Synchronous separation type filter

By designing a synchronous separation filter, using the reducer drive gear and transmission chain to rotate the filter cartridge simultaneously, the problem of low filtration efficiency of existing replacement acid filters is solved, and high-efficiency filtration and automatic continuous acid liquid of multiple concentration segments is achieved. filter.

CN119139784APending Publication Date: 2024-12-17SICHUAN NITROCELLULOSE CORP
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Patent Information

Application Number
CN202411643629.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

The existing replacement acid filters have large pore sizes and poor filtration effect, and can only filter the replacement acid in one concentration section alone, resulting in low filtration efficiency.

Method used

Design a synchronous separation filter, drives the transmission chain through the reducer drives the connecting shaft and gear, rotates five filter cartridges simultaneously, and filters the acid liquid by using a filter screen to achieve automatic continuous filtration of five-stage acid replacement to ensure filtration efficiency.

Benefits of technology

The filtration efficiency of the replacement acid is improved, and the acid liquid in different concentrations can be effectively filtered to prevent the acid liquid from mixing, and automatic continuous filtration is achieved, which significantly improves the filtration efficiency.

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Abstract

The invention relates to the technical field of replacement acid filtration, in particular to a synchronous separation type filter which comprises a filter box, the filter further comprises a right supporting vertical plate, a left supporting vertical plate, a supporting transverse plate, a speed reducer, a filter cartridge, a connecting shaft and a driving gear, the right supporting vertical plate is arranged at the bottom end of the right side of the filter box, and the left supporting vertical plate is arranged at the bottom end of the left side of the filter box; the speed reducer drives the first connecting shaft on the left side and the driving gears to rotate, the first driving gear on the left side drives the transmission chain to rotate, the transmission chain drives the remaining four driving gears and the connecting shafts to rotate, and the five rotating connecting shafts synchronously drive the five filter cartridges to rotate. Solid cotton materials in the acid liquor are separated by guiding one ends of the spiral belts in the filter cartridges, each section of replacement acid liquor is respectively filtered to the inner bottom end of the filter box through the filter screens on the five filter cartridges, and the five sections of replacement acid are automatically and continuously filtered, so that the filtering efficiency is ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of displacement acid filtration, in particular to a synchronous separation filter. Background Art

[0002] In the production of nitrocellulose, the nitration process uses multiple perforated plate displacement acid filters. The filter plates of the filters are made of stainless steel plates with a pore size of 3 mm. The pore size of the filter plates is large, resulting in unsatisfactory filtering effects, and only displacement acids in one concentration range can be filtered separately.

[0003] Common displacement acid filters only include a single filtering function and can filter displacement acids in one concentration range, but lack the function of improving the filtration efficiency and cannot guarantee the efficiency of displacement acid filtration. It is easy to have the problem of only being able to filter displacement acids in one concentration range, affecting the filtration efficiency.

[0004] Therefore, in view of the fact that the above-mentioned replacement acid filter lacks the function of improving the filtration efficiency, a synchronous separation filter can be designed. The first connecting shaft and the driving gear on the left are driven by the reducer to rotate, and the first driving gear on the left drives the transmission chain to rotate, and the transmission chain drives the remaining four driving gears and connecting shafts to rotate. The five rotating connecting shafts synchronously drive the five filter barrels to rotate, and the solid cotton material in the acid is separated at one end through the spiral belt guide in the filter barrel, and each section of the replacement acid is filtered through the filter screens on the five filter barrels to the inner bottom end of the filter box. The automatic and continuous filtration of the five sections of replacement acid ensures the filtration efficiency. Summary of the invention

[0005] In order to overcome the problem that common displacement acid filters lack the function of improving filtration efficiency and cannot guarantee the efficiency of displacement acid filtration, it is easy to have the problem of only being able to filter displacement acid in one concentration range, thus affecting filtration efficiency.

[0006] The technical solution of the present invention is: a synchronous separation filter, including a filter box; also including a right supporting vertical plate, a left supporting vertical plate, a supporting horizontal plate, a reducer, a filter cartridge, a connecting shaft and a driving gear, a right supporting vertical plate is arranged at the bottom end of the right side of the filter box, a left supporting vertical plate is arranged at the bottom end of the left side of the filter box, a supporting horizontal plate is arranged below the middle of the right supporting vertical plate and the left supporting vertical plate, a reducer is arranged on the left side of the top of the supporting horizontal plate, five filter cartridges are arranged at equal intervals inside the filter box, a connecting shaft is arranged at the center of the bottom of the filter cartridge, and the bottom end of the connecting shaft passes through the filter box and is connected to the driving gear.

