retracting due to the tension. Then the mold top-mounting cylinder 32 is controlled to drive the two mold top-mounting guide columns 33 to retract and drive the mold top-mounting roller 35 on the U-shaped plate 34 to pull back the mold top-mounting outer groove sleeve 37, so that the mold top-mounting shaft 36 is movable. At the same time, the core rod driving cylinder 47 is retracted to drive the movable plate 48, thereby pulling back the core rod outer groove sleeve 45 to drive the core rod 44 to withdraw the winding mold, thereby removing the winding mold with the enameled wire;

[0078] S5. Result Inspection: Remove the winding die and inspect the hot air adhesion of the enameled wire. Specific inspections may include: ensuring the overall adhesion of the enameled wire coils, ensuring the enameled wire film is not peeling or damaged, and recording the enameled wire's performance in the hot air environment.

[0079] S6. Data Recording and Analysis: Record test data, including test temperature, time, and actual performance of the enameled wire. Analyze the test results to assess whether the hot air adhesion of the enameled wire meets the requirements.

[0080] S7. Cleaning and Maintenance: After completing the test, clean the equipment to ensure it is in good condition before the next test, and perform equipment maintenance regularly to ensure long-term stable operation.

[0081] The above embodiments of the present invention are not intended to limit the scope of protection of the present invention, and the implementation methods of the present invention are not limited thereto. All other modifications, replacements or changes made to the above structures of the present invention based on the above contents of the present invention, in accordance with common technical knowledge and customary means in this field, without departing from the above basic technical ideas of the present invention, should fall within the scope of protection of the present invention.

Claims

1. A hot air adhesion test device for enameled wire testing, characterized in that: It includes an inspection workbench, a U-shaped assembly seat fixedly installed in the center above the inspection workbench, a mold top-loading mechanism installed on one side of the U-shaped assembly seat, a mold winding mechanism installed on the other side of the U-shaped assembly seat and cooperating with the mold top-loading mechanism, a cycloid mechanism located above the mold top-loading mechanism and fixedly installed with the U-shaped assembly seat, a wire rack located on the back of the U-shaped assembly seat and fixedly installed with the inspection workbench, a wire buckling mechanism fixedly installed on the back of the U-shaped assembly seat and close to the mold top-loading mechanism, a hot air output mechanism fixedly installed behind the U-shaped assembly seat, and a hot air blower located on one side of the inspection workbench and connected to the hot air output mechanism. The mold top-loading mechanism includes an auxiliary side plate located on one side of the U-shaped assembly seat and assembled perpendicularly to the inspection workbench, a mold top-loading cylinder fixedly mounted on the outer side of the auxiliary side plate by bolts, two mold top-loading guide columns installed on the output end of the mold top-loading cylinder through a cross bar and passing through the U-shaped assembly seat, a U-shaped plate fixedly mounted on the ends of the two mold top-loading guide columns and located inside the U-shaped assembly seat, mold top-loading rollers mounted on both sides of the upper end of the U-shaped plate, a mold top-loading shaft passing through the U-shaped assembly seat and located above the mold top-loading guide columns, a mold top-loading outer groove sleeve mounted on the mold top-loading shaft and matched with the U-shaped plate, and an arc-shaped pressing plate fixed to the end of the mold top-loading shaft by bolts; The mold winding mechanism includes a support frame with bearings fixedly mounted on the detection workbench and the U-shaped assembly seat, a drive motor located below the support frame and fixedly mounted on the detection workbench, a winding bobbin passing through the support frame and the U-shaped assembly seat in sequence, a core rod for inserting the mold, which extends from the winding bobbin to the U-shaped assembly seat, a core rod outer groove sleeve sleeved on one end of the core rod near the drive motor, an assembly column welded to the outside of the support frame, a core rod driving cylinder fixedly mounted on the assembly column, a movable plate sleeved on the assembly column and connected to the output end of the core rod driving cylinder, and a core rod push-pull roller mounted on the inner side of the movable plate through a C-shaped frame and cooperating with the core rod outer groove sleeve; The end of the winding bobbin facing the outer groove sleeve of the core rod is welded with a pulley ring; The interior of the winding bobbin is provided with a slot; The surface of the core rod is welded with symmetrically arranged embedding strips.

2. The hot air adhesion test device for enameled wire detection according to claim 1, characterized in that: The front middle part of the U-shaped assembly seat is welded with an inclined discharge chute; A sliding sleeve is embedded and fixed on the side of the U-shaped assembly seat facing the mold top mounting mechanism; A bearing seat is embedded and fixed on one side of the U-shaped assembly seat facing the mold winding mechanism.

3. The hot air adhesion test device for enameled wire detection according to claim 1, characterized in that: The cycloid mechanism includes a supporting plate fixedly mounted on the U-shaped assembly seat, side mounting plates vertically placed on both sides above the supporting plate and fixed by bolts, two connecting plates welded and fixed above the side mounting plates and with guide rails integrally formed on the sides, a cycloid driving cylinder fixedly mounted on the outside of one of the side mounting plates by bolts, a telescopic shaft fixedly connected to the output end of the cycloid driving cylinder and simultaneously passing through the two side mounting plates, a push plate located on the outside of the other side mounting plate and fixed to the telescopic shaft, a guide plate welded on both sides of the upper end of the push plate and with track grooves cooperating with the guide rails of the connecting plate, a connecting piece fixedly mounted above the push plate by bolts, and a wire plate placed parallel to the front end of the push plate and with the upper end fixed to the connecting piece by bolts. A circular washer with screw holes is welded on the side of the push plate facing the wire plate; A through hole corresponding to the circular pad is opened in the middle of the wire board; A first wire guide wheel is installed on one side of the upper end of the wire plate, a second wire guide wheel is installed on the other side of the lower end of the wire plate, and a wire strip with a headband wire hole is installed near the lower end of the wire plate near the second wire guide wheel.