[0007] Preferably, the acid liquid of different concentrations containing solid cotton material is injected into five filter cartridges respectively through five acid inlet pipes, and then the reducer is started, the reducer drives the first connecting shaft and the driving gear on the left to rotate, the first driving gear on the left drives the transmission chain to rotate, and the transmission chain drives the remaining four driving gears and the connecting shafts to rotate, and the five rotating connecting shafts synchronously drive the five filter cartridges to rotate, the solid cotton material in the acid liquid is separated at one end by the spiral belt guide in the filter cartridge, and each section of the replacement acid liquid is filtered through the filter screens on the five filter cartridges to the inner bottom end of the filter box, and finally discharged through the acid outlet pipe. The automatic continuous filtration of the five sections of replacement acid ensures the filtration efficiency, so as to solve the problem that the common replacement acid filter only includes a single filtering function and can filter the replacement acid of one concentration section, but lacks the function of improving the filtration efficiency, and cannot ensure the efficiency of the replacement acid filtration, and is prone to the problem that only one concentration section of the replacement acid can be filtered alone, affecting the filtration efficiency.

[0008] Preferably, the output end at the top of the reducer is connected to the first connecting shaft on the left, and a transmission chain is mounted on the outer sides of the five driving gears.

[0009] Preferably, filter screens are symmetrically arranged on the front and rear sides of the filter cartridge, and a spiral belt is arranged at the inner center of the filter cartridge.

[0010] Preferably, an acid inlet pipe is arranged at the top center of the filter cartridge, the top end of the acid inlet pipe passes through the filter box and is placed on the top thereof, the acid inlet pipe is made of stainless steel, and the nominal diameter of the acid inlet pipe is 80 mm.

[0011] Preferably, four partition plates are arranged at equal intervals inside the filter box at positions corresponding to the filter cartridges, and the partition plates are made of stainless steel.

[0012] Preferably, four acid outlet pipes are arranged at equal intervals on the bottom front side of the filter box corresponding to the position of the filter cartridge. The acid outlet pipes are made of stainless steel and have a nominal diameter of 50 mm.

[0013] Preferably, the rear side of the bottom of the filter box is movably connected to a discharge door via a hinge, and a handle is provided in the middle of the rear side of the bottom of the discharge door.

[0014] Beneficial effects of the present invention: 1. Acid solutions of different concentrations containing solid cotton materials are injected into five filter cartridges through five acid inlet pipes, and then the reducer is started. The reducer drives the first connecting shaft and the driving gear on the left to rotate, and the first driving gear on the left drives the transmission chain to rotate, and the transmission chain drives the remaining four driving gears and the connecting shafts to rotate. The five rotating connecting shafts synchronously drive the five filter cartridges to rotate, and the solid cotton materials in the acid solution are separated at one end through the spiral belt guide in the filter cartridge. Each section of the replacement acid solution is filtered through the filter screens on the five filter cartridges to the inner bottom end of the filter box, and finally discharged through the acid outlet pipe. The automatic continuous filtration of the five sections of replacement acid ensures the filtration efficiency, so as to solve the problem that the common replacement acid filter only includes a single filtering function and can filter a replacement acid of a concentration section, but lacks the function of improving the filtration efficiency, and cannot ensure the efficiency of the replacement acid filtration. It is easy to filter only a replacement acid of a concentration section, which affects the filtration efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 What is shown is a schematic diagram of the three-dimensional structure of a synchronous separation filter of the present invention; Figure 2 What is shown is a schematic diagram of a three-dimensional cross-sectional structure of a synchronous separation filter of the present invention; Figure 3 Shown is a schematic diagram of the structure of a synchronous separation filter drive assembly of the present invention; Figure 4 Shown is a schematic diagram of the structure of a filter cartridge of a synchronous separation filter of the present invention; Figure 5 Shown is a schematic diagram of the bottom view of the filter box of a synchronous separation filter of the present invention.

[0016] Explanation of the reference numerals: 1. filter box; 2. right support vertical plate; 3. left support vertical plate; 4. support horizontal plate; 5. reducer; 6. filter cartridge; 7. connecting shaft; 8. driving gear; 9. transmission chain; 10. filter screen; 11. screw belt; 12. acid inlet pipe; 13. partition plate; 14. acid outlet pipe; 15. discharge door; 16. handle. DETAILED DESCRIPTION

[0017] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0018] See also Figure 1-Figure 5, the present invention provides an embodiment: a synchronous separation filter, including a filter box 1; also including a right support vertical plate 2, a left support vertical plate 3, a support horizontal plate 4, a reducer 5, a filter cartridge 6, a connecting shaft 7 and a driving gear 8, the bottom end of the right side of the filter box 1 is provided with a right support vertical plate 2, the bottom end of the left side of the filter box 1 is provided with a left support vertical plate 3, a support horizontal plate 4 is provided below the middle of the right support vertical plate 2 and the left support vertical plate 3, a reducer 5 is provided on the left side of the top of the supporting horizontal plate 4, five filter cartridges 6 are arranged at equal intervals inside the filter box 1, a connecting shaft 7 is provided at the center of the bottom of the filter cartridge 6, the bottom end of the connecting shaft 7 passes through the filter box 1 and is connected to the driving gear 8, and the acid solutions of different concentrations containing solid cotton material are respectively injected into the five filter cartridges 6 through five acid inlet pipes 12, and then the reducer 5 is started, and the reducer 5 drives the first connecting shaft 7 on the left and The driving gear 8 rotates, and the first driving gear 8 on the left drives the transmission chain 9 to rotate, and the transmission chain 9 drives the remaining four driving gears 8 and the connecting shaft 7 to rotate, and the five rotating connecting shafts 7 synchronously drive the five filter cartridges 6 to rotate, and the solid cotton material in the acid solution is separated by one end of the guide of the spiral belt 11 in the filter cartridge 6, and each section of the replacement acid solution is filtered through the filter screen 10 on the five filter cartridges 6 to the inner bottom end of the filter box 1, and finally discharged through the acid outlet pipe 14. The automatic continuous filtration of the five sections of replacement acid ensures the filtration efficiency, so as to solve the problem that the common replacement acid filter only includes a single filtering function and can filter a replacement acid of one concentration section, but lacks the function of improving the filtration efficiency, and cannot ensure the efficiency of the replacement acid filtration. It is easy to have the problem that only a replacement acid of one concentration section can be filtered separately, affecting the filtration efficiency.

[0019] See also Figure 2-Figure 5 In this embodiment, an acid inlet pipe 12 is arranged at the top center of the filter cartridge 6, and the top end of the acid inlet pipe 12 passes through the filter box 1 and is placed on the top thereof. The acid inlet pipe 12 is made of stainless steel, and the nominal diameter of the acid inlet pipe 12 is 80 mm. Four acid outlet pipes 14 are arranged at equal intervals on the front side of the bottom of the filter box 1 corresponding to the position of the filter cartridge 6. The acid outlet pipes 14 are made of stainless steel, and the nominal diameter of the acid outlet pipes 14 is 50 mm. A discharge door 15 is movably connected to the rear side of the bottom of the filter box 1 through a hinge, and a handle 16 is arranged in the middle of the rear side of the bottom of the discharge door 15. Acid solutions of different concentrations containing solid cotton material are respectively injected into the five filter cartridges 6 through the five acid inlet pipes 12. During the acid solution filtration process, the acid solution will be discharged through the acid outlet pipe 14. After the acid solution filtration is completed, the discharge door 15 can be opened to remove the filter screen 10 fixed to the filter cartridge 6 by bolts, and the cotton material can be cleaned.

[0020] See also Figure 1-Figure 5In this embodiment, the output end at the top of the reducer 5 is connected to the first connecting shaft 7 on the left, and a transmission chain 9 is set on the outside of the five driving gears 8. The filter screens 10 are symmetrically arranged on the front and rear sides of the filter cartridge 6. The inner center of the filter cartridge 6 is provided with a spiral belt 11. The inside of the filter box 1 is provided with four partition plates 13 at equal intervals corresponding to the position of the filter cartridge 6. The partition plates 13 are made of stainless steel. After the acid solution is injected into the inside of the filter cartridge 6, the reducer 5 is started, and the reducer 5 drives the first connecting shaft 7 and the driving gear 8 on the left to rotate, and the first driving gear 8 on the left drives the transmission chain 9 to rotate, and the transmission chain 9 is The remaining four driving gears 8 and the connecting shaft 7 are driven to rotate, and the five rotating connecting shafts 7 are synchronously driven to rotate the five filter cartridges 6. The solid cotton material in the acid solution is separated by one end of the guide of the spiral belt 11 in the filter cartridge 6, and each section of the replacement acid solution is filtered through the filter screens 10 on the five filter cartridges 6 to the inner bottom end of the filter box 1. At this time, the replacement acid solution of each section is separated by the partition plate 13 to prevent the replacement acid solution of each section from mixing. The automatic continuous filtration of the five sections of replacement acid ensures the filtration efficiency and realizes the function of improving the filtration efficiency, thereby preventing the problem of only filtering the replacement acid of one concentration section alone, which affects the filtration efficiency.