4. The hot air adhesion test device for enameled wire detection according to claim 1, characterized in that: The wire rack includes an L-shaped main column with its lower end fixed to the detection workbench by bolts, a Z-shaped plate welded to the upper end of the L-shaped main column, and an auxiliary support arm fixed by bolts and tilted forward. The middle part of the Z-shaped plate is provided with a first winding wheel, the lower end side of the Z-shaped plate is provided with a second winding wheel, the Z-shaped plate is provided with a line-out guide wheel below the second winding wheel, and an anti-jumping frame formed by bending a stainless steel bar is provided in conjunction with the line-out guide wheel; A tensioning wire pulley is also installed on the auxiliary support arm.

5. The hot air adhesion test device for enameled wire inspection according to claim 1, characterized in that: The thread-locking mechanism includes an L-shaped arm fixed to a U-shaped assembly seat by bolts, a thread-locking cylinder fixedly mounted on the L-shaped arm, a clamping seat fixedly mounted on the output end of the thread-locking cylinder, and a thread-locking hook with one end fixedly mounted on the clamping seat and the other end facing the U-shaped assembly seat.

6. The hot air adhesion test device for enameled wire inspection according to claim 1, characterized in that: The hot air output mechanism includes an auxiliary assembly frame fixedly mounted on the mold winding mechanism, a reciprocating drive cylinder mounted on the auxiliary assembly frame, a reciprocating drive shaft mounted on the output end of the reciprocating drive cylinder and auxiliary supported by a U-shaped assembly seat, a reciprocating movable plate fixed to the end of the reciprocating drive shaft, a reciprocating guide column passing through the reciprocating movable plate and fixedly mounted in the U-shaped assembly seat, an L-shaped air outlet fixedly mounted above the reciprocating movable plate with the hot air outlet facing the inside of the U-shaped assembly seat, and a corrugated pipe with one end connected to the L-shaped air outlet and the other end connected to the hot air blower.

7. The hot air adhesion test device for enameled wire inspection according to claim 6, characterized in that: The L-shaped air outlet is a copper tube covered with thermal insulation foam.

8. A method for testing the hot air adhesion test device for enameled wire inspection according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. Preparation: S1-1. Ensure that the enameled wire samples are ready and meet the test requirements; S1-2. Place the winding mold between the mold top-loading mechanism and the mold winding mechanism. Control the mold top-loading cylinder to drive the two mold top-loading guide columns, which drive the mold top-loading rollers on the U-shaped plate toward the mold top-loading outer groove sleeve, allowing the mold top-loading shaft to move. Cooperating with the mold winding mechanism, it abuts the winding mold. The winding mold is then pushed toward the mold winding mechanism and secured. Simultaneously, the core rod drive cylinder extends and drives the movable plate, thereby pushing the core rod outer groove sleeve, driving the core rod out and inserting it into the winding mold for installation and reinforcement. S1-3. Ensure that the hot air adhesion tester is in normal working condition and is calibrated; S2. Sample Loading: The enameled wire is properly passed through the tensioning wire pulley, first winding pulley, second winding pulley, and outlet guide pulley of the lead frame. It then passes through the first and second wire guide pulleys and the wire strip with wire holes in the cycloid mechanism. The wire is then wound into the winding die between the die top loading mechanism and the die winding mechanism. S3. Winding hot air treatment: S3-1. Start the drive motor to drive the winding bobbin to rotate the fixed winding mold. At the same time, the cycloid drive cylinder drives the push plate to drive the wire plate to reciprocate, which can swing the copper wire to make it neat and tight. S3-2. During the winding process, the hot air blower is started and the reciprocating drive cylinder is started at the same time. The reciprocating drive shaft moves the reciprocating plate. The reciprocating plate drives the L-shaped air outlet to heat the enameled wire during the winding process with hot air and observe the change in its adhesion. S4. After the winding is completed, the hot air blower and the reciprocating drive cylinder are stopped first. The wire hook is then extended forward by the wire clamping cylinder to hook the enameled wire. The wire clamping cylinder then retracts the wire clamping hook to tighten the enameled wire. The enameled wire is then manually cut and wound around the wire clamping hook to prevent the enameled wire from retracting due to the tension. The mold top-mounting cylinder is then controlled to retract the two mold top-mounting guide columns, driving the mold top-mounting rollers on the U-shaped plate to pull back the mold top-mounting outer groove sleeve, making the mold top-mounting shaft movable. At the same time, the core rod drive cylinder is retracted to drive the movable plate, thereby pulling back the core rod outer groove sleeve to drive the core rod to withdraw the winding mold, thereby removing the winding mold with the enameled wire. S5. Result Inspection: Remove the winding die and inspect the hot air adhesion of the enameled wire. Specifically, the inspection includes: ensuring the enameled wire coils are firmly bonded and free of loose wires; ensuring the enameled wire film is not peeling or damaged; and recording the enameled wire's performance in the hot air environment. S6. Data Recording and Analysis: Record test data, including test temperature, time, and actual performance of the enameled wire. Analyze the test results to assess whether the hot air adhesion of the enameled wire meets the requirements. S7. Cleaning and Maintenance: After completing the test, clean the equipment to ensure it is in good condition before the next test, and perform equipment maintenance regularly to ensure long-term stable operation.

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