[0021] During operation, the acid liquids of different concentrations containing solid cotton materials are respectively injected into the five filter cartridges 6 through the five acid inlet pipes 12. After the acid liquid is injected into the interior of the filter cartridge 6, the reducer 5 is started. The reducer 5 drives the first connecting shaft 7 and the driving gear 8 on the left to rotate. The first driving gear 8 on the left drives the transmission chain 9 to rotate. The transmission chain 9 drives the remaining four driving gears 8 and the connecting shaft 7 to rotate. The five rotating connecting shafts 7 synchronously drive the five filter cartridges 6 to rotate. The solid cotton materials in the acid liquid are separated by one end of the guide of the spiral belt 11 in the filter cartridge 6. Each section of the replacement acid liquid is filtered to the inner bottom end of the filter box 1 through the filter screen 10 on the five filter cartridges 6. At this time, the replacement acid liquid of each section is separated by the partition plate 13 to prevent the replacement acid liquid of each section from mixing. In the process of acid liquid filtration, the acid liquid will be discharged through the acid outlet pipe 14. After the acid liquid filtration is completed, the discharge door 15 can be opened to remove the filter screen 10 fixed to the filter cartridge 6 by bolts, so as to clean the cotton material, thereby realizing the function of improving the filtration efficiency.

[0022] Through the above steps, the acid solutions of different concentrations containing solid cotton materials are respectively injected into the five filter cartridges 6 through the five acid inlet pipes 12, and then the reducer 5 is started, the reducer 5 drives the first connecting shaft 7 and the driving gear 8 on the left to rotate, the first driving gear 8 on the left drives the transmission chain 9 to rotate, and the transmission chain 9 drives the remaining four driving gears 8 and the connecting shaft 7 to rotate, and the five rotating connecting shafts 7 synchronously drive the five filter cartridges 6 to rotate, the solid cotton materials in the acid solution are separated by one end of the spiral belt 11 in the filter cartridge 6, and each section of the replacement acid solution is filtered to the inner bottom end of the filter box 1 through the filter screens 10 on the five filter cartridges 6, and finally discharged through the acid outlet pipe 14, and the automatic continuous filtration of the five sections of replacement acid ensures the filtration efficiency, so as to solve the problem that the common replacement acid filter only includes a single filtering function and can filter a replacement acid of a concentration section, but lacks the function of improving the filtration efficiency, and cannot ensure the efficiency of the replacement acid filtration, and is prone to the problem that only a replacement acid of a concentration section can be filtered alone, affecting the filtration efficiency.

Claims

1. A synchronous separation filter, comprising a filter box (1); Features: It also comprises a right supporting vertical plate (2), a left supporting vertical plate (3), a supporting horizontal plate (4), a speed reducer (5), a filter cartridge (6), a connecting shaft (7) and a driving gear (8). The right supporting vertical plate (2) is arranged at the bottom end of the right side of the filter box (1), the left supporting vertical plate (3) is arranged at the bottom end of the left side of the filter box (1), a supporting horizontal plate (4) is arranged below the middle of the right supporting vertical plate (2) and the left supporting vertical plate (3), a speed reducer (5) is arranged on the left side of the top of the supporting horizontal plate (4), five filter cartridges (6) are arranged at equal intervals inside the filter box (1), a connecting shaft (7) is arranged at the center of the bottom of the filter cartridge (6), and the bottom end of the connecting shaft (7) passes through the filter box (1) and is connected to the driving gear (8).

2. A synchronous separation filter according to claim 1, Features: The output end at the top of the reducer (5) is connected to the first connecting shaft (7) on the left side, and a transmission chain (9) is sleeved on the outer sides of the five driving gears (8).

3. A synchronous separation filter according to claim 1, Features: Filter screens (10) are symmetrically arranged on the front and rear sides of the filter cartridge (6), and a spiral belt (11) is arranged at the inner center of the filter cartridge (6).

4. A synchronous separation filter according to claim 1, Features: An acid inlet pipe (12) is arranged at the top center of the filter cartridge (6). The top end of the acid inlet pipe (12) passes through the filter box (1) and is placed on the top thereof. The acid inlet pipe (12) is made of stainless steel and has a nominal diameter of 80 mm.

5. A synchronous separation filter according to claim 1, Features: Four partition plates (13) are arranged at equal intervals inside the filter box (1) at positions corresponding to the filter cartridges (6), and the partition plates (13) are made of stainless steel.

6. A synchronous separation filter according to claim 1, Features: Four acid outlet pipes (14) are arranged at equal intervals on the bottom front side of the filter box (1) at positions corresponding to the filter cartridges (6). The acid outlet pipes (14) are made of stainless steel and have a nominal diameter of 50 mm.

7. A synchronous separation filter according to claim 1, Features: The rear side of the bottom of the filter box (1) is movably connected to a discharge door (15) via a hinge, and a handle (16) is provided in the middle of the rear side of the bottom of the discharge door (15).